TASKI Service Tool Manual
TASKI Service Tool Manual
TASKI Service Tool Manual
Edition: V8.01a/2015
GTS TASKI Service Tool
Index
1 General
1.1 General information 1
1.1.1 Part reference 1
1.1.2 Consumable supplies 1
1.1.3 Direction description 1
1.1.4 Power source 1
1.2 Required material 2
1.2.1 Tools 2
1.2.2 Material 2
TASKI Service Tool Manual 350_455_755_855_1255_1650_1850_2100_XP_4000_5000_V8.01aTOC.fm
2 Overall
2.1 Overall 1
2.1.1 For which machines 1
2.2 Tools, requirements 2
2.2.1 Tools 2
2.2.2 Computer/laptop requirements 2
2.2.3 USB cable specification 2
2.3 Service Tool 3
2.3.1 USB driver 3
2.3.2 Firmware 3
2.3.3 Exchange of electronic components 4
2.3.4 Install Service Tool 4
2.3.5 Start communication 4
2.4 Service Tool overview 5
2.4.1 Service Tool overview 5
2.5 Information bars 6
2.5.1 Information menu bar 6
2.5.2 Pull down menu File 6
2.5.3 Pull down menu Help 7
2.5.4 Information bar at the bottom 7
2.6 Download firmware 9
2.6.1 Download folder 9
2.6.2 Select firmware 10
2.6.3 Start download 10
2.6.4 Download finished 11
2.6.5 Download for TASKI swingo XP/4000/5000 12
2.6.6 Download for TASKI swingo 2100µicro 12
2.7 Parameter file 13
2.7.1 Upload parameter file 13
2.7.2 Save parameter file 14
2.8 Errors 15
2.8.1 Errors folder 15
2.8.2 Save error file 16
2.8.3 Values in error file 17
2.9 Install USB driver 18
2.9.1 USB driver TASKI swingo 350B/455B/755B eco/XP 18
2.9.2 USB driver TASKI swingo 755B power/855B/1255B/1650/1850/4000/5000 20
2.9.3 USB driver TASKI swingo 2100µicro 22
9 Revision
10 Appendix
11 Notes
TASKI Service Tool Manual 350_455_755_855_1255_1650_1850_2100_XP_4000_5000_V8.01aTOC.fm
1 General
1 General
If you have to remove cable ties then position the new ones at the
03.1 TASKI - general_V1.10.fm
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
1.2.1 Tools
1.2.2 Material
2 Overall
2.1 Overall
Following you find information to the Service Tool for machine types:
Remarks
Although this is new we have added in the same Service Tool for your
convenience.
2.2.1 Tools
• PC/Laptop.
• USB cable.
• Service Tool.
• Firmware.
• Tools to remove the electronics.
• USB interface.
• Windows XP/7/8.
ST.02.11 overall - tools, requirements_V1.01.fm
The Service Tool is designed for several, newer scrubber driers of the TASKI swingo
range. It consists of the following files:
• USB driver:
• Depending on machine types.
• Firmware:
• Depending on machine types.
• Service Tool:
• swingo Service Tool VX_XX.exe.
Remarks
2.3.2 Firmware
Remarks
• Before changing the electronics, please ensure that you use the
same firmware family. The first number of the firmware version
shows the firmware family.
Remarks
Follow this procedure: Connect machine with USB cable --> switch
ON the machine --> open the Service Tool --> press „Connect“.
Table 5: Download
Remarks
• SW_Swingo_2100
• SW_Swingo_XP
• SW_Swingo_4000_5000
• The file format is „*.7z“ or “*.sfp”.
To continue to work with the Service Tool you need to change the
folder. According to which folder you change you may need to press
the button “Refresh”.
Remarks
When the upload is finished no window opens. You only see the
message „Parameter Upload finished“ in the communication window.
ST.02.16 overall - parameter file_V1.10.fm
2.8 Errors
This description is meant for all types, which have the possibility of
visualising the errors.
Be aware that the naming can vary according to the machine type,
following pictures are based on the TASKI swingo 755.
ST.02.17 overall - errors_V1.10.fm
2 „Clear Window“ button Clears the online window Clears all information
3 „Read Errors“ button Reads errors from elec- Inserts the error list into
tronics online window
4 „Save to File“ button Allows to save information Will be save into a „txt“ file
in online window to file
Table 6: Errors
Table 6: Errors
The error list you find in the chapter of each machine type.
• You can save the visualised errors of the online window into a
file.
ST.02.17 overall - errors_V1.10.fm
You can only „Save to File“ after you had communication between PC/
Laptop and the electronics and after pressed the „Read Errors“ button.
• When you open up the value file then a text editor window
opens.
Following you find the description to install the driver of the upper mentioned machine
types.
Remarks
You find these folders in the main Service Tool folder (e.g.
„Swingo_Service_Tool_V8.00“).
Remarks
Following you find the description to install the driver of the upper mentioned machine
types.
Remarks
You find these folders in the main Service Tool folder (e.g.
„Swingo_Service_Tool_V8.00“).
Remarks
s.
Reset
Write
Save
Read
required
s.
Reset
Write
Save
Read
3 Service interval Service interval Default [250] X X Yes
Table 1: SystemOverview
Adjustment
Pos. 3, Service hour counter: Service interval between 200 and 900 in
steps of 50 hours.
The counter file can be used to store the values of the actual counter situation. This can
be a help either after a maintenance or when an exchange of the electronics is necessary.
• When you press the „Load“ (No. 13) button, then you are asked
to select the appropriate file.
ST.03.11 counter file - 350B_455B_755B eco_V1.10.fm
• The values from the counter file are now visible in the Service
Tool.
• These values are NOT in the electronics yet. To write them into
the electronics you need to press „Write All“ (No. 11).
Remarks
During the writing you see that one value after another changes to a
green background.
• When this is finished, then the „Save“ button changes its colour
to red.
• Now you need to press the „Save“ button to store the values onto
the electronics.
You can only „Save“ after you had communication between PC/Laptop
and the electronics and after pressed either one of the „Read“ or the
„Read All“ button.
ST.03.11 counter file - 350B_455B_755B eco_V1.10.fm
• After pressing the button „Save“ (No. 11) a window opens. Here
you can select the location and choose a name for the file.
• When you are finished, the file is saved at its location (e.g. save
counter file 455.txt).
• When you open up the value file then a text editor window
opens.
• Following the values are described.
ST.03.11 counter file - 350B_455B_755B eco_V1.10.fm
The TASKI swingo 350B has no other dashboard service menu functionality. There is one
exception: reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.03.12 dashboard service menu - reset service hour counter - 350B_V1.00.fm
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „System Overview“ (pos. 2) of the
Service Tool Manual for this and additional explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason for this: if you carry out a service, even if the LED is not
ON, then you have the possibility to reset the service hour counter.
The TASKI swingo 455B has no other dashboard service menu functionality. There is one
exception: reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.03.13 dashboard service menu - reset service hour counter - 455B_V1.00.fm
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „System Overview“ (pos. 2) of the
Service Tool Manual for this and additional explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason for this: if you carry out a service, even if the LED is not
ON, then you have the possibility to reset the service hour counter.
The TASKI swingo 755B eco has no dashboard service menu functionality. There is one
exception: reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.03.14 dashboard service menu - reset service hour counter - 755B eco_V1.00.fm
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „System Overview“ (pos. 2) of the
Service Tool Manual for this and additional explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason for this: if you carry out a service, even if the LED is not
ON, then you have the possibility to reset the service hour counter.
Picture 1: SystemOverview
s.
Reset
Write
Save
Read
required
s.
Reset
Write
Save
Read
3 Service interval Service interval Default [550] X X Yes
Table 1: SystemOverview
Adjustment
Pos. 3, Service interval: Service interval between 200 and 900 in steps
of 50 hours.
The counter file can be used to store the values of the actual counter situation. This can
be a help either after a maintenance or when an exchange of the electronics is necessary.
• When you press the „Load“ (No. 17) button, then you are asked
to select the appropriate file.
ST.04.11 counter file - 755B power_855B power_1255B_V1.10.fm
• The values (No. 1 to 12) from the counter file are now visible in
the Service Tool.
• These values are NOT in the electronics yet. To write them into
the electronics you need to press „Write All“ (No. 15).
Remarks
During the writing you see that one value after another changes to a
green background.
• When this is finished, then the „Save“ button changes its colour
to red.
• Now you need to press the „Save“ button to store the values onto
the electronics.
You can only „Save“ after you had communication between PC/Laptop
and the electronics and after pressed either one of the „Read“ or the
„Read All“ button.
• After pressing the button „Save“a window opens. Here you can
select the location and choose a name for the file.
• When you are finished, the file is save at its location (e.g. save
ST.04.11 counter file - 755B power_855B power_1255B_V1.10.fm
• When you open up the value file then a text editor window
opens.
• Following the values are described.
ST.04.11 counter file - 755B power_855B power_1255B_V1.10.fm
Remarks
The generated error codes will be written into the error buffer.
.
002 Watchdog telegram Electronics received no or wrong answer protocol from n.a.
the dashboard.
004 Over temperature drive motor Over temperature has been reached. n.a.
The drive motor is limited to the lower current limit.
005 Over temperature brush mo- Over temperature has been reached. n.a.
tor The drive motor is limited to the lower current limit.
006 Over temperature vacuum Over temperature has been reached. n.a.
motor The drive motor is limited to the lower current limit.
Table 3: Error codes overview
008 Over current drive motor Drive motor reached the max. current and was reduced to n.a.
lower limit.
009 Short circuit drive motor Short circuit has been detected. n.a.
010 Time out brush pressure No change of brush pressure signal during movement of n.a.
brush lowering motor.
011 Switch of electrical brush Switch does not react when going up. n.a.
lowering
012 Switch of electrical brush Switch does not react when going down. n.a.
lowering
014 Parameter format Wrong parameter format has been detected. n.a.
015 Parameter length Wrong length of parameter has been detected. n.a.
016 Current brush motor Low current (short circuit) of brush motor has been de- n.a.
tected.
017 Brush lowering type Brush lowering (mechanical or electrical) does not fit. n.a.
018 Over temperature detector 3 Over temperature on detector 3 has been detected n.a.
Table 3: Error codes overview
The TASKI swingo 755B power, 855B power and 1255B have no dashboard service menu
functionality. There is one exception: reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „System Overview“ (pos. 2) of the
Service Tool Manual for this and additional explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason for this: if you carry out a service, even if the LED is not
ON, then you have the possibility to reset the service hour counter.
Picture 1: SystemOverview
s.
Reset
Write
Save
Read
Table 1: Service
required
s.
Reset
Write
Save
Read
5 Battery Typ Battery type dis- X X Yes
charging curve
Adjustment
Pos. 3, Service hour counter: Service interval between 200 and 900 in
steps of 50 hours.
The TASKI swingo 1650B and 1850B have no dashboard service menu functionality.
There is one exception: reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.05.13 dashboard service menu - reset service hour counter - 1650B_1850B_V1.00.fm
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to chapter „System Overview“ (pos. 2) of the
Service Tool Manual for this and additional explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason for this: if you carry out a service, even if the LED is not
ON, then you have the possibility to reset the service hour counter.
• The system overview enables to read out the actual values and
therefore verify if the micro controllers are working correctly.
ST.06.10 system overview - XP_V1.10.fm
9 Speed setpoint drive left/ Target values Speed setpoint drive values
right [rpm] based on throttle values for
LH/RH motor
11 Current drive left/right [A] Actual motor current Measured current of the
LH/RH drive motor
12 Current brush left [A] Actual motor current Measured current of the LH
ST.06.10 system overview - XP_V1.10.fm
brush motor
13 Current brush right [A] Actual motor current Measured current of the RH
brush motor
Remarks
Pos. 12/13 show each the total value on XP-R as one motor is
connected to both outputs.
• After pressing the „ON/OFF“ button you are online with the
power electronics.
• You see the actual values from the power electronics.
ST.06.10 system overview - XP_V1.10.fm
Remarks
6.2 Service
Picture 3: Service
s.
Reset
Write
Save
Read
required
s.
Reset
Write
Save
Read
3 Operating hours Operating hours of Format = hhhh:mm X X
vacuum motor [h] vacuum motor
required
s.
Reset
Write
Save
Read
21 Buzzer loudness Change noise level Default [50] X X X
[%] of buzzer min. 50, max. 100
Adjustment
Pos. 12, Service hour counter: Service interval between 200 and 900
in steps of 50 hours.
Pos. 14, Battery type: GEL Sonnenschein, XFC Enersys, AGM (Discover),
Wet.
ST.06.11 service - XP_V1.10.fm
6.3 Teach-In
Picture 4: Teach-In
Table 3: Teach-In
2 Brush lift Start of brush lifting motor test (not complete test)
No error messages will be displayed other than the dot (red or green).
Remarks
The generated error codes will be written into the error buffer.
Display information
(during ON status)
Machine status
Only self test
E003 Brush lifting motor During self test no load at the brush lifting motor was detected. X
E004 Brush pressure During self test or operation no change of the brush pressure (X)
was detected.
The brush pressure value is to big or to small (<50 or >950
digits).
E005 Brush motor 1 During self test no load was detected at brush motor 1 or the X
current of the brush motor 2 is 50% bigger then the current of
brush motor 1.
Table 5: Error codes overview
Display information
(during ON status)
Machine status
Only self test
E006 Brush motor 2 During self test no load was detected at brush motor 2 or the X
current of the brush motor 1 is 50% bigger then the current of
brush motor 2.
E007 Vacuum motor During self test no load at vacuum motor was detected. X
E008 Squeegee lifting motor During self test no load at squeegee lifting motor was detected. X
E020 Battery voltage The battery voltage dropped below lower limit. X
The battery status voltage reset takes place if 25.4V is available
for more then 10 seconds.
E030 Over temperature Power electronics temperature has reached 70°C and therefore
the drive motor is limited to the lower current limit of 25A.
E031 Switch off temperature Power electronics temperature has reached 80°C. X
Table 5: Error codes overview
Display information
(during ON status)
Machine status
Only self test
E040 Over current brush motor Brush motor reached the max. current and was reduced to
brush motor reduced current.
E041 Brush motor Difference between both brush motors is bigger then 50% for X
more then 15 sec. and therefore the brush unit will be lifted up.
E042 Over-current brush lifting The brush lift linear motor current reached the max. current.
motor
E043 Over-current squeegee The squeegee lift linear motor current reached the max. cur-
lifting motor rent.
E044 Over-current vacuum mo- The vacuum motor current passed for 30 seconds the lower
tor vacuum motor current limit or reached the max. current limit
for 60 sec. and therefore the vacuum motor current was limited
to the lower current limit.
E045 Over-current traction mo- The LH traction motor current passed for 30 seconds the lower
tor 1 vacuum motor current limit or reached the max. current limit
for 60 sec. and therefore the traction motor current was limited
to the lower current limit.
E046 Over-current traction mo- The RH traction motor current passed for 30 seconds the lower
tor 2 vacuum motor current limit or reached the max. current limit
for 60 sec. and therefore the traction motor current was limited
to the lower current limit.
Table 5: Error codes overview
Display information
(during ON status)
Machine status
Only self test
E048 Short circuit detection Short circuit detected on: X
traction motor, brush motor or vacuum motor
aggregates switched off.
E050 Watchdog telegram Communication between micro controllers failed (trigger pro- SAFE
tocol).
E051 Parameter Wrong CRC (communication data failure). The parameter check X
sum is not correct.
The TASKI swingo XP has a dashboard service menu functionality. Following you find the
description of the navigation.
2 Brush pressure +
4 Brush pressure -
5 Start/Stop button
6 ECO button
7 Turtle button
8 Dosing -
Parameter Parameter Name Parameter Description Default Read Write Reset Value Range
Number
S101 Service interval Service interval 650 X
Parameter Parameter Name Parameter Description Default Read Write Reset Value Range
Number
1. Counter increments after brush unit moves completely down and up again
2. Counter increment after squeegee moves completely down and up again.
3. Counter increments after dosing pump switch on and off again.
4. Counter increments after switch on and off again. Using of spot cleaning does not increment the counter.
5. The machine type needs to be configured according to which machine type it is.
• Four dots at the end confirm that the values are stored.
Remarks
Following you find a picture of the four steps: Left, right, middle and
end.
Remarks
The self test can help to find out problems on following aggregates:
Remarks
The TASKI swingo XP has a dashboard service menu functionality. Following you find the
reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.06.20 dashboard service menu - reset service hour counter - XP_V1.00.fm
• Press ECO button until you are out of the dashboard service
menu.
The TASKI swingo XP has a dashboard service menu functionality. Following you find the
procedure on how to configure the machine type.
• Press ECO button until you are out of the dashboard service
menu.
• The system overview enables to read out the actual values and
therefore verify if the micro controllers are working correctly.
ST.07.10 system overview - 4000_5000_V1.10.fm
• After pressing the „ON/OFF“ button you are online with the
electronics.
• You see the actual values from the electronics.
ST.07.10 system overview - 4000_5000_V1.10.fm
7.2 Service
Picture 3: Service
s.
Reset
Write
Save
Read
required
s.
Reset
Write
Save
Read
3 Service interval [h] Service interval Default [650] X X Yes
steps of 50
Table 2: Service
Adjustment
Pos. 3, Service hour counter: Service interval between 200 and 900 in
steps of 50 hours.
Pos. 11, Speed forward driving mode: Speed can be adjusted between
50 and 100% in steps of 10%.
The counter file can be used to store the values of the actual counter situation. This can
be a help either after a maintenance or when an exchange of the electronics is necessary.
• When you press the „Load“ (No. 17) button, then you are asked
to select the appropriate file.
ST.07.12 counter file - 4000_5000_V1.10.fm
• The values (No. 1 to 13) from the counter file are now visible in
the Service Tool.
• These values are NOT in the electronics yet. To write them into
the electronics you need to press „Write All“ (No. 15).
Remarks
During the writing you see that one value after another changes to a
green background.
• When this is finished, then the „Save“ button changes its colour
to purple.
• Now you need to press the „Save“ button to store the values onto
the electronics.
You can only „Save“ after you had communication between PC/Laptop
and the electronics and after pressed either one of the „Read“ or the
„Read All“ button.
• After pressing the button „Save“ a window opens. Here you can
ST.07.12 counter file - 4000_5000_V1.10.fm
• When you open up the value file then a text editor window
opens.
• Following the values are described.
10 Speed forward working mode Speed forward in working mode, percentage (%)
11 Speed forward drive mode Speed forward in drive mode, percentage (%)
Remarks
The generated error codes will be written into the error buffer.
003 Signal throttle Broken wire of throttle signal. No movement possi- E003
ble
004 Signal guidance Broken wire of guidance signal. Machine runs on re- E004
duced speed
005 Brush pressure Short circuit or broken wire of brush signal. Brush motor turns E005
OFF, brush unit goes
up
Table 4: Error codes overview
007 Over temperature brush mo- Over temperature has been reached.
tor The drive motor is limited to the lower current limit.
008 Over temperature vacuum Over temperature has been reached. Vacuum motor turns E008
motor OFF
009 Over current drive motor Drive motor reached the max. current and was reduced to
lower limit.
010 Short circuit drive motor Short circuit has been detected. Machine shuts OFF E010
011 Short circuit brush motor Short circuit has been detected. Brush motor turns E011
OFF, brush unit goes
up
012 Time out brush pressure No change of brush pressure signal during movement of Brush motor turns E012
brush lowering motor. OFF, brush unit goes
up
013 Over current brush lowering Over current has been detected during down sequence of Brush motor turns
brush lowering motor. OFF, brush unit goes
up
014 Over current brush lowering Over current has been detected during up sequence of Brush motor turns
brush lowering motor. OFF, brush unit goes
up
024 Over current brake Over current of brake has been detected. No drive movement E024
025 Low current brake Low current of brake has been detected. No drive movement E025
Table 4: Error codes overview
027 Over current squeegee lower- Over current has been detected during down sequence of Squeegee goes up
ing squeegee lowering motor. and vacuum motor
turns OFF
028 Over current squeegee lower- Over current has been detected during up sequence of Squeegee goes up
ing squeegee lowering motor. and vacuum motor
turns OFF
029 Over current vacuum motor Over current of vacuum motor has been detected. Squeegee goes up E029
and vacuum motor
turns OFF
030 Short circuit throttle Short circuit of throttle sensor has been detected. No movement of the E030
aggregates
031 Short circuit guidance Short circuit of guidance sensor has been detected. Machine runs on re- E031
duced speed
033 Battery over voltage To high battery voltage has been detected (>30VDC).
The TASKI swingo 4000/5000 has a dashboard service menu functionality. Following you
find the description how to lock/unlock levels and set available parameters.
7.5.1 Settings
The service menu is built up in a sequential process. Which means, that the order of the
step by step navigation remains the same.
To get into the service menu you need to turn ON the machine and make sure that the
aggregates are switched OFF. Then you have to perform the following steps:
Remarks
• Press the „ECO“ button and then the water ON/OFF button
together.
• After approximately 2 seconds the water ON/OFF button is
flashing.
• The actual locked water level LED is ON or all LED‘s are OFF.
Remarks
If all LED‘s are OFF, it means that the adjustment is not locked and the
operator can make the adjustment.
• To adjust the water level you need to press (+) or (-) of the water
adjustment.
Remarks
• When you have done the adjustments you have two possibilities:
• By pressing the „ECO“ button you get to the next adjust-
ment.
• By pressing the program button you exit the service menu.
By pressing the program button to exit the service menu the setting
is automatically saved.
• If you pressed the „ECO“ button then the brush pressure ON/OFF
button is flashing.
• The actual locked brush pressure level LED is ON or all LED‘s are
OFF.
Remarks
If all LED‘s are OFF, it means that the adjustment is not locked and the
operator can make the adjustment.
• To adjust the brush pressure level you need to press (+) or (-) of
brush pressure adjustment.
Remarks
• When you have done the adjustments you have two possibilities:
• By pressing the „ECO“ button you get to the next adjust-
ment.
• By pressing the program button you exit the service menu.
By pressing the program button to exit the service menu you saved
the setting.
Remarks
You also can adjust the maximum cleaning speed with the Service
Tool online. Please refer to the Service Tool Manual for this and
additional explanations.
The TASKI swingo 4000/5000 have a dashboard service menu functionality. Following
you find the description how to set the throttle.
To get into the service menu you need to turn ON the machine and make sure that the
aggregates are switched OFF. Then you have to perform the following steps:
Remarks
• Press the „ECO“ button and then the brush button together.
• In the display „THROTTLE SENSOR“ appears.
This display will disappear after 3s if you do not confirm setting and
nothing happens. You need to start again after this.
Remarks
Adjustment
We advise to carry out this procedure after work has been done on the
throttle lever, hall sensor or exchange of the electronics.
The hall sensor and magnet is now paired and therefore exchange
both to assure optimise functionality.
The TASKI swingo 4000/5000 have a dashboard service menu functionality. Following
you find the reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.07.16 dashboard service menu - reset service hour counter - 4000_5000_V1.00.fm
• Press the dosing (+) button and dosing (-) button together until
the service LED switches OFF.
• After approximately 2 seconds the service LED starts flash-
ing.
• After further 2 seconds the service LED goes OFF.
• Service hour counter is reset.
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to the Service Tool Manual for this and additional
explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason is: if you carry out a service, even if the LED is not ON, then
you have the possibility to reset the service hour counter.
• The system overview enables to read out the actual values and
therefore verify if the controllers are working correctly.
• This window is automatically refreshed.
• During refreshing the background of the values are yellow.
ST.08.10 system overview - 2100_V1.00.fm
2 Serial number PCM Serial number of this Power PCM is the electronics
Control Module
3 Serial number of OCM Serial number of this Oper- OCM is the electronics on
ator Control Module the dashboard
9 Throttle [digits] Actual value of throttle The grey bar indicates val-
ues
10 Steering [digits] Actual value of steering The grey bar indicates val-
ues
11 Brush lift [digits] Actual value of brush lift The grey bar indicates val-
ues
12
ST.08.10 system overview - 2100_V1.00.fm
15 Vacuum motor current [A] Actual current value vacu- Current value of vacuum
um motor motor measured at PCM
16 Brush motor 1 current [A] Actual current value brush Current value of brush mo-
motor 1 tor 1 measured at PCM
17 Traction motor current [A] Actual current value trac- Current value of traction
tion motor motor measured at PCM
20 Squeegee lift (or Offset Actual current value offset Current value of offset mo-
motor) current [A] motor (Output on electron- tor measured at PCM
ics is marked “Squeegee
lift”)
21 Brush lift current [A] Actual current value brush Current value of brush lift
lift motor measured at PCM
8.2 Service
8.2.1 Counters
Picture 3: Service
Reset
Save
required
Refresh
Reset
Save
5 Operating hours: Operating hours X X
Brush motor 1 [h] brush motor
8.3 Settings
Picture 4: Settings
Reset
Save
required
Refresh
Reset
Save
5 Speed: Backward Maximum working not adjustable
working mode [%] speed backwards
Adjustment
Pos. 1, Service: Interval; Service interval between 200 and 900 in steps
of 50 hours.
You can only „Save“ the correct information after you had
communication between PC/Laptop and the electronics.
• After pressing the button „Save“ a window opens. Here you can
select the location.
• The file name is given automatically:
• T2100: Machine type (e.g. TASKI swingo 2100µicro).
• S000101: Serial number of machine (e.g. s/n 101).
• V106: Firmware version of machine (e.g. version 1.06).
• H00042: Hours of operating (e.g. 42h).
• M08: Minutes of operating (e.g. 8min.).
• Settings: Name of file (e.g. Settings).
ST.08.12 settings - 2100_V1.00.fm
• When you open up the value file then a text editor window
opens.
• As the information is in several lines, we split up the file in two
pictures.
• Following you find the lower part of the service and setting file.
ST.08.12 settings - 2100_V1.00.fm
Picture 8: Settings
Reset
Save
required
Refresh
Reset
Save
3 Battery Cycles In- Number of incom- Number of incom-
complete [cycl.] plete cycles plete charging cy-
cles
Remarks
• To continue to work with the Service Tool you need to change the
ST.08.14 download 2100_V1.00.fm
8.6 Errors
Table 8: Errors
The error list you find in the chapter of each machine type.
• You can save the visualised errors of the online window into a
file.
• The file format is „*.txt“.
You can only „Save“ after you had communication between PC/Laptop
and the electronics.
• After pressing the button „Save“ a window opens. Here you can
select the location.
• The file name is given automatically:
• T2100: Machine type (e.g. TASKI swingo 2100µicro).
• S000101: Serial number of machine (e.g. s/n 101).
• V106: Firmware version of machine (e.g. version 1.06).
• H00042: Hours of operating (e.g. 42h).
ST.08.15 errors_V1.00.fm
• When you open up the error file, then a text editor window
opens.
Remarks
The generated error codes will be written into the error buffer.
109 Brake Short circuit has been detected. Aggregates are E0109
Check brake, wires and connections. turned OFF and ma-
chine stops
111 Magnetic valve Short circuit has been detected. Pump and magnetic E0111
Check magnetic valve, wires and connections. valve is turned OFF
Table 10: Error codes overview
121 Pump 1 Short circuit has been detected. Pump and magnetic E0121
Check pump 1, wires and connections. valve is turned OFF
122 Pump 2 Short circuit has been detected. Pump and magnetic E0122
Check pump 2, wires and connections. valve is turned OFF
300 Signal throttle Out of range signal (<0.5 or >4.5VDC) has been detect- No drive movement E0300
ed. The machine does not drive and turns OFF the aggre-
gates.
Check throttle sensor, wires and connections.
301 Signal guidance Out of range signal (<0.5 or >4.5VDC) has been detect- Machine drives on E0301
ed. The machine runs on reduced speed and aggregates reduced speed
work normally.
Check guidance sensor, wires and connections.
302 Signal brush lowering Out of range signal (<0.5 or >4.5VDC) has been detect- Brush unit goes up E0302
ed. The brush unit goes up and the brush motors are and brush motor is
turned OFF. turned OFF
Check brush lowering sensor, wires and connections.
303 Throttle switch Change of throttle sensor signal has been detected but No drive movement E0303
the signal of the throttle switch stayed the same.
Check throttle switch, wires and connections.
Table 10: Error codes overview
406 Brush motor 1 short circuit Over current brush motor 1 has been detected for a cer- Brush motor turns E0406
tain period. At first detection the brush lowering is lifted OFF, brush unit goes
up until upper position. If the over current is still detected up
the brush unit goes up and the brush motor 1 turns OFF.
Check the tools, floor type, wires, connections and brush
motor 1.
413 Short circuit detection Short circuit detection on: brush motor 1, vacuum motor. Brush motor and E0413
These aggregates are turned OFF. vacuum motor is
Check brush motor 1, vacuum motor, wires and connec- turned OFF, brush
tions. unit goes up
Additional explanation found at error code no. 702.
430 Brush lowering no load No current for brush lowering motor has been detected. Brush unit goes up (if E0430
The brush unit goes up if situation allows it. possible)
Check brush lowering motor, wires and connections.
432 Brush lowering short circuit Short circuit brush lowering motor has been detected. Brush lowering mo- E0432
The brush lowering motor is turned OFF. tor is turned OFF
Check brush lowering motor, wires and connections.
433 Brush lowering time out No change of brush lowering signal during 15s. The Brush unit goes up E0433
brush unit goes up.
Check brush lowering motor, wires and connections.
434 Brush lowering over current Over current has been detected during up sequence of Brush lowering mo- E0434
brush lowering motor. tor is turned OFF
Check brush lowering mechanism, brush lowering motor,
wires and connections.
Table 10: Error codes overview
502 Traction motor over current Over current has been detected during 60s and is limited E0502
to a lower current (40A) for 60s.
Check site (e.g. ramps) traction motor, wires and connec-
tions.
504 Traction motor short circuit Short circuit traction motor has been detected. The ma- No drive movement E0504
chine does not drive.
Check traction motor, wires and connections.
511 Encoder signal difference Difference between signal A and B has been detected. Machine drives on E0511
Machine works with reduced speed. reduced speed
Check encoder, wires and connections.
512 Encoder signal No signal from encoder has been detected while driving. Machine drives on E0512
Machine works with reduced speed. reduced speed
Check encoder, wires and connections.
610 Offset motor no load No current for offset motor has been detected. E0610
Check offset motor, wires and connections.
612 Offset motor short circuit Short circuit offset motor has been detected. Offset mo- E0612
tor is turned OFF.
Check offset motor, wires and connections.
613 Offset motor time out No reaching of end position of offset motor after a de- E0613
fined time has been detected. Offset motor is turned OFF.
Check offset motor, wires and connections.
700 Vacuum motor no load No current for vacuum motor has been detected. -
Check vacuum motor, wires and connections.
Table 10: Error codes overview
800 Battery voltage too low The battery voltage dropped below lower limit. This limit Aggregates are E0800
is depending on what kind of battery type you have cho- turned OFF and ma-
sen. All aggregates are turned OFF and the machine does chine does not drive
not drive.
The battery status reset takes place if 25.4V is detected
during machine start.
Check voltage at electronics, wires and connections.
Charge batteries.
801 Battery voltage too high The battery voltage was over the higher limit (>30VDC). Aggregates are E0801
All aggregates are turned OFF and the machine does not turned OFF and ma-
drive. chine does not drive
Check battery wiring, voltage at electronics, wires and
connections.
850 (only BMS) Charger memory read Error while reading memory of charger has been detect- E0850
ed. The electronics cannot read the memory in the charg-
er.
Check charger, wires and connections.
851 (only BMS) Charger memory write Error while writing to the charger has been detected. The E0850
electronics cannot write the memory into the charger.
Check charger, wires and connections.
Table 10: Error codes overview
2020 No response from OCM There was no response from OCM when machine has Blocked E2020
been switched ON.
Check the TASKI bus/Data safe wires and connections.
Update the firmware.
2021 Data safe time out writing During the writing from the OCM to the Data safe a time Blocked E2021
out has occurred.
Check the TASKI bus/Data safe wires and connections.
Update the firmware.
2022 Data safe error writing During the writing from the OCM to the Data safe an error Blocked E2022
has occurred.
Check the TASKI bus/Data safe wires and connections.
Update the firmware.
2023 Data safe time out reading During the reading from the Data safe a time out has oc- Blocked E2023
curred.
Check the TASKI bus/Data safe wires and connections.
Update the firmware.
2024 Data safe error reading During the reading from the Data safe an error has oc- Blocked E2024
curred.
Check the TASKI bus/Data safe wires and connections.
Update the firmware.
8014 (only BMS) Charger I time out Charging time for I phase (first phase) has been detected Red LED for charger
as too long. The charging has been aborted. is ON
Check charger, batteries, wires and connections.
Table 10: Error codes overview
8017 (only BMS) Charger over temperature Temperature of charger has been detected as too high. Red LED for charger
The charging has been aborted. is ON
Check ventilation, charger, batteries, wires and connec-
tions.
8019 (only BMS) Charger output short circuit On charger output a short circuit (over current) has been Red LED for charger
detected. is ON
Check batteries, wires and connections.
8020 (only BMS) Charger no load No current on output has been detected. Red LED for charger
Check batteries, wires and connections. is ON
Table 10: Error codes overview
The TASKI swingo 2100µicro has a dashboard service menu functionality. Following you
find the description how to lock/unlock levels and set available parameters.
8.8.1 Settings
The service menu is built up in a sequential process. Which means, that the order of the
step by step navigation remains the same.
To get into the service menu you need to turn ON the machine and make sure that the
aggregates are switched OFF. Then you have to perform the following steps:
Remarks
• Press the „ECO“ button and then the water ON/OFF button
together.
• After approximately 2 seconds the water ON/OFF button is
flashing.
• The actual locked water level LED is ON or all LED‘s are OFF.
Remarks
If all LED‘s are OFF, it means that the adjustment is not locked and the
operator can make the adjustment.
• To adjust the water level you need to press (+) or (-) of the water
ST.08.17 dashboard service menu - settings - 2100_V1.10.fm
adjustment.
Remarks
• When you have done the adjustments you have two possibilities:
• By pressing the „ECO“ button you get to the next adjust-
ment.
• By pressing the program button you exit the settings
menu.
By pressing the program button to exit the service menu the setting
is automatically saved.
• When you have adjusted the requested value you can exit the
settings menu by pressing the program button.
Remarks
You also can adjust the maximum cleaning speed with the Service
Tool online. Please refer to the Service Tool Manual for this and
additional explanations.
The TASKI swingo 2100µicro has a dashboard service menu functionality. Following you
find information on how to navigate through it.
8.8.2 Navigation
The service menu is built up in a sequential process. Which means, that the order of the
step by step navigation remains the same.
ST.08.18 dashboard service menu - navigation - 2100_V1.10.fm
The TASKI swingo 2100µicro has a dashboard service menu functionality. Following you
find the description what you need to do when mounting the batteries or when the bat-
tery supply was disconnected.
When the battery supply was disconnected then you need to configure the machine to
the battery type you are using. With this procedure you configure the charging curve of
the on board charger and the discharging curve of the battery indicator.
When you turn on the machine and the battery type needs to be configured the following
screen will appear:
Remarks
If you do not select any battery type then it will stay in this loop until
you have decided.
• After you have selected a battery type it will leave the dashboard
service menu and show the standard screen.
ST.08.19 dashboard service menu - battery settings - 2100_V1.10.fm
When you have selected the battery type and left the dashboard
service menu, the selection is saved.
If you have selected a wrong battery type you either can disconnect
the battery again or change the type in the dashboard service menu-
service.
The TASKI swingo 2100µicro has a dashboard service menu functionality. Following you
find the description of the menu for the technician.
8.8.4 Service
In the service menu, which is meant for technicians, you have the possibilities to:
To get into the service menu you need to press the two buttons on top of the display and
turn ON the machine.
• After this you will be asked if you would like to list the errors on
the display.
• If you select the button “Yes”, then the last error which has been
logged appears.
ST.08.20 dashboard service menu - service - 2100_V1.10.fm
Remarks
For details on the error numbers please refer to chapter “Error codes
overview”.
• When you press the button “Next”, then it shows the previous
error which has been logged.
• The error buffer is a first in - first out (FIFO) buffer.
• It displays a maximum of 20 errors.
Remarks
If you do not press the “Exit” button, then you will stay in this loop.
• After you have pressed the button “Exit”, then you will be asked
if you would like to reset the errors on the display.
• When you press the button “No” you will be asked if you would
like to change the battery type.
ST.08.20 dashboard service menu - service - 2100_V1.10.fm
• If you do not want to change the battery type then you press the
button “No”.
• It will leave the dashboard service menu and show the standard
screen.
• If you press the button “Yes”, then it will go into the selection
possibilities.
Remarks
If you do not select any battery type then it will stay in this loop until
you have decided.
• After you have selected a battery type it will leave the dashboard
service menu and show the standard screen.
When you have selected the battery type and left the dashboard
service menu, the selection is saved.
If you have selected a wrong battery type you either can disconnect
the battery again or change the type in the dashboard service menu-
service.
ST.08.20 dashboard service menu - service - 2100_V1.10.fm
The TASKI swingo 2100 has a dashboard service menu functionality. Following you find
the reset of the service hour counter.
To reset the service hour counter LED you have to perform the following steps:
ST.08.21 dashboard service menu - reset service hour counter - 2100_V1.10.fm
• Press the dosing (+) button and dosing (-) button together until
the service LED switches OFF.
• After approximately 2 seconds the service LED starts flash-
ing.
• After further 2 seconds the service LED goes OFF.
• Service hour counter is reset.
Remarks
You also can reset the service hour counter with the Service Tool
online. Please refer to the Service Tool Manual for this and additional
explanations.
If the service LED is not ON and you follow this procedure, then you
reset the service hour counter.
The reason is: if you carry out a service, even if the LED is not ON, then
you have the possibility to reset the service hour counter.
9 Revision
9 Revision
21.02.2011 All All Separated from whole book, only 350/755/855/1255/ V2.00
1650/1850/XP
21.02.2011 Forward, Elementary Removed as not necessary for each description V2.00
21.02.2011 Service Tool Added TASKI swingo 1650/1850 speed adjustment V2.00
12.05.2011 7 Swingo 4000 Added TASKI swingo 4000 chapter as this is a new ma- V3.00
chine type
26.03.2012 3 Swingo 350/455 Added reset service LED for 455 V4.00
14.06.2012 7 Swingo 4000/5000 Added new service menu for swingo 4000/5000 V4.10
24.04.2013 7 Swingo 4000/5000 Added set throttle for swingo 4000/5000 V5.00
16.05.2013 All All Adjusted to new Service Tool Version 7.00 V5.00
01.07.2013 All All Adjusted to new Service Tool Version 7.04 V5.00
22.09.2014 6 Swingo XP/XP-M/XP-R Added the changes for swingo XP-M/XP-R V5.10
24.09.2014 All All Adjusted to new Service Tool Version 7.09 V5.10
22.06.2015 8 Swingo 2100µicro Inserted swingo 2100µicro and increased later chapter V8.01a
numbering
25.06.2015 All All Adjusted to new Service Tool Version 8.01 V8.01a
Table 1: Revision
10 Appendix
Glossar
B F
Batteries 1-1 Firmware 2-3
Battery / Charger 8-10
Batttery settings 8-29
G
General 1-1
C
Change parameter up/down 6-18
I
Charger information 8-10
Computer/laptop requirements 2-2 Information bar at the bottom 2-7
Information bars 2-6
TASKI Service Tool Manual 350_455_755_855_1255_1650_1850_2100_XP_4000_5000_V8.01aIOM.fm
E P
Enter into error buffer 6-26 Parameter file 2-13
Enter menu or parameter/confirm 6-18 Parameter settings - S100 6-21
Enter service mode 6-16 Parameter settings overview 6-21
Error buffer - S400 6-26 Part reference 1-1
Error buffer philosophy 6-26 Pull down menu File 2-6
Error codes 4-6, 6-11, 7-9, 8-18 Pull down menu Help 2-7
Error codes overview 4-6, 6-11, 7-9, 8-
18
Errors 2-15, 8-15 R
Errors folder 2-15, 8-15 Required material 1-2
Exchange of electronic components 2- Reset error buffer 6-26
4 Reset service hour counter 3-6, 3-7, 3-
Exit service mode 6-20 8, 4-8, 5-3, 6-27, 7-18, 8-37
Reset value 6-19
11 Notes