INSPECTION AND TEST PLAN (ITP) / QUALITY CONTROL PROCEDURE

Job No. : Doc. No. :

Project Name : STEEL STRUCTURE Rev. No. :
Client : Accset Indonusa Pages :
Inspection Instrument Standard Verifying Document Inspection
No. Description Frequency Used Specification Document Party Remarks
Record IST Client
1.0 Incoming Material 100% Std book Mill Certificate I R
1.1 Documentation Check ASTM A36 / A53 JIS
G3101 SS400

1.2 Visual Surface Inspection Surface defect such bend, dent, 100% Magnifier (when Client Spec. I R
rolling defect, crack, damage, etc necessary) (when any)

1.3 Mechanical Test Review Certf. Review Review Certf. Review ASTM A36 / A53 JIS Mill Certificate I R Review Mills Cert. shall according to ASTM
1.3.a Tensile Test (according to Mills Certf.) Bend Test Certf. Certf. G3101 SS400 A36/A53 ; JIS G3101-SS400
1.3.b

1.4 Chemical Analysis Review Certf. Review Certf. ASTM A36 / A53 JIS Mill Certificate I R Review Mills Cert. shall according to ASTM
G3101 SS400 A36/A53 ; JIS G3101-SS400

2.0 Pre-Fabrication
2.1 Marking, Cutting, Drilling, Bevelling, Welding
Shape and Dimensional Inspection Check the shape width,
length, out of squareness, web center,
hole diameter, center to center of hole, etc.

Measuring Tape, Vernier Fab. Drawing

100% Fab. Drawing I R
Caliper Marker ASTM A36

2.2 Visual Inspection 100% Magnifier (when ASTM A36 / A53 JIS ASTM A36 / A53 JIS I R
Check if any visual/surface defect after pre-fabrication necessary) G3101 SS400 G3101 SS400
 INSPECTION AND TEST PLAN (ITP) / QUALITY CONTROL PROCEDURE
Job No . : Doc. No. : ITP/STR-KRM/TD-040620/01

Project Name : STEEL STRUCTURE Rev. No. : 0

Client : Accset Indonusa Pages : 2 of 3
Inspection Instrument Standard Verifying Document Inspection
No. Description Party Remarks
Frequency Used Specification Document Record IST Client
3.0 Fit-Up 100% Fab. Drawing Fab. Drawing I R
Check the completion of component, Measuring Tape,
Total Length, Position from the Reference Rectangle ruler,
Point. Height from Reference Point, Marker
Center holes from Reference Point, etc
4.0 Welding
4.1 Visual Inspection
Check if any visual defect regarding to welding, Magnifier, WPS/PQR
100% - I R
undercut, surface porosity, underfill, crack, Marker AWS D1.1
excessive concavity, excessive convexity,
overlap, etc
4.2 Welding (the most of weld is by FCAW) AWS D1.1 I R -. the most of weld is by FCAW, only spot
- When welding for "welded beam" is fillet weld 100% Welder repair by SMAW
(welding Web to Flange is fillet weld) Certificate -. For Welding Web to Flange is Fillet
Weld
- Welding beam to end plate /column to base Spot "UT" -. Flange to end plate/Flange to base plate
plate (only flange of beam /flange of column should be spot "UT" per delivery/
to be spot "UT" per-phase
4.3 Cleaning 100% AWS D1.1 I R
Check the Cleaning after welding Inspection
Report
4.4 Dimensional Inspection 100% AWS D1.1 I R
Check the itemized as per drawing shall be Measuring Tape, Dimension
within the tolerance Vernier Caliper Report
4.5 Ultrasonic Test Spot Penetrant Test AWS D1.1 I R Spot "UT" per-delivery / per-phase
Welded area for Flange to End Plate or Flange Spot Ultrasonic
to Base Plate to be Spot "UT" per delivery/ Test Report
 INSPECTION AND TEST PLAN (ITP) / QUALITY CONTROL PROCEDURE
Job No. : Doc. No. :
Project Name : STEEL STRUCTURE Rev. No. :
Client : Accset Indonusa Pages :
Inspection Instrument Standard Verifying Document Inspection
No. Description Used Specification Document Party Remarks
Frequency Record IST Client
5.0 Visual Inspection Before Painting 100% Client Spec. - I S/R
Check sharp edge (when any)

6.0 Blasting & Painting (SA 2-1/2) Random Thickness Meter Spec. Painting Inspection I S/R
Technical Data ASTM Report
A123

7.0 Transportation Random Client Spec I S/R

Fab. Drawing

Note : I : Inspection and Report by IST (Intan Sarana Teknik)

R : Review the document and Report
H : Hold Point
W : Witness
S : Spot
Prepared and Approved by : Reviewed/Approved by
PT. Intan Sarana Teknik Client

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