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Construction Practises: Concrete: Production B. Bhattacharjee Civil Engineering Department Iit Delhi

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CEL 774 CONSTRUCTION PRACTISES

Concrete: Production
(Form work )
B. Bhattacharjee

CIVIL ENGINEERING DEPARTMENT


IIT DELHI

DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI


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General Outline

• Definitions
• Mass Concrete
• Cold weather problem
• Concreting in cold w eather

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Definitions: Form work
Complete system of temporary
structure built to contain fresh
concrete so as to form it to the
required shape and dimensions and to
support it until it hardens sufficiently
to become self-supporting. Formwork
includes the surface in contact with the
concrete and all necessary supporting
structure.
B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Definitions
Mould A frame for casting, precast
concrete units
Scaffold (Scaffolding)
A temporary structure for gaining access to
higher levels of the permanent structure
during construction
Centering (Centering)

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Definitions
Centering (Centering)
It is a temporary supporting structure
to a soffit. It is the specialized
formwork used in the construction of
arches, shells space structure where the
entire false-work is (struck or de-
centred) as a unit to avoid introducing
injurious stress in any part of structure .

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Definitions
Falsework
(a) Falsework is the temporary structure
erected to support work in the process of
construction . It is composed of shores,
formwork for beams or slabs (or both) and
lateral bracing.
(b) That part of formwork, which upports
the forms usually for a long structure,
such as a bridge.
B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Definitions
Form (Shutter)
(a) That part of formwork, which consists
of the sheeting and its immediate
supporting or stiffening members.
(b) A temporary structure or mould for
the support of concrete while it is setting
and gaining sufficient strength to be self-
supporting.

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
GOOD FORMWORK
l HOW FORMWORK CAN BE ERECTED AND
DE-SHUTTERED FAST.
l HOW GOOD CONCRETE QUALITY AND
SURFACE FINISH CAN BE ACHIEVED.
l WHAT IS THE OPTIMUM STOCK OF
FORMWORK REQUIRED FOR THE SIZE OF
WORK FORCE, THE SPECIFIED TIME
SCHEDULE AND FLOW OF MATERIALS.
l HOW SAFETY CAN BE IMPROVED FOR
THE SITE PERSONNEL.

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
GOOD FORMWORK

l WHAT IS THE OVERALL COST

SAVINGS THAT CAN BE ACHIEVED

USING THE RIGHT TYPE OF

FORMWORK

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Safety
–ENSURED IF,
• COMPONENTS ARE LIGHT IN WEIGHT FOR
HANDLING AND PLACING
• LOOSE OR HANGING COMPONENTS ARE
MINIMAL
• MINIMUM OPERATIONS ARE INVOLVED
DURING EACH REPETITION
• INDIVIDUAL COMPONENTS ARE SELF
STANDING
• LESS MAKING IS INVOLVED AT SITE

B. Bhattacharjee
• DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
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Safety

• SYSTEMS FACILITATES FIXING AND


REMOVAL AT EACH LOCATION
–WITHOUT THE USE OF ANY
SOPHISTICATED TOOLS AND TACKLES
• SYSTEM HAS PROVISION FOR FIXING
WORKING / CONTROL
–PLATFORMS.

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Wall form

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
BEAM

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Columns

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Stud walls

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Slabs

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Slabs

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
ECONOMY
–During design and sizing of members
–Economy is all about achieving number of repetition
–Choose the size that gives maximum repetition
–Preferable to have same size of column and beam
throughout
–Symmetric and standardization
–Economy in making, erecting, and stripping
forms
–Economy in formwork and overall economy

B. Bhattacharjee
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DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
THANK YOU FOR
HEARING

DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI


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