Galileo 1/45 Scale Model Assembly Instructions: A. You'Ll Need The Following
Galileo 1/45 Scale Model Assembly Instructions: A. You'Ll Need The Following
Galileo 1/45 Scale Model Assembly Instructions: A. You'Ll Need The Following
Scale Model
Assembly
Instructions
Version 1.6
• White paper card stock (also called "cover" stock, about the
thickness of a postcard) which your computer's printer can
accept. Parts Sheets 2 through 6 should be printed on this
heavy white paper.
• An art knife, such as X-Acto #11, with a sharp new blade, and
a proper pad on which to cut. This will be needed to cut some
parts from the parts sheets. Adult supervision is required
for children using sharp tools. Caution, one can injure
oneself, as well as the furniture, with an art knife.
• If your printer causes too much curling, you might try printing
onto paper, and then using a copy machine to make the
transparency.
• Cut out the three clear wedges which were marked "Gap."
• On the HGA, identify the "half" ribs which border three clear
wedges. Overlap one of these ribs over onto the adjacent rib,
so the flat circular web begins to bend up into a shallow cone.
Adjust the overlap to make one rib. Inboard of the small
black circle, the rib will probably be imperfect. Apply a
rectangle of transparent tape to hold together. Repeat with the
other two open sections. Bend the piece gently so that the
antenna's shape becomes more or less symmetrical.
• Cut out the large black circular BUS SUNSHADE TOP and
BUS SUNSHADE BOTTOM from Parts Sheet 2. Apply glue
to the white side of the slightly smaller BUS SUNSHADE
BOTTOM (spray glue would be convenient; otherwise apply
a very thin, even (1.10) film of white glue). Glue it to the
BUS SUNSHADE TOP, white sides together. Make sure it
does not curl as the glue dries.
• With scissors, trim away the white area showing behind the
BUS SUNSHADE BOTTOM.
• With scissors, trim away the white area showing behind the
HGA SUNSHADE BOTTOM, retaining the 9-sided shape of
the BOTTOM piece.
• Set the BUS SUNSHADE on your table with the TOP (the
side with a white circle) facing up. Apply BOND 527 glue
(or rubber cement) to fill in the white circle. Set the HGA
down onto the glue, its bottom black circle covering the glue,
and press together until the glue dries. To make an even joint,
place a coin over the HGA's black circle and press down.
• Cut out the four REFLECTOR pieces from Parts Sheet 2. Glue
the FRONT and BACK halves together, white side to white
side. When the glue is dry, make a slit along the grey line on
each of the two pieces. Fit the two pieces together, slit into
slit, at right angles.
• Cut out the SPUN BUS. Each of the eight segments represents
an equipment bay. Lightly score along the two long parallel
white lines, and along the eight vertical white lines.
• Bend the SPUN BUS into an octagon, with the printed details
outside, by pinching a crease into each of the vertical white
lines. Fold the small rectangular tab at one end, and glue it
onto the opposite end of the SPUN BUS to close the octagon.
• Find a tab labeled with a white arrow on the SPUN BUS. Bend
it over, toward the inside of the octagon. Bend the 7 adjacent
tabs over in the same direction.
• Cut out the octagonal BUS
SUPPORT, and position it up
inside the SPUN BUS, to hold
its shape. Its black side should
face up towards the outside.
Glue the bent tabs to the BUS
SUPPORT. This is now the
BOTTOM of the SPUN BUS.
• Color the white underside of tab G, using a black felt tip pen.
• Cut out the part labeled STAR SCANNER. Slit along the
shaded line. Color the white side black, using a felt tip pen.
Slide it together at right angles, slot into slot, with its other
half (marked G) on the BOOM SUPPORT STRUCTURE.
Secure with glue, keeping the outboard ends even and
perpendicular. Apply glue where it meets the SPUN BUS
top.
• Find two small white dots near the end of the roughly
triangular structure marked 2. Fold down the two black arms
which are marked by these white dots. The tip of each of
these arms will approach a small white dot on the SPUN
BUS. Glue the end of each arm to the SPUN BUS where it
touches, near the white dot.
• Apply some glue to mark G. Fit this end of the MAG BOOM
into the black, square-box end of the SCIENCE BOOM,
keeping the seam of the MAG BOOM facing down toward
the open side of the U-shaped SCIENCE BOOM. Secure
with glue, making sure the MAG BOOM extends straight out
of the SCIENCE BOOM.
• Cut out one RTG NIMS SHIELD. Optionally, cut and glue a
piece of gold-colored foil/paper to cover the white side.
• Lightly score along the SHIELD's white line, and fold about
30 degrees, away from the black side.
• Glue the SHIELD's V-shaped notch up onto the bottom of the
RTG BOOM's trusswork, at the outboard end of the truss
markings (just inboard of the black, finned RTGs). The
black side faces inboard. Note: the accompanying image can
present an optical illusion. In reality, the bottom of the shield
bends toward the outboard end, and it is being viewed from
slightly outboard.
• Cut out the THRUSTER BOOMS. Lightly score along the two
parallel white lines near the center. Fold the two panels away
from the printed side, 90 degrees each.
• Crease each of the X-panels by folding the panels all the way
back, white side toward white. Do the same with all four
circles, over onto the X-panels.
• Cut out the DESPUN BUS. Bend up the tab marked BEND
toward the black side. Apply glue to the area marked GLUE,
and curl the piece around into a conic shape, overlapping the
opposite black end onto the glue. The tab marked BEND will
protrude from the seam.
• Adjust the tab marked BEND so it stands straight out from the
DESPUN BUS cone. Apply some glue to its crease so it will
become rigid.
• Cut out the RRH ANTENNA. Cut out the shaded slot in the
middle. Color the white side black with a felt tip pen. Apply
glue to the white segment, and overlap the opposing black
edge onto it, forming a shallow cone out of the circle.
• Apply glue to wedge G. Curl the opposite edge onto the glue,
making a cone. Squeeze the seam until the glue dries
completely.
• The black arm on the bottom of the RTG BOOM will now
swing into contact with the bottom of the SPUN BUS. Adjust
so it touches the bottom corner of two bays on the SPUN
BUS. Trim off the end of this arm where it reaches the SPUN
BUS. Caution: trim it a little too long to start with, then
shorten again if necessary. Glue the tip of the black arm to
the SPUN BUS.
• Set the upper end of the Despun Section (opposite the Probe)
down onto the SBA, so that it surrounds the white ring.
Rotate it to the angular position you would like to have it.
Apply glue to secure it there. Be sure it is centered as the
glue dries.
12. Join the Spun and Despun Sections.
• Set the spacecraft right side up, supported in a beverage glass,
or by some other means. The HGA SUPPORT is the cylinder
in the center of the SPUN BUS.
• Set the HGA down on the HGA SUPPORT with the U-shaped
mark aligned correctly. Center the HGA by observing the
white lines on the bottom of the BUS SUNSHADE as they
relate to the HGA SUPPORT.
13. Optional PRA/PWS Wires
• The spacecraft has a PWS Antenna pair out at the end of the
MAG BOOM. This is visible in the line drawing of the
spacecraft. Scale length would be about 17 cm or 6.75 inches
on your model, but it would be very difficult to model it here
in Earth's gravity well. If you have an idea for mounting and
displaying your model which could support the antenna,
obtain an appropriate length of thin wire. Make a bend of 30
degrees at the center. Go out about halfway from the center
on each side, and bend 15 degrees up. Attach the wire at the
outboard end of the MAG BOOM, perpendicular with it.
Caution: DO NOT install wires if your intended use of the
model might present any possible hazard of eye injury.
Please feel free to copy this scale model, and disseminate it widely.