SCANIA Suspension BT200 Work Desc
SCANIA Suspension BT200 Work Desc
SCANIA Suspension BT200 Work Desc
Issue 2 en
BT200
Work description
102142
Scania CV AB 2007, Sweden
1 711 572
Contents
Contents
General .................................................................................. 3
Spring Removal.................................................................... 6
Fitting ....................................................................... 8
2 Scania CV AB 2007, Sweden 12:40-02
General
BT200
General
Specifications
12:40-02 Scania CV AB 2007, Sweden 3
General
Special tools
Other tools
Number Designation
587 043 Stands
587 071 Torque wrench
587 121 Wheel hoist trolley
587 124 Stands
587 302 Torque wrench
587 637 Socket 36 mm
587 585 Snap ring pliers
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General
BT200
32
34
5 4
2
21 7
3
35 4
20 19
1 6 8
24 10
13
11 9
13 15 12
30
14 29
13
11 31 26 25
21
27
14 28
22 20 19
24
18 16
13
15
17
23
22 33
13
16
13
113 383
13
18
23
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Spring
Spring
Removal
Other tools
! WARNING!
Description
1 Lift the rear axles and place stands 587 124
underneath.
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Spring
! WARNING!
12:40-02 Scania CV AB 2007, Sweden 7
Spring
Fitting
Tools
Number Designation
587 121 Wheel hoist trolley
587 637 Socket 36 mm
587 302 Torque wrench
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Spring
113 030
• Tighten the rear U-bolt a further two
stages: 570 Nm and 760 Nm.
• Angle tighten all four U-bolt nuts by a
further 180°. Start with the front U-bolt.
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Spring
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Spring bearing
Spring bearing
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Spring bearing
Maintenance, lubrication
Grease the spring bearings at each X inspection.
Pump in grease until it comes out between the
spring bearing and support shaft bracket.
If possible, relieve the spring bearings of
pressure during lubrication.
Removal
Description
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Spring bearing
Fitting
Tools
Number Designation
587 071 Torque wrench
Description
1 Carefully clean the support shaft and apply
multi-purpose grease.
2 Fit a new sealing ring on the support shaft.
See Renewal of seal in bracket.
3 Fill all holes in the bushes with grease.
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Spring bearing
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Spring bearing
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Spring bearing
Bracket seals
Renewal
Special tools
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Spring bearing
113 031
9.2 +− 0.2
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Spring bearing
Bearing bushes
Renewal
Special tools
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Spring bearing
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Torque rod
Torque rod
Instructions
Fixing
Checking
A damaged torque rod should always be
renewed.
No welding or straightening may be carried out
on a torque rod.
123 125
Adjusting
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Torque rod
113 033
Note: When fitting washers, the thread
protruding from the nut must not be less than 2
complete turns.
113 206
torque rods are secured on the correct side and
bracket.
102142
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Torque rod
113 382
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Torque rod
max
1.5
107 110
mm/m
107 111
- Max permitted skew between the rear axles is
1.5 mm/m. max 1.5mm/m
Use washers 1 357 944 when making
adjustments. Always fit them to both fastening
bolts. In the case of smaller deviations, the
thickness of the separator plate must be the same
as the axle skew.
107 112
Example: If the skew on the front axle is
2.0 mm/m to the right, washers are placed
between the torque rod and the bracket on the
right-hand side.
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Torque rod
Removal
1 Stabilise the vehicle according to Torque
Rod, Instructions.
24 Scania CV AB 2007, Sweden 12:40-02
Torque rod
Fitting
Tightening torque
Work description Bolt M16 (class 10.9). 270 Nm +90°
Ensure that the vehicle is stabilised according to Nut M16 (class 10).
Torque Rod, Instructions.
1 Check that the fixing pins and contact
surfaces in the torque rods are clean.
2 Fit the torque rod with the mark facing the
bogie bracket. The bolt holes should be
aligned.
3 Adjust the rear axle height using a jack so
that the bolts can easily be pushed through
the holes in the torque rod fixing pins.
270 Nm 90
149 399
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Torque rod
Special tools
Other tools
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Torque rod
! WARNING!
100948
3 Press in the new bush with the flat surfaces
of the fixing pin at right angles to the tube.
4 Remove the drift.
100611
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Torque rod
100950
6 Press the bush down using the drift
99009−1
/ 87 089
100948
7 Fit the snap ring using tool 587 585.
Remove the drift and check that the snap
ring is correctly positioned in the groove.
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Anti-roll bar
Anti-roll bar
Renewal
Specifications
Tightening
torque
Bracket axle M16 210 Nm
Bracket brace M12 84 Nm
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Shock absorber
Shock absorber
Renewal
The shock absorber restricts the downward
movement of the axle. To replace the shock
absorber, see the diagram.
Tightening torque
M16 upper 210 Nm
M20 lower 350 Nm
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Shock absorber
149 118
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