Pilz Safety PLC
Pilz Safety PLC
Pilz Safety PLC
P N QMFUF
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/NEåSYSTEMåFORåSAFETYåANDåSTANDARD
Business activities
Excellent Components
Sensor Safety switches
technology Safety bolts
Optoelectronic
protective devices
Safe camera systems
Professional Services
Consulting Plant assessment
Risk assessment
Safety concept
CE services
Inspection of ESPE
Training Seminars
Courses
Support
Technical help round the clock!
America
Brazil:
+55 11 96331028
USA (toll-free):
1-877-PILZUSA (745-9872)
Europe
Switzerland:
+41 62 8897930
Scandinavia:
+45 74436332
E T E S O L UTI
PL O
M
N
CO
Excellent Professional
Components Services
FO
R IO
SA
FE AUTOMAT
2
Contents
L E T E S O L UTI
P O Pilz product areas ............................................. 4
N
CO
S
- Product group ................................................... 6
- Applications and industries .............................. 8
- Benefits at a glance .......................................... 10
R IO
Safe communications via SafetyBUS p .............. 38
SA T
FE AUTOMA Networking of machines
and plants with SafetyNET p .............................. 50
3
0ILZåPRODUCTåAREAS
1
0 2
4
For electrical safety such as - For simple plant and machinery
voltage or true power moni- with up to 4 safety functions,
toring, electronic PMDsrange use the safety relays PNOZ X,
monitoring relays provide the PNOZsigma and PNOZelog.
optimum solution. - To cover 4 to 14 safety func-
Pilz Motion Control (PMC) tions, the modular safety
represents a flexible, modular system PNOZmulti is the
and expandable automation most economical solution.
system for complex motion - On complex machinery or
and control functions. This distributed plants, PSS pro-
automation system manages grammable safety and control
all the movements of a large systems can be used with
number of physically separate decentralised networking via
servo axes within a plant. SafetyBUS p and SafetyNET p.
For monitoring E-STOPs,
safety gates, light curtains/ Enjoy the benefits of approved,
light barriers, two-hand control co-ordinated, complete solutions.
and many other functions, Our portfolio is being extended to
we recommend Pilz safe include control and signal devices
control technology in terms such as E-STOP pushbuttons, com-
of functional safety. Standard patible sensor technology such as
control functions are included. safety switches, light curtains/light
grids and safe camera systems
as well as operator terminals for
diagnostics and visualisation.
A wide range of services round
off our business activities.
Pilz offers a
universal concept
Economy/costs for economical
solutions.
5
0RODUCTåGROUP
033åPROGRAMMABLEåSAFETYåANDåCONTROLåSYSTEMS
P N BUJ P
tion solutions – ranging from the put together your own individual communications. Please go to
monitoring of safety-related solution for centralised and page 50 to find out more.
functions right up to complete decentralised control tasks in
control systems for machines, accordance with your own spe- 6 System software for
plants and process sequences. cific requirements. Please go to PSS programmable safety
page 14 to find out more. and control systems
Your requirements determine
the system structure 2 PSScompact compact Practical software tools and a
safety and control systems comprehensive selection of
Stand-alone machine or plant approved software function
Centralised or decentralised Six ranges for safety and con- blocks will support you from
architecture trol are available, allowing you programming right through to
Safety-related or standard to profit from a comprehensive commissioning. Please go to
control tasks selection of versatile and space- page 54 to find out more.
saving control solutions. Please
All of these options can all be go to page 22 to find out more. 7 PVIS diagnostic concept
implemented in a control solution for PSS programmable
which is tailored to your specific 3 PSSuniversal safety and control systems
needs – with all the building decentralised periphery
blocks combining perfectly with Just a few clicks of the mouse
each other to deliver a system With our decentralised control are all it takes to program your
you can really rely on. platform for safety and control, diagnostic system. Please go to
a single system is enough to page 62 to find out more.
cover all of your input and output
requirements. Please go to page
30 to find out more.
4 Safe communications
via SafetyBUS p
6
ems
1 2 6
4 5
PSS SB DI80Z4
SB Address
301120
x10 0
Power
9 3
1 2 3 4
6 1 Supply
2 Supply
x1 0 3 Load Supply
4 Ground
9 3
6 O0 I0 O1 I1 O2 I2 O3 I3 O4 I4 O5 I5 O6 I6 O7 I7
SafetyBUS p
I/O-Group
SB active
Supply
Load
Device
Supply
T0 T0 T1 T1 O0 I0 O1 I1 O2 I2 O3 I3 O4 I4 O5 I5 O6 I6 O7 I7
1... X5 ...4 1... X6 ...8 1... X7 ...8
X0 1...PowerX1...4 1... Ground X2 ...8 1... Load Supply X3 ...8 1... X4 ...8
Webcode 0527
Online information
is available from
www.pilz.com
7
!PPLICATIONSåANDåINDUSTRIESå
033åPROGRAMMABLEåSAFETYåANDåCONTROLåSYSTEMS
Press applications:
EN 692, EN 693, EN 12622
Railway applications:
EN 50126, EN 50128 and
EN 50129 each to SIL3,
EN 50159-1
Cable cars and cable lifts:
EN 13243 AK4
Burner management:
EN 298
8
OFF ON OFF ON OFF ON
-- Err Err Err Err Err Err -- Err Err Err Err Err Err -- Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V 64 x10
0 Usb Dev 5V 24V 24V 5V 24V 64 x10
0 Usb Dev 5V 24V 24V 5V 24V
ADDRESS
ADDRESS
ADDRESS
32 SB I/O 32 SB I/O 32 SB I/O
16 9 3 16 9 3 16 9 3
8 8 8
4 6 4 6 4 6
2 2 2
1 SB ADDRESS 1 SB ADDRESS 1 SB ADDRESS
x1
0 x1
0 x1
0
9 3 9 3 9 3
6 6 6
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err
OFF ON Usb Dev 5V 24V 10 11 10 11 10 11 00 01 00 01 00 01 OFF ON Usb Dev 5V 24V 10 11 10 11 10 11 00 01 00 01 00 01 OFF ON Usb Dev 5V 24V 10 11 10 11 10 11 00 01 00 01 00 01
-- 12 13 12 13 12 13 -- 12 13 12 13 12 13 -- 12 13 12 13 12 13
64 64 64
ADDRESS
ADDRESS
ADDRESS
32 32 32
16 16 16
8 8 8
4 4 4
2 2 2
1 1 1
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
ADDRESS
ADDRESS
9 3 9 3 9 3
6 6 6
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err Err
OFF ON Usb Dev 5V 24V 10 11 10 11 10 11 00 01 00 01 00 01 OFF ON Usb Dev 5V 24V 10 11 10 11 10 11 00 01 00 01 00 01 OFF ON Usb Dev 5V 24V 10 11 10 11 10 11 00 01 00 01 00 01
-- 12 13 12 13 12 13 -- 12 13 12 13 12 13 -- 12 13 12 13 12 13
64 64 64
ADDRESS
ADDRESS
ADDRESS
32 32 32
16 16 16
8 8 8
4 4 4
2 2 2
1 1 1
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
9
"ENElåTSåATåAåGLANCE
033åPROGRAMMABLEåSAFETYåANDåCONTROLåSYSTEMS
P N BUJ P
10
Feedback-free
communications guarantee
maximum safety
Channel A
Output circuitry
Nothing on the operational and
Input circuitry
process control side of a plant
can be allowed to influence,
compromise or, in the worst case,
override the safety-related func- Channel B
11
"ENElåTSåATåAåGLANCE
033åPROGRAMMABLEåSAFETYåANDåCONTROLåSYSTEMS
Application Software
PSS-Range Application
® Software
PSS-RangeApplication
® Software
PSS-Range Application
® Software
Failsafe Function Blocks
Hydraulic Failsafe PSS-Range®
PressesFunction Blocks
PSS SB HYD 3.3
PSS SB HYD 3.3
Order Number: 301
Hydraulic 173B Function Blocks
Presses
Failsafe PSS SB HYD 3.3
© Pilz GmbH
Order& Number:
Co. KG. 2006
301Presses
Hydraulic 173B
© Pilz GmbH Failsafe Function Blocks PSS SB HYD 3.3
Order&Number:
Co. KG. 301
2006173B
Hydraulic Presses
© Pilz GmbH & Co. KG. 2006
Order Number: 301 173B
© Pilz GmbH & Co. KG. 2006
12
PSS SB DI80Z4
SB Address
301120
x10 0
Power
9 3
1 2 3 4
6 1 Supply
2 Supply
x1 0 3 Load Supply
4 Ground
9 3
6 O0 I0 O1 I1 O2 I2 O3 I3 O4 I4 O5 I5 O6 I6 O7 I7
SafetyBUS p
I/O-Group
SB active
Supply
Load
Device
Supply
T0 T0 T1 T1 O0 I0 O1 I1 O2 I2 O3 I3 O4 I4 O5 I5 O6 I6 O7 I7
1... X5 ...4 1... X6 ...8 1... X7 ...8
X0 1...PowerX1...4 1... Ground X2 ...8 1... Load Supply X3 ...8 1... X4 ...8
13
0RODUCTåRANGE
033MODULAR
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P N BUJ P
PSS 3000
and PSS 3100 –
allowing you to
put together your
own individual and
flexible control
solution
Number of inputs/outputs
14
"ENElåTSåATåAåGLANCE
033MODULAR
When do I use which system? Modular hardware structure Your benefits at a glance
The modular safety and control Simply assemble the required One safety and control
system PSS 3000 is suitable even hardware components to match system for safety-related
under tough application condi- your own individual project re- and standard control tasks
tions, e.g. for press controls, quirements: Flexible and adaptable
fairground rides or in cable cars. modular hardware Use one universal
All components feature a sturdy Module rack – with optional structure system for safety
aluminium housing and can integral power supply Highest performance and standard in
withstand increased mechanical Central processing unit thanks to fast program decentralised
loads. In applications requiring a (CPU) – with optional processing input/output
large number of standard inputs SafetyBUS p connection Digital and analogue applications:
and outputs, the PSS 3000 can Digital and analogue processing offers versatile PSSuniversal – for
be expanded with the aid of input/output modules – for application potential more information
2 expansion module racks in safety-related control tasks Open connection to please read from
order to add further standard Digital and analogue standard fieldbuses, page 30 onwards.
I/O modules. input/output modules – for Ethernet and SafetyBUS p
standard control tasks Simple and fast installation
In the PSS 3100, the printed Communication modules for of the modules
circuit boards are exposed with- all standard fieldbuses and
out a housing, which makes them Ethernet
suitable for production environ-
ments with low mechanical loads
or stresses.
Keep up to date
with the latest
information about
PSSmodular
safety and control
systems:
Webcode 0911
15
3ELECTIONåGUIDE
033MODULAR
PSS1 PS 24
16
rol systems PSSmodular
Features Communication
SafetyBUS p
1)
with expanded Ethernet functionality and programming via Ethernet;
scanner and adapter function for Ethernet/IP protocol
24 VDC 3 For failsafe and standard modules, freely 266 x 259.4 x 245 mm
pluggable, integral power supply
- 5 For failsafe modules, 2 of which are for 266 x 340.6 x 241 mm Technical
standard modules documentation for
the PSSmodular
safety and control
systems:
Webcode 0685
Electrical data
Online information
Supply voltage Power consumption Continuous current is available from
115/230 VAC, selectable 80 W 10 A www.pilz.com
24 VDC 80 W 10 A
24 VDC 50 W 5A
17
3ELECTIONåGUIDE
033MODULAR
PSS DI2O T PSS DIF 2...............301 106 PSS1 DIF 2.............302 106 16 -
PSS1 DOR
Common features:
Common features:
18
rol systems PSSmodular
Outputs Features 1)
Outputs Features
Digital Analogue Technical
Semicon- Relay -10 V … +10 V
documentation
ductor 0 … 20 mA
for the
- - 2 Analogue current/voltage inputs and outputs PSSmodular
modular safety and
- - - Digital inputs
control systems:
16 - - Digital inputs, digital outputs (2 A)
Webcode 0685
16 - - Digital inputs, digital outputs (0.5 A)
Online information
32 - - Digital outputs (2 A) is available from
www.pilz.com
32 - - Digital outputs (0.5 A)
- 16 - Relay outputs
AC: max. 250 V/2 A/500 VA
DC: max. 100 V/0.5 A/50 W
1)
not for input/output modules for standard applications
19
3ELECTIONåGUIDE
033MODULAR
PSS IBS-S PCP .....301 154 PSS1 IBS-S PCP ...302 154
PSS1 SER
20
rol systems PSSmodular
Function Features
1)
Ethernet – ETH-2 with expanded functionality: Remote access,
Technical
simple configuration via PSS WIN-PRO (Ethernet Configurator),
documentation
ready for other industrial Ethernet protocols.
for the PSSmodular
safety and control
systems:
Webcode 0685
Online information
is available from
www.pilz.com
21
0RODUCTåRANGE
033COMPACT
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RUN FS 0V 1
T0
PSSc 3075 SC
POWER
T1
AUTO PG I 0.0
I 0.1 X1
ST SPS
I 0.2
PG I 0.3
F-STACK I 0.4
RUN I 0.5 9
FS
STOP
ETHERNET
LINK
10/100 BASE T
ON OFF
RT (USER) TRAFFIC
LINK
10/100 BASE T
TRAFFIC
STATUS SB
SafetyBUS p
Number of inputs/outputs
22
"ENElåTSåATåAåGLANCE
033COMPACT
Webcode 0914
Online information
is available from
www.pilz.com
23
3ELECTIONåGUIDE
033COMPACT
PSS 3047-3 32 - - 12
PSS 3047-3 AI 32 6 - 12
PSS 3047-3
PSS 3047-3 AI Ip 32 - 6 12
Centralised safety control with 47 inputs/outputs and decentralised expansion options via SafetyBUS p –
Common features:
PSS SB 3047-3 ETH-2
24
rol systems PSScompact
terminals
CANopen
Ethernet
PSSc 3047 SC SB
terminals
CANopen
Ethernet
25
3ELECTIONåGUIDE
033COMPACT
PSS 3075-3 48 - - 18
PSS 3075-3
Centralised safety control with 75 inputs/outputs and decentralised expansion options via SafetyBUS p –
PSS SB 3075-3 48 - - 18
3)
PSS SB 3075-3 ETH-2 48 - - 18
Common features:
PSS SB 3075-3 ETH-2
26
rol systems PSScompact
terminals
CANopen
Ethernet
PSSc 3075 SC SB
terminals
CANopen
Ethernet
27
3ELECTIONåGUIDE
033COMPACT
Decentralised safety control with up to 8 064 inputs/outputs via SafetyBUS p – PSSc 3006 SC SB2
28
rol systems PSScompact
terminals
ControlNet
DeviceNet
Ethernet
Interbus
2 U U 301 600
2 U U 301 610
2 U U 301 750
2 U U 301 620
2 U U U 301 650
2 U U U 301 660
2 U U U 301 800
2 U U U 301 790
terminals
ControlNet
DeviceNet
Technical
Ethernet
Interbus
documentation
for the
PSScompact
2 U (2 x) U 301 680 PSS ZKL 3006-3 PSS ZKF 3006-3 safety and control
Order number: Order number:
2 U (2 x) U 301 690 300 914 300 916 systems:
2 U (2 x) U U 301 720
1)
Ethernet – ETH-2 with expanded functionality: Remote access,
simple configuration via PSS WIN-PRO (Ethernet Configurator),
ready for other industrial Ethernet protocols,
scanner and adapter function for Ethernet/IP protocols
29
0RODUCTåRANGE
033UNIVERSAL
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DP
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Standard Failsafe
30
1 Head module 3 Supply voltage module 5 Base modules
Connects the sensor/actuator For internal power supply and the Carrier units for the input/output
level with higher level controls formation of a variety of potential modules, the supply voltage
via SafetyBUS p and/or standard groups. modules and the block shutdown
fieldbus systems. module.
4 Safe block
2 Input and output modules shutdown module
2
2 System installation
4 quick and easy.
Module selection
5 made easy – with
Robust modules for the PSSuniversal
5
tough application conditions Assistant.
5
Webcode 1250
PSSuniversal is suitable for use
5 even in particularly tough en- For a free download
vironments, e.g. cable cars or go to www.pilz.com.
track systems: special modules
for expanded application areas
are capable of withstanding tem-
peratures from -30 °C to +60°C,
humidity and condensation. The
selection guide offers a detailed
overview of the modules.
31
0RODUCTåRANGE
033UNIVERSAL
32
"ENElåTSåATåAåGLANCE
033UNIVERSAL
Webcode 0930
Online information
is available from
www.pilz.com
33
3ELECTIONåGUIDE
033UNIVERSALåå
PSSu H SB U U
PSSu H SB DP U U U
PSSu H SB DN U U U
PSSu H SB CAN U U U U
PSSu H CAN U U
PSSu H SB DP
PSSu H DP U
PSSu H DN U
Supply modules, distribution modules and safe block shutdown module – PSSuniversal I/O
Supply Current
voltage carrying
capacity
Module
Standard functions
Failsafe functions
supply
PSSu E F PS1 Power supply, U U +16.8 ... +30 VDC max. 0.7 A
buffered
1)
Special modules “PSSu…-T” for expanded application ranges according to EN 60068-2-14,
EN 60068-2-1, EN 60068-2-2, EN 60068-2-30, EN 60068-2-78; Ambient temperature: -30 … 60 °C;
Storage temperature: -30 … 70 °C; Climatic suitability: 98 % r.h. at 40 °C; Condensation: yes
PSSu E PD
34
PSSuniversal
4)
Technical
max. 10 A 312 190 314 190 U U U U documentation
for the decentral-
max. 10 A 312 191 314 191 U U U U ised control plat-
form PSSuniversal:
max. 10 A 312 185 314 185 U U
Webcode 0685
2) 3) 4)
without C-rail with C-rail for modules with failsafe function only
35
3ELECTIONåGUIDE
033UNIVERSAL
Standard functions
Failsafe functions
PSSu E S 4DI Digital inputs U 4
Common features:
36
PSSuniversal
terminals
Order
number
module
supply
base module
Matching
1)
Special modules “PSSu…-T” for expanded application ranges according to EN 60068-2-14, EN 60068-2-1,
EN 60068-2-2, EN 60068-2-30, EN 60068-2-78; Ambient temperature: -30 … 60 °C;
Storage temperature: -30 … 70 °C; Climatic suitability: 98 % r.h. at 40 °C; Condensation: yes
2) 3) 4)
without C-rail with C-rail for modules with failsafe function only
37
3YSTEMåFEATURES
3AFETY"53åP
OFF ON
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
32 SB I/O FS2 FS3
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
OFF ON
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
32 SB I/O FS2 FS3
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
OFF ON
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
OFF ON 32 SB I/O FS2 FS3
Err Err Err Err Err Err Err Err 16 9 3
-- 8
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1 4 6
ADDRESS
32 SB I/O FS2 FS3 2
16 9 3 1 SB ADDRESS
8
4 6 x1
0
2
1 SB ADDRESS 9 3
x1
0
6
9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
Run 11 21 SW 11 21 11 21 11 21 11 21 SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F PROFIBUS DP SafetyBUS p
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
OFF ON
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
OFF ON
-- Err Err Err Err Err Err Err Err
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
32 SB I/O FS2 FS3
16 9 3
8
4 6
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 2
1 SB ADDRESS
x1
0
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
OFF ON 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
32 SB I/O FS2 FS3
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
OFF ON 6
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
32 SB I/O FS2 FS3
16 9 3
8
4 6
2 Run 11 21 SW 11 21 11 21 11 21 11 21
OFF ON 1 SB ADDRESS
-- Err Err Err Err Err Err Err Err BF 14 24 14 24 14 24
64 0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1 x1
0 PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
x10
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
ADDRESS
x1
0
9 3
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
6 Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2 USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
PROFIBUS DP SafetyBUS p
Run 11 21 SW 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
OFF ON
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
OFF ON
-- Err Err Err Err Err Err Err Err
64 x10
0 Usb Dev 5V 24V 24V 5V 24V FS0 FS1 FS0 FS1
ADDRESS
9 3
6
Run 11 21 SW 11 21 11 21 11 21 11 21
BF 14 24 14 24 14 24
PSSu H PSSu E F PSSu E S PSSu E F PSSu E S PSSu E S PSSu E F PSSu E F PSSu E F
SB DP PS 4DI BSW 4DO 0.5 2DO 2 PS1 4DO 0.5 2DO 2
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
38
"ENElåTSåATåAåGLANCE
3AFETY"53åP
Modular
control system
PSS 3100
Webcode 0944
Online information
is available from
www.pilz.com
Burner
Principle of selective shutdown:
not working
Plant sections which belong together
Burners working logically are configured as a group
and shut down separately in the event
of a fault.
39
!PPLICATIONSåANDåINDUSTRIES
3AFETY"53åP
40
3AFETYå.ETWORKå
)NTERNATIONALåEå6
41
3ELECTIONåGUIDE
3AFETY"53åP
42
and network components SafetyBUS p®
Inputs Digital Outputs, positive-switching Outputs, negative-switching Test pulse outputs Order 6)
number
16 - - 4 301 130
6)
8 6 (2 A) 2 (2 A) 2 301 140
8 4 (2 A) 4 (2 A) 2 301 120
3)
Max. 3 A load current per sub-branch, electronic short circuit protection,
Integrated terminating resistor (120 7) per sub-branch, max. 6 sub-branches
4)
Main branch: Female D-SUB connector (9-pin) 5) Sub-branches: 4-pin screw connector
6)
Only for PSS SB DI16, PSS SB DI8O8, PSS SB DI8OZ4 and PSS SB BRIDGE
43
3ELECTIONåGUIDE
3AFETY"53åP
Type
PSS SB SUB-D4
PSS SB SUB-D4
PSS SB SUB-D-F01
44
Features Order
number
45
3ELECTIONåGUIDE
3AFETY"53åP
PSS SB BUSCABLE0 U
PSS SB BUSCABLE0 HC U
PSS SB
BUSCABLE0 HC
PSS SB TESTER
PSS SB CHIPSET Connection of
safety related
applications to
SafetyBUS p
PSS SB CHIPSET
46
Wires Order 2)
number
Field device Fixed Plug Mobile Field
supply installation connection installation installation
U U 3 311 070 2)
U U 3 311 071
1)
plus Schirmleitung
Power supply Ni-Cd 4.8 VDC rechargeable battery, 1 000 mAh German ...................311 090
Charger: 110/230 VAC, 50 Hz English ....................311 091
Display type: Single-colour graphic LC display French ....................311 092
Resolution: 128 x 64 pixels
Interfaces: SafetyBUS p, USB
Dimensions (H x W x D): 232 x 97 x 52 mm
2)
for PSS SB CHIPSET only
47
0RODUCTåRANGE
03%.OPTå3"åFORå3AFETY"53åP
48
3ELECTIONåGUIDE
03%.OPTå3"åFORå3AFETY"53åP
Operating Height of
range protected field
PSEN opSB-4B PSEN opSB-4B Body protection 0.5 … 25 m 500 … 1 200 mm PSEN opSB-
for SafetyBUS p 4B-2-050 ........630 550
PSEN opSB-
4B-3-080 ........630 551
2, 3 or PSEN opSB-
4 beams 4B-4-090 ........630 552
PSEN opSB-
4B-4-120 ........630 553
Common features:
49
3YSTEMåFEATURES
3AFETY.%4åP
SafetyNET p opens up
new perspectives in control
Real-time Ethernet for the transmission of informa- technology
for complete automation tion from the standard control
process SafetyNET p offers cost-opti-
SafetyNET p is based on stand- for the real-time transmission mised flexibility in the complete
ard Ethernet and can be used of all signals in highly dynamic networking of plants and
equally for real-time, standard and applications with time-synchro- machines. The system, which is
safe communication tasks in in- nous control based on the Ethernet standard,
dustrial automation applications: thus opens up new perspectives
With a single system you can in control technology, such as:
for the safe transmission of network all of the control
time-critical, safety related data functions of a machine or plant. Decentralisation of control
intelligence directly to field
level,
whilst maintaining a central
overview,
and therefore the long-term
realisation of functional
machine modules.
50
etyNET p
Individually adaptable
system standard with two
speed classes: RTFN and RTFL RTFN
ETH
ETH
ETH
FCS
FCS
FCS
automation technology and thus cyclical acyclical TCP/IP cyclical acyclical
ADDRESS
32
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
USB
11
12
13
21
22
23
11
12
13
21
22
23
11
12
13
21
22
23
11
12
13
21
22
23
11
12
13
21
22
23
11
12
13
21
22
23
11
12
13
21
22
23
ETH
ETH
FCS
FCS
FCS
51
3YSTEMåFEATURES
3AFETY.%4åP
ADDRESS
32
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22
14 24 14 24 14 24 14 24 14 24 14 24 14 24
ADDRESS
32
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24
ADDRESS
32
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
USB
11
12
13
14
21
22
23
24
11
12
13
14
21
22
23
24
11
12
13
14
21
22
23
24
11
12
13
14
21
22
23
24
11
12
13
14
21
22
23
24
11
12
13
14
21
22
23
24
11
12
13
14
21
22
23
24
ADDRESS
32
16
8
4
2
1
PROFIBUS DP
11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24 14 24
32
16 9 3
8
4 6
2
1 SB ADDRESS
x1
0
9 3
6
PROFIBUS DP SafetyBUS p
11 21 11 21 11 21 11 21 11 21 11 21 11 21
12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23
14 24 14 24 14 24 14 24 14 24 14 24 14 24
32
-- 16 9 3
64 8
ADDRESS
32 4 6
16 2
8 1 SB ADDRESS
4
2 0
1 x1
9 3
6
12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22 12 22
12 22 12 22 12 22 12 22 12 22 12 22 12 22
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23 13 23
USB 13 23 13 23 13 23 13 23 13 23 13 23 13 23
and diagnostics
and to implement changing
configurations in the produc-
tion process, e.g. during tool
changes.
High performance
through cross-communication
52
"ENElTSåATåAåGLANCE
3AFETY.%4åP
etyNET p
Your benefits at a glance
Open, individually
adaptable network solution
for all automation tasks
Safety right from the start
Based on the Ethernet
standard
1
Real-time communications
0 2
Highly deterministic
behaviour through distributed,
synchronous real-time clocks Keep up to date with
the latest information
Information is processed time- about SafetyNET p
synchronously in applications
Webcode 1779
with distributed real-time appli-
cations. At an accurately defined Online information
point in time a guaranteed is available from
system reaction occurs. In www.pilz.com
systems which are networked
with SafetyNET p, every sub-
scriber device has a real-time
clock with interrupt function for
fast response to time-critical
events.
53
0RODUCTåRANGE
3YSTEMåSOFTWARE
PSS WIN-PRO is powerful PSS WIN-PRO also offers Configuration instead of pro-
programming software for the practical additional tools which gramming! Reduce the time and
design and implementation of will make your task of configuring effort spent on programming by
complete PSS system solutions. the system that much easier: making use of our comprehensive
From planning right through to selection of software function
commissioning you can benefit PSSuniversal Assistant – blocks. Read more from page 58.
from the large scope of for the configuration of the
functionality: PSSuniversal decentralised
input/output periphery
Copy function, used to transfer SafetyBUS p Configurator –
existing plant projects into new for the configuration of the
projects SafetyBUS p safe bus system
Block encryption for protection Ethernet Configurator –
against unauthorised access for the design of complete
Suitable for worldwide use Ethernet networks
thanks to language switching
option
User-friendly online handling,
which makes troubleshooting
easier during testing and
commissioning
54
"ENElåTSåATåAåGLANCE
3YSTEMåSOFTWARE
Keep up to date
with the latest
information about
PSS-WIN PRO:
Webcode 1531
Online information
is available from
Simple configuration, www.pilz.com
programming and
commissioning
55
3ELECTIONåGUIDE
3YSTEMåSOFTWARE
Type Features
56
System requirements Order number
Operating system: Windows® 2000 or XP PSS WIN-PRO Software on CD1) ...................... 301 290D
Standard PC with at least a 1 GHz processor
RAM: Min. 256 MByte Full version for system configuration
Hard drive: ca. 500 MByte of free memory space and system programming2)
Single workstation licence (basic) ................... 301 288B
Additional licence (user)
for an additional workstation ........................... 301 288K
Multi-workstation licence (multi-user) ............. 301 288M
Online information
is available from
www.pilz.com
57
0RODUCTåFEATURES
3OFTWAREåFUNCTIONåBLOCKS
P N BUJ P
of software function blocks. easy, e.g. for: specific parameters.
58
trol
Reduce the time and
effort spent on program-
ming by using ready-
approved software
function blocks.
Application Software
PSS-Range Application
® Software
PSS-RangeApplication
® Software
PSS-Range Application
® Software
Failsafe Function Blocks
Hydraulic Failsafe PSS-Range®
PressesFunction Blocks
PSS SB HYD 3.3
PSS SB HYD 3.3
Order Number: 301
Hydraulic 173B Function Blocks
Presses
Failsafe PSS SB HYD 3.3
© Pilz GmbH
Order&Number:
Co. KG. 2006
301Presses
Hydraulic 173B
© Pilz GmbH Failsafe Function Blocks PSS SB HYD 3.3
Order&Number:
Co. KG. 301
2006173B
Hydraulic Presses
© Pilz GmbH & Co. KG. 2006
Order Number: 301 173B
© Pilz GmbH & Co. KG. 2006
Keep up to date
with the latest
information about soft-
ware function blocks:
Webcode 1531
Online information
is available from
www.pilz.com
59
3ELECTIONåGUIDE
3OFTWAREåFUNCTIONåBLOCKS
60
Software packages for the standard section (control)
number
ST-SB-PSS-CNC Cyb Standard function blocks SB157 and SB158 301 278…
Software package for data exchange between a PSS and a
CNC for Cybelec Cybelec CNC control
Technical
When ordering: Please indicate the code for the required licence type together with your order documentation for
(B = basic licence, K = copy licence, U = update licence, G = general licence). software function
blocks:
1)
for software function blocks for functional safety only
Webcode 0685
Online information
is available from
www.pilz.com
61
&EATURES
06)3åDIAGNOSTICåCONCEPTå
62
"ENElåTSåATåAåGLANCE
06)3åDIAGNOSTICåCONCEPT
63
å!4 å$% å)% å.:
Automation Workbench®, Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE® are registered trademarks of Pilz GmbH & Co. KG.
Pilz lndustrieelektronik GmbH Pilz France Electronic å53å å#!
Gewerbepark Hintermättli 1, rue Jacob Mayer å-8 Pilz Automation Safety L.P.
Postfach 6 BP 12 Pilz de Mexico, S. de R.L. de C.V. 7150 Commerce Boulevard
5506 Mägenwil 67037 Strasbourg Cedex 2 Automatización Segura Canton
Text and graphics in this leaflet are simply intended to give an overview of the system. No responsibility accepted for errors or omissions.
Switzerland France Circuito Pintores # 170 Michigan 48187
Telephone: +41 62 88979-30 Telephone: +33 3 88104000 Cd. Satelite USA
Telefax: +41 62 88979-40 Telefax: +33 3 88108000 C.P. 53100 Telephone: +1 734 354 0272
E-Mail: pilz@pilz.ch E-Mail: siege@pilz-france.fr Naucalpan de Juarez, Edo. de Mexico Telefax: +1 734 354 3355
Mexico E-Mail: info@pilzusa.com
Telephone: +52 55 5572 1300
å#. å'" Telefax: +52 55 5572 4194
Pilz Industrial Automation Pilz Automation Technology E-Mail: info@mx.pilz.com
Trading (Shanghai) Co., Ltd. Safe Automation
Safe Automation Willow House, Medlicott Close
Rm. 704-706 Oakley Hay Business Park å.,
No. 457 Wu Lu Mu Qi (N) Road Corby Pilz Nederland
Shanghai 200040 Northants NN18 9NF Veilige automatisering
China United Kingdom Postbus 186
Telephone: +86 21 62494658 Telephone: +44 1536 460766 4130 ED Vianen
Telefax: +86 21 62491300 Telefax: +44 1536 460866 Netherlands
E-Mail: sales@pilz.com.cn E-Mail: sales@pilz.co.uk Telephone: +31 347 320477
Telefax: +31 347 320485
E-Mail: info@pilz.nl
åx åWWW
In many countries we are www.pilz.com
represented by sales partners.