Spare Parts Manual - Hatz Engine 1D81S
Spare Parts Manual - Hatz Engine 1D81S
Spare Parts Manual - Hatz Engine 1D81S
1D81S-325
FOR MIKASA PRODUCTS
MVH-508DSZ
Serial number : Z-1001~
805-10001
PARTS REMARK INDEX
How to read the marks and remarks used in this parts book.
Section 3: Example
(The contents of this parts catalog are subject to change without notice.)
1D81S-325 BTV0
1
2
8
1D81S-325 2015/1/6
M00. SPARE PARTS KITS ** BTV **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
1 01517802 GASKET SET,CYLI.HEAD.1D81 1
2 01249322 GASKET SET,CRANK.CAS.1D81 1
3 01249410 MAINTENANCE KIT,1000H/D81 1
7 02265300 FILTER KIT 1D81/90 LIGHT 1
8 02268500 FILTER KIT 1D81/90 MEDIUM 1
9 02269600 FILTER KIT 1D81/90 HEAVY 1
1D81S-325 BTW0
M34 ACCESSORIES
....
3 7
2
1D81S-325 2015/1/6
M34. ACCESSORIES ** BTW **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
A 50223001 LOCTITE ACTIVATOR N 1 500ML
B 50223101 LOCTITE 574 1 50ML
C 50223200 LOCTITE 601 1 50ML
D 70018918 LOCTITE 221 1 50ML
E 50223400 LOCTITE 648 1 10ML
F 50223800 TECHNICAL ADHESIVE 8058 1 750GRAM
F 50223900 TECHNICOLL CLEANER 1 750GRAM
G 50256501 LOCTITE IS 407 1 20GRAM
H 70018944 TEROSON TEROSTAT 63 1 310ML
J 50283004 HIGH TEMPERATURE PASTE 1 100ML
K 50342601 HOCHTEMP. FETT 400G 1 400GRAM
L 50256600 SILICON SEALER 1 100GRAM
M 50485100 GRINDING PASTE 80ML 1 80GRAM
1 01247512 ACCESSORIES KIT 1D81 1
2 01247600 TOOLS 1D81 1
3 04048305 STICKER LABEL 1
7 05025201 STICKER LABEL "START" 1
1D81S-325 BTX0
M01a CRANKCASE1
29
28 3 A D
E H
3 15 15 25 1
(2-7,9-16,
22-24,
27,30)
26
24
3 4
5
12
14
27
9
18 19
13
6
11 16
10 7 8 32
23 3 9
17
Parts not individually
1D81S-325 2015/1/6
CRANKCASE1 ** BTX **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
A 50223001 LOCTITE ACTIVATOR N 1 500ML
D 70018918 LOCTITE 221 1 50ML
E 50223400 LOCTITE 648 1 10ML
H 70018944 TEROSON TEROSTAT 63 1 310ML
1 01249070 CRANK CASE/1D81 EPA 1 EPA4 FAINAL
3 50249102 ZCYLINDER PIN 8 M6X20 4
4 03793900 NOZZLE/1D81 1
5 03793801 BEARING BUSH 1
6 03794000 PLUG SELECT 0-1
7 03793700 BEARING/ID81 1
8 04033700 MAIN BEARING 1
9 04000800 PLUG 1 SELECT 1-2
10 50144300 STUD M6X 16/1D81 2
11 03794510 STUD /1D81 1
12 03794800 INTERMEDIATE PIECE/1D81 1
13 50601200 STUD M 8X 25/1B40 2
14 50325500 COVER 10/1D81 1
15 50602901 STUD M 8X 22/1D81 8
16 50328200 STUD M6X22 2
17 02228000 THRUST PLATE/1D81 1
18 04069500 SHIM 1.05/1D81 SELECT 0-4
18 04069600 SHIM 1.2/1D81 SELECT 0-4
19 04062010 HEXSCREW M9X28 4
23 50328200 STUD M6X22 1
27 04105000 PLUG 15MM/1D81 1
28 50459800 SEALING CYL,SCREW 2
29 04084500 SEALING RING/1D81 2
1D81S-325 BTY0
M01b CRANKCASE 2
56
61 32
K
32
60
59
39 (32,36)
1
2
35
3 D
4
34
D 28
6
1
29 27 2
31 3
24 4
26 D
23
H 22
20 7 6 10 5 5
21
6
11 H
SEALING AND BONDING
ADHESIVES
8
62 12
63 13 D
21 H
D H K
H
15 15
15
16 16 16
18 17 14 17 18
D
1D81S-325 2015/1/6
M01b CRANKCASE 2 ** BTY **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
D 70018918 LOCTITE 221 1
H 70018944 TEROSON TEROSTAT 63 1
K 50342601 HOCHTEMP. FETT 400G 1
1 03794100 WASHER 2
2 03794300 CAMFOLLWER/1D81 2
3 03794201 CAM FOLLOW SPINDLE 2
4 50545501 ALLEN SCREW M6 X 30 2
5 03795800 O-RING 12 X 18.3 X 7.3 2
6 DH5-03290-00 O-RING 9.5 X 2.5 3
7 DH0-37951-00 O-RING 265 X 269 X 3.6 1
8 01248810 PLATE/1D81 1
10 50417600 ALLEN SCREW M8X25 Z4/1D81 22
11 03794900 HOUSING/1D81 1
12 DH0-37950-00 SUCTION SREVE 1
13 50327100 ALLEN SCREW M6 X 50 2
14 01241700 OIL SUMP/1D81 1
15 50170900 SPRING WASHER 6 12
16 50329100 ALLEN SCREW M6 X 10 12
17 DH5-00016-00 GASKET,/ID81 2
18 DH5-01404-00 PLUG 2
20 03794701 COVER/1D81 1
21 50328300 HEXAGON NUT VM6 3
22 01321200 CLOS,SCREW +SIEVE 1
23 50286400 JOINT A24X29 1
24 01321100 OIL RELIEF VALVE/1D81 1
26 50460400 O-RING 18X2 1
29 01241500 OIL GAUGE CP 1
31 50359700 O-RING 22.29 X 2.62 2
32 DH5-03292-00 RECTANG RING 50X55X3 2
34 50081200 SPRING WASHER A 6 / 1B40 4
35 50170600 ALLEN SCREW M6 X 20 /1D81 4
39 01480001 OIL FILTERELEMENT ID 1
56 04084001 LIFTING SPRING/1D81 1
59 05068900 GASKET/1D81 1
60 01318300 LUB,OIL,FILT,HOUSG/1D81 1
61 01248901 COVER F,OILFILTER/1D81 1
62 50144500 FLAT WASHER 6,4 2
63 50170900 SPRING WASHER 6 2
1D81S-325 BTZ0
M02 CRANKSHAFT,BEARING FLANGE
14
12,13
B 11
9
8
3 1 (2-3,6)
E
16 6
15
7
4
5
24
SEALING AND BONDING
ADHESIVES
B E
1D81S-325 2015/1/6
M02 CRANKSHAFT,BEARING FLANGE ** BTZ **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
B 50223101 LOCTITE 574 1
E 50223400 LOCTITE 648 1
1 01269820 CRANK SHAFT 1D60-1D90 1
4 03796000 COUNTER WEIGHT/1D81 1
5 50055001 ALLEN SCREW M10 X 50/1D81 2
6 50362600 FITTING KEY A 6 X 4 X 32 1
7 03796120 GEARWHEEL,CR.SHAFT/1D81 1
8 04000600 BUFFER RING/ID81 1
9 50224900 O-RING 123X2.5/ID81 1
11 04064210 BEARING FLANGE 1
12 DH0-40068-00 MAIN BEARING/ID81 1
13 DH0-40361-00 MAIN BEARING US 0.5 1 -0.5MM
14 50362701 OIL SEAL62X90X10 1
15 50413600 WASHER 8.4/1D81 8
16 50364300 HEXAGON NUT M8/1D81 8
24 01512010 REPAIR SET,CKRSHAFT/1D81 1
1D81S-325 BUA0
M04 CAMSHAFT
4
1D81S-325 2015/1/6
M04 CAMSHAFT ** BUA **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
4 04099920 CAMSHAFT EPA2/1D81 1
1D81S-325 BUB0
M05a PISTON
6 7
1
2
5
3
4
12
11
10
14 15
13 13
1D81S-325 2015/1/6
M05a PISTON ** BUB **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
1 01313542 PISTON SET 100/EPA2 1 STD
2 01314641 PISTON 100+0.5/EPA2 1 +0.5MM
4 50461900 GUDGEON 30X17X75/1D81 1
5 50594900 CIR CLIP 30X1.2 2
6 01247310 PISTON RING SET 100/STD 1 STD
7 01264510 PIST.RNG.SET100+0.5/1D81 1 +0.5MM
9 01508330 CYLINDER CP,W/P,R,C,PIN 1 STD
10 01244001 CONNECTING ROD CP 1
12 04032200 BUSH FOR CONROD/1D81 1
13 04001810 CONROD SCREW/1D81 2
14 02251900 BIG END BEARING/1D81 1
15 02252100 BIG & BEARING US,0.5 1 -0.5MM
1D81S-325 BUC0
M07 CYLINDER HEAD
SEALING AND BONDING
ADHESIVES
49 93
48 85
K 49 95
48 ※22 ※13
21 96
47 19
20
95
57 46
(55,56)
21
20
53
11
(54-56) 17 15
55 18 10
55
12 9 97
11 91
83
10
K 27 51 9 8
52
50 83 3 K
8
3
44
45
61
90 61
4
24 1 (2-4)
23
25
5(16,29) 26
29
28
66
67
31
1D50
35,36,37,38,39,40,41,42,43
7
67 6
60(66,67,72)
1D81S-325 2015/1/6
M07 CYLINDER HEAD ** BUC **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
K 50342601 HOCHTEMP. FETT 400G 1
1 01499620 CYL,HEAD 1D81 EPA 1
3 04008712 VALVE GUIDE/1D81 2
4 50038400 STUD M8X35/1D81 1
5 01468920 SHAFT,ROCKER 60/81 1
6 04091001 INTAKE VALVE/ID81 1
7 04091100 EXHAUST VALVE/ID81 1
8 04005201 WASHER/1D81 2
9 04005300 VALVE SPRING/1D81 2
10 04005401 CUP /1D81 2
11 02252200 COLLET/ID81 2
12 04003710 ROCKER INLET/1D81 1
15 03778401 SPRING SHEET/1D81 1
17 50117200 CIRCLIP/ID81 1
18 03365710 RATCHET F,DECOMPR/1D81 1
19 DH0-33660-01 SPRING 1
20 03783000 ADJUSTING SCREW/1D81 2
21 03173100 HEXAGON NUT/1D81 2
23 50123800 BALL 7MM G100/1D81 1
24 04004700 BUSH/1D81 1
25 04004800 PRESSURE SPRING/1D81 1
26 01245200 ADJUSTING SCREW/1D81 1
27 50001100 JOINT A12X15.5/1D81 1
28 04048900 RUBBER,RING/ID81 1
29 40022401 O-RING 8 X 2 GRAY/1B40 1
30 DH5-00347-00 PIN 4X22 1
31 DH0-40098-10 HANDLE 1
35 04068800 GASK.F.CYL.HEAD 0.5/1D81 1 0.5MM
35 04240900 GASK.CYL.HEAD 0.55/1D81 1 0.55MM
36 04036800 GASK.F.CYL.HEAD 0.6/1D81 1 0.6MM
36 04241000 GASK.F.CYL.HEAD 0.65/1D81 1 0.65MM
37 04036500 GASK.F.CYLHEAD 0.7MM/1D81 1 0.7MM
37 04241100 GASK.F.CYL.HEAD 0.75/1D81 1 0.75MM
38 04036600 GASK.F.CYL.HEAD 0.8/1D81 1 0.8MM
38 04241200 GASK.F.HEAD 0.85/1D81 1 0.85MM
39 04002700 GASK.F.CYL.HEAD 0.9/1D81 1 0.9MM
39 04241300 GASK.F.CYL.HEAD 0.95/1D81 1 0.95MM
40 04002800 GASK.F.CYLHEAD 1.0/1D81 1 1.0MM
40 04241400 GASK.F.CYL.HEAD 1.05/1D81 1 1.05MM
41 04002900 GASK.F.CYL.HEAD 1.1/1D81 1 1.1MM
41 04241500 GASK.F.CYL.HEAD 1.15/1D81 1 1.15MM
42 04003000 GASK.F.HEAD 1.2/1D81 1 1.2MM
42 04241600 GASK.F.CYL.HEAD 1.25/1D81 1 1.25MM
43 04003100 GASK.F.CYL.HEAD 1.3/1D81 1 1.3MM
44 04003200 CYL.HEAD SCREW 305MM/1D81 2
45 04003300 CYL.HEAD SCREW 258MM 2
46 04006111 GASKET,ROCKER COVER 1
47 01245414 COVER CYL.HEAD/1D81 1
48 50081200 SPRING WASHER A 6 / 1B40 4
49 50170800 ALLEN SCREW M6 X 25 /1D81 4
50 04008100 LIFTING BRACKET/1D81 1
51 50366300 ALLEN SCREW M8 X 20 2
52 50208500 SPRING WASHER 8 2
53 DH0-14932-00 PLUG FILTER/ID81 1
55 50326200 O-RING 11.3X2.4 2
57 01308301 CLOSG.PLUG "S"46MM/1D81 1
60 01269700 OIL PRESSURE PIPE/1D81 1
61 03457500 DISC F.STUD/1D81 4
66 04004200 PRESSURE SPRING/1D81 1
67 50330100 O-RING 4 X 1,2 2
83 50634900 VALVE STEM SEAL CAP/1D81 2
85 01285010 ROCKER EXHAUST/1D81 1
90 04104300 PIN /1D81 1
91 DH0-15576-00 GEAR HOLEEL,F,DECOMPR 1
93 01613100 CAP SCREW COMPLETE /1D81 1
95 04125000 SEALING RING, DIPSTICK 1
96 03658400 INTERMEDIATE PIECE/1D81 2
97 01620000 CYL.HD.COV.OIL FILL 1
1D81S-325 BUD0
M09 PUSHROD, FLYWHEEL
16 2
14
15 3
10 4
5
6
7
13
1D81S-325 2015/1/6
M09 PUSHROD, FLYWHEEL ** BUD **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
1 01244310 PUSHROD/1D81 2
2 50330200 O-RING 19X3N/ID81 2
3 04002500 PROTECTION TUBE/1D81 2
4 50347000 CIRCLIP AS24X1.75/1D81 2
5 04002600 PRESSURE SPRING/1D81 2
6 04002000 PRESSURE RING/1D81 2
7 50330300 O-RING 23X3/1D81 2
10 50446900 ALLEN SCREW M4 X 16 14
13 03123700 COLLAR 7
14 04007133 FLY WHEEL S/Z/C1D81 1
15 04007410 PLATE/1D81 1
16 DH5-03631-00 ALLEN SCREW M12 X 1,5 X40 6
1D81S-325 BUE0
M10 OIL PUMP,GOVERNOR
SEALING AND BONDING
ADHESIVES
15 H
14
13
12
21
12 11
21
1
2
17
16
10
H
20
18
16
19
3
4
23 6
(2-4, 10-13, 20-21) 7
22
8
1D81S-325 2015/1/6
M10 OIL PUMP, GOVERNOR ** BUE **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
H 70018944 TEROSON TEROSTAT 63 1
1 50328000 COUNTERSUNK SCREW M6 X 16 5
2 DH0-37974-12 COVER OIL PUMP 1
3 01242401 SPRING CAPSULE+BUSH/1D81 1
4 03797310 GEAR WHEEL/1D81 1
6 04063401 GOVERNOR SPRING 2,6/1D81S 1
7 03798600 CUP /1D81 1
8 50334700 CIRCLIP 5/1D81 1
10 03797512 HOUSING FOR OILPUMP/1D81 1
11 04277100 PLATE,CENTRIFUGAL WEIGHT 1
12 04277300 PIN 1
13 04277202 FLYWEIGHT/1D81 1
14 03797900 WASHER/1D81 1
15 03797801 PIN /1D81 1
16 50081200 SPRING WASHER A 6 / 1B40 5
17 50170800 ALLEN SCREW M6 X 25 /1D81 3
18 50051000 ALLEN SCREWV M6 X 30 2
19 50084901 PIN 8 X 12 / 1D81 2
20 03798720 GEAR WHEEL/1D81 1
21 50594300 CIRCLIP 2
22 04262500 CIRCLIP 0.3/1D81 SELECT 0-1
22 04046000 CIRCLIP 0.5/1D81 1 SELECT 0-3
23 02358200 OIL PUMP / 1D81S-325 1
1D81S-325 BUF0
M11 TIMING COVER
11
15
16 5
11 11 7 8 9 4 17
2 (3-5,14-17)
1D81S-325 2015/1/6
M11 TIMING COVER ** BUF **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
2 01267731 TIMING COVER SEA/1D81 1
3 50325600 CAVER 50/1D81 1
4 50325701 CAVER 52/1D81 1
5 50325811 OIL SEAL 1
7 50330400 O-RING 1
8 04000400 COVER/1D81 1
9 50399000 CIRCLIP32X1.2/1D81 1
11 50417400 ALLEN SCREW M8 X 30 Z3 13
15 04000310 BEARING BUSH/1D81 1
16 04023210 BEARING BUSH/1D81 1
17 50364701 OIL SEAL 32X52X7 1
1D81S-325 BUG0
M12 FUEL PUMP
(20)
36
21 37
26 27 26 28
22
23
24
45 25
42
(38,39)
35
43
48 (36-41)
32 31
39
45 34
58 (43-48)
47
40
45
41
46
45
44
30
2
D
15 45 3
14
13
14
17 1
18
19 10
6,7,8,9
10 SEALING AND BONDING
ADHESIVES
14
16 11(7-10,12,14,15)
14 D
51 15
20
1D81S-325 2015/1/6
M12 FUEL PUMP ** BUG **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
D 70018918 LOCTITE 221 1
1 50492900 ROLLER TAPPET/1D81 1
2 04169200 GUIDE/1D81 1
3 50050700 ALLEN SCREW M6 X 16 1
6 DH0-32097-00 SHIM 0.30/ID81 1 SELECT 0-1
7 DH0-41024-00 SHIM 0.60/ID81 1 SELECT 0-1
8 DH0-41025-00 SHIM 0.90/ID81 1 SELECT 0-1
9 04102600 SHIM 1.20 1 SELECT 0-1
10 DH0-40713-00 GASKET 0.10 1 SELECT 0-2
10 DH0-41022-00 GASKET 0.20/ID81 1 SELECT 0-2
10 DH0-41023-00 GASKET 0.30/ID81 1 SELECT 0-2
11 01864502 INJECTION PUMP 1D81 EPA2 1
13 05299701 BANJO CONNECTION 1
14 50586300 PACKING RING/1D81 4
15 50577801 BANJO BOLT M8X1 2
16 05299701 BANJO CONNECTION 2
17 04239300 SPACER/1D81 2
18 04239100 CLAMP,INJECTION PUMP/1D81 2
19 04244300 HEXAGON NUT M8/R11 2
20 01313620 FUEL PRESSURE PIPE EPA2 1
21 50148000 HEXAGON NUT M8 1
22 50208500 SPRING WASHER 8 1
23 04035700 WASHER/1D81 1
24 03792401 FLANGE/1D81 1
25 50038400 STUD M8X35/1D81 1
26 50000800 JOINT A6.5X9.5/1D81 2
27 50333400 BANJO CONNECTION/1D81 1
28 50313000 BANJO BOLT M6/1D81 1
30 50004600 GRUB SCREW M8X16/1D81 1
31 04185200 JOINT WASHER /1D81 1
32 50567310 INJECTOR/1D81 1
34 50567410 INJECTOR NOZZLE D81 EPA4 1
35 01498902 PIST+CYL.EXTR.FUEL/1D81 1
36 50330800 CLOSS SCREW M16X1.5/1D81 1
37 04001600 DISC/1D81 1
39 05035200 PRESSURE SPRING/1D81 1
40 04001410 CYL.F.EXTR.FUEL DEV/1D81 1
41 50328900 O-RING 22X1.6/1D81 1
42 01519500 PIST+SPRG.EXT.FUEL/1D81 1
43 03962110 FUEL HOSE 3.5X160/1D81 1
44 05310200 FUEL PIPE 4,5 X 135 1
45 50570900 CLAMP 12,8 5
46 00805502 VENT VALVE 1
47 05310100 FUEL PIPE 4.5X170/1D81 1
48 03989601 HOSE NIPPLE T/1D81 1
51 50590000 CLAMP 12,0 1
58 01189910 FUEL PIPE 1
1D81S-325 BUH0
M26a AIR DUCTING
49
11
22 10
10 10 12
11 12
10 10
11 48 12
44 43 10
10 45
46
7 (8-9) 9
SEALING AND BONDING
ADHESIVES 1 (2-4,21) 2 4
10 10
12 21 31
D 3
10
D 12
4
10
12
5 (3,4,6)
3
1D81S-325 2015/1/6
M26a AIR DUCTING ** BUH **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
D 70018918 LOCTITE 221 1
1 01246223 COOLING AIR DUCT./1D81 1
3 04007601 SEALING STRIP 32,2MM 2 35MM
4 04007720 SEALING STRIP 76MM/1D81 2 76MM
5 01246413 COOLING AIR DUCT/1D81 1
7 01246600 COOLING AIR DUCT/1D81 1
9 04007901 SEALING STRIP 410MM 1 406MM
10 50390701 CON. SPRING WASHER 6 15
11 50144400 HEXAGON NUT M6 4
12 50528100 ALLEN SCREW M6 X 16 7
21 50334800 RUBBER SLEEVE 1
22 50416800 ALLEN SCREW M6 X 16 2
31 50416800 ALLEN SCREW M6 X 16 2
43 01268010 COOLING AIR DUCT/1D81 1
44 04038800 SEALING STRIP 94MM/1D81 1 94MM
45 50120000 DISC A 6,4 2
46 50328300 HEXAGON NUT VM6 2
48 04125700 SEALING PLATE/1D81 1
49 04125601 SEALING PLATE/1D81 1
1D81S-325 BUI0
M31 SPEED CONTROL
42
37
(38-42,46)
38
39
40
43
44
45
41
4
3
46 7
D
79 26
8 4
9 16
2 5 6
10
17 61
12 81 D D
52
11 24 (1,2,6)
53
14 76 54
23
22 13
80
78
15
74
21 20
75
1D81S-325 2015/1/6
M31 SPEED CONTROL ** BUI **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
D 70018918 LOCTITE 221 1
3 04000100 SHIM/1D81 1
4 50266100 CIRCLIP 6 /1D81 2
5 04037500 LEVER/1D81 1
6 50328701 ALLEN SCREW M5 X 8 /1D81 4
7 04000200 TENSION SPRING / 1B50 1
8 01242811 GUIDE/1D81 1
9 03799010 THIGH SPRING/1D81 1
10 04052710 SPACER RING/1D81 1
11 50412900 O-RING 18 X 2 /1D81 2
12 50129900 O-RING 32X37X2.5/1D81 1
13 01279222 STOP RNG.SPD.CONT.S/1D81 1
14 03975602 CONSOLE / 1D81S 1
15 50170600 ALLEN SCREW M6 X 20 /1D81 3
16 50507801 GRUB SCREW M6X45 2
17 50144400 HEXAGON NUT M6 2
20 03975801 LEVER/1D81S 1
21 03927301 CHEESE-HEAD BOLT M6 X 32 1
22 50144500 FLAT WASHER 6,4 1
23 50346500 HEXAGON NUT M6 1
24 01246803 SPEED CONTROL CP/1D81 1
26 50403500 GRUB SCREW M8 X 20 /1D81 1
37 01317000 VALVE,BREATHER/ID81 1
38 04080300 BREATHER CUP/1D81 1
39 03568700 DIAPHRAGM/1D81 1
41 04074700 BREATHER HOSE/1D81 1
42 04074800 BREATHER HOSE/1D81 1
43 04080500 BUSH /1D81 2
44 50081200 SPRING WASHER A 6 / 1B40 2
45 50170700 ALLEN SCREW M6 X 16 2
46 04090500 CLAMP 18MM/1D81 1
52 50453600 SUPPORTING DISC SS/1D81 1
53 05046800 THIGH SPRING/1D81S 1
54 01494101 COUPLING SHELL/1D81S 1
74 50642000 CABLE CLAMPING 3,0MM 1
75 0012-20610 BOLT 6X10 T 1
76 50374400 ADJUSTING SCREW /1D81S 1
78 50170900 SPRING WASHER 6 3
79 04021000 BUSH 6,3 X 12 X 5 /1D81S 3
80 05179300 HEXAGON NUT M6/1D81S 1
81 50328300 HEXAGON NUT VM6 2
1D81S-325 BUJ0
Z01a FUEL TANK
31
32
11
3
20 4
5
6
05256103
2 (4-7,10,11,21-23,52)
52
45 (4-7,11,52)
10 4
32 3
3
4 8
56
24 9
4
3
23
21
22
25(26-27)
27
12
13
46
47
50 53
48 47
14 54
49 55 51
15
16
17
18
19 (12-18)
1D81S-325 2015/1/6
Z01a FUEL TANK ** BUJ **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
2 DH0-14942-00 FUEL TANK 7L 1
3 05097600 WASHER 12
4 03981802 RUBBER WASHER/1D81 12
5 03981701 BUSH 8.4X13X7.5/1D81 6
6 03981900 RUBBER SHELL/1D81 4
8 03989800 BUSH 8.5X20X49/1D81 2
9 50377001 STUD M8X75/1D81 2
10 50177500 ALLEN SCREW M8 X 40 /1B40 4
11 50385801 FUEL,TANK CAP/1D60-81 1
12 05323600 FUEL HOSE 7X220 1
13 50478800 FUEL FILTER 7MY 1 FILT.>-6℃
13 DH4-00894-01 FUEL STRAINER(-6C/21F) 1 FILT.<-6℃
14 05330000 FUEL HOSE 7X250/1D81 1
15 50523800 CLAMP 16/1D81 1
16 05240400 NIPPLE/1D81 1
17 50570900 CLAMP 12,8 1
18 03664310 FUEL HOSE 5.0X75/1D81 1
19 01473610 FUEL FILTER W.PIPES/1D81 1
20 50387300 FUEL FILTER / SIEVE 1D81 1
21 50001000 JOINT A10X16/1D81 1
22 05126000 DRAIN PLUG/1D81 1
23 05029200 BUSH 9X18X8 /1D81 4
24 03663710 FUEL HOSE 5,0 X 50 1
25 01490300 PROTECT GUARD TOP 1
27 04030901 SEALING STRIP 29MM 1
31 50148000 HEXAGON NUT M8 2
32 50208500 SPRING WASHER 8 6
46 50177100 HEXAGON SCREW M 6X 16 1
47 50158400 PIPE CLIP 14/15 /1D81 2
48 50144500 FLAT WASHER 6,4 1
49 50144400 HEXAGON NUT M6 1
50 05031900 GUARD/FILTER 1
51 50590000 CLAMP 12,0 1
52 05235602 STICKER DIESEL 1
53 04098400 SPACER TUBE 7 X 12 X 16,3 1
54 50170900 SPRING WASHER 6 1
55 50323900 ALLEN SCREW M6 X 30 /1B40 1
1D81S325 BUK0
Z02a AIR FILTER
35
46
111 41
112
2
42
34(12,35-37,40,46)
2 1
40 2 3
53
54
6 5 55
66 56
7
57
8 58
9 59
10
35)
85
,16,
12 61
60
65
4,15
63
86(
52 15 65
16 64
50
51
1D81S-325 2015/1/6
Z02a AIR FILTER ** BUK **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
1 50038900 STUD M8X60/1D81 2
2 DH0-40063-00 GASKET AIR FILTER/ID81 3
3 04006200 INSULATING FLANGE/1D81 1
5 50095100 SPRING WASHER A 8 1
6 50398400 ALLEN SCREW M8X45A3C/1D81 1
7 01493000 CLEANER ELEMENT/ID81 1
8 01483401 RETAINING BRACKET/1D81 1
9 50148100 FLAT WASHER 8,4 2
10 50129500 HEXAGON NUT M8 2
12 02024200 CENTERRING COVER/1D81 1
15 50062400 JOINT A10 X13,5 1
16 50062300 CLOSS SCREW M10 X 1 /1B40 1
34 02280100 COVER, AIRFILTER / 1D81 1
35 DH0-40477-01 SEALING STR.LG704 1
40 50452200 WING NUT M6 1
41 01287900 GASKET,AIR FILTER / 1D81S 1
42 04047300 INTERMEDIATE FLANGE/1D81 1
46 50411900 CLOSING PLUG 7 /1D81S-325 2
50 50406600 HOSE CLIP 40/60 /1D81 2
51 00575900 CAP /1D81 1
52 05033500 VALVE PLATE/1D81 1
53 05044501 INDIC.PLATE/1D81 1
54 05043601 RUBBER CAP/1D81 1
55 05045600 SIGNAL RING/1D81 1
56 05137200 FILTER/1D81 1
57 05043700 ADAPTER/1D81 1
58 50173500 PIPE CLIP 10/15 /1D81 1
59 50170900 SPRING WASHER 6 1
60 50170600 ALLEN SCREW M6 X 20 /1D81 1
61 05325400 FUEL HOSE 3.5X50/1D81 2
63 50159500 RING PIECE/1D81 1
64 50006200 BANJO BOLT 6-3/1D81 1
65 50062400 JOINT A10 X13,5 2
66 DH0-14998-01 SENDER/ID81 1
85 50358400 STRAP 1
86 DH0-14866-01 AIR FILTER HOUSING 1
111 4694-67010 INTAKE PIPE /MVH-308DSZ 1
112 4664-62840 DUCT GROMMET 1
1D81S-325 BUL0
Z03a MUFFLER
20 J
27
SEALING AND BONDING
ADHESIVES
J 19
18
19
J
3
6
30
29
1 (2,3,6,29,30)
1D81S-325 2015/1/6
Z03a MUFFLER ** BUL **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
J 50283004 HIGH TEMPERATURE PASTE 1
1 01498803 EXHAUST SILENCER S 1
3 50404000 ALLEN SCREW M8 X 35 3
6 03974300 GASKET EXHAUST SIL. 6
18 01191903 MUFFLER GUARD / 1D81S-325 18
19 05034202 LOCK WASHER/1D81 19
20 50255700 ALLEN SCREW M6X12 20
27 50120000 DISC A 6,4 27
29 50208500 SPRING WASHER 8 29
30 04125601 SEALING PLATE/1D81 30
1D81S-325 BUM0
Z04 STARTING HANDLE
39 33 D J
32
38
47
48 D
D
※52
51 29
46
45
16
23
35
27
17 14
K (15,16)
11
13
12 5
D 19 (6-23,34,35)
26 25 24 20
34
18
8
10 9
6 (7-10) 20 24 25
1D81S-325 2015/1/6
Z04 STARTING HANDLE ** BUM **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
D 50223300 LOCTITE 221 1 !700
K 50342600 GREASE START.DEVICE 1 !503
5 01027805 CR.HANDLE-SAFETY AY/1D81 1
6 01011404 LEVER /1D81 1
8 03812102 PLATE SPRING/1D81 1
9 03917100 PLATE SPRING/1D81 2
10 50316500 ALLEN SCREW M5 X 8 /1D81 2
11 03954900 PLATE SPRING/1D81 1
12 03955600 HEXAGON SCREW /1D81 1
13 03955900 SPRING A /1D81 1
14 01011310 HANDLE CPL./1D81 1
16 50169100 O-RING 19X1.8/1D81 1
17 50199200 CLOSING PLUG/1D81 1
18 03813000 GASKET/1D81 1
19 50194200 OIL SEAL 28X35X4 1
20 50193400 BUSH/1D81 2
23 50236600 ALLEN SCREW M6 X 25 /1B40 5
24 03928610 SHIM 30X38X0.15/1D81 2 SELECT 0-2
25 50194300 CIRCLIP AK30X1.5/1D81 2
26 50258500 O-RING 2.6X1.5 2
27 01187202 CR-HANDLE SHAFT 80 1 80MM
29 01463600 GUIDING SHELL 1
32 04020310 CRANK JOW LEFT/1D81 1
33 03985300 GUARD/1D81 1
34 50195800 SHIM 10X16X1.0/1D81 1
35 50170900 SPRING WASHER 6 5
38 50134900 ALLEN SCREW M8 X 16 /1D81 1
39 50387100 CYL.PIN 5X20/1D81 1
45 50183000 ALLEN SCREW M8 X 35 2
46 50148100 FLAT WASHER 8,4 2
47 50145900 FLAT WASHER 10.5/1D81 2
48 50327800 ALLEN SCREW M10X35/1D81 2
51 50387601 BUSH 1 INCH/1D81 1 1"
1D81S-325 BUN0
Z05a STARTING MOTOR
23
59 (60-61) 22
61 31 6 34
29 33
38
36 35
37
32
30
18 44
21
22
20
28
27 7
26
1 2
34
17
24
21
58
4320 62
15 14
14
13 7 6
8 9
5
11 (12-15)
42
37
1D81S-325 2015/1/6
Z05a STARTING MOTOR ** BUN **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
1 50486400 STUD M12X50/1D81 2
2 50495901 STARTER 12V-2.0KW/1D81 1
3 50093700 FLAT WASHER A13/1D81 2
4 50380600 HEXAGON NUT M12/1D81 2
5 05001200 CLIP 2
6 50149100 ALLEN SCREW M6 X 12 2
7 50208500 SPRING WASHER 8 4
8 50148000 HEXAGON NUT M8 2
9 50144500 FLAT WASHER 6,4 1
11 01592400 COIL CPL.12V.200W/1D81 1
13 50448800 ALLEN SCREW M6 X 40 /1D81 1
14 50390701 CON. SPRING WASHER 6 2
15 50448700 ALLEN SCREW M6 X 30 1
17 04021100 PROTECT.ALTERNATOR/1D81 1
18 04009920 PARTING SHEET/1D81 1
20 01462800 ELECTRIC WIRE/1D81 1 SELECT 0-1
21 50165500 HEXAGON SCREW M6 X 12 5
22 50170900 SPRING WASHER 6 6
23 04021210 GEARRING S/Z/C /1D81 1
24 50144500 FLAT WASHER 6,4 2
26 01440303 SUPPORT /1D81 1
27 50183000 ALLEN SCREW M8 X 35 2
28 01983800 REGULATOR 12V 1 !022
29 01440100 FASTENING PLATE/1D81 1
30 50422501 COUNTERSUNK SCREW M6 X 12 2
31 50373700 PLUG SLEEVE HOUSING 1
32 50373600 PIN TERMINAL HOUSING 6WAY 1
33 50216300 WASHER 5,3 2
34 50335700 HEXAGON SCREW M5X 25/1D81 2
35 50402100 PLUG SLEEVE HOUSING 1
36 50402000 PLUG HOUSING 4-P/1D81 1
37 50358400 STRAP 4
38 01440200 SUPPORT/1D81 1
42 05023900 CLIP/1D81 2
43 50379700 PLUG HOUSING 2-P/1D81 1
44 01439400 WIRING HARNESS/1D81 1
58 01193401 ELECT.WIRE START.50 1
59 01587300 MAGNETIC RING 200W/1D81 1
61 50446900 ALLEN SCREW M4 X 16 14
62 50344700 HEXAGON NUT M8 1
1D81S-325 BUQ0
Z05c ELECTRIC CONNECTION
32
D
36 37 38 39
24
67
2
1
0
22
24
1 2 4 4
0
22
33
55
D
53 57
56
10
54 58
13
22 15 14
11 12
19
20
21
68
1D81S-325 2015/1/6
Z05c ELECTRIC CONNECTION ** BUQ **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
10 50384401 SWITCH,KEY A,Y/ID81 1
14 50404900 IGNITION SWITCH KEY 2
15 05126402 PROTECTION CAP / 1B30 1
21 50465100 BUZZER 12/24V. 1
22 05131801 FASTENING PLATE 1
32 50272201 SWITCH,OIL PRESSURE/1D81 1
33 01403620 WIRING HARNESS /1D81S-325 1
36 50373700 PLUG SLEEVE HOUSING 1
37 01574300 ELECTRIC WIRE 350MM/1D81S 1
38 01574402 ELECTRIC WIRE 450MM/1D81S 1 450MM
39 01526800 ELECTR.WIRE 360 MM/1D81S 1 360MM
53 50374300 PIN TERM. 2,5-4,0 /1D81S 1 2.5-4.0
54 50374100 PIN, TERMINAL 0,5-1 5 0.5-1.0
55 50373700 PLUG SLEEVE HOUSING 1
56 50373600 PIN TERMINAL HOUSING 6WAY 1
57 50373800 SLEEVE 0,5-1,0/1D81S-325 5 0.5-1.0
58 50373900 SLEEVE 1,5-2,5 1 1.5-2.5
67 01193211 ELECTRIC WIRE/ 1D81S-325 1
68 01591200 STRT.PRT.MOD.12/24V 1
1D81S-325 BUP0
Z15 INTERMEDIATE HOUSING
7
8
23
15
16
6
5 4
18 20
17 18 20
3 2
1D81S-325 2015/1/6
Z15 INTERMEDIATE HOUSING ** BUP **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
2 50093600 HEXAGON NUT M12/1D81 4
3 50093700 FLAT WASHER A13/1D81 4
4 50177100 HEXAGON SCREW M 6X 16 2
5 50170900 SPRING WASHER 6 2
6 04009920 PARTING SHEET/1D81 1 ST.MOTOR
7 50486400 STUD M12X50/1D81 2
8 50474900 STUD BOLT M12FOX35 4
9 01689100 INTERM.HOUS.1D60/90 1
15 50093700 FLAT WASHER A13/1D81 2
16 50380600 HEXAGON NUT M12/1D81 2
17 04021100 PROTECT.ALTERNATOR/1D81 1
18 50144500 FLAT WASHER 6,4 2
20 50177100 HEXAGON SCREW M 6X 16 2
1D81S-325 BUO0
Z90 SPEC EQUIPMENT
A DE
AE
2
1
15 E
D
32
11
3
9 4
10
5 7
8
6
14
1D81S-325 2015/1/6
Z90 SPECIFICATIONS EQUIPMENT EPA ** BUO **
REF NO. PART NO. PART NAME Q'TY MRK MK2 REMARKS
A 50223001 LOCTITE ACTIVATOR N 1
E 50223400 LOCTITE 648 1
1 04167010 CLOSING PLUG 6.9/1D81 1
2 50004600 GRUB SCREW M8X16/1D81 1
3 50403500 GRUB SCREW M8 X 20 /1D81 1
4 04153700 CLOSING PLUG 4.15/1D81 1
5 04153800 SUPPORT /1D81 1
6 04134200 DISC /1D81 1
7 04129700 BUSH /1D81 1
8 04126700 THREADED BUSH 1
9 04244500 CAP 2
10 50507800 GRUB SCREW M6X45 2
11 04239200 SECURING NUT 2
14 04187700 CAP/1D81 1
15 04205900 CLOSING PLUG/1D81 1
32 50272201 SWITCH,OIL PRESSURE/1D81 1
HEAD OFFICE
No.4-3, Sarugakucho 1-chome,
Chiyoda-ku, Tokyo, 101-0064,
Japan