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    Pile Design With 5 Components

    Uploaded by

    Irfan Ahmed
    The document provides analysis data for raw materials used in a cement plant including limestone, clay, laterite, and bauxite. It also includes the designed rawmix proportions and predicted clinker composition based on the rawmix. The rawmix is optimized to absorb coal ash during the clinker burning process. The predicted clinker composition meets quality standards.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    Pile Design With 5 Components

    Uploaded by

    Irfan Ahmed
    254 views12 pages
    The document provides analysis data for raw materials used in a cement plant including limestone, clay, laterite, and bauxite. It also includes the designed rawmix proportions and predicted clinker composition based on the rawmix. The rawmix is optimized to absorb coal ash during the clinker burning process. The predicted clinker composition meets quality standards.

    Original Title

    PILE DESIGN WITH 5 COMPONENTS

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    © © All Rights Reserved

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    The document provides analysis data for raw materials used in a cement plant including limestone, clay, laterite, and bauxite. It also includes the designed rawmix proportions and predicted clinker composition based on the rawmix. The rawmix is optimized to absorb coal ash during the clinker burning process. The predicted clinker composition meets quality standards.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    254 views12 pages

    Pile Design With 5 Components

    Uploaded by

    Irfan Ahmed
    The document provides analysis data for raw materials used in a cement plant including limestone, clay, laterite, and bauxite. It also includes the designed rawmix proportions and predicted clinker composition based on the rawmix. The rawmix is optimized to absorb coal ash during the clinker burning process. The predicted clinker composition meets quality standards.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    You are on page 1of 12

    - - - - - - - - - RAWMIX DESIGN - - - - - - -

    LIMESTONE CLAY LATARITE BAUXITE


    ANALYSIS ANALYSIS ANALYSIS ANALYSIS

    % 87.13 10.00 0.23 1.40


    SiO2 9.08 45.34 28.82 28.82
    Al2O3 2.25 12.10 5.09 27.65
    `
    Fe2O3 1.64 1.22 40.09 13.02
    CaO 46.48 2.96 6.96 2.43
    MgO 1.36 1.62 0.67 0.78
    K2O 0.40 0.30 0.98 0.07
    Na2O 0.04 0.20 0.05 0.06
    SO3 0.06 0.04 0.05 0.05
    L.O.I. 38.14 36.00 17.23 27.03
    TOTAL 99.45 99.78 99.94 99.91
    S.R.
    A.R.
    L.S.F.

    % Coal ash absorbed in Clinker


    SiO2 Al2O3 Fe2O3
    clinker 23.76 8.85 3.47
    raw mix 19.87 5.72 3.23
    Ash 52 28.93 4.96

    X1 X2 X3 X4
    -21.51562914 3.5078846154 2.9322813688 -0.411209677
    % COAL ASH ABSORBED IN CLINKER
    IX DESIGN - - - - - - - - -
    HSLS RAWMEAL ESP DUST KILN FEED
    ANALYSIS 100.00 AS IT IS BASIS ANALYSIS DESIGNED

    1.24 100.00 8.00 100.00


    30.99 13.30 10.96 14.18
    2.91 3.61 3.99 3.92
    2.00 1.85 3.24 2.11
    27.28 41.18 42.70 44.60
    0.82 1.37 1.68 1.50
    0.90 0.39 0.49 0.43
    0.08 0.06 0.20 0.07
    0.02 0.06 0.21 0.07
    34.00 37.00 37.00 35.50
    99.00 98.81 100.46 102.39
    2.44 1.52 2.35
    1.95 1.23 1.86
    96.46 97.60

    er 65.8
    CaO
    65.54 21.3 2.982
    65.4 14
    3.02
    supposetotal coal ton
    consumption=
    % of Moisture in fine 0.14
    coal is=
    Total Ash in coal= ton
    Total ash absorbed in tons
    clinker=
    -15.1782656
    COAL ASH CLINKER
    ANALYSIS DESIGNED

    2.98 100.00
    **
    52.00 SiO2 22.87 C3S 2.25
    28.93 Al2O3 6.77 C2S 1.64
    4.96 `
    Fe2O3 3.32 `
    C3A 46.48
    3.02 CaO 67.17 C4AF 1.36
    0.72 MgO 2.28 H.M 0.40
    0.32 K2O 0.66 C.Index 0.04
    0.69 Na2O 0.13 LQ.phase 0.06
    3.43 SO3 0.21 B.Z Temp. 38.14
    - S.R. 2.27 B.Factor 16.08
    94.07 A.R. 2.04 B.Index 17.09
    1.53 L.S.F. 90.54 MSO3 18.10
    5.83 Cl Q.H 19.10
    MSO3 20.11

    1.27519379844961
    1.38697674418605
    BYPASS DUST CLINKER
    ANALYSIS With Losses

    2.00
    16.59 23.21
    5.42 6.87
    3.81 3.40
    63.38 68.44
    3.04 2.34
    0.10 0.66
    1.57 0.16
    2.43 0.26
    3.00 0.50
    99.34 105.85
    1.80 2.26
    1.42 2.02
    114.56 90.90

    5160
    - - - - - - - - - RAWMIX DESIGN - - - - - - -
    LIMESTONE CLAY LATARITE BAUXITE
    ANALYSIS ANALYSIS ANALYSIS ANALYSIS

    % 88.00 9.13 0.23 1.40


    SiO2 9.08 45.34 28.82 28.82
    Al2O3 2.25 12.10 5.09 27.65
    `
    Fe2O3 1.64 1.22 40.09 13.02
    CaO 46.48 2.96 6.96 2.43
    MgO 1.36 1.62 0.67 0.78
    K2O 0.40 0.30 0.98 0.07
    Na2O 0.04 0.20 0.05 0.06
    SO3 0.06 0.04 0.05 0.05
    L.O.I. 38.14 36.00 17.23 27.03
    TOTAL 99.45 99.78 99.94 99.91
    S.R.
    A.R.
    L.S.F.

    % Coal ash absorbed in Clinker


    SiO2 Al2O3 Fe2O3
    clinker 23.76 8.85 3.47
    raw mix 19.87 5.72 3.23
    Ash 52 28.93 4.96

    X1 X2 X3 X4
    -21.51562914 3.5078846154 2.9322813688 -0.411209677
    % COAL ASH ABSORBED IN CLINKER
    IX DESIGN - - - - - - - - -
    HSLS RAWMEAL ESP DUST KILN FEED
    ANALYSIS 100.00 AS IT IS BASIS ANALYSIS DESIGNED

    1.24 100.00 8.00 100.00


    30.99 12.98 10.96 13.86
    2.91 3.52 3.99 3.84
    2.00 1.85 3.24 2.11
    27.28 41.56 42.70 44.98
    0.82 1.37 1.68 1.50
    0.90 0.39 0.49 0.43
    0.08 0.06 0.20 0.07
    0.02 0.06 0.21 0.07
    34.00 37.00 37.00 36.00
    99.00 98.79 100.46 102.87
    2.42 1.52 2.33
    1.90 1.23 1.82
    99.63 100.59

    er 65.8
    CaO
    65.54 21.3 2.982
    65.4 14
    3.02
    supposetotal coal ton
    consumption=
    % of Moisture in fine 0.14
    coal is=
    Total Ash in coal= ton
    Total ash absorbed in tons
    clinker=
    -15.1782656
    COAL ASH CLINKER
    ANALYSIS DESIGNED

    2.98 100.00
    **
    52.00 SiO2 22.56 C3S 2.25
    28.93 Al2O3 6.68 C2S 1.64
    4.96 `
    Fe2O3 3.35 `
    C3A 46.48
    3.02 CaO 68.27 C4AF 1.36
    0.72 MgO 2.30 H.M 0.40
    0.32 K2O 0.67 C.Index 0.04
    0.69 Na2O 0.13 LQ.phase 0.06
    3.43 SO3 0.21 B.Z Temp. 38.14
    - S.R. 2.25 B.Factor 16.08
    94.07 A.R. 1.99 B.Index 17.09
    1.53 L.S.F. 93.22 MSO3 18.10
    5.83 Cl Q.H 19.10
    MSO3 20.11

    1.27519379844961
    1.38697674418605
    BYPASS DUST CLINKER
    ANALYSIS With Losses

    2.00
    16.59 22.89
    5.42 6.79
    3.81 3.43
    63.38 69.54
    3.04 2.36
    0.10 0.67
    1.57 0.16
    2.43 0.26
    3.00 0.50
    99.34 106.60
    1.80 2.24
    1.42 1.98
    114.56 93.54

    5160

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