Brochure of Dongyang Ropes
Brochure of Dongyang Ropes
Brochure of Dongyang Ropes
www.ropes.co.kr
Fiber Rope Specialist
Since its foundation in 1949, DONGYANG has grown as one of the leading synthetic fiber rope manufacturers in the world.
Taking our long experience in this industry, we produce world class quality products in complying with the requirements of ISO
9001, KS, JIS, Lloyd’s, ABS, DNV, NK, CCS and BV certificates and more.
With the continued efforts to develop new products, we have attracted intense attention by developing special yarns (UHMWPE)
and producing new ropes like TERAMAX, TERAMAX-PLUS, TERALON, MEGALON, TERACORE, MEGACORE which provide much more
excellent quality & performance compared to other old synthetic ropes.
We promise to make every effort to be the most reliable company by supplying the best quality products through unremitting
research and technical improvement. We hope you to be one of our close customers.
YANG
DONG
Group of Products Contents
MOORING TeraMax Teracore Mega MT 04 Approval
TeraMaxPlus Megacore PP Rope
04 Patent
MiraMax Enduwin Mega NY
Teralon Tera PP Mega PS 05 R&D
Megalon Mega PP Tera NY 05 History
Plusline NY TeraFlex Tera PS
06 TeraMax
Plusline PS MegaFlex
07 TeraMaxPlus
08 MiraMax
FISHING TeraMax TeraFlex 09 Teralon
TeraMaxPlus MegaFlex
Teracore PP Rope
10 Megalon
Megacore Mega PS 11 Plusline NY
Enduwin Tera PS 12 Plusline PS
Tera PP Compound Rope
13 Teracore
Mega PP
14 Megacore
TUGGING
15 Enduwin
TeraMax Mega PP
TeraMaxPlus TeraFlex
16 Tera PP
Plusline NY MegaFlex 17 Mega PP
Plusline PS Mega MT 18 TeraFlex
Enduwin PP Rope
19 MegaFlex
Tera PP
ROPE 20 Mega MT
GENERAL
21 PP Rope
DONGYANG Standard for 3S/T Rope
22 Mega NY
23 Mega PS
24 Tera NY
ACCESSARY
25 Tera PS
Mooring Tail
Netech 26 Compound Rope
Polytector 27 DONYANG Standard for 3S/T Rope
Repair Kit
28 Mooring Tail
29 Netech
30 Polytector
31 Repair Kit
32 Handling / Storage Guideline
Approved by
ABS, BV, DNV∙GL, LLOYD, NK, CCS, RINA, KR, KST
Patent
Non take-up winder of extruding Ultra High Strength Polyethylene Manufacturing Machine
Patent No. 101980 / Patent Date 1996.12.17 Patent No. 10-0626613 / Patent Date 2006.09.14
Eye-splicing tool Composite rope yarn and method of preparing the same
Patent No. 105076 / Patent Date 1997.04.29 Patent No. 10-0954173 / Patent Date 2010.04.14
Twin-head extruder Braiding machine having capability of changing rope struture
Patent No. 0171799 / Patent Date 1999.12.07 Patent No. 10-0954753 / Patent Date 2010.04.19
Anti-vibrator of spindle on twisting bobbin Rope protection cover enabling visual check of inner part
Patent No. 0246728 / Patent Date 2001.09.04 Patent No. 10-1113597 / Patent Date 2012.02.01
Tube type rope with improved abrasion resistance and antifouling property
Patent No. 10-1150720 / Patent Date 2012.05.22
Gel spinning pack
Patent No. 10-1186006 / Patent Date 2012.09.19
Manufacturing method for tube type rope and tube type rope made by
the patented method
Patent No. 10-1285563 / Patent Date 2013.03.06
Solvent Extractor
Patent No. 10-1466692 / Patent Date 2013.12.02
Fiber rope with link for fixating buoy
Patent No. 10-1495645 / Patent Date 2013.12.30
Double braided rope made of synthetic film YANG
Patent No. 10-1528824 / Patent Date 2015.01.28
Plate type rope
DONG Patent No. 10-1553326 / Patent Date 2015.04.15
04 ▶▶
R&D History
Institute Outline Established DONGYANG ROPE Mfg. Co., Ltd.
Our research institute approved by Korea Industrial Technology Moved main factory to present location.
Association was established in November 2007 with the purpose “Excellent Manufacturer” by KR
of further pursuing technology and preparing for increasing com-
petition to develop ultra high strength fiber ropes and new fiber “Approval of Manufacturer” by DNV
materials. Our development efforts are based on the manufactur- Re-structuring of factories
ing technology of fiber ropes that has been accumulated for 60
for global standardization
years.
“Approval of Manufacturer” by NK
Today, our research institute is phasing in test analyzers & research “ISO 9002” approved by LRQA
facilities and also making many efforts to introduce and manage
highly efficient facilities. “Approval of Manufacturer” by C CS
“ISO 9001” approved by LRQA
We will continue to develop new technologies ourselves to culti-
vate our competitve potential and secure scientific technologies Manufacturing 12-Strand rope machine.
of the future in the age of infinite competition. We will do our best Development of High tensile
to raise ourselves as the best company in the long run by strength- Teraflex Mooring Rope
ening industry-university cooperation with the government for
R&D projects. Acquired Patent for Ultra High Strength
R&D Field
Polyethylen Manufacturing Machine
(Patent No. 10-0626613)
• Developed Ultra High Strength Fiber Ropes Established Research Institute
• Developed New Material Fiber & Conjugate Fiber (approved by
• Developed Eye Protector Korea Industrial Technology Association)
◀◀ 05
TeraMax
TM 12-Strand braided rope made of UHMWPE(Ultra High
Molecular Weight Polyethylene) Yarns with special coating
Characteristics Applications
• 12-Strand braided rope made of UHMWPE (Ultra High Molecular • Mooring lines
Weight Polyethylene) Yarns with special coating • Tug assist lines
• Strongest fiber rope in the world • Face & Wing wires
• Highest tensile strength to weight ratio • Seismic tow lines
• Light weight (1/7 of wire rope weight), stronger than wire rope • Winch lines
• Excellent resistance to UV (Ultra Violet) and chemicals • Pulling lines
• No difference in tensile strength wet or dry • Specialty rigging lines
• Specific gravity : 0.97 (Floating) • Superior abrasion resistance • Wire rope replacement
• Easy to splice & handle • Melting point : 150℃
• Superior wear life • Elongation at break : 4%
• Kink / Torque free • Workable below : -20℃
Structure
Dia Circ. Weight MBL
inch mm inch kg/100m lb/100ft ton kN
1/4 6 3/4 2.3 1.55 4.2 41.2
5/16 8 1 3.9 2.62 6.7 65.7
13/32 10 1-1/4 5.9 3.96 10.8 105.9
15/32 12 1-1/2 9.5 6.38 16.5 161.9
9/16 14 1-3/4 12.8 8.60 22.0 215.8
5/8 16 2 16.0 10.75 27.5 269.8
23/32 18 2-1/4 20.8 13.98 35.0 343.4
12-STRAND CONSTRUCTION
Fiber Content
13/16 20 2-1/2 25.5 17.13 41.5 407.1
7/8 22 2-3/4 30.5 20.49 50.0 490.5
15/16 24 3 35.8 24.06 58.0 569.0
UHMWPE
Diameter : Strength
1-1/32 26 3-1/4 41.0 27.55 66.0 647.5
1-1/8 28 3-1/2 46.5 31.25 74.0 725.9
1-3/16 30 3-3/4 52.0 34.94 81.5 799.5
1-1/4 32 4 57.0 38.30 88.5 868.2
1-7/16 36 4-1/2 68.0 45.69 104.0 1,020.2
1-9/16 40 5 87.0 58.46 127.0 1,245.9
1-3/4 44 5-1/2 104.0 69.88 152.0 1,491.1
1-7/8 48 6 121.0 81.31 179.0 1,756.0
2-1/16 52 6-1/2 141.0 94.75 206.0 2,020.9
2/1-4 56 7 163.0 109.53 236.0 2,315.2
2-3/8 60 7-1/2 195.0 131.03 252.0 2,472.1
2-1/2 64 8 220.0 147.83 282.0 2,766.4
06 ▶▶
TeraMaxPlus
TM 12-Strand braided rope made of UHMWPE Inside
& 32-Strand UHMWPE or Polyester Jacket outside
Characteristics Applications
• 12-Strand braided rope made of UHMWPE Inside & • Kink / Torque free • Mooring lines
32-Strand UHMWPE or Polyester cover outside • Superior abrasion resistance • Face & Wing wires
• Extremely high strength & Low stretch • Melting point : 260℃ / 150℃ • Tug assist lines
• Stronger than wire rope • Elongation at break : 4~5% • Winch lines
• Excellent resistance to UV (Ultra Violet) and chemicals • Pulling lines
• No difference in tensile strength wet or dry • Specialty rigging lines
• Specific gravity : 0.97~1.09 (Floating type available) • Wire rope replacement
◀◀ 07
MiraMax
TM UHMWPE+Polyester Mixed with special coating
Maximized Abrasion Resistance
Characteristics Applications
• UHMWPE+Polyester Mixed with special coating • Mooring line • Fishing / Aquaculture
• Maximized Abrasion Resistance • Tugging line
• Superior Anti-Fatigue performance • Mining / Logging
• Easy to handle / High Flexibility • Wire rope replacement
12-STRAND CONSTRUCTION
DONGYANG
2/1-4 56 7 170.1 114.30 212.4 2,083.6
R O P E 2-3/8 60 7-1/2 203.5 122.77 226.8 2,224.9
2-1/2 64 8 229.6 140.31 253.8 2,489.8
Mooring 2-11/16 68 8-1/2 258.9 158.52 284.4 2,790.0
2-7/8 72 9 282.9 178.14 313.2 3,072.5
3 76 9-1/2 313.1 198.50 348.3 3,416.8
3-5/32 80 10 360.1 219.53 379.8 3,725.8
• ±5% tolerance according to ISO 2307
08 ▶▶
Teralon
TM
A new type of double braid winchline
Characteristics Applications
• Easy to run on mooring winch • Winch line
• Excellent durability • Mooring line
• Excellent abrasion resistance
• Excellent UV resistance
Type 1 Type 2
HMPE (Jacket) + High Tenacity PP Rope (Inside) High Tenacity Polyester (Jacket) + PP Rope (Inside)
Dia Circ. Weight MBL Dia Circ. Weight MBL
inch mm inch kg/200m lb/600ft ton kN inch mm inch kg/200m lb/600ft ton kN
1-7/8 48 6 250 504 48.0 471 1-7/8 48 6 265 534 48.0 471
2-1/16 52 6-1/2 265 534 56.0 549 2-1/16 52 6-1/2 300 605 56.0 549
2-1/8 54 6-3/4 300 605 61.0 598 2-1/8 54 6-3/4 330 665 61.0 598
2-1/4 56 7 320 645 65.0 638 2-1/4 56 7 365 736 65.0 638
2-3/8 60 7-1/2 368 742 75.0 736 2-3/8 60 7-1/2 400 806 75.0 736
2-1/2 64 8 406 818 86.0 844 2-1/2 64 8 446 899 86.0 844
2-11/16 68 8-1/2 442 891 95.0 932 2-11/16 68 8-1/2 500 1,008 95.0 932
2-7/8 72 9 490 988 106.0 1,040 2-7/8 72 9 561 1,131 106.0 1,040
3 76 9-1/2 550 1,109 115.0 1,128 3 76 9-1/2 625 1,260 115.0 1,128
3-5/32 80 10 660 1,330 130.0 1,275 3-5/32 80 10 720 1,451 130.0 1,275
3-5/16 84 10-1/2 752 1,516 144.0 1,413 3-5/16 84 10-1/2 797 1,607 144.0 1,413
• ±5% tolerance according to ISO 2307 • ±5% tolerance according to ISO 2307
Mooring
◀◀ 09
Megalon
TM Easy to run on mooring winch
Excellent durability
Characteristics Applications
• Easy to run on mooring winch • Winch line
• Excellent durability • Mooring line
• Very high transversal strength • Anchor line
• Excellent abrasion resistance • Other industrial heavy-duty use
• Excellent UV resistance
• Usable in low temperature
• Good chemical resistance
DONGYANG
R O P E
Mooring
10 ▶▶
Plusline NY Double braid nylon rope
Characteristics Applications
• Specific gravity : 1.14 (non floating) • Towing
• Melting point : 215℃ • Ship mooring & anchoring
• High stretch & high strength • Especially ideal for shock loading
• Excellent shock absorption
• Kink / Torque free
• Maintains excellent flexibility over service life
DONGYANG
R O P E
Mooring
Tu g g i n g
◀◀ 11
Plusline PS Double braid polyester rope
Characteristics Applications
• Specific gravity : 1.38 (non floating) • Towing
• Melting point : 260℃ • Ship mooring & anchoring
• Low stretch & high strength • Deep water mooring
• Excellent wet strength
• Wet strength equals dry strength
• Torque free
• Easily spliced
• Maintains excellent flexibility over service life
Mooring
Tu g g i n g
12 ▶▶
Teracore Material : High tenacity Teracore yarn & High tenacity
Polyester (Polyolefin, Polyester, and additives.)
Applications
resistance
6. Superior in abrasion resistance to Megacore
• Mooring and Tie-up line 7. Good UV resistance
• Mooring pendants 8. Superior Flexibility
• Tug assist line
12-STRAND CONSTRUCTION
◀◀ 13
Megacore Material : High tenacity Megacore yarn & High tenacity
Polyester (Polyolefin, polyester, and additives.)
Applications
resistance
6. Good abrasion resistance and good UV resistance
• Mooring and Tie-up line 7. Superior Flexibility
• Mooring pendants
• Tug assist line
8-STRAND CONSTRUCTION
14 ▶▶
Enduwin Excellent Breaking Strength
Remarkable Abrasion Resistance
Characteristics Applications
• Excellent Breaking Strength • No Water Absorption • Fishing / Aquaculture
• Remarkable Abrasion Resistance • Floating type (Gravity: 0.96) • Mooring / Tie-up lines
• Superior to stability in shape • Easy to handle • Floating Tow line
8-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
Tu g g i n g
◀◀ 15
Tera PP High strength floating rope
Good UV resistance
Characteristics Applications
• High strength floating rope • Mooring lines
• Good UV resistance • Floating tow lines
• Flexible Non-rotating rope • Tie-up lines
• Superior wear life
12-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
Tu g g i n g
16 ▶▶
Mega PP Higher strength than polypropylene
Floats
Characteristics Applications
• Higher strength than polypropylene • Floating tow lines
• Floats • Good UV resistance • Mooring and tie-up lines
• Excellent flex wear resistance • Mooring pick-up lines
• Non-Torque construction
8-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
Tu g g i n g
◀◀ 17
TeraFlex Excellent wear life
High strength, Low stretch
Characteristics Applications
• Excellent wear life • Tug assist lines
• High strength, Low stretch • Mooring and pendant lines
• Non-Rotating and Easily spliced • Barge tie-up lines
12-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
Tu g g i n g
18 ▶▶
MegaFlex High strength & Wear resistance
Lower weight than polyester rope
Characteristics Applications
• High strength & Wear resistance • Superior flexibility • Mooring and Tie-up lines
• Lower weight than polyester rope • Non-Torque construction • Mooring pendants
• Low working elongation • Tug assist lines
8-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
Tu g g i n g
◀◀ 19
Mega MT Similar touch & appearance to nylon
Good resistance to chemical
Characteristics Applications
• Similar touch & appearance to nylon • Mooring lines
• Good resistance to chemical • Floating tow lines
• Easy to handle • Tie-up lines
• Floats (Specific gravity : 0.91)
8-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
20 ▶▶
PP Rope Good strength
Floats
Characteristics Applications
• Good strength • Floating tow lines
• Floats • Mooring and tie-up lines
• Good UV resistance • Mooring pick-up lines
• Non-Torque construction
8-STRAND CONSTRUCTION
Characteristics Applications
• High strength and low stretch • Mooring and Tie-up lines
• Excellent wear life • Mooring pendants
• Balanced, non-rotational construction • For navy
• Fast, easy splicing
8-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
22 ▶▶
Mega NY Well balanced construction
High strength
Characteristics Applications
• Well balanced construction • Mooring lines
• High strength • Shock and tow lines
• Excellent wear life • Mooring pendants
• Fast, easy splicing • Anchor lines
8-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
◀◀ 23
Tera PS Low stretch
Non-torquing Non-rotational
Characteristics Applications
• Low stretch • Pulling lines
• Non-torquing Non-rotational • Deep water mooring lines
• Excellent abrasion resistance • Slings
• Fast, Easy splicing • Tow lines
12-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
Fishing
24 ▶▶
Tera NY Excellent shock mitigation
Superior strength
Characteristics Applications
• Excellent shock mitigation • Anchor lines
• Superior strength • Slings
• Maintains high service life flexibility • Mooring pendants
• Non-Torquing • Fast, Easy splicing
12-STRAND CONSTRUCTION
DONGYANG
R O P E
Mooring
◀◀ 25
Compound Rope
Characteristics Applications
• Good anti-corrosion • Trawl • Tie-up lines
• Easier to set up • Fishing equipment • Other industries
Fishing
26 ▶▶
DONGYANG Standard
◀◀ 27
Mooring Tails
Made of Nylon and PP + Polyester mixed ropes which have more elasticity than other normal materials.
Tails can maintain a ship to respond more favorably under various working conditions.
Dia MBL
Meterial Construction Type
mm ton
8-Strand
Nylon 64 Up
12-Strand Eye to Eye
60 Up
Teracore / Megacore 8-Strand Endless
55 Up
TeraFlex / MegaFlex 12-Strand
DONGYANG
R O P E
Accessary
28 ▶▶
Netech Net Type Rope
Eye Protector
Helps a rope’s service life longer by protecting a rope exposed to sharp & rough surfaces of bollards, cleats, chocks,
fairleads or other deck equipment. It provides an excellent abrasion resistance and enables users to see if there’s
damage on the rope thanks to its net type structure.
Rope Size
Meterial Size
Dia (mm) Cir (inch)
Small Under 50 Under 6”
HMPE Film Medium 50 ~ 70 6” up to 9”
Large 70 ~ 80 9” up to 10”
For Rope
It depends on each rope size & length.
Need for more detailed information to quote.
Only Netech
Minimum Order Quantity - 50m length
DONGYANG
R O P E
Accessary
◀◀ 29
Polytector Velcro Type Rope
Eye Protector
Made from polyester texture, DONGYANG polytector has cut resistance and doesn’t easily split or crack
when bunched or compressed.
DONGYANG
R O P E
Accessary
30 ▶▶
Repait-Kit
If you are using Teramax Plus or other Double Braid Winchline and the rope surface has external damage,
you could repair the rope with DONGYANG Repair Kit. It contains everything needed for repair.
DONGYANG
R O P E
Accessary
◀◀ 31
Handling
Storage
Guideline How to handle “Fiber Ropes”
1. Please check if there’s an internal or external damage prior to starting to use. A lifetime of fiber ropes could be
affected by a variety of factors such as ‘working environments’ ‘how long it’s used’, ‘how to use’ and ‘load
condition’ etc. So, it is important to choose and use a proper rope suitable for application.
2. You are required to be cautious when carrying a rope.
3. A rope shall be used considering working conditions in conformance with safety working loads (hereinafter
S.W.L.). It is very dangerous for people to work near the ropes loading. If possible, do not let workers close to
the rope and especially be careful of snap back that might happen when a rope breaks.
4. When it comes to 3 strand rope, it shall be untied in a correct direction not to cause a kink, technically S-Twist
rope in a clockwise direction and Z-Twist in a counter-clockwise.
5. If a rope is exposed to sunlight in the long term, it will lead to life shortening and decline in strength. Moreover,
nylon rope could be discolored under UV rays.
6. A fiber rope should be stored under clean, cool and arid environments. Especially, now that nylon rope is very
vulnerable to water, humid and chemicals, it should be more carefully handled and stored.
7. Works for eyes spliced shall be done in an accurate method.
8. Please do not make a rope reach to a sharp or rough surface.
9. A rope shall not be close to chemicals. If it is stained with oil, paint, thinner or other chemicals, please remove
them from the rope as clean as it can be.
10. Breaking strength does not mean S.W.L.
✽ The life expectancy of fiber ropes depends on how to handle & store a rope. When using it, the afore-men-
tioned guideline must be observed. Otherwise, some of damage such as strength decline, lower performance
or life shortening etc. could occur.
32 ▶▶
DONGYANG ROPE MFG. CO., LTD.
56, Jangnimbeonyeong-ro, Saha-Gu, Busan, Korea
Domestic Sales Department
T. +82-51-260-2600 F. +82-51-260-2666 E. sales@ropes.co.kr
Overseas Sales Department
T. +82-51-260-2702~7 F. +82-51-260-2777 E. overseas@ropes.co.kr
www.ropes.co.kr
<Revised Edition : December 30, 2015>