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Paper Craft: Assembly Instructions

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PAPER CRAFT

Assembly Instructions

Thank you for downloading the "VMAX" paper craft model. By simply fol-
lowing this manual while referring to the names and numbers shown on the
parts sheets, you can assemble an authentic-looking replica of the VMAX.

Assembly instructions: Fifteen A4-sized sheets.


Paper craft: Sixteen A4-sized sheets with 174 parts in all

These instructions apply only to the "VMAX".


Other paper craft model instructions can be downloaded separately.
The parts are easier to work with when printed on strong, thick paper.
Note

TO BEGIN Basic working method and markings

Tools and materials needed Solid lines


-Ruler -Scissors - Blade cutter or "Exacto-knife" - Awl or Fold along these lines. The printed
other pointed tool (for making a folding crease) - Felt surface should be on the outside of
pen - Pin set - Glue - Hand towel ( for cleaning your the folded shape.
fingers) - Dictionary or other heavy book ( to press the
papers flat)
Broken lines
Item of Caution
Fold along these lines. The printed
*Take care when using sharp or pointed objects or when
surface should be on the inside of
using bladed cutting tools. Place a heavy sheet of paper
the folded shape.
under the paper you want to cut.
*Use glue and other adhesives only in well-ventilated
areas. Dotted line
*When printing, use a slightly reduced font size as there
are many differences in dimensions depending on the Cut along these lines
type of printer used.

HOW TO ASSEMBLE
Do not fold or cut the parts
*Follow the working method and markings carefully. marked .
*Cut carefully along the outter line with a cutting blade,
Exacto-knife or scissors.

One - point Advice


Cut out parts marked with an as-
terisk (*).
*Cut carefully with a cutting blade, Exacto-knife or
scissors.

*For folding parts, first use an awl or other pointed


tool to make a light crease along the dotted or solid
line. This will make the folds straight. Avoid making
strong creases, as this will cause the paper to tear. Red dots are the reference positions
for gluing surfaces.
*As an adhesive, white, wood glue is recommended.
Avoid over application as this will cause the paper
to wrinkle.

*Before beginning assembly, test adhesive amounts


on extra paper.

*Occasionally, white spots will be apparent on folds


and cuts. Use a marker or pencil to fill-in these spots.
It is recommended that this be done after each stage
of assembly because coloring becomes more diffi-
cult once parts are assembled.

-2-
1 Assembling the Body
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Body
Sheet A, 1 part in total Fold each relevant part according to the assembly symbols.

A-1

Reference photo

-3-
2 Assembling the Steering Column
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Steering column Fold each relevant part according to the assembly symbols.
Sheet B, 24 parts in total Please use the dots on each component as reference when gluing surfaces.

B-3

B-4

B-9 B-5
B-6

B-13

B-1

B-12
B-7 B-10
B-14

B-11
B-2
B-24
B-8

Reference photo
B-15
B-23

B-20
B-16

B-17

B-18
B-22
B-19
B-21
Apply glue on the area
indicated in the illustration.

-4-
3 Assembling the Top Cover and Intake
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Top cover Fold each relevant part according to the assembly symbols.
Sheet C, 2 parts in total Please use the dots on each component as reference when gluing surfaces.

C-1
C-2

C-2

Reference photo

Fold and glue the parts making sure both tabs (illustrated
by dotted-lines) are neatly tucked in.

Intake
Sheet D, 2 parts in total Fold each relevant part according to the assembly symbols.

D-1
D-2 Reference photo

-5-
4 Assembling the Engine
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Engine Fold each relevant part according to the assembly symbols.


Sheet E, 47 parts in total Please use the dots on each component as reference when gluing surfaces.

E-29 (E-31)

E-28 (E-30)
E-32 (E-34)
E-44 (E-45)
E-33 (E-35)
E-8 (E-14)

E-36 (E-38) E-12 (E-10)

E-11 (E-9)

E-41 (E-43)
E-7 (E-13)
E-24 (E-27)
E-17 (E-18)
E-37 (E-39)

E-1 (E-2)

E-21 (E-22)

E-15 (E-16)

E-40 (E-42)

E-26 (E-25)

E-46 (E-47)
E-20 (E-19)
E-5 (E-6)
E-23
E-3 (E-4) * Only the left part is available.

Reference photo
* Make two of each part.
The diagram shows how the left part of
Left Right the engine looks. The numbers within
parentheses indicate parts for the right
part of the engine.

-6-
5 Assembling the Side Covers
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Side covers Fold each relevant part according to the assembly symbols.
Sheet F, 20 parts in total Please use the dots on each component as reference when gluing surfaces.

* Make two of each part.


The diagram shows how the left frame
cover looks. The numbers within the
parentheses indicate parts for the right
frame cover.
F-5 (F-12)
F-1 (F-8)

F-4 (F-11)

F-19 (F-20)

F-2 (F-9)

F-7 (F-14)
F-17 (F-18)

F-3 (F-10)

F-6 (F-13)
F-15 (F-16)

Reference photo

Right

Left

-7-
6 Assembling the Exhaust
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Exhaust Fold each relevant part according to the assembly symbols.


Sheet G, 23 parts in total Please use the dots on each component as reference when gluing surfaces.

in the diagram indicate where parts are to be glued later.


Please do not glue parts at this stage.

G-14

G-15 G-22
To the right side
G-16
of the engine. G-20

G-17
G-18 G-4
G-21

G-1

G-2

G-5

G-19
G-3
G-23
G-8

G-7 G-13

G-6 When gluing each part, make sure the angle is


G-12 correct, referring to the photo below.

To the left side of


the engine. G-11
G-9 G-10

Reference photo

Exhaust A Exhaust B

Partition of exhaust pipes


- Exhaust A (Right) G-1 to G-4
- Exhaust A (Left) G-5 to G-8
- Exhaust B (Right) G-14 to G-18
- Exhaust B (Left) G-9 to G-13
- Exhaust pipe C G-19 to G-23
Exhaust C

-8-
7 Assembling the Radiator and Rear Suspensions
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Radiator Fold each relevant part according to the assembly symbols.


Sheet H, 3 parts in total Please use the dots on each component as reference when gluing surfaces.

H-3

H-2

Reference photo

H-1

Rear suspensions Fold each relevant part according to the assembly symbols.
Sheet I, 8 parts in total Please use the dots on each component as reference
when gluing surfaces.

* Make two of the rear suspensions. They should be


identical. The numbers within the parentheses indicate I-3 (I-4)
the parts for the second suspension.

Reference photo
I-5 (I-6)

I-1 (I-2)

I-7 (I-8)

Apply glue on the area


indicated in the illustration.

-9-
8 Assembling the Rear Fender and Seat
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Rear fender Fold each relevant part according to the assembly symbols.
Sheet J, 3 parts in total Please use the dots on each component as reference when gluing surfaces.

J-2

Reference photo

J-3 J-1

Seat Fold each relevant part according to the assembly symbols.


Sheet K, 9 parts in total Please use the dots on each component as reference when gluing surfaces.

K-5 K-1

K-3 K-2

K-4

K-6

Reference photo
K-9
K-8
K-7

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9 Assembling the Front Tire
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Front tire Fold each relevant part according to the assembly symbols.
Sheet L, 13 parts in total Please use the dots on each component as reference when gluing surfaces.

L-2

L-4
L-13
L-7

L-10

L-11

L-5

L-9

L-8
L-6
L-12
L-3

L-1

Reference photo

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10 Assembling the Rear Tire
First, assemble each component by following the
Indication of
working method and markings. Then, refer to the il-
Working Methods Fold or Curve Glue
lustration and photos below to glue the parts together.

Rear tire Fold each relevant part according to the assembly symbols.
Sheet M, 19 parts in total Please use the dots on each component as reference when gluing surfaces.

*Glue the completed rear arm to the assembled rear tire. Reference photo

[Rear tire]

M-8

M-9
M-6

M-11

M-3

M-4

M-12

[Rear arm] M-18

To the rear tire.


M-17

M-2

M-1
M-10
M-16
M-1 M-19 M-5

To the rear arm.


M-15

M-13

- 12 -
11 Finish

Please use the dots on each component as reference when gluing surfaces.

Side cover (Right) Side cover (Left)


Top cover
Seat Rear fender
Assembly Instructions
glue the assembled parts in numerical Intake (Right)
Rear suspensions
order through .
Engine (Right)
Glue the right and left parts of the engine to the body.
Glue the right and left parts of the intake to the body. To the Right intake.
Glue the rear tire to the body. To the right frame
cover.
Glue the right and left side covers to the body.
Glue the rear fender to the right and left frame covers.
Glue the right and left rear suspensions to the rear tire
and the right and left side covers.
Glue exhaust C to the rear tire.
Insert the right and left exhaust B into the engine.
After inserting the right and left exhaust A into the engine, Body
insert exhaust pipes A and B into exhaust C.
Glue the seat to the body.
Glue the fuel top cover to the body and seat. Rear tire
Glue the radiator to the body. Engine (Left)
Glue the front tire to the steering column.
Glue the part completed in to the body. Intake (Left)

To the Right engine.

Steering column Exhaust C

Front tire Radiator Exhaust B


Exhaust A

- 13 -
12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.

RIGHT FRONT
Engine (Right)
Top cover Intake (Right)
E-2 E-1 6 E-3 1 E-4 5
C-1 D-2 E-4 E-1 8 E-3 4 E-4 7
Side cover (Right) C-2 E-6 E-1 9 E-3 5
F-8 F-1 3 E-9 E-2 2 E-3 8
F-9 F-1 4 E-1 0 E-2 5 E-3 9
F-1 0 F-1 6 Body E-1 3 E-2 7 E-4 2
F-1 1 F-1 8 E-1 4 E-3 0 E-4 3
A-1
F-1 2 F-2 0

Steering column
Exhaust Front tire
B-1 B-8 B-1 5 B-2 2
G-1 G-7 G-1 3 G-1 9 L-1 L-6 L-1 1 B-2 B-9 B-1 6 B-2 3
G-2 G-8 G-1 4 G-2 0 L-2 L-7 L-1 2 B-3 B-1 0 B-1 7 B-2 4
Rear suspension
(Right) G-3 G-9 G-1 5 G-2 1 L-3 L-8 L-1 3 B-4 B-1 1 B-1 8
G-4 G-1 0 G-1 6 G-2 2 L-4 L-9 B-5 B-1 2 B-1 9
I-2 I-6 L-5 L-1 0 B-6 B-1 3 B-2 0
G-5 G-1 1 G-1 7 G-2 3
I-4 I-8 B-7 B-1 4 B-2 1
G-6 G-1 2 G-1 8

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12 Assembled Model and the List of Parts
Please refer to the photo below when attaching each component.

LEFT REAR
Seat Rear fender
Intake (Left) K-1 K-6 J-1
K-2 K-7 J-2
D-1 K-3 K-8 J-3
K-4 K-9
K-5

Radiator
H-1
H-2
H-3

Rear suspension (Left)


I-1
I-3
I-5
I-7

Engine (Left) Side cover (Left) Rear tire


E-1 E-1 2 E-2 4 E-3 6 F-1 F-4 F-7 F-1 9 M-1 6
M-1 M-6 M-1 1
E-3 E-1 5 E-2 6 E-3 7 F-2 F-5 F-1 5 M-1 7
M-2 M-7 M-1 2
E-5 E-1 7 E-2 8 E-4 0 F-3 F-6 F-1 7 M-1 8
M-3 M-8 M-1 3
E-7 E-2 0 E-2 9 E-4 1 M-1 9
M-4 M-9 M-1 4
E-8 E-2 1 E-3 2 E-4 4
M-5 M-1 0 M-1 5
E-1 1 E-2 3 E-3 3 E-4 6

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