Pioneer Gm-A6604 Crt5455
Pioneer Gm-A6604 Crt5455
Pioneer Gm-A6604 Crt5455
CRT5455
GM-A6604/XEUC
GM-A6604 /XEUC
GM-A6604 /XEEW5
GM-A6604 /XEES
GM-A6604 /XENC
SAFETY INFORMATION
CAUTION
A This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.
If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so
and refer the repair to a qualified service technician.
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or
other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
B
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists
of components, a symbol is used to indicate that a specific component shall be replaced only
by the component specified in that documentation for safety reasons, the following symbol shall
be used:
CONTENTS
SAFETY INFORMATION..................................................................................................................................... 2
1. SERVICE PRECAUTIONS ............................................................................................................................... 3
D 1.1 SERVICE PRECAUTIONS ........................................................................................................................ 3
1.2 NOTES ON SOLDERING .......................................................................................................................... 5
2. SPECIFICATIONS ............................................................................................................................................ 6
2.1 SPECIFICATIONS ..................................................................................................................................... 6
3. BASIC ITEMS FOR SERVICE.......................................................................................................................... 8
3.1 CHECK POINTS AFTER SERVICING....................................................................................................... 8
3.2 JIGS LIST .................................................................................................................................................. 8
4. BLOCK DIAGRAM............................................................................................................................................ 8
5. DIAGNOSIS...................................................................................................................................................... 9
5.1 CONNECTOR FUNCTION DESCRIPTION ............................................................................................... 9
6. SERVICE MODE .............................................................................................................................................. 9
7. DISASSEMBLY .............................................................................................................................................. 10
E
8. EACH SETTING AND ADJUSTMENT ............................................................................................................11
9. EXPLODED VIEWS AND PARTS LIST.......................................................................................................... 12
9.1 PACKING ................................................................................................................................................. 12
9.2 EXTERIOR............................................................................................................................................... 14
10. SCHEMATIC DIAGRAM............................................................................................................................... 16
10.1 PCB KIT (GUIDE PAGE)........................................................................................................................ 16
11. PCB CONNECTION DIAGRAM.................................................................................................................... 22
11.1 PCB KIT ................................................................................................................................................. 22
12. ELECTRICAL PARTS LIST .......................................................................................................................... 26
GM-A6604/XEUC
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1. SERVICE PRECAUTIONS
1.1 SERVICE PRECAUTIONS
A
1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
2. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic
induction.
3. When you tighten the screws of following figure, tightly hold a transistor or a diode to be fixed to prevent the part
from turning by the force of tightening the screw.
(If the part turned, a stress will be applied to the solder and may cause a failure such as a solder crack.)
4. Please install Insulator between Power Transistor and Heat Sink when you install Power Transistor in Heat Sink.
If Insulator is not installed between Power Transistor and Heat Sink, Power Transistor might be damaged.
5. Operation of protection circuit
If the temperature of Heat Sink becomes approximately 80°C, the output power becomes about half for temperature
protection. D
If the temperature of Heat Sink becomes approximately 100°C, AMP operation is stopped for temperature protection.
GM-A6604/XEUC
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3
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A 6. When you replace a part fixed to the heatsink (Q141, Q142, Q241, Q242, Q341, Q342, Q441, Q442, D6, D7, Q9, Q10,
Q11 and Q12), adjust the position of the part according to the following.
Note : Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.
GM-A6604/XEUC
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For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit.
Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs
accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C.
Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although
the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of
the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting
temperatures (hard to melt/easy to harden).
B
GM-A6604/XEUC
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2. SPECIFICATIONS
2.1 SPECIFICATIONS
A • GM-A6604/XEUC • GM-A6604/XEEW5
Power source.............................14.4 V DC (10.8 V to 15.1 V Power source.............................14.4 V DC (10.8 V to 15.1 V
allowable) allowable)
Grounding system...................Negative type Grounding system...................Negative type
Current consumption ............31 A (at continuous power, Current consumption ............31 A (at continuous power,
4 Ω) 4 Ω)
Average current drawn.........8.5 A (4 Ω for four channels)
Average current drawn.........8.5 A (4 Ω for four channels)
14 A (4 Ω for two channels)
14 A (4 Ω for two channels) Backup current ....................... 1 mA or less
Backup current ....................... 1 mA or less
Fuse.............................................. 25 A × 2
Fuse.............................................. 25 A × 2
Dimensions (W × H × D) ... 348 mm × 60 mm ×
Dimensions (W × H × D) ... 348 mm × 60 mm × 215 mm
215 mm Weight ........................................ 2.3 kg (Leads for wiring not
(13-3/4 in. × 2-3/8 in. × included)
8-1/2 in.) Maximum power output .......120 W × 4 (4 Ω) / 190 W × 4
B Weight ........................................ 2.3 kg (5.1 lbs) (2 Ω) / 760 W TOTAL
(Leads for wiring not in- (BRIDGE)
cluded) Continuous power output ... 60 W × 4 (at 14.4 V, 4 Ω,
Maximum power output .......120 W × 4 (4 Ω) / 190 W × 4 20 Hz to 20 kHz 1 % THD
(2 Ω) / 760 W TOTAL +N)
180 W × 2 (at 14.4 V, 4 Ω
(BRIDGE)
BRIDGE 1 kHz, 1 % THD
Continuous power output ... 60 W × 4 (at 14.4 V, 4 Ω,
+N)
20 Hz to 20 kHz 1 % THD 90 W × 4 (at 14.4 V, 2 Ω,
+N) 1 kHz, 1 % THD+N)
180 W × 2 (at 14.4 V, 4 Ω Load impedance ..................... 4 Ω (2 Ω to 8 Ω allowable)
BRIDGE 1 kHz, 1 % THD Frequency response...............10 Hz to 70 kHz (+0 dB,
+N) –3 dB)
90 W × 4 (at 14.4 V, 2 Ω, Signal-to-noise ratio.............. 95 dB (IEC-A network)
1 kHz, 1 % THD+N) Distortion ................................... 0.05 % (10 W, 1 kHz)
Load impedance ..................... 4 Ω (2 Ω to 8 Ω allowable) Low pass filter:
C (A ch)
Frequency response...............10 Hz to 70 kHz (+0 dB,
Cut off frequency ...........80 Hz
–3 dB)
Cut off slope .....................–12 dB/oct
Signal-to-noise ratio.............. 95 dB (IHF-A network)
(B ch)
Distortion ................................... 0.05 % (10 W, 1 kHz) Cut off frequency ...........40 Hz to 500 Hz
Low pass filter: Cut off slope .....................–12 dB/oct
(A ch) High pass filter:
Cut off frequency ...........80 Hz (A ch)
Cut off slope .....................–12 dB/oct Cut off frequency ...........80 Hz
(B ch) Cut off slope .....................–12 dB/oct
Cut off frequency ...........40 Hz to 500 Hz (B ch)
Cut off slope .....................–12 dB/oct Cut off frequency ...........40 Hz to 500 Hz
High pass filter: Cut off slope .....................–12 dB/oct
Bass boost:
(A ch)
Frequency......................... 50 Hz
Cut off frequency ...........80 Hz
Level................................... 0 dB to 12 dB
D Cut off slope .....................–12 dB/oct Gain control:
(B ch) RCA .................................... 0.3 V to 6.5 V
Cut off frequency ...........40 Hz to 500 Hz Speaker ............................ 3.0 V to 26 V
Cut off slope .....................–12 dB/oct Maximum input level / impedance:
Bass boost: RCA .................................... 6.5 V / 22 kΩ
Frequency......................... 50 Hz Speaker ............................ 26 V / 16 kΩ
Level....................................0 dB to 12 dB
Gain control:
RCA .................................... 0.3 V to 6.5 V
Speaker .............................3.0 V to 26 V
GM-A6604/XEUC
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• GM-A6604/XEES, /XENC A
Power source.............................14.4 V DC (10.8 V to 15.1 V
allowable)
Grounding system...................Negative type
Current consumption ............31 A (at continuous power,
4 Ω)
Average current drawn.........8.5 A (4 Ω for four channels)
14 A (4 Ω for two channels)
Backup current ....................... 1 mA or less
Fuse.............................................. 25 A × 2
Dimensions (W × H × D) ... 348 mm × 60 mm ×
215 mm
Weight ........................................ 2.3 kg (Leads for wiring not
included)
Maximum power output .......120 W × 4 (4 Ω) / 190 W × 4
(2 Ω) / 760 W TOTAL B
(BRIDGE)
Continuous power output ... 60 W × 4 (at 14.4 V, 4 Ω,
20 Hz to 20 kHz 1 % THD
+N)
180 W × 2 (at 14.4 V, 4 Ω
BRIDGE 1 kHz, 1 % THD
+N)
90 W × 4 (at 14.4 V, 2 Ω,
1 kHz, 1 % THD+N)
Load impedance ..................... 4 Ω (2 Ω to 8 Ω allowable)
Frequency response...............10 Hz to 70 kHz (+0 dB,
–3 dB)
Signal-to-noise ratio.............. 95 dB (IEC-A network)
Distortion ................................... 0.05 % (10 W, 1 kHz)
Low pass filter:
(A ch) C
Cut off frequency ...........80 Hz
Cut off slope .....................–12 dB/oct
(B ch)
Cut off frequency ...........40 Hz to 500 Hz
Cut off slope .....................–12 dB/oct
High pass filter:
(A ch)
Cut off frequency ...........80 Hz
Cut off slope .....................–12 dB/oct
(B ch)
Cut off frequency ...........40 Hz to 500 Hz
Cut off slope .....................–12 dB/oct
Bass boost:
Frequency......................... 50 Hz
Level................................... 0 dB to 12 dB
Gain control: D
RCA .................................... 0.3 V to 6.5 V
Speaker ............................ 3.0 V to 26 V
Maximum input level / impedance:
RCA .................................... 6.5 V / 22 kΩ
Speaker ............................ 26 V / 16 kΩ
Notes
Specifications and the design are subject to
modifications without notice.
The average current drawn is nearly the maxi-
mum current drawn by this unit when an
audio signal is input. Use this value when
working out total current drawn by multiple E
power amplifiers.
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To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
4. BLOCK DIAGRAM
There is not information to be shown in this chapter.
GM-A6604/XEUC
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5. DIAGNOSIS
5.1 CONNECTOR FUNCTION DESCRIPTION
Front side A
Rear side
6. SERVICE MODE
There is not information to be shown in this chapter.
GM-A6604/XEUC
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7. DISASSEMBLY
While the photograph shown is slightly different from this model in shape, the disassembly procedure is the same.
A
- Removing the Panel (Fig.1)
1 1
1 Remove the eight screws and
then remove the Panel. 1 1
B 1 1
1 1
Panel
Fig.1
1 1 2 2 2
2 Remove the six screws.
1 1
4 Remove the eight screws and then
remove the PCB Kit.
1 1
D
3 3
4 4
4 4
4
E
4 4
3 3
GM-A6604/XEUC
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1. 4 Eight screws.
2. 3 Four screws.
3. 2 Six screws.
4. 1 Eight screws.
Bonding Position
1 GYL1006
1 1
1 1 1
1
1
1 D
GM-A6604/XEUC
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GM-A6604/XEUC
12
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GM-A6604/XEUC
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9.2 EXTERIOR
B
C
E
F
G
I
J H
K
C L
M A
N
E
A F
I G
H
J
D K
B L
M C
O
D
P
E O
R
Q
S P
GM-A6604/XEUC
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GM-A6604/XEUC
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A-a A-b
Large size
SCH diagram
A-a
High Input(SP INPUT) & Gain Control:
-35.0 dB(min), -16.0(normal), -8.0(max)
CH A GAIN
C450105300010
First Step
Differential Absor
+
A-a A-b Detailed page A-Lch(+)
AUTO LEVEL /MUTE
+
B
CH A LPF/HPF
+
A-Lch(-)
G060231900020
+
A-Lch LOW +
+
+
INPUT SELECT
G060221900020
G060231900020
CH A
LPF/HPF +
C
80Hz LPF
CHC450105300010
A GAIN
+
A-Rch(+)
+
+
A-Rch(-)
+
Invertor
+
A-Rch LOW
CH B LPF/HPF
G060231900020
CH B GAIN 0~12dB BASS BOOST 40~500Hz HPF +
C450105300010
+
B-Lch(+)
D
+
B-Lch(-)
C450105400020
+
B-Lch LOW
FREQ
BASS BOOST C450101400020
40Hz~500Hz LPF
+
CH B
LPF/HPF +
+
G060231900020
CH B GAIN
C450105300010
+
B-Rch(+)
+
B-Rch(-)
+
B-Rch LOW
C450105400020
A
GM-A6604/XEUC
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A-b
A PCB KIT
First Step
Differential Absorption Second Step Q138 Bias DC Rectification
Differential Absorption Drive Power Amplification Over Current Detection
+
B
+
> >
+
+
POWER
GROUND
+
SYSTEM
SPEAKER OUTPUT
CONTROL
Trance(6:13)
AC Boost
A-Lch+
- BRIDGE +
A-Lch -
+
A-Rch -
+
A-Rch+
C
+
B-Lch -
+ BRIDGE -
B-Lch+
+
B-Rch+
7 10
+
PWM Control
+
6 11
+ +
5 12
4 13
+
3 14
2 15
1 16
+
DC Protector
+
E
Protection LED
+
+
+
+
Mute Drive
NOTE :
Symbol indicates a resistor. The > mark found on some component parts indicates
No differentiation is made between chip resistors and the importance of the safety factor of the part. F
discrete resistors. Therefore, when replacing, be sure to use parts of
Symbol indicates a capacitor. identical designation.
No differentiation is made between chip capacitors and
A
discrete capacitors. NM : No Mount
GM-A6604/XEUC
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17
F
E
B
A
D
C
18
A-a A-b
A-b
1
1
A PCB KIT
p
al Absorption Second Step Q138 Bias DC Rectification
Differential Absorption Drive Power Amplification Over Current Detection
+
> >
2
2
+
POWER
+
GROUND
SYSTEM
SPEAKER OUTPUT
CONTROL
GM-A6604/XEUC
A-Lch+
Trance(6:13)
AC Boost
A-Lch -
3
3
- BRIDGE +
+
A-Rch -
A-Rch+
+
B-Lch -
B-Lch+
+
+ BRIDGE -
B-Rch+
B-Rch -
4
4
+
5
5
7 10
+
+
6 11
+ +
PWM Control
5 12
4 13
3 14
2 15
1 16
6
6
DC Protector +
Protection LED
+
+
High Temp Detect
GM-A6604/XEUC
+
+
7
7
Mute Drive
NOTE :
Symbol indicates a resistor. The > mark found on some component parts indicates
No differentiation is made between chip resistors and the importance of the safety factor of the part.
discrete resistors. Therefore, when replacing, be sure to use parts of
Symbol indicates a capacitor. identical designation.
8
8
No differentiation is made between chip capacitors and
discrete capacitors. NM : No Mount
A-a A-b
A-b
19
E
A
D
C
F
B
F
E
B
A
D
C
20
A-a A-b
A-b
A-a
High Input(SP INPUT) & Gain Control:
-35.0 dB(min), -16.0(normal), -8.0(max)
1
1
+
Differe
A-Lch(+)
AUTO LEVEL /MUTE
+
+
A-Lch(-)
CH A LPF/HPF
G060231900020
2
2
+
A-Lch LOW +
+
+
+
GM-A6604/XEUC
INPUT SELECT
G060221900020
G060231900020
3
3
CH A
LPF/HPF +
80Hz LPF
A GAIN
CHC450105300010
+
A-Rch(+)
+
+
A-Rch(-)
4
4
+
A-Rch LOW Invertor
CH B LPF/HPF
G060231900020
CH B GAIN 0~12dB BASS BOOST 40~500Hz HPF +
C450105300010
+
B-Lch(+)
CH B LPF/HPF
G060231900020
CH B GAIN 0~12dB BASS BOOST 40~500Hz HPF +
C450105300010
+
B-Lch(+)
+
B-Lch(-)
5
5
+
+
B-Lch LOW
C450105400020
FREQ
C450101400020
BASS BOOST
+
40Hz~500Hz LPF
+
CH B
6
6
LPF/HPF +
+
G060231900020
+
CH B GAIN
C450105300010
+
B-Rch(+)
GM-A6604/XEUC
+
7
7
B-Rch(-)
+
B-Rch LOW
C450105400020
8
A-a A-b
A-a
A-b
21
E
A
D
C
F
B
1 2 3 4
SIDE A
B
SIDE B
P.C.Board Chip Part
BOOST
BASS
FREQ
LPF/HPF
C
CH B
GAIN
SPEAKER INPUT
D
CH B
INPUT
CH A
SELECT
INPUT
E
GAIN
CH A
LPF/HPF
A
GM-A6604/XEUC
22
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5
5
6
6
GM-A6604/XEUC
7
7
8
8
B-Lch+ B-Lch- B-Rch- B-Rch+ SYSTEM GROUND POWER
A-Lch+ A-Lch- A-Rch- A-Rch+
FUSE 25A
FUSE 25A
CONTROL
SIDE A
SPEAKER OUTPUT
A
23
E
A
D
C
F
B
1 2 3 4
A PCB KIT
A
GM-A6604/XEUC
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A
SIDE B
A
GM-A6604/XEUC
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25
1 2 3 4
A
Unit Number : 7028074061010
Q
Q
130
132
Transistor
Transistor
J5031304Y0050
J5223875Y0210
Unit Name : PCB Kit Q 133 Transistor J5201504Y0210
Q 134 Transistor J5223875Y0210
Q 135 Transistor J5201504Y0210
MISCELLANEOUS Q 136 Transistor J5201504Y0210
C 385 D010470167200
C 386 D040470083080 A
C 393 D011104777200
C 401 D040100087070
C 402 D011102777200
C 403 D010150167200
C 404 D010150167200
C 405 D011273777200
C 406 D011273777200
C 407 D011683777200
C 410 D011563777200
C 411 D011563777200
C 418 D011104777200 B
C 428 D01147177C201
C 430 D040100087070
C 432 D01182077C201
C 433 D010470167200
C 434 D040471082060
C 435 D010470167200
C 436 D01182077C201
C 437 D011473777200
C 438 D011104777200
C 439 D011103777200
C 441 D01147177C201 C
C 442 D01147177C201
C 460 D011105774201
C 471 D011104577160
C 478 D010221167160
C 479 D010221167160
C 480 D040100087070
C 481 D040100087070
C 482 D010470167200
C 484 D010150167200
C 485 D010470167200
C 486 D040470083080 D
C 494 D011104777200
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