CS-1 6/1/2015 6/1/2015 R1 Gtaw / Smaw Manual / Manual: Type(s)

WELDING PROCEDURE SPECIFICATIONS (WPS)
Company Name: Company Inc. By:

Welding Procedure SpecificationNo.: CS-1 CS-1 Date: 6/1/2015
01Aug87 Supporting PQR No.(s):
Revision No. R1 Date: 6/1/2015
Welding Process(es): GTAW / SMAW
SMAW Type(s): Manual / Manual
(Automatic, Manual, Machine, or Semi-Auto)
JOINTS (QW-402) Details
Joint Design: Single "V"Single
GrooveV, & fillet V,
double weld
J &(refer
U to sketch)
Backing (Yes): √ (No): X
Backing Material (Type): N.A weld metal
(Refer to both backing and retainers.)
x Metal o Nonfusing Metal

o Nonmetallic o Other
_______________________________________________________________________________________________________________________
*BASE METALS (QW-403)

P-No.: 1 1 Group No.: 1 to P-No.: 1 Group No.: 1
OR
API 5L Grade B / A234 WPB / A106 Gr. B
Specification type and grade: _______________________________________________________________________________________
API 5L Grade B / A234 WPB / A106 Gr. B / A105
to Specification type and grade: ____________________________________________________________________________________
OR
C-Min ; Min. Tensile Strength = 60 Ksi and below
Chem. Analysis and Mech. Prop.: ___________________________________________________________________________________
C-Min ; Min. Tensile Strength = 70 Ksi and below
to Chem. Analysis and Mech. Prop.: ________________________________________________________________________________
Thickness Range
Base Metal: Groove: 4 mm¹ ≥ t ≥ 2.5 mm All thick
Fillet: __________________________________
Pipe Dia. Range: Groove: up to 2" 1 in. min. OD All
Fillet: __________________________________
Other:
_______________________________________________________________________________________________________________________
*FILLER METALS (QW-404)
Spec. No. (SFA): 5.18 /
5.1 5.1
AWS No. (Class): ER70S-2E7010

/ E7018
F-No.: 6 /3 4
A-No.: 1 /2 3
Size of Filler Metals: Φ 1/16"

³ , Φ2.5 mm
Weld Metal
Thickness Range
Groove: up³⁄₄to 4 mm
All weld size
Fillet: _________________________________________________________________________________________________
N.A
Electrode-Flux (Class): _______________________________________________________________________________________________
N.A
Flux Trade Name: ___________________________________________________________________________________________________
N.A
Consumable Insert: __________________________________________________________________________________________________
Other: ______________________________________________________________________________________________________________
*Each base metal-filler metal combination should be recorded individually.
Chapter 2 Welding Documentation Forms 19
QW-482 (Back)
CS-1 R1
WPS No. _________________Rev.______________
________________________________________________________________________________________________________________________
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
All
Position(s) of Groove __________________________________ N.A
Temperature Range _____________________________________
X
Welding Progression: Up ______________Down _________ N.A
Time Range _____________________________________________
N.A
Position(s) of Fillet ____________________________________
________________________________________________________________________________________________________________________
PREHEAT (QW-406) GAS (QW-408)
ambient temp.
Preheat Temp. Min. ___________________________________ Percent Composition
N.A
Interpass Temp. Max. ___________________________________ Gas(es) (Mixture) Flow Rate
N.A
Preheat Maintenance ___________________________________ Argon
Shielding ______________ 99.9%
_________________ 15-20 CFH
______________
(Continuous or special heating where applicable should be recorded) Trailing ______________ _________________ ______________
Backing ______________ _________________ ______________
________________________________________________________________________________________________________________________
ELECTRICAL CHARACTERISTICS (QW-409)

DC
Current AC or DC ____________________ + (Reverse)
Polarity __________
See Table
Amps (Range) ___________________ See Table
Volts (Range) __________
(Amps and volts range should be recorded for each electrode
size, position, and thickness, etc. This information may be
listed in a tabular form similar to that shown below.)
N.A
Tungsten Electrode Size and Type ___________________________________________________________________________________
(Pure Tungsten, 2% Thoriated, etc.)
N.A
Mode of Metal Transfer for GMAW ___________________________________________________________________________________
(Spray arc, short circuiting arc, etc.)
N.A
Electrode Wire Feed Speed Range ____________________________________________________________________________________
________________________________________________________________________________________________________________________
TECHNIQUE (QW-410)
String or wave max. 3.0 x electrode dia.
String or Weave Bead _______________________________________________________________________________________________
N.A
Orifice or Gas Cup Size _____________________________________________________________________________________________
Brushing , Chipping & Grinding
Initial and Interpass Cleaning (Brushing, Grinding, etc.) _______________________________________________________________
______________________________________________________________________________________________________________
Method of Back Gouging ____________________________________________________________________________________________
Oscillation _________________________________________________________________________________________________________
N.A
Contact Tube to work Distance ______________________________________________________________________________________
Multiple
Multiple or Single Pass (per side) ____________________________________________________________________________________
Single
Multiple or single Electrodes ________________________________________________________________________________________
N.A
Travel speed (Range) _______________________________________________________________________________________________
Peening ___________________________________________________________________________________________________________
Other _____________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
______________________________________________________________________________________________________________
Filler Metal Current Travel Other

Weld Type Amp. Volt Speed (e.g., Remarks, Comments, Hot Wire
Layer(s) Process Class Dia. Polar. Range Range Range Addition, Technique, Torch Angle, Etc.)
1 (root) GTAW ER70S-2 1/16" DCEP 80-110 12-16 manual
2 (fill or cover) SMAW E7018 2.5 DCEP 70-100 24 - 26 manual
Figure 2.1 QW-482 Form - Nonmandatory Appendix B (Page 2 of 2)
CASTI Guidebook to ASME Section IX - Welding Qualifications - Third Edition

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WELDING PROCEDURE SPECIFICATIONS (WPS)

Company Name: Company Inc. By:

x Metal o Nonfusing Metal

*BASE METALS (QW-403)

AWS No. (Class): ER70S-2E7010

Size of Filler Metals: Φ 1/16"

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal Current Travel Other

Figure 2.1 QW-482 Form - Nonmandatory Appendix B (Page 2 of 2)

CASTI Guidebook to ASME Section IX - Welding Qualifications - Third Edition

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