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Computer-integrated manufacturing

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Manufacturing Systems Integration Program, NIST 2008.


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Please help improve this article by adding reliable references. Unsourced material may be
challenged and removed. (March 2010)

Computer-integrated manufacturing (CIM) is the manufacturing approach of using


computers to control the entire production process.[1][2] This integration allows individual
processes to exchange information with each other and initiate actions. Through the
integration of computers, manufacturing can be faster and less error-prone, although the main
advantage is the ability to create automated manufacturing processes. Typically CIM relies
on closed-loop control processes, based on real-time input from sensors. It is also known as
flexible design and manufacturing.[citation needed]

Contents
[hide]

 1 Overview
 2 History
 3 Computer-integrated manufacturing topics
o 3.1 Key challenges
o 3.2 Subsystems in computer-integrated manufacturing
o 3.3 CIMOSA
 4 Application
 5 See also
 6 References
 7 Further reading
 8 External links
[edit] Overview
The term "computer-integrated manufacturing" is both a method of manufacturing and the
name of a computer-automated system in which individual engineering, production,
marketing, and support functions of a manufacturing enterprise are organized. In a CIM
system functional areas such as design, analysis, planning, purchasing, cost accounting,
inventory control, and distribution are linked through the computer with factory floor
functions such as materials handling and management, providing direct control and
monitoring of all the operations.

As a method of manufacturing, three components distinguish CIM from other manufacturing


methodologies:

 Means for data storage, retrieval, manipulation and presentation;


 Mechanisms for sensing state and modifying processes;
 Algorithms for uniting the data processing component with the sensor/modification
component.

CIM is an example of the implementation of information and communication technologies


(ICTs) in manufacturing.

CIM implies that there are at least two computers exchanging information, e.g. the controller
of an arm robot and a micro-controller of a CNC machine.

Some factors involved when considering a CIM implementation are the production volume,
the experience of the company or personnel to make the integration, the level of the
integration into the product itself and the integration of the production processes. CIM is
most useful where a high level of ICT is used in the company or facility, such as CAD/CAM
systems, the availability of process planning and its data.

[edit] History
The idea of "digital manufacturing" was prominent the 1980s, when computer-integrated
manufacturing was developed and promoted by machine tool manufacturers and the
Computer and Automated Systems Association and Society of Manufacturing Engineers
(CASA/SME).

"CIM is the integration of total manufacturing enterprise by using integrated systems


and data communication coupled with new managerial philosophies that improve
organizational and personnel efficiency." ERHUM

[edit] Computer-integrated manufacturing topics


[edit] Key challenges

There are three major challenges to development of a smoothly operating computer-


integrated manufacturing system:
 Integration of components from different suppliers: When different machines, such as
CNC, conveyors and robots, are using different communications protocols. In the case
of AGVs, even differing lengths of time for charging the batteries may cause
problems.

 Data integrity: The higher the degree of automation, the more critical is the integrity
of the data used to control the machines. While the CIM system saves on labor of
operating the machines, it requires extra human labor in ensuring that there are proper
safeguards for the data signals that are used to control the machines.

 Process control: Computers may be used to assist the human operators of the
manufacturing facility, but there must always be a competent engineer on hand to
handle circumstances which could not be foreseen by the designers of the control
software.

[edit] Subsystems in computer-integrated manufacturing

A computer-integrated manufacturing system is not the same as a "lights-out" factory, which


would run completely independent of human intervention, although it is a big step in that
direction. Part of the system involves flexible manufacturing, where the factory can be
quickly modified to produce different products, or where the volume of products can be
changed quickly with the aid of computers. Some or all of the following subsystems may be
found in a CIM operation:

Computer-aided techniques:

 CAD (computer-aided design)


 CAE (computer-aided engineering)
 CAM (computer-aided manufacturing)
 CAPP (computer-aided process planning)
 CAQ (computer-aided quality assurance)
 PPC (production planning and control)
 ERP (enterprise resource planning)
 A business system integrated by a common database.

Devices and equipment required:

 CNC, Computer numerical controlled machine tools


 DNC, Direct numerical control machine tools
 PLCs, Programmable logic controllers
 Robotics
 Computers
 Software
 Controllers
 Networks
 Interfacing
 Monitoring equipment
Technologies:

 FMS, (flexible manufacturing system)


 ASRS, automated storage and retrieval system
 AGV, automated guided vehicle
 Robotics
 Automated conveyance systems

Others:

 Lean manufacturing

[edit] CIMOSA

CIMOSA (Computer Integrated Manufacturing Open System Architecture), is a 1990s


European proposal for an open system architecture for CIM developed by the AMICE
Consortium as a series of ESPRIT projects.[3][4] The goal of CIMOSA was "to help companies
to manage change and integrate their facilities and operations to face world wide competition.
It provides a consistent architectural framework for both enterprise modeling and enterprise
integration as required in CIM environments".[5]

CIMOSA provides a solution for business integration with four types of products:[6]

 The CIMOSA Enterprise Modeling Framework, which provides a reference


architecture for enterprise architecture
 CIMOSA IIS, a standard for physical and application integration.
 CIMOSA Systems Life Cycle, is a life cycle model for CIM development and
deployment.
 Inputs to standardization, basics for international standard development.

CIMOSA according to Vernadat (1996), coined the term business process and introduced the
process-based approach for integrated enterprise modeling based on a cross-boundaries
approach, which opposed to traditional function or activity-based approaches. With CIMOSA
also the concept of an "Open System Architecture" (OSA) for CIM was introduced, which
was designed to be vendor-independent, and constructed with standardised CIM modules.
Here to the OSA is "described in terms of their function, information, resource, and
organizational aspects. This should be designed with structured engineering methods and
made operational in a modular and evolutionary architecture for operational use".[5]

[edit] Application
There are multiple areas of usage:

 In mechanical engineering
 In electronic design automation (printed circuit board (PCB) and integrated circuit
design data for manufacturing

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