Da Silva - New Additives For The Pour Point Reduction of Petroleum Middle Distillates, 2004
Da Silva - New Additives For The Pour Point Reduction of Petroleum Middle Distillates, 2004
Da Silva - New Additives For The Pour Point Reduction of Petroleum Middle Distillates, 2004
Articles
New Additives for the Pour Point Reduction of
Petroleum Middle Distillates
Ä lvares,‡,§ and Elizabete F. Lucas*,†
Cristiane X. da Silva,† Dellyo R. S. A
Insituto de Macromoléculas da Universidade Federal do Rio de Janeiro, CT bl. J,
Ilha do Fundão, P.O. Box 68525, 21945-970, Rio de Janeiro, Brazil, and PETROBRAS
Research Center, Ilha do Fundão, Q.7, 21949-900, Rio de Janeiro, Brazil
Petroleum, as well as its middle distillate fractions (boiling between 150-400 °C), shows a
tendency to crystallize paraffin molecules whenever the temperature is lowered below the cloud
point. Paraffin deposition may occur in storage tanks, pipelines, or conduits, this leading to the
impairing of fluid pumping, with even filter plugging of diesel engines. Such a drawback may be
overcome by the addition of chemical compound.
This work relates the preparation and characteriza- nucleation and crystallization temperature. Such tem-
tion of poly(ethylene-co-vinyl acetate)-based structures perature is called the cloud point. From this point on,
and their assessment as pour point reducing agents for there is observed a process leading to the growing and
one kind of diesel oil and three kinds of lube oils: light agglomeration of the formed crystals, with the conse-
neutral,medium neutral, and heavy neutral or bright quent increase in the system viscosity, impaired fluidity,
stock. Results indicate that the hydrophilic-lipophilic and generation of solid deposits that tend to reduce or
balance of the additive seems to be more relevant for even render impossible oil production and use of related
its performance than molecular weight itself. A few products.2
structures appear to have a better performance than Highly paraffinic lubes should be previously treated
currently marketed commercial products. by separating the heavier fractions with the aid of
solvents and filtration, or otherwise by catalytic treat-
Introduction ment under nitrogen. The filtration process may be
Aliphatic hydrocarbons, the main constituents of jeopardized by the presence of paraffin crystals that
paraffin waxes (normal or n-paraffins), predominate in increase oil viscosity, reducing the filtration rate. Then,
petroleum as well as in its high- and medium-boiling the use of additives that modify the paraffin crystal size
point related products, such as lube oil and diesel.1 and morphology reduces their pour point and improves
Whenever the oil temperature is reduced, there is a oil filtration rate.3
threshold temperature where is started the paraffin As for diesel oil, paraffin deposits formed in diesel
causes drawbacks such as difficult pumping, and vehicle
* Author to whom correspondence should be addressed. E-mail: filters plugging, among others.
elucas@ima.ufrj.br.
† Insituto de Macromoléculas da Universidade Federal do Rio de
Janeiro. (2) Misra, S.; Baruah, S.; Singh, K. Soc. Pet. Eng. 1994, 28181, 50-
‡ PETROBRAS Research Center. 54.
§ E-mail: dellyo@cenpes.petrobras.com.br. (3) Denis, J.; Durand, J. P. Rev. Inst. Fr. Pét. 1991, 46 (5), 637-
(1) Holder, G. A.; Winkler, J. J. Inst. Pet. 1965, 51 (499), 228-252. 645.
Aiming at solving the problems generated by the Table 1. Data for Lube Oils
deposition of paraffin crystals, a few techniques may be lube oilsa
useful. Such techniques are of two kinds: those directed properties NL NM NH
to the removal of deposits (mechanical, thermal, and viscosity, cSt 40 °C 32.34 69.05 391.6
chemical methods) and those directed to the prevention 100 °C 5.424 8.759 27.7
or inhibition of deposit formation (dispersants and viscosity index 101 99 97
organic deposition inhibitorssODI).4,5 density (20/4°C) 0.8664 0.8736 0.8934
molar mass (mol/g) 406 480 678
Organic deposition inhibitorss(ODI) are generally boiling point (°C) 334 360 382
made up of high molecular weight polymeric compounds carbon distribution (w/w%)
having a structure similar to the paraffin present in the aromatic 5.4 4.6 9.0
naphthenic 28.1 28.1 22.0
organic deposit, this making possible that it may
paraffinic 66.5 67.3 69.0
intervene in the crystallization process. Such materials
a NL ) neutral light; NM ) neutral medium; NH ) neutral
are used to prevent the formation of huge paraffin
heavy.
crystals through modification of the crystalline network
formation. Therefore such inhibitors are not universal Three basic lube oils were selected (neutral light, neutral
ones, their action being restricted to a certain molecular medium, and neutral heavy or bright stock - supplied by the
weight interval, this requiring experimental tests to Landulpho Alves (RLAM) refinery (PETROBRAS-Bahia-
assess the best inhibitor product to be used in each Brazil). Data about lube oils are summarized in Table 1.
particular system.6-8 The petroleum sample used in the experiments was supplied
Among commercial products used as paraffins deposi- by the Campos Basin, Rio de Janeiro, Brazil. This sample
tion inhibitors, ethylene-co-vinyl acetate copolymers presents the following properties: relative density (20/4 °C)
) 0.8833; density (60/60 F) ) 28° API; Shell paraffin content
(EVA) may be pointed out. Polar groups present in the
) 3.6 w/w %; asphaltenes content ) 4.5 w/w %.
structure of these materials are able to generate a Methods. Chemical Modification Reaction of the Ethylene-
repulsion effect, thus contributing in a more intense way Vinyl Acetate Copolymers. The chemical modification reactions
to the formation of low and ill-structured crystals, those aim at introducing hydrocarbon pendant chains throughout
remaining suspended in the oil.8-12 The presence of such the EVA structure. The first step of the chemical modification
polar groups also favors chemical modifications through reactions is the EVA hydrolysis, a procedure described in the
the insertion of hydrocarbon chains, which makes literature.13 Then the hydrolyzed EVA was esterified (EVAOH)
possible the synthesis of various additives, these being in the presence of the corresponding acid chloride. The
suitable to the kind of paraffins present in oils.8 apparatus used in the reaction was provided with reflux and
an addition funnel equipped with pressure equalizer and
EVA copolymers are also used as paraffin crystal
nitrogen inlet. The 5% EVAOH reaction solution in toluene
modifiers in lube oils and diesel; however, these materi- (previously Na-dried) was magnetically agitated for 24 h at
als should show a lower molecular weight than those 65 °C. After the contact time two pyridine drops were added
used in petroleum oils. This is due to the lower size of (which are intended to react with the hydrochloric acid
the n-paraffin chains present in lube oils and diesel oil normally formed in the reaction). An acid chloride solution in
(in the approximate range of C10 to C20 for the lube oil, toluene was slowly dropped into the reaction system under
and of from C8 to C30 for diesel1). vigorous magnetic agitation. The reaction occurred during 2
This work aimed at the development of polymeric h at 85 °C. The formed copolymer was precipitated in ethyl
materials based on the chemical modification of poly- alcohol, filtered and vacuum-dried. This reaction was carried
out by varying the amount and type of acid chloride, yielding
(ethylene-co-vinyl acetate) copolymers, to be used as
copolymers of pendant side chains of different length and
pour point reducing additives for crude oils as well as percentage.
petroleum medium distillates, such as lube oils and
diesel oil.
Experimental Section
Materials. Commercial copolymers based on poly(ethylene-
co-vinyl acetate) (EVA) were supplied by Politeno S.A-Brazil.
Vinyl acetate nominal contents of EVA samples were 20% and where R represents hydrocarbon chains of 12 or 18 carbon
33%. atoms, according to the acid used. Stearoyl chloride (C17H35-
Diesel oil was supplied by the Duque de Caxias Refinery COCl) and lauroyl chloride (C11H23COCl) were supplied by
(PETROBRAS - Rio de Janeiro - RJ - Brazil). Aldrich, at 99% purity.
Characterization of the EVA and EVA Modified Copolymers.
(4) Irani, C.; Zajac, J. J. Pet. Technol. 1982, 34, 289-193. The characterization of all the EVA copolymers was carried
(5) Slater, G.; Davis, A. Pipeline Transportation of High Pour Point out by hydrogen nuclear magnetic resonance, in a VARIAN
New Zealand Crude SPE 15656, 1986. GEMINI 300 apparatus, the solvent being deuterated toluene
(6) Vos, B.; Haak, K. Proceedings of the Indonesian Petroleum at 85 °C. The molar composition of the EVA copolymers was
Association, Ninth Annual Convention, May, 1980, pp 98-101.
(7) Petinelli, J. C. Rev. Inst. Fr. Pét. 1979, 34 (5), 771-790. calculated by integrating the peak areas related to the
(8) Alvares, D. R. S.; Lucas, E. F. Pet. Sci. Technol. 2000, 18 (1 & hydrogen atoms present in ethylene and vinyl acetate, accord-
2), 195-202. ing to eq 1 below.
(9) Machado, A. L. C.; Lucas, E. F. Pet. Sci. Technol. 1999, 17 (9 &
{ [ ]}
10), 1029-1041.
(10) Machado, A. L. C.; Lucas, E. F. Pet. Sci. Technol. 2001, 19 (1 & (Σ areasethylene) - 2
2), 197-204. mole % VA ) 1 - (1)
4
(11) Machado, A. L. C.; Lucas, E. F.; González, G. J. Pet. Sci. Eng.
2001, 32 (2-4), 159-165.
(12) Machado, A. L. C.; Lucas, E. F. J. Appl. Polym. Sci. 2002, 85 where the term mole % VA represents the mole percentage of
(6), 1337-1348. vinyl acetate in the EVA copolymers and the term
Additives for Pour Point Reduction of Petroleum Distillates Energy & Fuels, Vol. 18, No. 3, 2004 601
Table 6. Pour Point of Diesel Oil to Which Commercial which could encompass the highest possible number of
and Chemically Modified EVA Have Been Added, at an n-paraffins.17
Additive Concentration of 0.1%
pour point (°C)
additive ((1°C) Conclusions
net oil 1
EVA-20 -3 Commercial EVA copolymers are more effective pour
hydrolyzed EVA-20 -8 point reducing agents for petroleum than the chemically
EVA-20 esterified with 9.2% C12 -9 modified samples. On the other hand, the EVA copoly-
EVA-20 esterified with 23.7% C12 -13 mers chemically modified by the incorporation of side
EVA-20 esterified with 49.1% C12 -14
EVA-20 esterified with 8.4% C18 -10 chains are more effective in the n-paraffin crystalliza-
EVA-20 esterified with 42% C18 -11 tion process, causing a more accentuated pour point
EVA-20 esterified with ≈12% C12 + ≈12% C18 -13 reduction in the lube and diesel oils than the nonmodi-
EVA-33 -3 fied EVA commercial samples.
hydrolyzed EVA-33 -7
EVA-33 esterified with 8.1% C12 -7 Broadly speaking, the C12- and C18-chain containing
EVA-33 esterified with 24.1% C12 -13 copolymer showed satisfactory results for the three
EVA-33 esterified with 40.6% C12 -14 tested lube oils, indicating the influence of the pendant
EVA-33 esterified with 8.5% C18 -6
EVA-33 esterified with 42.8% C18 -18 chain size distribution on the additive performance. The
additive hydrophilic-lipophilic balance seems to exert
for a group of EVA copolymers of the same vinyl acetate a more significant influence on the copolymer perfor-
composition, there was a reduction in the pour point mance than molecular weight. For the specific PNL lube
temperatures upon the increased content of incorpo- oil system, 650 ppm additive are well enough to reach
rated side chains. This fact is related to the diesel oil the desired pour point level. Upon applying the same
composition, formed by a hydrocarbon mixture, the additive, PBS lube oil has shown a more marked pour
constituting paraffins being situated in an approximate point reduction (∆T ) 19 °C) than PNL and PNM oils,
size range from C8 to C30. The chain distribution of this probably being due to the outweigh of larger size
varied molecular weights that make up diesel oil seems hydrocarbon chains, that is, higher molecular weight
to add to the reasonable performance of the copolymers n-paraffins.
tested in this system, since these materials work on the Pour point results obtained for lube oils and diesel
basis of the similarity between the additive structure according to the present work using modified EVA
and that of the oil n-paraffins, besides the influence of copolymers are the same or better than those obtained
the solubility. In other words, for oil that shows a larger from the use of commercial additives.
distribution of hydrocarbon chains,16 the additive action
is favored toward certain molecular weight ranges,
Acknowledgment. The authors thank ANP/FINEP/
which enhances its range of action. The ideal situation
CTPETRO, CNPq, and CENPES/PETROBRAS.
would be, based on the knowledge of the oil composition
as regards the nature of the hydrocarbon chains, to be EF030132O
able to design an additive or an additive association,
(17) Brown, G. I.; Tack, R, D.; Chndler, J. E. SAE Meeting, paper
(16) Knepper, J. I. Hydrocarbon Process. 1975, 54 (9), 129. 881652, Portland, October, 1988.