Group 3 Monitoring System
Group 3 Monitoring System
Group 3 Monitoring System
1. CLUSTER
1) STRUCTURE
The cluster consists of gauges, lamps and LCD as shown below, to warn the operator in case of
abnormal machine operation or conditions for the appropriate operation and inspection.
· Gauges : Indicate operating status of the machine.
· Warning lamps : Indicate abnormality of the machine.
· Pilot lamps : Indicate operating status of the machine.
· LCD : Indicates selected the driving speed and direction.
※ The cluster installed on this machine does not entirely guarantee the condition of the
machine. Daily inspection should be performed according to chapter 6, M MAINTENANCE
AINTENANCE
in operator's manual.
※ When the cluster provides a warning immediately check the problem, and perform the
required action.
75797EL55
2) GAUGE
(1) Speedometer
Unit ① The speedometer displays the speed of machine in mph and
km/h.
※ The unit ((km/h
km/h or mph
mph)) can be set by the display set up menu
of the monitor and selected unit is displayed.
Refer to page 7-42.
75793CD03
7-21
(2) Fuel gauge
Η This gauge indicates the amount of fuel in the fuel tank.
Θ Fill the fuel when the indicator moves red range or lamp blinks
in red, refuel as soon as possible to avoid running out of fuel.
ö If the gauge indicates below red range even though the
machine is on the normal condition, check the electric device
Red
75793CD04 as that can be caused by the poor connection of electricity or
sensor.
7-22
3) WARNING LAMPS
75793CD95
77073CD17
75793CD35
7-23
(4) Hydraulic oil temperature warning lamp
Η This warning lamp operates and the buzzer sounds when the
temperature of hydraulic oil is over 105˚C (221˚F).
Θ Check the hydraulic oil level when the lamp is turned ON.
Ι Check for debris between oil cooler and radiator.
77073CD21
77073CD23
77073CD20
77073CD18
7-24
(9) Steering warning lamp
Η Primary
This lamp indicates that the primary steering has failed. When
the indicator comes on and the action alarm sounds, steer the
machine immediately to a convenient location and stop the
machine. Stop the engine and investigate the cause.
ö Do not operate the machine until the cause has been cor-
77073CD66
rected.
Θ Emergency
This lamp indicates the emergency steering system is active.
ö Immediately pull the machine to a convenient stop and stop
the engine.
ö The emergency steering system can be manually tested.
77073CD15
Refer to page 7-47.
77073CD22
77073CD16
7-25
4) PILOT LAMPS
74093CD10
75793CD17
7807A3CD11
7-26
(4) High beam pilot lamp
Η This lamp works when the illuminating direction is upward.
Θ This lamp comes ON when the dimmer switch is operated, e.g.,
when passing another vehicle.
77073CD12
77073CD13
77073CD65
7-27
(9) FNR select pilot lamp (option)
Η The lamp comes ON when FNR select button on the optional
FNR remote control lever is pressed.
7807A3CD24
75793CD33
75793CD34
7707A3CD40
7-28
5) LCD
Type 1 (1) The LCD can be used with the gear selector.
It indicates speed and driving direction.
2
3 No Symbol Meaning Remark
2
Forward, reverse, neutral
1 1 1, 2, 3, 4 Actual gear display Actual gear
75793CD39
P Parking brake mode active
7-29
2. MONITOR
ÂThe monitor is adjustable.
- Vertical : 14˚
- Horizontal : 30˚
Vertical
Main display
Horizonta
l
1) BUTTONS
(1) Menu button
Η Main display to main menu, main menu to main display.
Θ AEB cancel button in AEB setting.
75793CD90
75793CD91
75793CD92
75793CD93
75793CD94
7-30
2) MAIN MENU
Main display
1 3
6
7
4 Main menu
5
8
10 Press
9
TYPE A (default)
2 8
9
5
10
6
7
TYPE B 75793CD11
(1) Structure
No Main menu Sub menu Description
Engine setting Engine warming up, Engine speed
Kick down setting Mode 1 (down/up), Mode 2 (down only)
Wiper speed setting 4 steps
1 Fan-auto mode Interval and time setting
AEB setting AEB setting
MODE Speed meter setting Pulse setting
75793CD12 Sensor calibration Boom/bucket angle, Boom pressure calibration
Fault code Machine, TCU, ECU, SCU
Machine monitoring Hyd temp, Battery, Coolant temp
2 T/M oil temp, Weighing system
Record monitoring Hour meter, ODO meter
MONITORING
75793CD13
7-31
(2) Mode
① Engine setting
75793CD16
75793CD16A 75793CD16B
75793CD16C 75793CD16D
75793CD17
75793CD17A
· Mode 1 (down/up) : Press kick down button once, shift down and press button again, shift up.
· Mode 2 (down only) : Press kick down button every time, shift to lower gear respectively.
※ Refer to page 7-50.
③ Wiper speed setting
75793CD18
· Setting wipe speed 1 to 4.
75793CD18A
④ Fan-auto mode
75793CD110
75793CD111 75793CD112
7-32
⑤ AEB setting
Actual gear window
75793CD19
75793CD19A
* : Transmission stays in neutral, you have to restart the TCU (ignition off/on).
75793CD20
75793CD20B 75793CD20A
7-33
⑦ Sensor calibration
75793CD21
75793CD21A 75793CD21B
75793CD21C 75793CD21D
display A
7-34
· Boom pressure calibration
Bucket max tilting and Boom up position
- It is used when bucket weight is changed or boom max down position
measured weight is inaccurate.
- The calibration must be carried out as follows :
① Increase hydraulic temperature (about 30 ~
60˚C).
② Select "Boom-pressure calibration".
③ Place the boom at low position with bucket
completely rolled in (max tilting position).
75793CD127
④ Press .
⑤ Raise boom to maximum position. Boom up
must be finished before stepping advance in
"display A".
⑥ If it show "Succeed" message in a moment,
press .
※ Raise hydraulic temperature enough when checking work load / boom pressure sensor
calibration (recommendation : about 30 ~ 60˚C).
※ Check if pressure sensor or angle sensor is in normal condition for accurate work load algorism
or pressure sensor calibration (pressure sensors at boom cylinder head area and rod area, boom
link angle sensor (CD-80), bell crank angle sensor (CD-81).
※ Sensor error message during pressure sensor calibration : sensor need to be checked.
(3) Monitoring
① Fault code
75793CD23
75793CD23A 75793CD23B
② Machine monitoring
75793CD24
75793CD24A 75793CD24B
7-34-1
7-35
※ Priority in the main display
· The priority of the weighing system is the highest.
· If selected the weighing system, the other items are not
available.
· To check the other items, the weighing system should not be
selected.
※ Weighing system
1. PRINCIPLE
1) The weight indication in bucket is
calculated by measuring boom position
15
and boom pressure.
(1) The weight is '0.0 ton' when the boom 0
is placed at below -15˚. -5
(2) The weight is indicated when the -15
7-35
2. MONITOR DISPLAY
1) When pressing work load button for over 2 seconds, the weight is shown sequence basis.
(main display 1 → 2 → 3 → 4 → 1)
Press
75793CD115 75793CD116
Press Press
Press
75793CD118 75793CD117
Current weight
74093CD101
7-35-1
7-36
③ Record monitoring
75793CD25
75793CD25A 75793CD25C
· Hour meter
- Total : total hour meter
To show the item in the main display, select "ON"
and press (this item could not reset).
- Latest : the latest hour meter after reset.
To show the item in the main display, select "ON"
and press . 75793CD25D
75793CD25F 75793CD25H
· ODO meter
- Total : total ODO meter
To show the item in the main display, select "ON"
and press (this item could not reset).
- Latest : the latest ODO meter after reset.
To show the item in the main display, select "ON"
and press .
75793CD25J
To reset the latest odometer, select "initializing" and
press .
7-36
(4) Management
Η Machine security
75793CD26
75793CD26A 75793CD26B
 Interval setting
- If set interval setting to 5 minutes,
ESL system is activated after 5
minutes.
Therefore, the password does not
need to restart engine within 5
minutes. 75793CD26J 75793CD26K
7-37
· Change password
- Input 5 to 10 digits and press *.
75793CD26G 75793CD26H
Enter the current password.
75793CD26L
Enter the new password.
75793CD26N 75793CD26M
The new password is stored Enter the new password
in the MCU. again.
7-38
Θ Maintenance
75793CD27
75793CD27A 75793CD27B
75793CD27D 75793CD27C
 Alarm ( ) : Warning
Replacement : The elapsed time will be reset to zero.
Change cycle : The change or replace cycle can be changed in the unit of 50 hours.
 To change cycle, press or .
 Change or replace interval
No Item Interval
1 Engine oil 500
ø1
2000
2 Hydraulic oil ø2
5000
3 Pilot line filter element 1000
4 Hydraulic oil return filter 1000
5 Engine oil filter 500
6 Fuel filter element 500
7 Fuel pre-filter 500
8 Hydraulic tank air breather 250
9 Radiator coolant 2000
10 Transmission oil and filter 1000
11 Axle oil (front and rear) 1000
ø1
: Conventional hydraulic oil
ø2
: Hyundai genuine long life hydraulic oil
7-39
Ι Machine information
75793CD28
75793CD28A 75793CD28B
75793CD28C 75793CD28D
 Version
- Software versions of MCU, cluster and monitor can be
checked.
 Status info
- The machine status can be checked.
75793CD28E
Κ Service contact
75793CD29
75793CD29A 75793CD29B
 The phone number of the service man can be checked and changed.
Λ Service menu
75793CD30
75793CD30A 75793CD30B
7-40
(5) DISPLAY SET UP
Η Clock
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75793CD32A
Θ Display setting
 Brightness setting
75793CD33
75793CD33A
75793CD33B 75793CD33C
Manual (1st~8th step)
75793CD33D 75793CD33E
7-41
 Display type setting
75793CD33I
B type
Ι Unit setting
75793CD34
75793CD34A 75793CD34B
 Temperature : ˚C Ĉ ˚F
 Distance : km Ĉ mile
 Pressure : bar Ĉ Mpa Ĉ kgf/m2 Ĉ psi
7-42
Κ Rear camera setting
75793CD35
75793CD35A 75793CD35B
75793CD35C 75793CD35D
75793CD35E 75793CD35F
 Reverse mode
- If transmission engages the reverse gear (R1~R3), the camera mode is displayed
automatically in main display.
 Active camera
- Three cameras can be installed on the machine.
- The display order can be set by this menu.
 If the camera was not equipped, this menu is not useful.
 In main display, if the button is pushed, the first ordered display camera will be viewed.
Λ Language setting
75793CD36
75793CD36A 75793CD36B
 User can select preferable language and all display are changed the selected language.
7-43
3. SWITCHES
Cab LH side
Mirror defrost switch(option)
Heated seat switch(option) A
M
Rear wiper/washer switch
Boom kickout & bucket leveler
Beacon switch(option) M
set switch
USB socket
Fan control switch
Attachment lock switch(opt)
Attachment unlock switch(opt)
Emergency test switch(opt)
O
F
F
Horn button
P
Starting switch
Engine mode switch
FNR switch(opt)
Kickdown button
Horn button
FNR select
button(opt)
Fingertip RCV(opt)
74093CD29-2
1) STARTING SWITCH
(1) There are three positions, OFF, ON and START.
· (OFF) : None of electrical circuits activate.
· (ON) : All the systems of machine operate.
· (START) : Use when starting the engine.
Release key immediately after starting.
※ If you turn ON the starting switch in cold weather, the fuel warm-
77073CD41
er is automatically operated to heat the fuel by sensing the cool-
ant temperature. Start the engine in 1~2 minutes after turning
ON the starting switch. More time may take according to ambi-
ent temperature.
※ Key must be in the ON position with engine running maintain
electrical and hydraulic function and prevent serious machine
damage.
7-44
2) HAZARD SWITCH
(1) Use for parking, or roading the machine.
OFF
ON (2) Both turn signal lights will flash simultaneously.
ö If the switch is left ON for a long time, the battery may be dis-
charged.
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75793CD46
7-45
7) REAR WIPER AND WASHER SWITCH
(1) The switch use to operates the rear wiper and washer by two step.
OFF ·First
First step : The rear wiper operates.
ON
·Second
Second step : The washer liquid is sprayed and the rear wiper is
operated only while pressing. If release the switch,
return to the first step position.
75793CD47
75793CD50
7-46
12) RIDE CONTROL SWITCH (option)
OFF (1) AUTO
MANUAL Press in the bottom of the ride control switch in order to turn on the
AUTO automatic ride control. The automatic ride control automatically
turns on when the travel speed exceeds a preset speed of approxi-
mately 7 km/h. The automatic ride control automatically shuts off dur-
75793CD51 ing low speed 7 km/h travel mode.
(2) MANUAL
(2
Press in the top of the ride control switch in order to turn on the sys-
tem for ride control regardless speed. The ride control will smooth
the ride of the machine during travel.
(3) OFF
(3
Press the ride control switch to the middle position in order to turn
off the system for the ride control.
(2) When the switch is pressed, the emergency steering pump motor
will run. The emergency steering lamp will light. If the emergency
75793CD52
steering lamp does not light, do not operate the machine.
7-47
15) ATTACHMENT UNLOCK SWITCH (option)
(1) Press this switch in order to disengage the quick coupler pins.
Safety button
(2) If this switch is pressed for 5 seconds, the quick coupler pins move
Lock
in the disengaged position.
Unlock
If the switch is released, the quick coupler pins will remain in the dis-
engaged position.
75793CD55 ※ This switch can be pressed only when the safety button is pulled to
the unlock position.
75793CD56
7-48
19) TRANSMISSION SHIFT MODE SWITCH
(1) Four modes are available for operator's preference and job
A
. .
AL AN
.
condition.
MAN AH
· MAN (Manual) : Machine is operated by selected gear on
lever.
· AL (Auto Light) : Automatic shifting point is fast for long-dis-
tance transportation and fuel efficiency.
75793CD59
· AN (Auto Normal) : Automatic shifting point is normal without
automatic kick-down to 1st gear for general
digging and loading operation.
· AH (Auto Heavy) : Automatic shifting point is normal with auto-
matic kick-down to 1st gear for more power-
ful operation.
Fingertip RCV
Fingertip RCV
74093CD16
75793CD99
HB1003CD63
7-49
24) KICK DOWN SWITCH
(1) Manual mode
Kick down switch
It is effective 2nd speed to 1st speed only and recover to 2nd speed
quickly when push the switch one more time.
(2) Automatic mode
① Mode 1 (down/up)
It shifts down quickly from current gear to one step lower speed by
pushing the switch and recover to current speed quickly when push
the switch one more time.
② Mode 2 (down)
FNR RCV
It shifts down from current gear to one step lower speed when
push the switch every time.
Joystick steering
The kick down function is released in only 1st speed.
Kick ※ Refer to page 7-32 for the kick down setting.
down
button ※ The normal autoshift function continues after the kick down switch
Fingertip RCV is released.
74093CD24
7-50