Jumbo Perfuracao - Atlas Copco - Boomer L3C, XL3C, WL3C (Manual Seguranca) (En) PDF
Jumbo Perfuracao - Atlas Copco - Boomer L3C, XL3C, WL3C (Manual Seguranca) (En) PDF
Jumbo Perfuracao - Atlas Copco - Boomer L3C, XL3C, WL3C (Manual Seguranca) (En) PDF
www.atlascopco.com
1250 0071 04
Safety
1. Contents.................................................................................................................... 5
Contents, target group and objective ....................................................................... 5
2. Safety regulations..................................................................................................... 6
General safety regulations ....................................................................................... 6
Guarantee................................................................................................................. 7
Warnings.................................................................................................................. 7
Description.......................................................................................................... 7
Heading............................................................................................................... 7
6. Fire-fighting ........................................................................................................... 21
Fire fighting equipment ......................................................................................... 21
Fire extinguishers .................................................................................................. 21
Description........................................................................................................ 21
Location of fire extinguisher ............................................................................ 21
Fire fighting systems ............................................................................................. 22
3
Safety
7. Signs ....................................................................................................................... 26
General................................................................................................................... 26
Prohibition signs .................................................................................................... 26
Warning signs ........................................................................................................ 26
General warning signs ...................................................................................... 26
Service work ..................................................................................................... 27
Stability ............................................................................................................. 27
Tipping risk ....................................................................................................... 28
Electrical system ............................................................................................... 28
Service platform................................................................................................ 29
Climate unit....................................................................................................... 29
Laser.................................................................................................................. 30
Automatic.......................................................................................................... 31
Regulatory signs .................................................................................................... 31
General regulatory signs ................................................................................... 31
Alternating current generator............................................................................ 33
Information signs................................................................................................... 33
Other signs............................................................................................................. 34
9. Declaration ............................................................................................................. 40
EC - Declaration of conformity ............................................................................. 40
Individual machine and safety components...................................................... 40
Other applicable directives ............................................................................... 40
Harmonised standards which have been applied .............................................. 40
Issuer ................................................................................................................. 40
4
Safety
1. Contents
1. Contents
5
Safety
2. Safety regulations
2. Safety regulations
6
Safety
2. Safety regulations
• When performing maintenance and renovation work on the rock drill, always fit
the rock drill on a folding plate. See Rock drill, Tool list.
• Ensure that there is no pressure in the hydraulic, pneumatic and water systems and
that the electrical system is turned off before removing the rock drill from the rig.
• Use approved lifting devices when handling the rock drill. Avoid lifting heavy
weights by hand.
Guarantee
• Use only Atlas Copco original parts. Any damage or operational interruptions
caused by using spare parts of other manufacture than Atlas Copco will not be
covered by warranty or product liability.
• Atlas Copco renounces any responsibility for damage caused by unauthorised
modification to the rig and its equipment.
• Overloading the rig can result in damage to machinery which is not noticed during
normal usage. Such damage is not covered by the guarantee.
• The manufacturer is not liable for damage caused by inappropriate use.
• Damage that occurs as a result of substandard repairs, as well as injury to person-
nel or damage to equipment that is attributable to older unrepaired damage, is not
covered by the guarantee.
Warnings
Description
The manuals contain warnings. The warnings are framed and contain a safety text
preceded by a warning symbol and a cue word (danger, warning and caution).
Heading
• The Danger heading indicates an imminent risk of serious or lethal injury if the
warning is not heeded.
• The Warning heading indicates a risk or dangerous course of action that can lead
to serious or lethal injury if the warning is not heeded.
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Safety
2. Safety regulations
• The Caution heading indicates a risk or dangerous course of action that can lead to
personal injury or damage to property if the warning is not heeded.
8
Safety
3. Risk area of the rig
Description
The risk area of the rig is a zone within or around the rig where a person is exposed to
risk of injury and health hazards.
The following points must be observed for the risk area of the factory delivered rig to
apply:
Risk area
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Safety
3. Risk area of the rig
1250 0136 64
10
Safety
3. Risk area of the rig
1250 0136 60
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Safety
3. Risk area of the rig
1250 0136 61
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Safety
3. Risk area of the rig
1250 0136 62
Description
Fault finding or working in the rig's risk area involves risk. Accordingly, always
carry out the fault finding or the work with great care and accuracy. For further safety
regulations, see Safety, Safety regulations.
Note
Pay attention to the rig's warning signals when you are in the vicinity of the rig, see
Safety, Warning signals.
13
Safety
3. Risk area of the rig
Specific expertise
Specific expertise is required for:
Steps to take
All work in the rig's risk area requires certain precautions:
• The electric motors and diesel engine must be switched off during fault finding
and work within the rig's risk area. For exceptions, see section Special procedures.
• Hydraulic, pneumatic and water systems must be depressurised with diagnosis and
work in the rig's risk area. For exceptions, see section, Special procedures.
• The rig's power supply must be disconnected and locked during fault finding and
work within the rig's risk area (unplugged and socket locked with a padlock). For
exceptions, see section Special procedures.
• When diagnosis or work in the rig's risk area is to be performed, all components
which can be moved or continue moving must be secured, by supports or strap-
ping before the diagnosis or work is started.
Special procedures
Exercise extra caution and accuracy when diagnosis or work is to be performed at the
same time as one or more of the following points are applicable:
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Safety
3. Risk area of the rig
If one or more of the above criteria must be fulfilled in order to carry out fault finding
or certain work then special steps must be taken:
• The work must be carried out by at least two people, one of which must be at the
operating station and have a good view of the work.
Raise the cab to its top position. Secure the cab in raised position by inserting the
safety pin into the cab lift column (A).
Replace the safety pin into its holder (B) after carrying out maintenance work.
1250 0066 95
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Safety
4. Warning signals
4. Warning signals
Acoustic warning
Horn
The rig is equipped with a horn (1) located on the control panel.
1250 0100 24
Reversing alarm
The drill rig has a reversing alarm that sounds loudly when the drill rig is reversing.
This is to warn individuals in the vicinity that the drill rig is reversing.
Visual warning
Beacon
The rig has two beacons. The rear beacon flashes when the ignition is on. This is to
inform anyone in the vicinity that the rig is about to be moved. The front beacon
flashes when the cab is raised or lowered. This is to notify that the cab can start to
move.
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Safety
4. Warning signals
Automatic
Rigs equipped with automatic functions have warning lamps (A), which flash when
the rig is carrying out automatic sequences. Rigs with ABC Total also have barrier
sensors located in front of the cab that halt all the automatic functions when anything
passes them.
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Safety
5. Emergency stop
5. Emergency stop
Function
The emergency stop switches off all electric motors and the diesel engine.
Note
The main switch on the electrical distribution cabinet must be reset once the emer-
gency stop has been tripped when operating on mains power, see section Resetting
emergency stop below.
In the cab
The image below illustrates a cab with two different types of operator panel: a sit-
down panel and a stand-up panel. The number of operator panels and the type of
panel is optional and can therefore vary from rig to rig.
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Safety
5. Emergency stop
1250 0132 81
Outside cab
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Safety
5. Emergency stop
Electric cabinet
1250 0102 04
Service platform
1250 0101 95
2. Switch on the electric cabinet by turning the main switch to position 0 and then to
1.
3. Check that the indicator lamps on the electric cabinet work by pressing the lamp
test button.
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Safety
6. Fire-fighting
6. Fire-fighting
Fire extinguishers
Description
The rig is equipped with handheld fire extinguishers for fires of class ABC.
Note
If the fire extinguisher has been used, it must be replaced with a new one immedi-
ately.
Check regularly that the needle on the gauge is within the green zone and make sure
that the fire extinguisher is replaced as soon as the needle approaches the red zone.
OK
OK
0
0
1250 0098 88
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Safety
6. Fire-fighting
The fire fighting system is not designed to extinguish all types of fire, especially
large collections of flammable materials with ample supplies of oxygen. It is there-
fore necessary to provide additional means of extinguishing residual fires should the
fire fighting system not succeed in extinguishing it completely.
Principal components
Both fire fighting systems comprise the following main components:
• activators
• start gas cartridge
• drive gas cartridge
• container for extinguishing medium
• extinguishing nozzles, located around the diesel engine and battery
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Safety
6. Fire-fighting
Location of actuators
Actuators can be found in the cab, on the engine frame and on both sides of the rig by
the boarding steps.
In case of fire
Fire extinguishers
Note
Above all, follow local regulations, stipulations and legislation in case of fire.
1. Activate the emergency stop by depressing the button. This is the quickest method
of stopping the rig.
2. Use the handheld fire extinguisher to extinguish the fire, follow the manufacturer's
instructions.
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Safety
6. Fire-fighting
4. Do not restart the rig until the cause of the fire has been established and any faults
rectified.
5. After extinguishing, replace the hand-held fire extinguisher with a new, approved
hand-held fire extinguisher.
1. Activate the emergency stop by depressing the button. This is the quickest method
of stopping the electric motors and the diesel engine.
b. Activate the fire fighting system by pulling out the spring clip (1) and pressing
down the releasing device (2).
1250 0100 30
Note
Use the fire extinguisher according to the manufacturer's instructions.
3. Do not restart the rig until the cause of the fire has been established and any faults
rectified.
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Safety
6. Fire-fighting
4. After extinguishing:
a. replace used hand-held fire extinguishers with new, approved hand-held fire
extinguishers.
25
Safety
7. Signs
7. Signs
General
It is essential that all the signs are in the correct locations, are clean and fully legible.
Prohibition signs
Table: Prohibition signs
Symbol Description Symbol Description
Prohibition sign Prohibition sign
• No admittance. • Don't step here.
• No admittance to
unauthorised
personnel.
• Violation can cause
personal injury.
1250 0098 91 1250 0098 97
Warning signs
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Safety
7. Signs
Service work
1250 0099 85
Stability
Max.
Max.
1250 0099 00
27
Safety
7. Signs
Tipping risk
Electrical system
1250 0099 80
28
Safety
7. Signs
Service platform
Climate unit
R134a
Max 32 bar
1250 0099 86
29
Safety
7. Signs
Laser
LASER RADIATION
DO NOT STARE
CLASS 1
INTO BEAM
LASER PRODUCT
CLASS 2
LASER PRODUCT
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Safety
7. Signs
Automatic
1250 0099 82
Regulatory signs
• Observe the
indications given by
the warning signs
and follow given
instructions in order
to avoid serious
injuries. 1250 0099 92
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Safety
7. Signs
battery will be
discharged.
Regulatory sign Regulatory sign
• Read the • Read the
instructions. instructions.
• Fill with engine oil. • Fill with brake fluid.
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Safety
7. Signs
1250 0131 63
1250 0099 90
Information signs
Table: Information signs
Symbol Description Symbol Description
Information sign Information sign
Fire extinguishers. Actuator for fire fighting
system.
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Safety
7. Signs
1250 0098 92
1250 0098 93
Information sign
Washer fluid
Other signs
• Data plates
- Rig data plate, see operator's instructions Technical data rig.
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Safety
7. Signs
Atlas Copco
Rock Drills AB
ÖREBRO - SWEDEN
Name
Type
Serial No.
Installed diesel power kW
Installed electric power kW
Rated Voltage V
Rated frequency Hz
Gross weight kg
Made in Sweden 20xx
1250 0101 43
X15
Figure: Example of identity plate
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Safety
8. Rig stability
8. Rig stability
0°
Max. 10°
1250 0100 26
To cope with a tilt of +/- 14° in the direction of movement with a camber of +/- 5°
during transport.
To cope with a tilt of +/- 14° in the direction of movement with a camber of +/- 0°
during operation at inching speed, parking and work functions.
Atlas Copco's underground rigs must fulfil safety requirements in accordance with
EN791:1996
Definitions
• Transport
During transport, the booms and feeder and/or other positioning units must be
max. retracted and be in straight alignment with the rig's line of symmetry . No
speed limit imposed by Atlas Copco.
• Operating at inching speed
When operating at inching speed, the booms and feeder and/or other positioning
units must be max. retracted and may be swung out within the rig's swing radius.
The rig must only be moved at max. 1 km/h.
• Parked
During parking, the booms and feeder and/or other positioning units must be max.
retracted and may then be swung out max. when the rig is stationary.
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Safety
8. Rig stability
• Drilling
During work functions, the rig must stand on jacks, and booms and/or other posi-
tioning units may then be used for their intended purpose.
1250 0163 27
14°
0 / 5°
Figure: Atlas Copco requirements
Stability norm
Description
Below is a summary of the stability standard in accordance with CEN (Committé
Europe des Normes).
The angle of stability is added to the maximum permitted angle of inclination (β)
according to the rig specification.
The fall line of the inclination is parallel with a line through the centres of the wheel
axles. Applicable to both rigid and articulated carriers.
Permitted tipping angle over the wheel axle must not be less than α+β.
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Safety
8. Rig stability
1250 0062 30
The rig's tipping angle is calculated during operation with the booms directly forward
and within sweeping radius as well as parked in the severest position (max. boom
swing). The tipping angle is calculated for longitudinal and lateral pitching.
The permitted tipping angle over the wheels on one side must not be less than α. Spe-
cial case: The lateral angle of inclination is added if specified.
The angle of stability is added to the maximum permitted angle of inclination (β)
according to the rig specification.
The fall line of the inclination is parallel with a line through the centres of the wheel
axles. Applicable to both rigid and articulated carriers.
The rig's tipping angle is calculated with the booms directly forward and max. swing.
The tipping angle is calculated for longitudinal and lateral pitching respectively.
Permitted tipping angle over the jacks must not be less than α+β.
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Safety
8. Rig stability
1250 0062 31
Permitted tipping angle over the jacks must not be less than α. Special case: The lat-
eral angle of inclination is added if specified.
1250 0062 32
39
Safety
9. Declaration
9. Declaration
EC - Declaration of conformity
Note
Only applies to rigs delivered within the EC.
Issuer
The issuer's signature, position, place and date of issuance will be found on the origi-
nal.
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