Control Panels CP405 Control Panels CP408: Operating Instructions
Control Panels CP405 Control Panels CP408: Operating Instructions
Control Panels CP405 Control Panels CP408: Operating Instructions
Markups .................................................................................................................................... 3
Product Identification............................................................................................................... 5
Dimensions ...................................................................................................................... 10
Connections ..................................................................................................................... 13
Communication Cables.......................................................................................................... 15
Battery .............................................................................................................................. 17
The installation of these devices into the residential, commercial and light-industrial environments is al-
lowed only in the case that special measures are taken in order to get conformity to EN 61000-6-3.
The products are in compliance with the Restrictions on Certain Hazardous Substances (RoHS) Directive
2011/65/EC. In compliance with the above regulations the products are CE marked.
This Operating Instruction describes the main features of the CP405 and CP408 Control Panels. The Op-
erating Instructions refer to the following models:
Safety Notices
Indicates an imminent risk. It will lead to death or serious injury if not avoided.
DANGER!
Indicates a possible risk. It may lead to death or serious injury if not avoided.
WARNING!
Indicates a possible risk. It may lead to light or slight injury or material damage if not
avoided.
CAUTION!
Markups
Enumeration.
Precondition for an operation instruction or a description.
Operation instruction with one step.
1. Operation instruction with several steps.
Result of an operation.
NOTE
TIP
EN 61000-6-4
EN 61000-6-2
In compliance with the above regulations the products are CE marked.
The installation of these devices into residential, commercial and light-industrial environments is allowed
only in the case that special measures are taken in order to get conformity to EN 61000-6-3.
The products are in compliance with the Restrictions on Certain Hazardous Substances (RoHS) directive
2011/65/EC. In compliance with the above regulations the products are CE marked.
Product Identification
The Control Panel products are identified by a product label. The label reports several information, includ-
ing the model name, the part number, the power supply and three barcodes. First code is the version
code, second one is the EAN code, third one it the serial number (S.N.).
Parameter Value
Backup battery 3 V 220 mAh lithium manganese dioxide (Li/MnO2) battery type
Fuse Resettable
Accuracy RTC +10 s to -5 s per day, which can be calibrated by RTC adjustment in Panel
(at 25 °C operating) Setup.
Environmental Conditions
Parameter Value According to
*) The front face of the Control Panel unit, installed in a solid panel, has been tested using conditions
equivalent to the standards shown in ”Environmental Conditions”. Even though the CP405 and CP408
unit’s level of resistance is equivalent to these standards, oils that should have no effect on the Control
Panel can possibly harm the unit. This can occur in areas where either vaporized oils are present, or
where low viscosity cutting oils are allowed to adhere to the unit for long periods of time. If the control
panel’s front face protection sheet peels off, these conditions can lead to the ingress of oil into the control
panel and separate protection measures are suggested. If the installation gasket is used for a long period
of time, or if the unit and its gasket are removed from the panel, the original level of the protection cannot
be guaranteed.
Emission:
Parameter Value According to
Battery lifetime Battery capacity remains 95% after 5 years when not yet used at
general environment 20 °C.
1 Switching off the backlight in case of no use will increase the backlight´s lifetime. Extended use in envi-
ronments where the surrounding air temperature is 40 °C or higher may degrade backlight quality/reliabil-
ity/durability.
Viewing angle Wide angle viewing under industrial Wide angle viewing under industrial
conditions indoor: conditions indoor:
vertical: 140° vertical: 140°
horizontal: 130° horizontal: 130°
User memory flash 8 MB NOR + 128 MB NAND flash 8 MB NOR + 128 MB NAND flash
Recipe memory Yes, flash or 128 kB battery back-up Yes, flash or 128 kB battery back-up
RAM RAM
USB port 1 x USB (type A): Communication to printers and other typical accessories
1 x USB (type B): Port for programming
CP408:
Model A B C H L
mm inches mm inches mm inches mm inches mm inches
CP405 203.6 8.02 148.5 5.85 31.1 1.22 138.0 5.43 191.5 7.54
CP408 270.1 10.63 211.9 8.34 37.4 1.47 201.5 7.93 259.5 10.22
Installation Procedure
Panel fixing: Placing the fixing brackets:
Screw each fixing screw until the bezel corner gets in contact with the panel.
CAUTION!
1 Power supply connector 2 Serial port COM1/ COM3 3 USB port (type A)
(Terminal) (9-Pin female)
It is always necessary to use the correct cable type to connect to the PLC.
If the proper cable is not used, communication with the PLC will not be possible.
NOTE
The serial port is software programmable. Make sure you select the appropriate interface in the program-
ming software.
The communication cable must be chosen for the type of device being connected.
RS485 wiring
Pin AC500-eCo COM1 AC500 COM2 Pin CP405 & CP408 COM1 / COM3
1 FE FE 1 RS422_TxD-P/RS485_RxD/TxD-P
2 SGND RS232_TxD 2 RS232_RxD
3 RS485_RxD/TxD-P RS485_RxD/TxD-P 3 RS232_TxD
4 Reserved RS232_RTS 4 RS422_RxD-P
5 SGND SGND 5 GND
6 + 3.3 V +5V 6 RS422_TxD-N/RS485_RxD/TxD-N
7 Reserved RS232_RxD 7 RS232_TxD (COM3)
8 RS485_RxD/TxD-N RS485_RxD/TxD-N 8 RS232_RxD (COM3)
9 Reserved RS232_CTS 9 RS422_RxD-N
RS232 wiring
1 FE 1 RS422_TxD-P/RS485_RxD/TxD-P
2 RS232_TxD 2 RS232_RxD
3 RS485_RxD/TxD-P 3 RS232_TxD
4 RS232_RTS 4 RS422_RxD-P
5 SGND 5 GND
6 +5V 6 RS422_TxD-N/RS485_RXD/TxD-N
7 RS232_RxD 7 RS232_TxD (COM3)
8 RS485_RxD/TxD-N 8 RS232_RxD (COM3)
9 RS232_CTS 9 RS422_RxD-N
NOTE
Ensure that the power supply has enough power capacity for the operation of the equip-
ment.
NOTE
Do not open the rear cover of the panel when power is applied.
NOTE
The unit must always be grounded to earth. Grounding helps to limit the effects of noise due to electro-
magnetic interference on the control system.
1. Do the earth connection by using screw terminal located near the power supply terminal block. A
print identify the ground connection.
2. Connect to ground the terminal 3 on the power supply terminal block.
3. The power supply circuit may be floating or grounded. In the latter case, connect to ground the power
source common.
CP405 / CP408:
Capacity of battery can hold for 2 years or more, without connected power supply to
HMI, at 20 ℃. The data in the memory may be lost under low battery condition. It is
NOTE recommended to have a backup, based on flash memory. In case of empty battery,
data can be restored to HMI.
Some of the buttons on the setup screen appear only when they are needed.
NOTE
After powering up, the target panel will not display the setup screen if “Run AP after Power On” in the
General Settings is set to True. The target panel will run the application directly.
The following table describes the function of each button on the setup screen of the target panel.
Set Time/Date set the date and time on the real-time clock chip.
H/W Information
set the parameters for communication between the target panel and PLC/Control-
Link 1 – Link 4
lers.
save the system programs and the application runtime data to a PRP file. The file
Copy AP to File
can be used by the software and compatible target panels.
format the built-in flash disk (C:). This operation requires a user level of 8 or
Format Disk C
higher.
load-and-run the system programs and the application runtime data from a PRP
Boot from File file. The original system programs and runtime data are intact. The loaded system
programs and the runtime data will be lost after power off.
update the system programs and the application runtime data from a PRP file. The
Update from File original system programs and the application runtime data are replaced by the
new ones.
clear the data stored in the battery backed RAM, which include the operation his-
Clear Recorded Data tory, alarm history, alarm counts, and the data collected by data loggers. This op-
eration requires a user level of 7 or higher.
start running the application. If login is required, the operator must enter a valid
password of any user level before the target panel displays the first screen. The
Run user level of the password you enter becomes the current user level. Any opera-
tion that requires a user level higher than the current user level will not work while
the application is still running.
3ADR059038M0201
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modify the contents of this document without prior
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Phone: +49 62 21 701 1444 particulars shall prevail. ABB AG does not accept any
Fax: +49 62 21 701 1382 responsibility whatsoever for potential errors or possible
E-Mail: plc.sales@de.abb.com lack of information in this document.