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Crack Control in Concrete Bridges: Presented by M. Myint Lwin, Director FHWA Office of Bridge Technology

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Concrete Cracking Workshop

August 18 & 19, 2005


Northwestern University, Evanston, IL

Crack Control in Concrete Bridges

Presented By
M. Myint Lwin, Director
FHWA Office of Bridge Technology
Crack-free Structures
Concrete Cracking
Concrete Repair
What Cause Cracking

) Materials?

) Structural/Architectural Design?

) Construction Practices?
Constituent Materials of Concrete

) Cement
– Fly Ash
– Silica Fume
– Slag
) Fineand Coarse Aggregates
) Admixtures
) Corrosion Inhibitors
Contituent Materials of Concrete
(Contd)

) Water-Cementitious Materials Ratios


) Permeability
) Compressive Strength
) Reinforcement
Structural Design Practices

) Stressintensity
) Member size
) Reinforcement details
) Cover to reinforcement
Ultra High-Performance Concrete
(UHPC)
) Cost = 10 times more!

) Challenge = Optimize Section; Minimize Structure


Construction Practices

) Concrete Temperature
) Weather Conditions
) Concrete Placement
– Consolidation
) Curing
Crack Widths

Reinforced Concrete Prestressed Concrete


English (in.) Metric (mm) English (in.) Metric (mm)

Hairline < 1/16 < 1.6 <0.004 < 0.1


< 0.0625
1/16 to 1/8 1.6 to 3.2 0.004 to 0.009 0.1 to 0.23
Narrow
0.0625 – 0.125
1/8 to 3/16 3.2 to 4.8 0.010 to 0.030 0.25 to 0.76
Medium
0.125 – 0.1875
3/16 > 4.8 > 0.030 > 0.76
Wide
> 0.1875
Challenges

) Eliminate Time-Dependent Factors


) Eliminate Corrosion
) Produce Self-Healing Concrete
) Improve tensile strength significantly.
) Develop effective crack sealing materials
) Develop crack control methods
Closing Remark
) Ourlofty goal = crack-free concrete.
) Working together
– Materials scientists/engineers
– Structural engineers
– Admixture suppliers
– Contractors
) Integratingknowledge and skills,
research, technologies and innovations
Closing Remark

Let the ideas from this workshop:


Plant the seeds
For research that
Lights the way
To Crack Free Concrete!!!
Research Funds
) Research, Deployment and Education
– HPC = $4.1M/Year
– LTBP = $7.75M/Year
– IBRD = $13.1M/Year
– UHPC Demo = $0.625M/Year
) Exploratory Advanced Research = $14.0M/Year
) Highway for Life
– $15.0M/Year
– For Market-Ready Technology

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