Brosur VSD
Brosur VSD
Brosur VSD
Operating Instructions
VLT® AQUA Drive FC 202
110–1400 kW
www.danfoss.com/drives
Contents VLT AQUA Drive FC 202 Operation Instructions
Contents
2 Safety 6
2.1 Safety Note 6
2.1.1 General Warning 6
2.1.2 Before Commencing Repair Work 7
2.1.3 Special Conditions 7
2.1.4 Avoid Unintended Start 7
2.1.5 Safe Torque Off (STO) 7
2.1.6 IT Mains 8
3 How to Install 9
3.1 How to Get Started 9
3.2 Pre-installation 9
3.2.1 Planning the Installation Site 9
3.2.2 Receiving the Frequency Converter 10
3.2.3 Transportation and Unpacking 10
3.2.4 Lifting 10
3.2.5 Mechanical Dimensions 12
3.2.6 Rated Power 18
3.3 Mechanical Installation 20
3.3.1 Tools Needed 20
3.3.2 General Considerations 20
3.3.3 Terminal Locations - Enclosure Type D 21
3.3.4 Terminal Locations - E Enclosures 24
3.3.5 Terminal Locations - Enclosure type F 29
3.3.6 Cooling and Airflow 33
3.3.7 Installation on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units 35
3.3.8 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) 35
3.3.9 IP21 Drip Shield Installation (Enclosure Types D1 and D2) 37
3.4 Field Installation of Options 37
3.4.1 Installation of Duct Cooling Kit in Rittal Enclosures 37
3.4.2 Outside Installation/NEMA 3R Kit for Rittal Enclosures 38
3.4.3 Installation on Pedestal 39
3.4.4 Installation of Input Plate Options 40
3.4.5 Installation of Mains Shield for Frequency Converters 41
3.5 Enclsoure Type F Panel Options 41
3.5.1 Enclsoure Type F Options 41
3.6 Electrical Installation 42
3.6.1 Power Connections 42
3.6.2 Grounding 53
3.6.3 Extra Protection (RCD) 53
3.6.4 RFI Switch 53
3.6.5 Torque 53
3.6.6 Shielded Cables 54
3.6.7 Motor Cable 54
3.6.8 Brake Cable for Frequency Converters with Factory Installed Brake Chopper Op-
tion 55
3.6.9 Brake Resistor Temperature Switch 55
3.6.10 Load Sharing 55
3.6.11 Shielding against Electrical Noise 55
3.6.12 Mains Connection 56
3.6.13 External Fan Supply 56
3.6.14 Fuses 56
3.6.15 Mains Disconnectors 59
3.6.16 F Enclosure Circuit Breakers 59
3.6.17 F Enclosure Mains Contactors 60
3.6.18 Motor Insulation 60
3.6.19 Motor Bearing Currents 60
3.6.20 Control Cable Routing 60
3.6.21 Access to Control Terminals 62
3.6.22 Electrical Installation, Control Terminals 62
3.6.23 Electrical Installation, Control Cables 63
3.6.24 Switches S201, S202, and S801 65
3.7 Connection Examples 66
3.7.1 Start/Stop 66
3.7.2 Pulse Start/Stop 66
3.8 Final Set-up and Test 67
3.9 Additional Connections 68
3.9.1 Mechanical Brake Control 68
3.9.2 Parallel Connection of Motors 68
3.9.3 Motor Thermal Protection 69
7 Troubleshooting 130
Index 142
This guide can be used with all FC • VLT® AQUA Drive FC 202, 110-1400 kW Operating
Instructions provide the neccessary information
202 frequency converters with for getting the high power frequency converter
up and running.
software
version 2.1x or later. • VLT® AQUA Drive FC 202 Design Guide entails all
technical information about the frequency
The actual software version converter and customer design and applications.
number can be read from • VLT® AQUA Drive FC 202 Programming Guide
provides information on how to programme and
15-43 Software Version. includes complete parameter descriptions.
other vendors if such equipment is intended for communi- • VLT® AQUA Drive FC 202 Cascade Controller
cation with Danfoss equipment over a serial • Application Note MN20A: Submersible Pump
communication link. This publication is protected under Application
the Copyright laws of Denmark and most other countries.
• Application Note MN20: Master/Follower Operation
Application
Danfoss does not warrant that a software program
produced according to the guidelines provided in this • Application Note MN20F: Drive Closed Loop and
manual functions properly in every physical, hardware or Sleep Mode
software environment. • Installation Instruction for Mounting Brackets
Enclosure type A5, B1, B2, C1 and C2 IP21, IP55 or
Although Danfoss has tested and reviewed the documen- IP66
tation within this manual, Danfoss makes no warranty or
representation, neither expressed nor implied, with respect
• Instruction for Analog I/O Option MCB109
to this documentation, including its quality, performance, • Instruction for Panel through mount kit
or fitness for a particular purpose. • VLT® Active Filter Operating Instruction
Danfoss technical literature is also available online at
In no event shall Danfoss be liable for direct, indirect, www.danfoss.com/BusinessAreas/DrivesSolutions/
special, incidental, or consequential damages arising out of Documentations/Technical+Documentation.htm.
the use, or the inability to use information contained in
this manual, even if advised of the possibility of such
damages. In particular, Danfoss is not responsible for any
costs, including but not limited to those incurred as a
result of lost profits or revenue, loss or damage of
equipment, loss of computer programs, loss of data, the
costs to substitute these, or any claims by third parties.
NOTICE
Imposed limitations on the output frequency
(due to export control regulations):
From software version 6.72 the output frequency of the
frequency converter is limited to 590 Hz. Software
versions 6x.xx also limit the maximum output frequency
to 590 Hz, but these versions cannot be flashed, i.e.
neither downgraded nor upgraded.
WARNING
Indicates a potentially hazardous situation which could
result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which could
result in minor or moderate injury. It may also be used
to alert against unsafe practices.
NOTICE
Indicates important information, including situations that
may result in damage to equipment or property.
2 Safety
2 2
2.1 Safety Note NOTICE
Installation at high altitude:
WARNING 380 - 480 V: At altitudes above 3,000 m, contact Danfoss
The voltage of the frequency converter is dangerous regarding PELV.
whenever connected to mains. Incorrect installation of 525 - 690 V: At altitudes above 2,000 m, contact Danfoss
the motor, frequency converter or fieldbus may cause regarding PELV.
damage to the equipment, serious personal injury or
death. Consequently, the instructions in this manual, as Warning against Unintended Start
well as national and local rules and safety regulations,
1. The motor can be stopped with digital
must be complied with.
commands, bus commands, references or a local
stop, while the frequency converter is connected
Safety Regulations to mains. To avoid personal injury, these stop
1. The frequency converter must be disconnected functions are not sufficient to ensure that no
from mains if repair work is to be carried out. unintended start occurs.
Check that the mains supply has been discon-
nected and that the necessary time has passed 2. While parameters are being changed, the motor
before removing motor and mains plugs. may start. Consequently, always press [RESET];
following which data can be modified.
2. The [STOP/RESET] key on the control panel of the
frequency converter does not disconnect the 3. A motor that has been stopped may start if faults
equipment from mains and is thus not to be used occur in the electronics of the frequency
as a safety switch. converter, or if a temporary overload or a fault in
the supply mains or the motor connection ceases.
3. Correct protective earthing of the equipment
must be established, the user must be protected WARNING
against supply voltage, and the motor must be Warning:
protected against overload in accordance with Touching the electrical parts may be fatal - even after
applicable national and local regulations. the equipment has been disconnected from mains.
4. The earth leakage currents are higher than 3.5
mA. Also make sure that other voltage inputs have been
5. Protection against motor overload is set by par. disconnected, such as external 24 V DC, load sharing
1-90 Motor Thermal Protection. If this function is (linkage of DC intermediate circuit), as well as the motor
desired, set par. 1-90 to data value [ETR trip] connection for kinetic back-up.
(default value) or data value [ETR warning]. Note:
The function is initialised at 1.16 x rated motor 2.1.1 General Warning
current and rated motor frequency. For the North
American market: The ETR functions provide class
20 motor overload protection in accordance with
WARNING
NEC. Warning:
Touching the electrical parts may be fatal - even after
6. Do not remove the plugs for the motor and
the equipment has been disconnected from mains.
mains supply while the frequency converter is
Also make sure that other voltage inputs have been
connected to mains. Check that the mains supply
disconnected, (linkage of DC intermediate circuit), as well
has been disconnected and that the necessary
as the motor connection for kinetic back-up.
time has passed before removing motor and
Before touching any potentially live parts of the
mains plugs.
frequency converter, wait at least as follows: Be aware
7. Note that the frequency converter has voltage that there may be high voltage on the DC link even
inputs other than L1, L2 and L3, when load when the Control Card LEDs are turned off. A red LED is
sharing (linking of DC intermediate circuit) and mounted on a circuit board inside the frequency
external 24 V DC have been installed. Check that converter to indicate the DC bus voltage. The red LED
all voltage inputs have been disconnected and stays lit until the DC link is 50 V DC or lower.
that the necessary time has passed before
commencing repair work.
The frequency converters also support other special • Disconnect the frequency converter from mains
applications, which affect the electrical ratings of the whenever personal safety considerations make
frequency converter. Special conditions which affect the it necessary to avoid unintended start.
electrical ratings might be: • To avoid unintended start, always activate the
• Single phase applications [Off] key before changing parameters.
• High temperature applications which require
• Unless terminal 37 is turned off, an electronic
derating of the electrical ratings fault, temporary overload, a fault in the mains
• Marine applications with more severe environ- supply, or lost motor connection may cause a
mental conditions. stopped motor to start.
2.1.6 IT Mains
2 2 WARNING
IT mains
Do not connect frequency converters with RFI-filters to
mains supplies with a voltage between phase and earth
of more than 440 V for 400 V converters and 760 V for
690 V converters.
For 400 V IT mains and delta earth (grounded leg), mains
voltage may exceed 440 V between phase and earth.
For 690 V IT mains and delta earth (grounded leg), mains
voltage may exceed 760 V between phase and earth.
Failure to follow recommendations could result in death
or serious injury.
3 How to Install
130BA015.13
L2
3 3
L3
This chapter covers mechanical and electrical installations PE
to and from power terminals and control card terminals. F1
Electrical installation of options is described in the relevant
Operating Instructions and Design Guide.
The frequency converter is designed to achieve a quick 91 92 93 95 88 89
12
18
50
WARNING U V W PE
53
55
Read the safety instructions before installing the unit. R- R+
96 97 98 99 81 82
Failure to follow recommendations could result in death
or serious injury.
Mechanical Installation
• Mechanical mounting 3
M
Electrical Installation
Illustration 3.1 Diagram showing basic installation including
• Connection to Mains and Protecting Earth mains, motor, start/stop key, and potentiometer for speed
• Motor connection and cables adjustment.
• Programming
CAUTION
Before performing the installation it is important to plan
the installation of the frequency converter. Neglecting
Frame size is depending on enclosure type, power range
this may result in extra work during and after instal-
and mains voltage
lation.
• Cable routing
130BA832.11
When receiving the frequency converter, make sure that
the packaging is intact, and be aware of any damage that
might have occurred to the unit during transport. In case
damage has occurred, contact immediately the shipping
3 3 company to claim the damage.
3.2.4 Lifting
Illustration 3.3 Recommended Lifting Method, Enclsoure Type
Always lift the frequency converter in the dedicated lifting F1 (460 V, 600 to 900 HP, 575/690 V, 900 to 1150 HP)
eyes. For all D and E2 (IP00) enclosures, use a bar to avoid
bending the lifting holes of the frequency converter.
130BA834.11
176FA245.10
WARNING
The lifting bar must be able to handle the weight of the
frequency converter. See Mechanical Dimensions for the Illustration 3.4 Recommended Lifting Method, Enclosure Type
weight of the different enclosure type. Maximum F2 (460 V, 1000 to 1200 HP, 575/690 V, 1250 to 1350 HP)
diameter for bar is 2.5 cm (1 inch). The angle from the
top of the frequency converter to the lifting cable should
be 60° or greater.
130BA833.11
130BB688.10
3 3
130BB689.10
Illustration 3.6 Recommended Lifting Method, Enclosure Type
F4 (460 V, 1000 to 1200 HP, 575/690 V, 1250 to 1350 HP)
130BB753.10
NOTICE
The plinth is provided in the same packaging as the frequency converter but is not attached to enclosure types F1-F4
during shipment. The plinth is required to allow airflow to the frequency converter to provide proper cooling. The F
enclosures should be positioned on top of the plinth in the final installation location. The angle from the top of the
frequency converter to the lifting cable should be 60° or greater.
3 3 In addition to the drawings above a spreader bar is an acceptable way to lift the F enclosures.
130BA443.11
D2
304 25
72 (12.0) (1.0)
D1 (2.8) 225.0
(8.9)
120
A B (4.7)
160.0
74 25 (6.3)
304 (1.0) 225
(2.9) (12.0) (8.9)
120
(4.7)
977
160.0 (38.5)
(6.3)
1362 1535
(53.6) 1547 1589 (60.4)
849 (60.9) (62.6)
(33.4)
1166 1209 1154
(45.9) (47.6) (45.4)
981
(38.6)
160.0
(6.3)
423
(16.6)
310 160.0
(12.2) (6.3)
Illustration 3.10
D3 IP00 / CHASSIS D4
138BA442.10
66 298 304 25
( 2.6 ) ( 11.7) ( 12.0) ( 1.0) 225.0
A B ( 8.9 )
25 120
66 298 304 (1.0) ( 4.7)
( 2.6 ) (11.7) (12.0) 225
(8.9) 160.0
( 6.30 )
120
( 4.7 )
160.0
( 6.30 )
1327
( 52.2)
696 1280 977 1282
( 27.4) 1001 1099 ( 50.4) ( 38.5 ) ( 50.5 )
1046 ( 39.4) (43.3)
997 ( 41.2)
818 ( 39.3)
( 32.2)
160
147 ( 6.3) 160
( 5.8) 161 ( 6.3)
( 6.3)
157 375 177 225 151 375
( 6.2) (14.8) (7.0) (8.9) ( 5.9 ) ( 14.8 ) 185 225.0
C ( 7.3 ) ( 8.9)
408 417 354 408 417 369
(16.1) (16.4) (13.9 ) ( 16.1) ( 16.4 ) ( 14.5 )
51
( 2.0)
49 Ø 11 11
A B ( 1.9 ) ( .4 ) C ( 0.4)
25
( 1.0 ) 10
25 (0.4)
( 1.0 )
20.0
(0.8)
22
(0.9)
22
(0.9)
Illustration 3.11
130BA444.10
185 185
( 7.3 ) ( 7.3 ) 225
F 58 484 ( 8.86 )
( 2.3 ) ( 19.1)
3 3
185
72 23 ( 7.3 )
72 ( 2.8 ) ( 0.9)
( 2.8 )
27
( 1.1 )
160 2X 13
( 6.3 ) (0.5)
1043
( 41.1 )
2000
(78.74)
1551
( 61.1 ) 164
( 6.5 )
160
( 6.3 )
727
( 28.6 )
145
( 5.7 ) SIDE CABLE ENTRY
KNOCK-OFF PLATE
392 CABLE BASE
600
(23.62) ( 15.4 ) 198 BOTTOM CABLE ENTRY
494 ( 7.8 )
( 19.4 )
538
( 21.2 )
F 56
( 2.2 )
25
( 1.0 )
Ø 25
( 1.0 )
Illustration 3.12
E2 IP00 / CHASSIS
130BA445.10
139 304
(5.5) (12.0)
184 184
(7.3) (7.3)
14 184
D (1.5)
3 3 64
(2.5)
498
(19.5) 25 120
(1.0) (4.7)
2X13
(0.5) 225
(8.9)
1043
(41.1)
1547 1502
1320 (60.9) (59.1)
(52.0)
160
(6.3)
269
(10.6)
156
(6.2) 539 225
(8.9)
(21.2)
585 E
(23.0)
23
D (0.9)
25
(1.0) 25 E
(1.0)
27
(1.0)
13
(0.5)
Illustration 3.13
1400.0 225.0
ø29.0
How to Install
(55.12) (8.85)
(1.14)
130BB027.10
1
1997 225.0
(78.6) ø29 (8.85)
( 1.1)
130BB029.10
2281.4
(89.82)
2280
(89.7)
2206.4 2205
(86.8)
(86.87)
1497
(58.9)
1499.2
(59.02)
607
(23.9)
Table 3.1
15
3 3
3 3
16
F2 IP 21/54 - NEMA 1/12 F4 IP 21/54 - NEMA 1/12
1
1804 225.0
Ø29
(71.0)
How to Install
(8.85)
(1.1)
130BB028.10
1
2401 225.0
Ø29 (8.85)
(94.5) (1.1)
130BB030.10
2281
(89.8) 2280
(89.7)
2205
2206 (86.8)
(86.9) 1497
(58.9)
1499
(59.0)
604
(23.8)
Table 3.2
How to Install VLT AQUA Drive FC 202 Operation Instructions
Enclosure type D1 D2 D3 D4
130BA819.10
130BA816.10
130BA817.10
130BA820.10
Table 3.5
130BA821.10
130BA818.10
F4 F2
130BB092.11
F3 F1
130BA959.10
3 3
Enclosure IP 21/54 00 21/54 21/54
protection NEMA Type 1/Type 12 Chassis Type 1/Type 12 Type 1/Type 12
Normal overload 315 - 450 kW at 400 V 315 - 450 kW at 400 V 500 - 710 kW at 400 V 800 - 1000 kW at 400 V
rated power - (380 - 480 V) (380 - 480 V) (380 - 480 V) (380 - 480 V)
110% overload 450 - 630 kW at 690 V 450 - 630 kW at 690 V 710 - 900 kW at 690 V 1000 - 1400 kW at 690 V
torque (525-690 V) (525-690 V) (525-690 V) (525-690 V)
Table 3.6
NOTICE
The F enclosures are available in 4 different sizes, F1, F2, F3 and F4 The F1 and F2 consist of an inverter cabinet on the
right and rectifier cabinet on the left. The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The
F3 is an F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet.
176FA235.11
Preparation of the mechanical installation of the frequency
converter must be done carefully to ensure a proper result
and to avoid additional work during installation. Start
taking a close look at the mechanical drawings at the end 399
526
(20.7)
3.3.1 Tools Needed <105,0°
176FA276.12
• Extensions to wrench
CAUTION
All cable lugs/shoes must mount within the width of the
130BB004.13
578 579
[22.8] [22.8]
624
[24.6]
130BB006.10
2x579 578
(22.8) (22.8)
624
(24.6)
Consider the following terminal positions when designing for cables access.
176FA238.10
R/12 91 S/L2 92 T/L3 93
-DC 88 +DC 89
B
U/T1 96 V/T2 97 W/T3 98 D
-R 81 +R 82
C 0,
(0,)
E J L F K M G N H I 0, O P Q 0,
(0,) (0,)
Illustration 3.20 Position of Power Connections, Enclosure Types D3 and D4
176FA239.10
R/L1 91 S/L2 92 T/L3 93
R -DC +DC
3 3 -R 81 +R 82
U/T1 96 V/T2 97 W/T398
0,
(0,)
S T U 0, V 0,
(0,) (0,)
Illustration 3.21 Position of Power Connections with Disconnect Switch, Enclosure Types D1 and D2
Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for
ensuring easy installation of the cables.
NOTICE
All D enclosures are available with standard input terminals or disconnect switch. All terminal dimensions can be found
in Table 3.7.
A
D1
277 (10.9)
D2
379 (14.9)
D3
119 (4.7)
D4
122 (4.8)
3 3
B 227 (8.9) 326 (12.8) 68 (2.7) 68 (2.7)
C 173 (6.8) 273 (10.8) 15 (0.6) 16 (0.6)
D 179 (7.0) 279 (11.0) 20.7 (0.8) 22 (0.8)
E 370 (14.6) 370 (14.6) 363 (14.3) 363 (14.3)
F 300 (11.8) 300 (11.8) 293 (11.5) 293 (11.5)
G 222 (8.7) 226 (8.9) 215 (8.4) 218 (8.6)
H 139 (5.4) 142 (5.6) 131 (5.2) 135 (5.3)
I 55 (2.2) 59 (2.3) 48 (1.9) 51 (2.0)
J 354 (13.9) 361 (14.2) 347 (13.6) 354 (13.9)
K 284 (11.2) 277 (10.9) 277 (10.9) 270 (10.6)
L 334 (13.1) 334 (13.1) 326 (12.8) 326 (12.8)
M 250 (9.8) 250 (9.8) 243 (9.6) 243 (9.6)
N 167 (6.6) 167 (6.6) 159 (6.3) 159 (6.3)
O 261 (10.3) 260 (10.3) 261 (10.3) 261 (10.3)
P 170 (6.7) 169 (6.7) 170 (6.7) 170 (6.7)
Q 120 (4.7) 120 (4.7) 120 (4.7) 120 (4.7)
R 256 (10.1) 350 (13.8) 98 (3.8) 93 (3.7)
S 308 (12.1) 332 (13.0) 301 (11.8) 324 (12.8)
T 252 (9.9) 262 (10.3) 245 (9.6) 255 (10.0)
U 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3)
V 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7)
Terminal Locations - E1
Take the following position of the terminals into consideration when designing the cable access.
176FA278.10
3 3
492[19.4]
323[12.7]
0[0.0]
195[7.7]
600[23.6]
525[20.7]
412[16.2]
300[11.8]
188[7.4]
75[3.0]
0[0.0]
409[16.1]
371[14.6]
280[11.0]
193[7.6]
155[6.1]
Illustration 3.22 IP21 (NEMA Type 1) and IP54 (NEMA Type 12) Enclosure Power Connection Positions 0[0.0]
176FA272.10
-R 81
3 3
A A A A 19 Nm [14 FTa
453[17.8]
9
0[0.0]
0[0.0]
55[2.2]
91[3.6]
139[5.5]
175[6.9]
Illustration 3.23 IP21 (NEMA type 1) and IP54 (NEMA type 12)
Enclosure Power Connection Positions (Detail B)
176FA279.11
3 3
F
E
0 [ 0.0 ]
28 [ 1.1 ]
167 [ 6.6 ]
195 [ 7.7 ]
D
0 [ 0.0 ]
A
[ 17.4 ]
[ 10.5 ]
[ 8.9 ]
51 [ 2.0 ]
0 [ 0.0 ]
226
441
266
Illustration 3.24 IP21 (NEMA type 1) and IP54 (NEMA type 12) Enclosure Power Connection Position of Disconnect Switch
Enclosure
Unit type Dimensions [mm]/(inch)
types
IP54/IP21 UL AND NEMA1/NEMA12
250/315 kW (400 V) AND 355/450-500/630
E1 396 (15.6) 267 (10.5) 332 (13.1) 397 (15.6) 528 (20.8) N/A
KW (690 V)
315/355-400/450 kW (400 V) 408 (16.1) 246 (9.7) 326 (12.8) 406 (16.0) 419 (16.5) 459 (18.1)
176FA280.10
3 3
A
186[7.3]
9 U/T1 96 V/T2 97 W/T3 98
17[0.7]
0[0.0]
585[23.0]
518[20.4]
405[15.9]
293[11.5]
181[7.1]
68[2.7]
0[0.0]
409[16.1]
371[14.6]
280[11.0]
192[7.6]
154[6.1]
0[0.0]
Illustration 3.25 IP00 Enclosure Power Connection Positions
A
176FA282.10
R 81
A A A A
019Nm (14 F)
147(5.8)
9
0(0.0)
0(0.0)
47(1.9)
83(3.3)
131(5.2)
167(6.6)
176FA281.11
3 3
F
E
0
[ 0.0 ]
D
0 [ 0.0 ]
0 [ 0.0 ]
Illustration 3.27 IP00 Enclosure Power Connections Positions of Disconnect Switch
NOTICE
The power cables are heavy and difficult to bend. Consider the optimum position of the frequency converter for
ensuring easy installation of the cables.
Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant
termination point in the frequency converter.
If lugs are wider than 39 mm, install supplied barriers on the mains input side of the disconnect.
176FA271.10
104[4.1]
35[1.4]
10[0.4]
0[0.0]
78[3.1]
40[1.6]
26[1.0]
26[1.0]
0[0.0]
0[0.0]
NOTICE
Power connections can be made to positions A or B
Enclosure
Unit type Dimensions [mm]/(inch)
type
IPOO/CHASSIS
250/315 kW (400 V) AND 355/450-500/630
A B C D E F
3 3
E2 396 (15.6) 268 (10.6) 333 (13.1) 398 (15.7) 221 (8.7) N/A
KW (690 V)
315/355-400/450 kW (400 V) 408 (16.1) 239 (9.4) 319 (12.5) 399 (15.7) 113 (4.4) 153 (6.0)
NOTICE
The F enclosures have 4 different sizes, F1, F2, F3 and F4. The F1 and F2 consist of an inverter cabinet on the right and
rectifier cabinet on the left. The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The F3 is an
F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet.
130BA849.13
1 2
308.3 [12.1]
253.1 [10.0]
180.3 [7.1]
5
6
.0 [.0]
44.40 [1.75]
244.40 [9.62]
54.4[2.1]
339.4 [13.4]
287.4 [11.3]
339.4 [13.4]
287.4 [11.3]
[25.0] 637.3 [25.1]
[21.7] 522.3 [20.6]
407.3 [16.0]
198.1[7.8] 169.4 [6.7]
.0 [.0]
.0 [.0]
.0 [.0]
318.1 [12.5]
234.1 [9.2]
[23.1]
[26.4]
465.6 [18.3]
465.6 [18.3]
551.0
572.1 [22.5] 587.0
635.0
671.0
4
129.1 [5.1]
204.1 [8.0]
497.1 [19.6]
Illustration 3.29 Terminal Locations - Inverter Cabinet - F1 and F3 (Front, Left and Right Side View). The Gland Plate is 42 mm
below .0 Level.
1) Earth ground bar
2) Motor terminals
3) Brake terminals
130BB377.10
DC ‘-’
S1
1739.1
F1
F1
805.0
765.0
3 3
1694.1
DC ‘+’
1654.1
710.0
130BA850.12
4
308.3 [12.14]
FASTENER TORQUE: MIO 19 Nm (14 FT -LB) FASTENER TORQUE: MIO 19 Nm (14 FT -LB) FASTENER TORQUE: MIO 19 Nm (14 FT -LB)
253.1 [9.96]
U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98
180.3 [7.10]
5
6 0.0 [0.00]
287.4 [11.32]
339.4 [13.36]
0.0 [0.00]
296.4 [11.67]
431.0 [16.97]
[21.50]
[26.03]
[31.33]
[35.85]
[40.38]
0.0 [0.00]
339.4 [13.36]
287.4 [11.32]
0.0 [0.00]
66.4 [2.61]
181.4 [7.14]
1025.7
574.7 [22.63] 546.0
661.0
795.7
910.7
465.6 [18.33]
465.6 [18.33]
294.1 [11.58]
330.1 [13.00]
610.7 [24.04]
658.7 [25.93]
694.7 [27.35]
939.4 [36.98]
975.4 [38.40]
1023.4 [40.29]
1059.4 [41.71]
210.1 [8.27]
246.1 [9.69]
4
512.3 [20.17]
587.3 [23.12]
880.3 [34.66]
955.3 [37.61]
144.3 [5.68]
219.3 [8.63]
Illustration 3.31 Terminal Locations - Inverter Cabinet - F2 and F4 (Front, Left and Right Side View). The Gland Plate is 42 mm
below .0 Level.
1) Earth Ground Bar
130BB378.10
DC ‘-’
S1
F1
F1
F1
1739.1
1203.2
1163.2
S2
S2
S2
1694.1
DC ‘+’
1654.1
1098.1
3 3
130BA848.12
CH22 CH22 CH22 CH22 CH22 CH22
CTI25MB CTI25MB
AUXAUX AUXAUXAUX
435.5 [17.15]
343.1 [13.51]
193.9 [7.64] 4
6
FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB)
DC 89 DC 89
70.4 [2.77]
0.0 [0.00] 5
B
A
74.6 [2.9]
0.0 [0.00]
90.1 [3.55]
38.1 [1.50]
188.6 [7.42]
136.6 [5.38]
125.8 [4.95]
149.6 [5.89]
183.4 [7.22]
218.6 [8.61]
293.6 [11.56]
362.6 [14.28]
373.4 [14.70]
437.6 [17.23]
486.6 [19.16]
Illustration 3.33 Terminal Locations - Rectifier (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0 Level.
1) Loadshare Terminal (-)
2) Earth Ground Bar
3) Loadshare Terminal (+)
130BA851.12
1 2 3
3 3 1031.4[40.61]
939.0[36.97]
134.6[5.30]
0.0[0.00] 0.0[1.75]
244.4[1.75]
244.4[9.62]
0.0[0.00]
75.3[2.96]
150.3[5.92]
154.0[6.06]
219.6[18.65]
294.6[11.60]
344.0[13.54]
3639[14.33]
438.9[17.28]
0.0[0.00]
76.4[3.01]
128.4[5.05]
119.0[4.69]
171.0[6.73]
Illustration 3.34 Terminal Locations - Options Cabinet (Left Side, Front and Right Side View). The Gland Plate is 42 mm below .0
Level.
1) Earth Ground Bar
Terminal locations - Options Cabinet with circuit breaker/ molded case switch (F3 and F4)
130BA852.11
3 3
532.9 [20.98]
436.9 [17.20]
134.6 [5.30]
244.4 [9.62]
3 5
0.0 [0.00]
104.3 [4.11]
179.3 [7.06]
154.0 [6.06]
219.6 [8.65]
294.6 [11.60]
344.0 [13.54]
334.8 [13.18]
409.8 [16.14]
0.0 [0.00]
2 4
Illustration 3.35 Terminal Locations - Options Cabinet with Circuit Breaker/Molded Case Switch (Left Side, Front and Right Side View).
The Gland Plate is 42 mm below .0 Level.
1) Earth Ground Bar
CAUTION NOTICE
A door fan(s) is required on the enclosure to remove the The fan runs for the following reasons:
heat losses not contained in the backchannel of the 1. AMA
frequency converter and any additional losses generated
2. DC Hold
from other components installed inside the enclosure.
3 3 The total required air flow must be calculated so that the
appropriate fans can be selected. Some enclosure
3. Pre-Mag
4. DC Brake
manufacturers offer software for performing the
calculations (i.e. Rittal Therm software). If the frequency 5. 60% of nominal current is exceeded
converter is the only heat generating component in the 6. Specific heat sink temperature exceeded (power
enclosure, the minimum airflow required at an ambient size dependent)
temperature of 45 oC for the D3 and D4 frequency
7. Specific Power Card ambient temperature
converters is 391 m3/h (230 cfm). The minimum airflow exceeded (power size dependent)
required at an ambient temperature of 45oC for the E2
8. Specific Control Card ambient temperature
frequency converter is 782 m3/h (460 cfm).
exceeded
Airflow
Once the fan is started it will run for minimum 10
The necessary airflow over the heat sink must be secured.
minutes.
The flow rate is in Table 3.11.
130BB007.10
90
P450T7, (200 cfm) (650 cfm)
80
P500T7
70
E1 P355- 340 m3/h 1445 m3/h 60
Drive Derating
IP00/Chassis D3 and D4 255 m3/h 765 m3/h Illustration 3.36 D Enclosure Derating vs. Pressure Change
(150 cfm) (450 cfm) Frequency converter air flow: 450 cfm (765 m3/h)
E2 P315T5, 255 m3/h 1105 m3/h
P450T7, (150 cfm) (650 cfm)
P500T7 (%)
130BB010.10
90
E2 P355- 255 m3/h 1445 m3/h 80
P450T5, P560- (150 cfm) (850 cfm) 70
P630T7 60
Drive Derating
50
* Airflow per fan. enclosure type F contain multiple fans.
40
30
Table 3.11 Heat Sink Air Flow
20
10
0
0 0 0.1 3.6 9.8 21.5 43.4 76 147.1 237.5 278.9
Pressure Change (Pa)
(%)
176FA245.10
130BB011.10
90
80
70
60
Drive Derating
50
40
30
20 3 3
10
0
0 0.2 0.6 2.2 5.8 11.4 18.1 30.8 69.5 152.8 210.8
Pressure Change (Pa)
(%)
130BB190.10
90
80 3.3.8 Gland/Conduit Entry - IP21 (NEMA 1)
70 and IP54 (NEMA12)
60
Drive Derating
50
Cables are connected through the gland plate from the
40
30 bottom. Remove the plate and plan where to place the
20 entry for the glands or conduits. Prepare holes in the
10 marked area on the drawing.
0
0 25 50 75 100 125 150 175 200 225
Pressure Change
NOTICE
Illustration 3.39 F1, F2, F3, F4 Enclosures Derating vs. Pressure
The gland plate must be fitted to the frequency
Change
converter to ensure the specified protection degree, as
Frequency converter air flow: 580 cfm (985 m3/h)
well as ensuring proper cooling of the unit. If the gland
plate is not mounted, the frequency converter may trip
on Alarm 69, Pwr. Card Temp
3.3.7 Installation on the Wall - IP21 (NEMA
1) and IP54 (NEMA 12) Units
130BB073.10
This only applies to enclosure types D1 and D2. It must be
considered where to install the unit.
• Cable entry from the bottom Illustration 3.41 Example of Proper Installation of Gland Plate.
Mark the mounting holes carefully using the mounting
template on the wall and drill the holes as indicated.
Ensure proper distance to the floor and the ceiling for
cooling. A minimum of 225 mm (8.9 inch) below the
frequency converter is needed. Mount the bolts at the
bottom and lift the frequency converter up on the bolts.
Tilt the frequency converter against the wall and mount
the upper bolts. Tighten all 4 bolts to secure the frequency
converter against the wall.
Cable entries viewed from the bottom of the frequency Enclosure types F1-F4: Cable entries viewed from the
converter - 1) Mains side 2) Motor side bottom of the frequency converter - 1) Place conduits in
marked areas
176FA289.12
668.3
130BA837.12
593.0
(26.311) (23.346)
1 2 1
35 37.7
(1.485) 460.0
3 3 (18.110)
216.5
(8.524) 199.5
(7.854)
535.0
(21.063)
62.5 281.8 258.5
(11.096) (10.177)
350
130BA841.12
Illustration 3.42 Enclosure Types D1 + D2 655.9
25.825 994.3
[39.146]
37.7 460.0
[1.485] [18.110]
176FA289.12
216.5 199.5
535.0 [8.524] [7.854]
1 2 [21.063]
35 281.8 258.2
[11.096] [10.167]
35.5 533.0
[1.398] 36.2 [20.984] 1
594.8
[1.425] [23.417] 1727.8
[68.024]
62.5
202.8
130.0
1265.3 593.0
130BA843.12
130BA839.10
176FA252.10
1252.8 994.3
634.7 (24.989) (49.321) (39.146)
37.7
(1.485) 2X 460.0
(18.110)
2X 216.5
(8.524) 199.5
535.0 (7.854)
(21.063)
2X 281.8 258.2
(11.096) (10.167)
35.5
(1.398)
36.2
533 (20.984)
597.0 (23.504)
1130.0 (44.488) 1
3 3
(1.425)
1191.8 (46.921)
2324.8 (91.528)
This section deals with the installation of IP00/chassis The minimum enclosure dimension is:
enclosed frequency converters with duct work cooling kits • D3 and D4 enclosures: Depth 500 mm and width
in Rittal enclosures. In addition to the enclosure a 200 mm 600 mm.
base/plinth is required.
• E2 enclosure: Depth 600 mm and width 800 mm.
The maximum depth and width are as required by the
installation. When using multiple frequency converters in
one enclosure, it is recommended that each frequency
converter is mounted on its own back panel and
supported along the mid-section of the panel. These duct 3.4.2 Outside Installation/NEMA 3R Kit for
work kits do not support the “in frame” mounting of the Rittal Enclosures
panel (see Rittal TS8 catalogue for details). The duct work
cooling kits listed in Table 3.12 are suitable for use only
176FT261.10
with IP00/Chassis frequency converters in Rittal TS8 IP 20
and UL and NEMA 1 and IP 54 and UL and NEMA 12
3 3 enclosures.
CAUTION
For the E2 enclosures it is important to mount the plate
at the absolute rear of the Rittal enclosure due to the
weight of the frequency converter.
CAUTION
A doorfan(s) is required on the enclosure to remove the
heat losses not contained in the backchannel of the
frequency converter and any additional losses generated
from other components installed inside the enclosure.
The total required airflow must be calculated so that the
appropriate fans can be selected. Some enclosure
manufacturers offer software for performing the
calculations (i.e. Rittal Therm software). If the frequency
converter is the only heat generating component in the
enclosure, the minimum airflow required at an ambient
temperature of 45 °C for the D3 and D4 frequency
converters is 391 m3/h (230 cfm). The minimum airflow
required at an ambient temperature of 45 °C for the E2
frequency converter is 782 m3/h (460 cfm). Illustration 3.50
NOTICE
175ZT976.10
The current rating of frequency converters in enclosure
types D3 and D4 are de-rated by 3%, when adding the
NEMA 3R kit. Frequency converters in enclosure type E2
require no derating.
NOTICE
3 3
A doorfan(s) is required on the enclosure to remove the
heat losses not contained in the backchannel of the
frequency converter and any additional losses generated
from other components installed inside the enclosure.
The total required airflow must be calculated so that the
appropriate fans can be selected. Some enclosure
manufacturers offer software for performing the
calculations (i.e. Rittal Therm software). If the frequency
converter is the only heat generating component in the
enclosure, the minimum airflow required at an ambient
temperature of 45 °C for the D3 and D4 frequency
converters is 391 m3/h (230 cfm). The minimum airflow
required at an ambient temperature of 45 °C for the E2
frequency converter is 782 m3/h (460 cfm).
Ordering information
Enclosure type D3: 176F4600
Enclosure type D4: 176F4601
Enclosure type E2: 176F1852
NOTICE
See the instructions Installation of NEMA 3R Kit for IP00
Frames D3, D4 & E2 for further information.
NOTICE
176FA242.10
See the Pedestal Kit Instruction Manual, for further
information.
NOTICE
Where RFI filters are available, there are 2 different type of RFI filters depending on the input plate combination and
the RFI filters interchangeable. Field installable kits in certain cases are the same for all voltages.
525 - 690 V Fuses Disconnect Fuses RFI RFI Fuses RFI Disconnect
Fuses
D1 FC 102/ FC 202: 45-90 175L8829 175L8828 175L8777 NA NA
kW
FC 302: 37-75 kW
FC 102/ FC 202: 175L8442 175L8445 175L8777 NA NA
110-160 kW
FC 302: 90-132 kW
D2 All D2power sizes 175L8827 175L8826 175L8825 NA NA
E1 FC 102/ FC 202: 176F0253 176F0255 NA NA NA
450-500 kW
FC 302: 355-400 kW
FC 102/ FC 202: 176F0254 176F0258 NA NA NA
560-630 kW
FC 302: 500-560 kW
Table 3.14
For further information, see the Instruction Sheet, RCD (Residual Current Device)
175R5923 Uses the core balance method to monitor ground fault
currents in grounded and high-resistance grounded
systems (TN and TT systems in IEC terminology). There is a
3.5 Enclsoure Type F Panel Options pre-warning (50% of main alarm set-point) and a main
3.5.1 Enclsoure Type F Options alarm set-point. Associated with each set-point is an SPDT
alarm relay for external use. Requires an external “window-
type” current transformer (supplied and installed by
Space Heaters and Thermostat
customer).
Mounted on the cabinet interior of enclosure type F
frequency converters, space heaters controlled via • Integrated into the frequency converter’s safe-
automatic thermostat help control humidity inside the stop circuit
enclosure, extending the lifetime of frequency converter
• IEC 60755 Type B device monitors AC, pulsed DC,
components in damp environments. The thermostat and pure DC ground fault currents
default settings turn on the heaters at 10 °C (50 °F) and
turn them off at 15.6 °C (60 °F). • LED bar graph indicator of the ground fault
current level from 10–100% of the set-point
Cabinet Light with Power Outlet
A light mounted on the cabinet interior of enclosure type • Fault memory
F frequency converters increase visibility during servicing • [TEST/RESET]
and maintenance. The housing the light includes a power Insulation Resistance Monitor (IRM)
outlet for temporarily powering tools or other devices, Monitors the insulation resistance in ungrounded systems
available in two voltages: (IT systems in IEC terminology) between the system phase
• 230 V, 50 Hz, 2.5 A, CE/ENEC conductors and ground. There is an ohmic pre-warning
and a main alarm set-point for the insulation level.
• 120 V, 60 Hz, 5 A, UL/cUL
Associated with each set-point is an SPDT alarm relay for
Transformer Tap Setup external use. Note: only one insulation resistance monitor
If the cabinet light & outlet and/or the space heaters & can be connected to each ungrounded (IT) system.
thermostat are installed Transformer T1 requires it taps to
be set to the proper input voltage. A 380-480/500 V • Integrated into the frequency converter’s safe-
stop circuit
frequency converter is set initially to the 525 V tap and a
525-690 V frequency converter is set to the 690 V tap to • LCD display of the ohmic value of the insulation
insure no overvoltage of secondary equipment occurs if resistance
the tap is not changed before power is applied. See
Table 3.15 to set the proper tap at terminal T1 located in
• Fault Memory
the rectifier cabinet. For location in the frequency • [INFO], [TEST], and [RESET]
converter, see Illustration 3.53.
IEC Emergency Stop with Pilz Safety Relay Universal inputs (5)
Includes a redundant 4-wire emergency-stop push-button Signal types:
mounted on the front of the enclosure and a Pilz relay that • RTD inputs (including PT100), 3-wire or 4-wire
monitors it in conjunction with the frequency converter’s
safe-stop circuit and the mains contactor located in the
• Thermocouple
• For powering customer-supplied accessory The mains connection is fitted to the mains switch if this is
devices such as sensors, PLC I/O, contactors, included.
temperature probes, indicator lights, and/or other
electronic hardware
130BA026.10
NOTICE
175ZA114.11
Motor Motor
U2 V2 W2 U2 V2 W2
The motor cable must be screened/armoured. If an
unscreened/unarmoured cable is used, some EMC
requirements are not complied with. Use a screened/ U1 V1 W1 U1 V1 W1
Term 96 97 98 99
. no.
U V W PE1) Motor voltage 0-100% of mains
voltage.
3 wires out of motor
U1 V1 W1 Delta-connected
PE1)
W2 U2 V2 6 wires out of motor
U1 V1 W1 PE1) Star-connected U2, V2, W2
U2, V2 and W2 to be interconnected
separately.
Table 3.16
1)Protected Earth Connection
NOTICE
In motors without phase insulation paper or other
insulation reinforcement suitable for operation with
voltage supply (such as a frequency converter), fit a Sine-
wave filter on the output of the frequency converter.
130BB015.10
130BB016.10
DO
WN
DO
WN
3 3 1 6 1
6
7 7
2
2
3 3
8
LB
9 .
92
M10
19 NM
T/L3
(14 FT-L
93
B)
9
93 S/L2
QUE
(14 FT- T/L3
TOR
ER
NM FASTEN
0 19 91
: M1
RQUE2 92
R/L1
TO
NER S/L
FASTE
91
R/L1
4 M8 9.6
+DC
NM (7
89
FT-LB)
FT-LB)W/T3
98
4 M8 9.6
NM (7
89
FT-LB)
B)
+DC 98
(7 FT-L
QUE: NM (14
W/T3
19 NM
ER TOR
:
: M10
M1019 TORQUE
FASTEN -DV 88
QUE
88 QUE: ENER
ENER
TOR
-DC ER TORV/T2 97
FAST
DO FAST
97
WN FASTEN V/T2
96 96
U/T1 U/T1
LB)
(7 FT- FT-LB)
9.6 NM NM (7
DO QU E: M8 +R 82 +R 82
M8 9.6
WN ER TOR TORQUE
:
FASTEN 81 ENER
-R -R 81
FAST
10
10
5 5
Illustration 3.55 Compact IP21 (NEMA 1) and IP54 (NEMA 12), Illustration 3.56 Compact IP21 (NEMA 1) and IP54 (NEMA 12)
Enclosure Type D1 with Disconnect, Fuse and RFI Filter, Enclosure Type D2
130BB017.10
130BB018.10
6 3 3
6
1 1
7 7
2
2
8
8
3
9
-LB)
(14 FT L3 93
0 19 NM T/
UE: M1
TORQ
9
EMER 92
FAST S/L2
91
R/L1
4
4 FT-LB
)
NM (7 )
M8 9.6 89 FT-LB 98
UE: +DC 19 NM
(14 W/T3
TORQ M10
EMER UE:
FAST 88 TORQ
-DC EMER V/T2 97
FAST
96
U/T1
)
FT-LB
NM (7
M8 9.6 82
RQ UE: +DR
EMER TO
FAST
R 81
5 10
10
5
Illustration 3.57 Compact IP00 (Chassis), Enclosure Type D3
Illustration 3.58 Compact IP00 (Chassis) with Disconnect, Fuse
and RFI Filter, Enclosure Type D4
1) AUX Relay 4) Load sharing 8) Fan Fuse (see fuse tables for
part number)
01 02 03 -DC +DC 9) Mains ground
04 05 06 88 89 10) Motor
2) Temp Switch 5) Brake U V W
106 104 105 -R +R 96 97 98
3) Mains 81 82 T1 T2 T3
R S T 6) SMPS Fuse (see fuse tables for part number)
91 92 93 7) AUX Fan
L1 L2 L3 100 101 102 103
L1 L2 L1 L2
130BA455.10
130BA450.10
3 3
M10
T2 9719 NM (14 FT -L
B)
W/T3 98
EARTH
TERMINALS
Illustration 3.59 Position of Earth Terminals IP00, Enclosure
Type D
EARTH
TERMINALS
Illustration 3.60 Position of Earth Terminals IP21 (NEMA type
1) and IP54 (NEMA type 12)
NOTICE
D2 and D4 shown as examples. D1 and D3 are
equivalent.
130BB019.10
130BB020.10
6
7 7
1 1
8
8
3 3
2
2
3
9
4 3
10
4
5
176FA259.10
3 3
:ASTEN
ER TO
RQUE:
R/L1 MM8
91 9.6 N
m (7FT
-LB)
S/L2 ASTENER TORQ
92 UE: M10 19
T/L3 Nm (14FT-LB)
93
W/
T3
9 8
Earth Terminals
Illustration 3.63 Position of Earth Terminals IP00, Enclosure Type E
130BA860.10
C J3
FUSE ONNECT
7
3 3
10
4
FASTENER TORQUE: M10 19Nm (14 FT -LB) FASTENER TORQUE: M10 19Nm (14 FT -LB)
+DC 89 +DC 89
1) 24 V DC, 5 A 5) Loadsharing
T1 Output Taps -DC +DC
Temp Switch 88 89
106 104 105 6) Control Transformer Fuses (2 or 4 pieces). See fuse tables for part numbers
2) Manual Motor Starters 7) SMPS Fuse. See fuse tables for part numbers
3) 30 A Fuse Protected Power Terminals 8) Manual Motor Controller fuses (3 or 6 pieces). See fuse tables for part numbers
4) Mains 9) Line Fuses, enclosure types F1 and F2 (3 pieces). See fuse tables for part
numbers
R S T 10) 30 Amp Fuse Protected Power fuses
L1 L2 L3
130BA861.11
1 2
3 3
4, 8, 9
1 2
130BA862.12
7
3 3
4, 8, 9
FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB) FASTENER TORQUE: M10 19 Nm (14 FT-LB)
U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98 U/T1 96 V/T2 97 W/T3 98
1 6
130BA853.12
4
3 3 7
1) Pilz Relay Terminal 4) Safety Relay Coil Fuse with PILZ Relay
2) RCD or IRM Terminal See fuse tables for part numbers
3) Mains 5) Line Fuses, F3 and F4 (3 pieces)
R S T See fuse tables for part numbers
91 92 93 6) Contactor Relay Coil (230 VAC). N/C and N/O Aux Contacts
(customer supplied)
L1 L2 L3 7) Circuit Breaker Shunt Trip Control Terminals (230 V AC or 230 V
DC)
176FA247.12
The metal cabinets of the different devices are mounted
on the cabinet rear plate using the lowest possible HF
impedance. This avoids having different HF voltages for
the individual devices and avoids the risk of radio
interference currents running in connection cables that
93
T/L3
may be used between the devices. The radio interference 92
S/L2
has been reduced. R/L1
91
If ELCB relays are used, local regulations must be observed. Enclosure Terminal Torque [Nm] (in-lbs) Bolt size
Relays must be suitable for protection of 3-phase types
equipment with a bridge rectifier and for a brief discharge D Mains 19-40
M10
on power-up. Motor (168-354)
Load sharing 8.5-20.5
M8
Brake (75-181)
See also Special Conditions in the Design Guide.
E Mains
19-40
Motor M10
3.6.4 RFI Switch Load sharing
(168-354)
Brake 8.5-20.5
Mains supply isolated from earth M8
(75-181)
If the frequency converter is supplied from an isolated
mains source ( IT mains, floating delta and grounded delta)
or TT/TN-S mains with grounded leg, the RFI switch is
recommended to be turned off (OFF) via 14-50 RFI Filter on
the frequency converter and 14-50 RFI Filter on the filter.
For further reference, see IEC 364-3. In case optimum EMC
performance is needed, parallel motors are connected or
the motor cable length is above 25 m, it is recommended
to set 14-50 RFI Filter to [ON].
Enclosure Terminal Torque [Nm] (in-lbs) Bolt size • Terminal U/T1/96 connected
175HA036.11
Motor
U2 V2 W2
types to U-phase
U1 V1 W1
F Mains 19-40
M10 • Terminal V/T2/97 connected
Motor (168-354) to V-phase FC
Load sharing 19-40
Brake (168-354) • Terminal W/T3/98 96 97 98
3 3 Regen 8.5-20.5
M10
M8
connected to W-phase
Motor
(75-181)
U2 V2 W2
M8
8.5-20.5 U1 V1 W1
(75-181)
FC
NOTICE
Terminal No. Function
If a retrofit application requires unequal amount of wires
96, 97, 98, 99 Mains U/T1, V/T2, W/T3
per phase, consult the factory for requirements and
Earth
documentation or use the top/bottom entry side cabinet
Table 3.21 Mains Terminals option.
WARNING
Note that voltages up to 1099 V DC, depending on the WARNING
supply voltage, may occur on the terminals. Mains disconnect may not isolate the frequency
converter due to DC-link connection.
F enclosure requirements
The brake resistor(s) must be connected to the brake 3.6.11 Shielding against Electrical Noise
terminals in each inverter module.
Before mounting the mains power cable, mount the EMC
3.6.9 Brake Resistor Temperature Switch metal cover to ensure best EMC performance.
175ZT975.10
100, 101 Auxiliary supply S, T
102, 103 Internal supply S, T
3.6.14 Fuses
NOTICE
3.6.12 Mains Connection This is mandatory to ensure compliance with IEC 60364
for CE or NEC 2009 for UL.
Mains must be connected to terminals 91, 92 and 93. Earth
is connected to the terminal to the right of terminal 93.
WARNING
Terminal No. Function Personnel and property must be protected against the
91, 92, 93 Mains R/L1, S/L2, T/L3 consequence of component break-down internally in the
94 Earth frequency converter.
Table 3.28
UL Compliance
380-480 V, Enclosure types D, E and F
The fuses below are suitable for use on a circuit capable of delivering 100,000 Arms (symmetrical), 240 V, or 480 V, or 500 V,
or 600 V depending on the frequency converter voltage rating. With the proper fusing, the frequency converter Short Circuit
Current Rating (SCCR) is 100,000 Arms.
Size/
Bussmann Bussmann SIBA LittelFuse
Ferraz-
Shawmut
Bussmann Bussmann Internal 3 3
E1958 E4273 E180276 E71611 E4274 E125085 Option
Type E60314
JFHR2** T/JDDZ** JFHR2 JFHR2** H/JDDZ** JFHR2* Bussmann
JFHR2**
P110 FWH- JJS- 2061032.315 L50S-300 A50-P300 NOS- 170M3017 170M3018
300 300 300
P132 FWH- JJS- 2061032.35 L50S-350 A50-P350 NOS- 170M3018 170M3018
350 350 350
P160 FWH- JJS- 2061032.40 L50S-400 A50-P400 NOS- 170M4012 170M4016
400 400 400
P200 FWH- JJS- 2061032.50 L50S-500 A50-P500 NOS- 170M4014 170M4016
500 500 500
P250 FWH- JJS- 2062032.63 L50S-600 A50-P600 NOS- 170M4016 170M4016
600 600 600
3 3
JFHR2 JFHR2 P800 170M7081 1600 A, 20 695 32.1600 170M7082
JFHR2
700 V
P45K 170M 125 20610 6.6URD30D08 170M3015
P900 170M7081 1600 A, 20 695 32.1600 170M7082
3013 32.125 A0125
700 V
P55K 170M 160 20610 6.6URD30D08 170M3015
P1M0 170M7081 1600 A, 20 695 32.1600 170M7082
3014 32.16 A0160
700 V
P75K 170M 200 20610 6.6URD30D08 170M3015
P1M2 170M7082 2000 A, 20 695 32.2000 170M7082
3015 32.2 A0200
700 V
P90K 170M 200 20610 6.6URD30D08 170M3015
P1M4 170M7083 2500 A, 20 695 32.2500 170M7083
3015 32.2 A0200
700 V
P110 170M 250 20610 6.6URD30D08 170M3018
3016 32.25 A0250 Table 3.35 Enclosure Type Size F, Line Fuses, 525-690 V
P132 170M 315 20610 6.6URD30D08 170M3018
3017 32.315 A0315 Bussmann
Size/Type Rating Siba
P160 170M 350 20610 6.6URD30D08 170M3018 PN*
3018 32.35 A0350 P710 170M8611 1100 A, 20 781 32. 1000
P200 170M 350 20610 6.6URD30D08 170M5011 1000 V
4011 32.35 A0350 P800 170M8611 1100 A, 20 781 32. 1000
P250 170M 400 20610 6.6URD30D08 170M5011 1000 V
4012 32.4 A0400 P900 170M8611 1100 A, 20 781 32. 1000
P315 170M 500 20610 6.6URD30D08 170M5011 1000 V
4014 32.5 A0500 P1M0 170M8611 1100 A, 20 781 32. 1000
P400 170M 550 20620 6.6URD32D08 170M5011 1000 V
5011 32.55 A550 P1M2 170M8611 1100 A, 20 781 32. 1000
1000 V
Table 3.33 Enclosure Types D, E and F 525-690 V P1M4 170M8611 1100 A, 20 781 32.1000
1000 V
Size/ Bussmann
Rating Ferraz Siba
Type PN* Table 3.36 Enclosure Type F, Inverter Module DC Link Fuses,
P450 170M4017 700 A, 6.9URD31 20 610 32.700 525-690 V
700 V D08A070 *170M fuses from Bussmann shown use the -/80 visual indicator, -
0 TN/80 Type T, -/110 or TN/110 Type T indicator fuses of the same size
P500 170M4017 700 A, 6.9URD31 20 610 32.700 and amperage may be substituted for external use.
700 V D08A070
0 Suitable for use on a circuit capable of delivering not more
P560 170M6013 900 A, 6.9URD33 20 630 32.900 than 100 000 rms symmetrical A, 500/600/690 V maximum
700 V D08A090 when protected by the above fuses.
0 Supplementary fuses
P630 170M6013 900 A, 6.9URD33 20 630 32.900
700 V D08A090 Enclosure Type Bussmann PN* Rating
0 D, E and F KTK-4 4 A, 600 V
Table 3.45
3 3
F3 P710-P900 525-690 V Eaton XTCE650N22A is lower than the grounding impedance
F3 P 630-P710 380-480 V Eaton XTCEC14P22B of the machine. Make a direct earth
P800-P1M0 380-480 V & connection between the motor and load
F4 P1M0-P1M4 525-690 V Eaton XTCEC14P22B motor
For motors with a rating 110 kW or higher operating via 3.6.20 Control Cable Routing
frequency converters use NDE (Non-Drive End) insulated
bearings to eliminate circulating bearing currents due to Tie down all control wires to the designated control cable
the physical size of the motor. To minimise DE (Drive End) routing as shown in the picture. Remember to connect the
bearing and shaft currents, proper grounding of the shields in a proper way to ensure optimum electrical
frequency converter, motor, driven machine, and motor to immunity.
the driven machine is required. Although failure due to
bearing currents is rare, if it occurs, use the following Fieldbus connection
mitigation strategies. Connections are made to the relevant options on the
control card. For details, see the relevant fieldbus
Standard mitigation strategies instruction. The cable must be placed in the provided path
• Use an insulated bearing inside the frequency converter and tied down with other
control wires (see illustrations).
• Apply rigorous installation procedures
- Ensure the motor and load motor are
aligned
- Strictly follow the EMC Installation
guideline
- Reinforce the PE so the high frequency
impedance is lower in the PE than the
input power leads
- Provide a good high frequency
connection between the motor and the
130BA867.10
176FA246.10
3 3
pt ion A
Profibus O ce
FC300 Servi
T/L3 93
S/L2 92
R/L1 91
130BB255.10
+DC 89
W/13
-DC 88
V/T2 97
U/T1 96
Illustration 3.70 Control Card Wiring Path for the D3. Control
Card Wiring for the D1, D2, D4, E1 and E2 use the same Path
130BB187.10
Illustration 3.73
130BB256.10
1
Illustration 3.71 Control Card Wiring Path for the F1/F3. Illustration 3.74
Control Card Wiring for the F2/F4 use the same Path
130BT312.10
Torque: 0.5 - 0.6 Nm (5 in-lbs)
Screw size: M3
No. Function
35 (-), 36 (+) 24 V external DC supply
3 3 Table 3.48 Terminals for 24 V External DC Supply
Use 24 V DC supply of type PELV to ensure correct To remove the cable from the terminal
galvanic isolation (type PELV) on the control terminals of 1. Insert a screw driver1) in the square hole.
the frequency converter. 2. Pull out the cable.
130BT311.10
3.6.21 Access to Control Terminals
Illustration 3.77
9 - 10 mm
(0.37 in)
Illustration 3.78
130BB759.10
Switch Mode
Power Supply
10Vdc
15mA
24Vdc
130/200mA
3 3
+10 Vdc 50 (+10 V OUT)
S202
-10 Vdc
1 2
ON
+10 Vdc 53 (A IN)
ON/I=0-20mA
0/4-20 mA 1 2
S201 OFF/U=0-10V
-10 Vdc
54 (A IN ) ON
+10 Vdc
0/4-20 mA
55 (COM A IN )
12 (+24V OUT )
P 5-00
13 (+24V OUT )
24V (NPN)
18 (D IN) 0V (PNP)
ON
24 V OFF=Open
OV
5V
24V (NPN)
29 (D IN/OUT )
24 V 0V (PNP)
S801
OV
RS - 485 (N RS-485) 69 RS-485
Interface
24V (NPN)
32 (D IN ) 0V (PNP) (P RS-485) 68
5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8 5 6 7 8
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
CI45 CI45 CI45 CI45 CI45
MODULE MODULE MODULE MODULE MODULE
11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14 11 12 13 14
15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18 15 16 17 18
Illustration 3.79
A=Analog, D=Digital
*Terminal 37 (optional) is used for Safe Torque Off. For Safe Torque Off installation instructions, refer to the Safe Torque Off
Operating Instructions for Danfoss VLT® Frequency Converters.
**Do not connect cable screen.
130BB760.11
CUSTOMER 118 117
1
SUPPLIED 24V RET. + - 1
1 CONTROL CARD PIN 20
REGEN
(TERMINAL JUMPERED TOGETHER)
TERMINALS 2
1
CUSTOMER 2 3
SUPPLIED 24V
3
3 3
CUSTOMER SUPPLIED 4
3 (TERMINAL JUMPERED TOGETHER)
5
3
33 TB08 PIN 05 U 96
NAMUR Terminal Definition
Illustration 3.80 Diagram Showing all Electrical Terminals with NAMUR Option shown in Dotted Line Box
Very long control cables and analogue signals may in rare NOTICE
cases and depending on installation result in 50/60 Hz
Control cables must be screened/armoured.
earth loops due to noise from mains supply cables.
130BT340.10
If this occurs, it may be necessary to break the screen or
insert a 100 nF capacitor between screen and chassis.
3 3
The digital and analog inputs and outputs must be
connected separately to the frequency converter common
inputs (terminal 20, 55, 39) to avoid earth currents from
both groups to affect other groups. For example, switching
on the digital input may disturb the analog input signal.
PNP (Source)
130BT106.10
Illustration 3.83
+24 VDC
Default setting:
S201 (A53) = OFF (voltage input)
+24 VDC
130BT107.11
NPN (Sink)
Digital input wiring
S801 (Bus termination) = OFF
12 13 18 19 27 29 32 33 20 37
Illustration 3.82
NOTICE
130BA156.12
P 5 - 12 [6]
P 5 - 10[9]
+24V
When changing the function of S201, S202 or S801 be
careful not to use force for the switch over. It is 12 13 18 19 27 29 32 33 20 37
130BT310.11
Start Stop inverse Safe Stop
Speed
Start (18)
Start (27)
P 5-12 [0]
+24V
NOTICE
Terminal 29 only in FC x02 (x=series type).
130BA021.12
27 Par. 5-12
Start/Stop
[18] 29 Par. 5-13
Illustration 3.85
32 Par. 5-14
Terminal 18 = 5-10 Terminal 18 Digital Input [9] Latched Illustration 3.87 Speed Up/Down
start
Terminal 27= 5-12 Terminal 27 Digital Input [6] Stop inverse
Terminal 37 = Safe Torque Off
130BA767.10
Voltage reference via a potentiometer
Reference Source 1 = [1] Analog input 53 (default)
Terminal 53, Low Voltage = 0 V
Terminal 53, High Voltage = 10 V 3 3
Terminal 53, Low Ref./Feedback = 0 RPM
Terminal 53, High Ref./Feedback = 1500 RPM
Switch S201 = OFF (U) +10V/30mA
130BA154.11
Speed RPM
P 6-15 39 42 50 53 54 55
Table 3.49
5. Press [OK]. The display shows Press [Hand On] to • Select [32] Mechanical brake control in parameter
start. group 5-4* Relays for applications with an electro-
6. Press [Hand On]. A progress bar indicates if the mechanical brake.
AMA is in progress. • The brake is released when the motor current
exceeds the preset value in 2-20 Release Brake
Stop the AMA during operation
3 3 1. Press [Off] - the frequency converter enters into
alarm mode and the display shows that the AMA •
Current.
The brake is engaged when the output frequency
was terminated by the user. is less than the frequency set in 2-21 Activate
Brake Speed [RPM] or 2-22 Activate Brake Speed
Successful AMA
1. The display shows Press [OK] to finish AMA. [Hz], and only if the frequency converter carries
out a stop command.
2. Press [OK] to exit the AMA state.
If the frequency converter is in alarm mode or in an over-
Unsuccessful AMA voltage situation, the mechanical brake immediately cuts
1. The frequency converter enters into alarm mode. in.
A description of the alarm can be found in
chapter 7 Troubleshooting.
3.9.2 Parallel Connection of Motors
2. "Report Value” in the [Alarm Log] shows the last
measuring sequence carried out by the AMA, The frequency converter can control several parallel-
before the frequency converter entered alarm connected motors. The total current consumption of the
mode. This number along with the description of motors must not exceed the rated output current IM,N for
the alarm assists in troubleshooting. If contacting the frequency converter.
Danfoss for service, make sure to mention
number and alarm description.
NOTICE
Unsuccessful AMA is often caused by incorrectly
registered motor name plate data or a too big difference
between the motor power size and the frequency
converter power size.
LC filter
Illustration 3.90
130BA018.13
The frequency converter can be operated in 3 ways:
1. Graphical Local Control Panel (GLCP), see 6.1.2
Status 1(0) a
2. Numeric Local Control Panel (NLCP), see 6.1.3
4 4 3. RS-485 serial communication or USB, both for PC
1234rpm 10,4A 43,5Hz
The following instructions are valid for the GLCP (LCP 102). Quick Main Alarm
2 Status
Menu Menu Log
The GLCP is divided into 4 functional groups:
1. Graphical display with Status lines.
2. Menu keys and indicator lights (LED's) - selecting
Ca
ck
n
Ba
ce
mode, changing parameters and switching
l
between display functions.
3. Navigation keys and indicator lights (LEDs).
Info
3 On OK
4. Operation keys and indicator lights (LEDs).
Warn.
Graphical display:
The LCD-display is back-lit with a total of 6 alpha-numeric Alarm
lines. All data is displayed on the LCP which can show up
to five operating variables while in [Status] mode. Hand Auto
4 Off Reset
on on
Display lines:
a. Status line: Status messages displaying icons and Illustration 4.1 Overview of LCP
graphics.
b. Line 1-2: Operator data lines displaying data and
variables defined or chosen by the user. By The number of the Active Set-up (selected as the Active
pressing the [Status] key, up to one extra line can Set-up in 0-10 Active Set-up) is shown. When programming
be added. in another Set-up than the Active Set-up, the number of
c. Status line: Status messages displaying text. the Set-up being programmed appears to the right in
brackets.
The display is divided into 3 sections:
Middle section (b)
Top section (a) shows up to 5 variables with related unit, regardless of
shows the status when in status mode or up to 2 variables status. In case of alarm/warning, the warning is shown
when not in status mode and in the case of Alarm/ instead of the variables.
Warning.
It is possible to toggle between three status read-out
displays by pressing the [Status] key.
Operating variables with different formatting are shown in
each status screen - see below.
0-20 Display Line 1.1 Small, 0-21 Display Line 1.2 Small, Status display III:
0-22 Display Line 1.3 Small, 0-23 Display Line 2 Large, and This state displays the event and action of the Smart Logic
0-24 Display Line 3 Large, which can be accessed via [QUICK Control.
MENU], "Q3 Function Setups", "Q3-1 General Settings",
130BP063.10
Status 1 (1)
"Q3-11 Display Settings".
778 RPM 0.86 A 4.0 kW
Bottom section
Status display I always shows the state of the frequency converter in
This read-out state is standard after start-up or initiali- Status mode.
zation.
130BP074.10
Use [INFO] to obtain information about the value/ Status ! 1(1)
Top section
measurement linked to the displayed operating variables
43 RPM 5.44 A 25.3kW
(1.1, 1.2, 1.3, 2, and 3).
See the operating variables shown in the display in this 1.4 Hz
Middle section
illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and 2.9%
3 are shown in medium size.
! Pwr.card temp (W29)
130BP041.10
Status 1 (1)
207RPM 5.25A 24.4 kW
1.1 On
6.9 Hz
1.3
1.2
Warn.
Auto Remote Running
2 Alarm
Illustration 4.6 Indicator Lights
Illustration 4.3 Status Display II - Example
130BP045.10
Status
Quick Main Alarm Setup and Function Setups provides the simplest and
Menu Menu Log
quickest access to the typical required parameters.
4 4 Illustration 4.7 Menu Keys It is possible to switch directly between Main Menu mode
and Quick Menu mode.
Parameter shortcut can be carried out by pressing down
[Status] the [Main Menu] key for 3 seconds. The parameter shortcut
Indicates the status of the frequency converter and/or the allows direct access to any parameter.
motor. 3 different readouts can be chosen by pressing the [Alarm Log]
[Status] key: displays an Alarm list of the five latest alarms (numbered
5 line readouts, 4 line readouts or Smart Logic Control. A1-A5). To obtain additional details about an alarm, use
Use [Status] for selecting the mode of display or for the navigation keys to manoeuvre to the alarm number
changing back to Display mode from either the Quick and press [OK]. Information is displayed about the
Menu mode, the Main Menu mode or Alarm mode. Also condition of the frequency converter before it enters the
use the [Status] key to toggle single or double read-out alarm mode.
mode.
[Back]
[Quick Menu] reverts to the previous step or layer in the navigation
Allows quick set-up of the frequency converter. The most structure.
common functions can be programmed here.Quick Menu
The [Quick Menu] consists of: Back
• Q1: My Personal Menu
Illustration 4.8 Back Key
• Q2: Quick Setup
130BT117.10
bus, the frequency converter starts. The key can be [1]
Enabled or [0] Disabled via 0-42 [Auto on] Key on LCP
Ca
ck
n
ce
Ba
l
NOTICE
An active HAND-OFF-AUTO signal via the digital inputs
has higher priority than the control keys [Hand on] –
[Auto on].
4 4
Info
On OK
Warn
[Reset]
is used for resetting the frequency converter after an alarm
Alarm
(trip). The key can be [1] Enabled or [0] Disabled via
Illustration 4.11 Navigation Keys 0-43 [Reset] Key on LCP.
The parameter shortcut
can be carried out by holding down the [Main Menu] key
Operation keys for 3 seconds. The parameter shortcut allows direct access
for local control are found at the bottom of the control to any parameter.
panel.
Hand Auto
Off Reset
on on The following instructions are valid for the NLCP (LCP 101).
Illustration 4.12 Operation Keys The control panel is divided into 4 functional groups,
see Illustration 4.13:
1. Numeric display
[Hand on]
2. Menu key and indicator lights (LEDs) - changing
enables control of the frequency converter via the GLCP.
parameters and switching between display
[Hand on] also starts the motor, and it is now possible to
functions
give the motor speed reference with the navigation keys.
The key can be [1] Enabledor [0] Disabled via 0-40 [Hand 3. Navigation keys and indicator lights (LEDs)
on] Key on LCP 4. Operation keys and indicator lights (LEDs)
The following control signals are still active when [Hand
NOTICE
on] is activated:
Parameter copy is not possible with Numeric Local
• [Hand on] - [Off] - [Auto on]
Control Panel (LCP101).
• Reset
• Coasting stop inverse (motor coasting to stop) Select one of the following modes:
• Reversing Status Mode: Displays the status of the frequency
converter or the motor.
• Set-up select lsb - Set-up select msb If an alarm occurs, the NLCP automatically switches to
• Stop command from serial communication status mode.
A number of alarms can be displayed.
• Quick stop
Quick Setup or Main Menu Mode: Display parameters and
• DC brake parameter settings.
NOTICE
External stop signals activated by control signals or a
serial bus override a “start” command via the LCP.
[Off]
stops the connected motor. The key can be [1] Enabled or
[0] Disabled via 0-41 [Off] Key on LCP If no external stop
function is selected and the [Off] key is inactive the motor
can only be stopped by disconnecting the mains supply.
Menu key
130BA191.10
Select one of the following modes:
• Status
• Quick Setup
• Main Menu
Main Menu
is used for programming all parameters.
1 Setup
The parameters can be accessed immediately unless a
4 4 password has been created via 0-60 Main Menu Password,
0-61 Access to Main Menu w/o Password, 0-65 Personal Menu
Password or 0-66 Access to Personal Menu w/o Password.
Quick Setup is used to set up the frequency converter
Quick
using only the most essential parameters.
Status Main
Setup Menu The parameter values can be changed using the up/down
2 Menu
arrows when the value is flashing.
Select Main Menu by pressing the [Menu] key a number of
times until the Main Menu LED is lit.
Select the parameter group [xx-__] and press [OK]
ck
130BP079.10
22.8
130BP077.10
rpm
Setup 1
P 2-03 Setup 1
A 17
130BP078.10
Setup 1
130BP046.10
Hand Auto 3. Press [OK] key.
Off Reset
on on
4. Press [▲] and [▼] to find parameter to edit.
Illustration 4.17 Operation keys of the numerical LCP (NLCP) 5. Press [OK] key.
6. Press [▲] and [▼] to select correct parameter 4 4
setting. Or, to move to digits within a number,
[Hand on] press keys. Cursor indicates digit selected to
enables control of the frequency converter via the LCP. change. [▲] increases the value, [▼] decreases the
[Hand on] also starts the motor and it is now possible to value.
enter the motor speed data by means of the navigation
7. Press [Cancel] to disregard change, or press [OK]
keys. The key can be [1] Enabled or[0] Disabled via
to accept change and enter new setting.
0-40 [Hand on] Key on LCP.
External stop signals activated by means of control signals 4.1.4 Changing a Text Value
or a serial bus will override a 'start' command via the LCP.
If the selected parameter is a text value, change the text
The following control signals are still active when [Hand value with the [▲]/[▼] keys.
on] is activated:
[▲] increases the value, and [▼] decreases the value. Place
• [Hand on] - [Off] - [Auto on] the cursor on the value to be saved and press [OK].
• Reset
130BP068.10
740RPM 10.64 A 1 [1]
0 -01 Language
• Set-up select lsb - Set-up select msb
• DC brake
Illustration 4.18 Display Example
[Off]
stops the connected motor. The key can be [1] Enabled or
[0] Disabled via 0-41 [Off] Key on LCP. 4.1.5 Changing a Group of Numeric Data
If no external stop function is selected and the [Off] key is Values
inactive the motor can be stopped by disconnecting the
mains supply. If the selected parameter represents a numeric data value,
change the selected data value with the [◄] and [►] keys
[Auto on] as well as the up/down [▲] [▼] keys. press [◄] and [►] to
enables the frequency converter to be controlled via the move the cursor horizontally.
control terminals and/or serial communication. When a
start signal is applied on the control terminals and/or the
130BP069.10
Press [▲] and [▼] to change the data value. [▲] increases • Under [Quick Menu] and [Changes Made] all
the data value, and [▼] decreases the data value. Place the parameters that have been changed from factory
cursor on the value to be saved and press [OK]. settings are displayed.
130BP070.10
729RPM 6.21A 1(1)
to any parameter.
Load depen. setting 1- 6*
Recommended initialisation (via 14-22 Operation Mode) 4.1.11 RS-485 Bus Connection
1. Select 14-22 Operation Mode.
2. Press [OK]. One or more frequency converters can be connected to a
controller (or master) using the RS-485 standard interface.
3. Select [2] Initialisation (for NLCP select “2”).
Terminal 68 is connected to the P signal (TX+, RX+), while
4. Press [OK]. terminal 69 is connected to the N signal (TX-,RX-).
5. Remove power to unit and wait for display to
turn off. If more than one frequency converter is connected to a
130BA060.11
seconds.
7. Press [Reset]
14-22 Operation Mode initialises all except:
14-50 RFI Filter RS 232 68 69 68 69 68 69
+
8-30 Protocol USB
-
RS 485
8-31 Address
8-32 Baud Rate
8-35 Minimum Response Delay Illustration 4.21 Connection Example.
8-36 Max Response Delay
8-37 Maximum Inter-Char Delay
15-00 Operating hours to 15-05 Over Volt's To avoid potential equalizing currents in the screen,
15-20 Historic Log: Event to 15-22 Historic Log: Time ground the cable screen via terminal 61, which is
15-30 Alarm Log: Error Code to 15-32 Alarm Log: Time connected to the frame via an RC-link.
130BT308.10
to do so may damage equipment.).
2. Open MCT 10 Set-up Software.
3. Select Read from drive.
4. Select Save as.
All parameters are now stored in the PC.
Illustration 4.22 USB Connection to Frequency Converter 3. Select Open – stored files are shown.
4. Open the appropriate file.
5. Select Write to drive.
4.1.13 PC Software Tools
All parameter settings are now transferred to the
frequency converter.
PC-based MCT 10 Set-up Software
All Frequency converters are equipped with a serial
communication port. Danfoss provides a PC tool for A separate manual for MCT 10 Set-up Software is available
communication between PC and frequency converter, PC- from www.Danfoss.com/BusinessAreas/DrivesSolutions/
based Configuration Tool MCT 10. Check the section on Softwaredownload/DDPC+Software+Program.htm.
Available Literature for detailed information on this tool.
The MCT 10 Set-up software modules
MCT 10 set-up software The following modules are included in the software
MCT 10 has been designed as an easy to use interactive package.
tool for setting parameters in our frequency converters. .
The MCT 10 Set-up Software is useful for: MCT Set-up 10 Software
Setting parameters
• Planning a communication network off-line. MCT Copy to and from frequency converters
Documentation and print out of parameter
10 Set-up Software contains a complete
frequency converter database. settings incl. diagrams
Ext. user interface
• Commissioning frequency converters on line.
Preventive Maintenance Schedule
• Saving settings for all frequency converters. Clock settings
Timed Action Programming
• Replacing a frequency converter in a network.
Smart Logic Controller Set-up
• Simple and accurate documentation of frequency
converter settings after commissioning. Table 4.1
Parameter descriptions and selections are displayed on the graphic (GLCP) or numeric (NLCP) in the display area. (See for
details.) Access the parameters by pressing the [Quick Menu] or [Main Menu] key on the control panel. The quick menu is
used primarily for commissioning the unit at start-up by providing those parameters necessary to start operation. The main
menu provides access to all parameters for detailed application programming.
All digital input/output and analog input/output terminals Par. Designation [Units]
are multifunctional. All terminals have factory default 0-01 Language
functions suitable for the majority of water applications 1-20 Motor Power [kW]
but if other special functions are required, they must be 1-22 Motor Voltage [V]
programmed in parameter group 5-** Digital In/out or 6-** 1-23 Motor Frequency [Hz]
Analog In/out. 1-24 Motor Current [A]
1-25 Motor Nominal Speed [RPM]
5.1.1 Quick Menu Mode 3-41 Ramp 1 Ramp up Time [s]
3-42 Ramp 1 Ramp down Time [s]
The GLCP provides access to all parameters listed under 4-11 Motor Speed Low Limit [RPM]
the Quick Menus. To set parameters using the [Quick 4-13 Motor Speed High Limit [RPM]
5 5
Menu] key: 1-29 Automatic Motor Adaptation (AMA)
Pressing [Quick Menu] the list indicates the different areas Table 5.2 Quick Setup parameters.
contained in the Quick menu. See Chapter 5.2 Commonly Used Parameters - Explanations
Efficient parameter set-up for water applications If No Operation is selected in terminal 27 no connection to
The parameters can easily be set up for the vast majority +24 V on terminal 27 is necessary to enable start.
of the water and wastewater applications only by using If Coast Inverse (factory default value) is selected in
the [Quick Menu]. Terminal 27, a connection to +24 V is necessary to enable
start.
The optimum way to set parameters through the [Quick
Menu] is by following the below steps:
1. Press [Quick Setup] for selecting basic motor NOTICE
settings, ramp times, etc. For detailed parameter descriptions, see
chapter 5.2 Commonly Used Parameters - Explanations.
2. Press [Function Setups] for setting up the
required functionality of the frequency converter
- if not already covered by the settings in [Quick 5.1.2 Q1 My Personal Menu
Setup].
Parameters defined by the user can be stored in Q1 My
3. Select between General Settings, Open Loop
Personal Menu.
Settings and Closed Loop Settings.
It is recommended to do the set-up in the order listed. Select My Personal Menu to display only the parameters,
which have been pre-selected and programmed as
130BP064.10
130BT112.10
69.3% 5.20A 1(1)
Q1 My Personal Menu
Parameter 1-20 Motor Power [kW] kW
Q2 Quick Setup
Parameter 1-22 Motor Voltage V Q3 Function Setups
130BA500.10
5 5
1190 RPM 0.000 1 (1)
Parameter 1-29 Automatic Motor Adaptation (AMA) Function Setups Q3
Q3 - 1 General Settings
Table 5.4 Q2 Quick Setup Q3 - 2 Open Loop Settings
Q3 - 3 Closed Loop Settings
130BA501.10
pumps, mixer pumps, aeration blowers and other pump 0.000 rpm
General Settings
0.000 1 (1)
Q3-1
and fan applications. Amongst other features, it also Q3 - 10 Clock Settings
14.4Hz
Illustration 5.7
0kWh
Auto Remote Running
Illustration 5.2
7. Press [▲]/[▼] keys to select between the different
choices. Press [OK].
2. Press the [Quick Menus] key (Quick Menus
130BA503.10
Q1 My Personal Menu
Q5 Changes Made
Illustration 5.3
Q3-10 Clock Settings Q3-11 Display Settings Q3-12 Analog Output Q3-13 Relays
0-70 Date and Time 0-20 Display Line 1.1 Small Parameter 6-50 Terminal 42 Output Relay 1 ⇒ 5-40 Function Relay
0-71 Date Format 0-21 Display Line 1.2 Small Parameter 6-51 Terminal 42 Output Relay 2 ⇒ 5-40 Function Relay
Min Scale
Parameter 0-72 Time Format 0-22 Display Line 1.3 Small Parameter 6-52 Terminal 42 Output Option relay 7 ⇒
Max Scale 5-40 Function Relay
Parameter 0-74 DST/Summertime 0-23 Display Line 2 Large Option relay 8 ⇒
5-40 Function Relay
Parameter 0-76 DST/Summertime 0-24 Display Line 3 Large Option relay 9 ⇒
5 5 Start
Parameter 0-77 DST/Summertime Parameter 0-37 Display Text 1
5-40 Function Relay
End
parameter 0-38 Display Text 2
parameter 0-39 Display Text 3
5.1.5 Q5 Changes Made Lines 2 through 5 on the display show a list of parameter
groups which can be selected by toggling the up and
Q5 Changes Made can be used for fault finding. down keys.
130BP066.10
1107 RPM 3.84 A 1 (1)
• the last 10 changes. Use the up/down navigation Main menu
keys to scroll between the last 10 changed
0 - ** Operation/Display
parameters.
1 - ** Load/Motor
• the changes made since default setting. 2 - ** Brakes
Select Loggings to get information about the display line 3 - ** Reference / Ramps
read-outs. The information is shown as graphs.
Only display parameters selected in parameter 0-20 Display Illustration 5.9 Display Example 5 5
Line 1.1 Small and 0-24 Display Line 3 Large can be viewed.
It is possible to store up to 120 samples in the memory for
later reference. Each parameter has a name and number which remain the
same regardless of the programming mode. In the Main
Note that the parameters listed in Table 5.6 to Table 5.6 for Menu mode, the parameters are divided into groups. The
Q5 only serve as examples as they vary depending on the first digit of the parameter number (from the left) indicates
programming of the particular frequency converter. the parameter group number.
Parameter 20-94 PID Integral Time All parameters can be changed in the Main Menu. The
Parameter 20-93 PID Proportional Gain configuration of the unit (parameter 1-00 Configuration
Mode) determines other parameters available for
Parameter 20-93 PID Proportional Gain
programming. For example, selecting closed loop enables
additional parameters related to closed loop operation.
Parameter 20-94 PID Integral Time
Option cards added to the unit enable additional
parameters associated with the option device.
Analog Input 53
Analog Input 54
5.1.8 Parameter Selection
5.1.6 Q6 Loggings In the Main Menu mode, the parameters are divided into
groups. Select a parameter group by means of the
Q6 Loggings can be used for fault finding. navigation keys.
The following parameter groups are accessible:
Notice that the parameters listed in Table 5.6 for Q6 only
serve as examples as they vary depending on the Group no. Parameter group
programming of the particular frequency converter. 0-** Operation/Display
1-** Load/Motor
Reference 2-** Brakes
Analog Input 53 3-** References/Ramps
Motor Current 4-** Limits/Warnings
Frequency 5-** Digital In/Out
Feedback 6-** Analog In/Out
Energy Log 8-** Comm. and Options
Trending Cont Bin 9-** Profibus
Trending Timed Bin 10-** CAN Fieldbus
Trending Comparison 11-** LonWorks
13-** Smart Logic
5.1.7 Main Menu Mode 14-** Special Functions
15-** FC Information
Both the GLCP and NLCP provide access to the main menu 16-** Data Readouts
mode. Select the Main Menu mode by pressing the [Main 18-** Data Readouts 2
Menu] key. Illustration 5.9 shows the resulting read-out, 20-** FC Closed Loop
which appears on the display of the GLCP. 21-** Ext. Closed Loop
0-20 Display Line 1.1 Small 0-20 Display Line 1.1 Small
Option: Function: Option: Function:
[953] Profibus Warning Displays Profibus communication [1615] Frequency [%] Motor frequency, i.e. the output
Word warnings. frequency from the frequency
converter in percent.
[1005] Readout Transmit View the number of CAN control
Error Counter transmission errors since the last [1616] Torque [Nm] Present motor load as a percentage
power-up. of the rated motor torque.
[1006] Readout Receive View the number of CAN control [1617] Speed [RPM] Speed in RPM (revolutions per
Error Counter receipt errors since the last power-up. minute) i.e. the motor shaft speed in
closed loop based on the entered
[1007] Readout Bus Off View the number of Bus Off events
5 5
motor nameplate data, the output
Counter since the last power-up.
frequency and the load on the
[1013] Warning View a DeviceNet-specific warning frequency converter.
Parameter word. One separate bit is assigned to
[1618] Motor Thermal Thermal load on the motor, calculated
every warning.
by the ETR function. See also
[1230] Warning parameter group 1-9* Motor
Parameter Temperature.
[1500] Operating hours View the number of running hours of
[1622] Torque [%] Shows the actual torque produced, in
the frequency converter.
percentage.
[1501] Running Hours View the number of running hours of
[1630] DC Link Voltage Intermediate circuit voltage in the
the motor.
frequency converter.
[1502] kWh Counter View the mains power consumption
[1632] Brake Energy /s Present brake power transferred to an
in kWh.
external brake resistor.
[1580] Fan Running Stated as an instantaneous value.
Hours
[1633] Brake Energy /2 Brake power transferred to an
[1600] Control Word View the Control Word sent from the
min external brake resistor. The mean
frequency converter via the serial
power is calculated continuously for
communication port in hex code.
the most recent 120 seconds.
[1601] Reference [Unit] Total reference (sum of digital/analog/
[1634] Heatsink Temp. Present heat sink temperature of the
preset/bus/freeze ref./catch up and
frequency converter. The cut-out limit
slow-down) in selected unit.
is 95 ±5 °C; cutting back in occurs at
[1602] Reference [%] Total reference (sum of digital/analog/ 70 ±5 °C.
preset/bus/freeze ref./catch up and
[1635] Inverter Thermal Percentage load of the inverters
slow-down) in percent.
[1636] Inv. Nom. Current Nominal current of the frequency
[1603] Status Word Present status word
converter
[1605] Main Actual Value One or more warnings in a Hex code
[1637] Inv. Max. Current Maximum current of the frequency
[%]
converter
[1609] Custom Readout View the user-defined readouts as
defined in 0-30 Custom Readout Unit, [1638] SL Controller State of the event executed by the
0-31 Custom Readout Min Value and State control
0-32 Custom Readout Max Value. [1639] Control Card Temperature of the control card.
[1610] Power [kW] Actual power consumed by the motor Temp.
in kW. [1650] External Sum of the external reference as a
Reference percentage, i.e. the sum of analog/
[1611] Power [hp] Actual power consumed by the motor
pulse/bus.
in hp.
[1652] Feedback[Unit] Signal value in units from the
[1612] Motor Voltage Voltage supplied to the motor.
programmed digital input(s).
[1613] Frequency Motor frequency, i.e. the output
[1653] Digi Pot View the contribution of the digital
frequency from the frequency
Reference potentiometer to the actual reference
converter in Hz.
Feedback.
[1614] Motor current Phase current of the motor measured
as effective value.
0-20 Display Line 1.1 Small 0-20 Display Line 1.1 Small
Option: Function: Option: Function:
[1654] Feedback 1 [Unit] View the value of Feedback 1. See [1676] Analog In X30/12 Actual value of the signal on input
also parameter group 20-0* Feedback. X30/12 (General Purpose I/O Card.
Optional)
[1655] Feedback 2 [Unit] View the value of Feedback 2. See
also parameter group 20-0* Feedback. [1677] Analog Out X30/8 Actual value at output X30/8 (General
[mA] Purpose I/O Card. Optional) Use
[1656] Feedback 3 [Unit] View the value of Feedback 3. See
6-60 Terminal X30/8 Output to select
also parameter group 20-0* Feedback.
the variable to be shown.
[1658] PID Output [%] Returns the Drive Closed Loop PID
[1678] Analog Out X45/1
controller output value in percent.
5 5
[mA]
[1659] Adjusted Setpoint Displays the actual operating set- [1679] Analog Out X45/3
point after it is modified by flow [mA]
compensation. See parameter group [1680] Fieldbus CTW 1 Control word (CTW) received from the
22-8* Flow Compensation. Bus Master.
[1660] Digital Input Displays the status of the digital [1682] Fieldbus REF 1 Main reference value sent with
inputs. Signal low = 0; Signal high = control word via the serial communi-
1. cations network e.g. from the BMS,
Regarding order, see 16-60 Digital PLC or other master controller.
Input. Bit 0 is at the extreme right.
[1684] Comm. Option Extended fieldbus communication
[1661] Terminal 53 Setting of input terminal 53. Current STW option status word.
Switch Setting = 0; Voltage = 1.
[1685] FC Port CTW 1 Control word (CTW) received from the
[1662] Analog Input 53 Actual value at input 53 either as a Bus Master.
reference or protection value.
[1686] FC Port REF 1 Status word (STW) sent to the Bus
[1663] Terminal 54 Setting of input terminal 54. Current Master.
Switch Setting = 0; Voltage = 1.
[1690] Alarm Word One or more alarms in a Hex code
[1664] Analog Input 54 Actual value at input 54 either as (used for serial communications)
reference or protection value.
[1691] Alarm Word 2 One or more alarms in a Hex code
[1665] Analog Output 42 Actual value at output 42 in mA. Use (used for serial communications)
[mA] parameter 6-50 Terminal 42 Output to
select the variable to be represented [1692] Warning Word One or more warnings in a Hex code
by output 42. (used for serial communications)
[1666] Digital Output Binary value of all digital outputs. [1693] Warning Word 2 One or more warnings in a Hex code
[bin] (used for serial communications)
[1667] Pulse Input #29 Actual value of the frequency applied [1694] Ext. Status Word One or more status conditions in a
[Hz] at terminal 29 as a pulse input. Hex code (used for serial communi-
cations)
[1668] Pulse Input #33 Actual value of the frequency applied
[Hz] at terminal 33 as a pulse input. [1695] Ext. Status Word One or more status conditions in a
2 Hex code (used for serial communi-
[1669] Pulse Output #27 Actual value of pulses applied to
cations)
[Hz] terminal 27 in digital output mode.
[1696] Maintenance The bits reflect the status for the
[1670] Pulse Output #29 Actual value of pulses applied to
Word programmed Preventive Maintenance
[Hz] terminal 29 in digital output mode.
Events in parameter group 23-1*
[1671] Relay Output View the setting of all relays. Maintenance.
[bin]
[1830] Analog Input Shows the value of the signal applied
[1672] Counter A View the present value of Counter A.
X42/1 to terminal X42/1 on the Analog I/O
[1673] Counter B View the present value of Counter B. card.
[1675] Analog In X30/11 Actual value of the signal on input [1831] Analog Input Shows the value of the signal applied
X30/11 (General Purpose I/O Card. X42/3 to terminal X42/3 on the Analog I/O
Option) card.
0-20 Display Line 1.1 Small 0-20 Display Line 1.1 Small
Option: Function: Option: Function:
[1832] Analog Input Shows the value of the signal applied [2791] Cascade Reference output for use with
X42/5 to terminal X42/5 on the Analog I/O Reference follower drives.
card.
[2792] % Of Total Readout parameter to show the
[1833] Analog Out X42/7 Shows the value of the signal applied Capacity system operating point as a %
[V] to terminal X42/7 on the Analog I/O capacity of total system capacity.
card.
[2793] Cascade Option Readout parameter to show the status
[1834] Analog Out X42/9 Shows the value of the signal applied Status of the cascade system.
[V] to terminal X42/9 on the Analog I/O
[2794] Cascade System
5 5
card.
Status
[1835] Analog Out Shows the value of the signal applied [2795] Advanced
X42/11 [V] to terminal X42/11 on the Analog I/O Cascade Relay
card. Output [bin]
[2138] Ext. 2 Feedback The value of the feedback signal for [9952] PC Debug 1
[Unit] extended Closed Loop Controller 2 [9953] PC Debug 2
[9954] PC Debug 3
[2139] Ext. 2 Output [%] The value of the output from
[9955] PC Debug 4
extended Closed Loop Controller 2
[9956] Fan 1 Feedback
[2157] Ext. 3 Reference The value of the reference for [9957] Fan 2 Feedback
[Unit] extended Closed Loop Controller 3 [9958] PC Auxiliary Temp
[2158] Ext. 3 Feedback The value of the feedback signal for [9959] Power Card
[Unit] extended Closed Loop Controller 3 Temp.
[2159] Ext. 3 Output [%] The value of the output from 0-21 Display Line 1.2 Small
extended Closed Loop Controller 3
Option: Function:
[2230] No-Flow Power The calculated No Flow Power for the Select a variable for display in line 1,
actual operating speed middle position.
[2316] Maintenance Text [1662] * Analog input The options are the same as those listed
[2580] Cascade Status Status for the operation of the 53 for par. 0-20 Display Line 1.1 Small.
Cascade Controller
NOTICE NOTICE
This parameter cannot be adjusted
When set for Closed Loop, the commands Reversing and
while the motor is running.
Start Reversing do not reverse the direction of the
motor.
[0] Off No function
1-20 Motor Power [kW] [1] Enable Performs AMA of the stator resistance RS, the
Complete rotor resistance Rr, the stator leakage
Range: Function:
AMA reactance X1, the rotor leakage reactance X2
Size [ 0.09 - Enter the nominal motor power in kW
and the main reactance Xh.
related* 2000.00 according to the motor nameplate data.
kW] The default value corresponds to the [2] Enable Performs a reduced AMA of the stator
nominal rated output of the unit. Reduced AMA resistance Rs in the system only. Select this
Depending on the choices made in option if an LC filter is used between the
0-03 Regional Settings, either frequency converter and the motor.
parameter 1-20 Motor Power [kW] or
1-21 Motor Power [HP] is made invisible. NOTICE
Parameter 1-29 Automatic Motor Adaptation (AMA) have
1-22 Motor Voltage no effect when 1-10 Motor Construction = [1] PM, non
Range: Function: salient SPM.
Size [ 10 - Enter the nominal motor voltage
related* 1000 V] according to the motor nameplate Activate the AMA function by pressing [Hand on] after
data. The default value corresponds to selecting [1] or [2]. See also the item Automatic Motor
the nominal rated output of the unit. Adaptation in the Design Guide. After a normal sequence,
the display reads: Press [OK] to finish AMA. After pressing
1-23 Motor Frequency [OK], the frequency converter is ready for operation.
Range: Function:
Size [20 - Select the motor frequency value from the
related* 1000 motor nameplate data. For 87 Hz operation
Hz] with 230/400 V motors, set the nameplate
130BB036.10
Data is changed, 1-30 Stator Resistance (Rs) to 1-39 Motor P3-03
Poles return to default settings.
NOTICE
Full AMA should be run without filter only while reduced
AMA should be run with filter.
130BA961.10
RPM. Select a ramp-down time such that no
Motor Speed
over-voltage arises in the inverter due to
High
regenerative operation of the motor, and Normal
such that the generated current does not Ramp
exceed the current limit set in 4-18 Current Motor Speed
Low
Limit. See ramp-up time in Check valve
parameter 3-41 Ramp 1 Ramp Up Time. End Speed
Speed
130BA962.10
Motor Speed
High
Motor Speed Normal
High
Ramp
Normal
Ramps Motor Speed
Low
Check valve
Motor Speed
Low End Speed
Initial Final
Ramp Ramp Time
3-87 Check Valve Ramp End Speed [HZ] 4-11 Motor Speed Low Limit [RPM]
Range: Function: Range: Function:
Size related* [ 0 - par. 4-12 Set the speed in [Hz] below Motor parameter 4-13 Motor Speed High Limit
Hz] Speed Low Limit where the Check [RPM].
Valve Ramp should no longer be
active. 4-13 Motor Speed High Limit [RPM]
Range: Function:
Speed
130BA961.10
Size [0 - Enter the maximum limit for motor speed.
Motor Speed related* 60000 The motor speed high limit can be set to
High RPM] correspond to the manufacturer’s maximum
Normal
rated motor. The motor speed high limit
5 5
Ramp
Motor Speed must exceed the setting in
Low parameter 4-11 Motor Speed Low Limit
Check valve
End Speed
[RPM]. Only parameter 4-11 Motor Speed
Low Limit [RPM] or 4-12 Motor Speed Low
Time Limit [Hz] is displayed depending on other
parameters in the Main Menu and
Illustration 5.16
depending on default settings dependant
on global location.
Motor Speed
Parameter group for configuring the digital input and
High output.
Normal
Ramps
5-01 Terminal 27 Mode
Motor Speed
Low
Option: Function:
Initial
Ramp
Final NOTICE
Ramp
This parameter cannot be adjusted while the
Time
motor is running.
Illustration 5.17
4-11 Motor Speed Low Limit [RPM] 5.2.6 5-1* Digital Inputs
Range: Function:
Size [ 0 - par. Enter the minimum limit for motor speed. Parameters for configuring the input functions for the
related* 4-13 The motor speed low limit can be set to input terminals.
RPM] correspond to the manufacturer’s The digital inputs are used for selecting various functions
recommended minimum motor speed. in the frequency converter. All digital inputs can be set to
The motor speed low limit must not the following functions:
exceed the setting in
Options [120] - [138] are related to the Cascade Controller Digital input function Option Terminal
functionality. For more information, see parameter group No operation [0] All *term 32, 33, 29, 19
25-** Cascade Controller. Reset [1] All
Coast inverse [2] All * term 27
Coast and reset inverse [3] All
DC-brake inverse [5] All
Stop inverse [6] All
External interlock [7] All
Start [8] All
Latched start [9] All
Reversing [10] All
Start reversing
Jog
[11]
[14]
All
All
5 5
Preset reference on [15] All
Preset ref bit 0 [16] All
Preset ref bit 1 [17] All
Preset ref bit 2 [18] All
Freeze reference [19] All
Freeze output [20] All
Speed up [21] All
Speed down [22] All
Set-up select bit 0 [23] All
Set-up select bit 1 [24] All
Pulse input [32] term 29, 33
Ramp bit 0 [34] All
Mains failure inverse [36] All
Ref source bit 0 [42] All
Hand/Auto Start [51] All
Run Permissive [52] All
Hand start [53] All
Auto start [54] All
DigiPot Increase [55] All
DigiPot Decrease [56] All
DigiPot Clear [57] All
Counter A (up) [60] 29, 33
Counter A (down) [61] 29, 33
Reset Counter A [62] All
Counter B (up) [63] 29, 33
Counter B (down) [64] 29, 33
Reset Counter B [65] All
Sleep Mode [66] All
Reset Maintenance Word [78] All
PTC Card 1 [80] All
Latched Pump Derag [85] All
Lead Pump Start [120] All
Lead Pump Alternation [121] All
Pump 1 Interlock [130] All
Pump 2 Interlock [131] All
Pump 3 Interlock [132] All
All = Terminals 18, 19, 27, 29, 32, X30/2, X30/3, X30/4. X30/
are the terminals on MCB 101.
Functions dedicated to only one digital input are stated in above will be delayed with the time set in
the associated parameter. 22-00 External Interlock Delay.
[8] Start Select start value for a start/stop command.
All digital inputs can be programmed to these functions: ‘1’ = start, ‘0 ’ = stop.
(Default Digital input 18)
[0] No operation No reaction to signals transmitted to [9] Latched start Motor starts, if a pulse is applied for min. 2
terminal. ms. Motor stops when Stop inverse is
[1] Reset Resets frequency converter after a TRIP/ activated
ALARM. Not all alarms can be reset. [10] Reversing Changes direction of motor shaft rotation.
Select Logic ‘1’ to reverse. The reversing
[2] Coast inverse Leaves motor in free mode. Logic ‘0’ ⇒
signal only changes the direction of
coasting stop.
rotation. It does not activate the start
5 5 (Default Digital input 27): Coasting stop,
inverted input (NC).
function. Select both directions in
4-10 Motor Speed Direction.
[3] Coast and Reset and coasting stop Inverted input (NC).
(Default Digital input 19).
reset inverse Leaves motor in free mode and resets the
[11] Start Used for start/stop and for reversing on the
frequency converter. Logic ‘0’ ⇒ coasting
reversing same wire. Signals on start are not allowed
stop and reset.
at the same time.
[5] DC-brake Inverted input for DC braking (NC).
[14] Jog Used for activating jog speed. See 3-11 Jog
inverse Stops motor by energizing it with a DC
Speed [Hz].
current for a certain time period. See
(Default Digital input 29)
2-01 DC Brake Current to 2-03 DC Brake Cut
[15] Preset Used for shifting between external reference
In Speed [RPM]. The function is only active
reference on and preset reference. It is assumed that [1]
when the value in 2-02 DC Braking Time is
External/preset has been selected in
different from 0. Logic ’0’ ⇒ DC braking.
parameter 3-04 Reference Function. Logic '0'
This selection is not possible when
= external reference active; logic '1' = one
1-10 Motor Construction is set to [1] PM, non
of the eight preset references is active.
salient SPM
[16] Preset ref bit Enables a choice between one of the eight
[6] Stop inverse Stop Inverted function. Generates a stop
0 preset references according to Table 5.8.
function when the selected terminal goes
from logical level ‘1’ to ‘0’. The stop is [17] Preset ref bit Enables a choice between one of the eight
performed according to the selected ramp 1 preset references according to Table 5.8.
time (parameter 3-42 Ramp 1 Ramp Down [18] Preset ref bit Enables a choice between one of the eight
Time and 3-52 Ramp 2 Ramp Down Time. 2 preset references according to Table 5.8.
5 5
The parameter contains all options and functions listed in
[121] Lead Pump Forces alternation of the lead pump in a
parameter group chapter 5.2.6 5-1* Digital Inputs.
Alternation Cascade Controller. Lead Pump Alternation,
25-50 Lead Pump Alternation must be set to 5-30 Terminal 27 Digital Output
either [2] At Command or [3] At Staging or
Option: Function:
At Command. 25-51 Alternation Event can be
[0] No operation
set to any of the four options.
[1] Control Ready
[130 Pump1 The function depends on the setting in
- Interlock - 25-06 Number of Pumps. If set to [0] No, [2] Drive ready
138] Pump9 then Pump1 refers to the pump controlled [3] Drive rdy/rem ctrl
Interlock by relay RELAY1 etc. If set to [1] Yes, Pump1 [4] Stand-by / no warning
refers to the pump controlled by the [5] Running
frequency converter only (without any of [6] Running / no warning
the build in relays involved) and Pump2 to [8] Run on ref/no warn
the pump controlled by the relay RELAY1. [9] Alarm
Variable speed pump (lead) cannot be [10] Alarm or warning
interlocked in the basic Cascade Controller. [11] At torque limit
See Table 5.9 [12] Out of current range
[13] Below current, low
Setting in Setting in 25-06 Number of
[14] Above current, high
parameter Pumps
group 5-1* [15] Out of speed range
[0] No [1] Yes
[130] Pump1 Controlled Frequency [16] Below speed, low
Interlock by RELAY1 Converter [17] Above speed, high
(only if not controlled [18] Out of feedb. range
lead pump) (cannot be [19] Below feedback, low
interlocked) [20] Above feedback, high
[131] Pump2 Controlled Controlled [21] Thermal warning
Interlock by RELAY2 by RELAY1 [25] Reverse
[132] Pump3 Controlled Controlled [26] Bus OK
Interlock by RELAY3 by RELAY2 [27] Torque limit & stop
[133] Pump4 Controlled Controlled [28] Brake, no brake war
Interlock by RELAY4 by RELAY3 [29] Brake ready, no fault
[134] Pump5 Controlled Controlled [30] Brake fault (IGBT)
Interlock by RELAY5 by RELAY4 [33] Safe stop active
[135] Pump6 Controlled Controlled [35] External Interlock
Interlock by RELAY6 by RELAY5 [40] Out of ref range
[136] Pump7 Controlled Controlled [41] Below reference, low
Interlock by RELAY7 by RELAY6 [42] Above ref, high
[137] Pump8 Controlled Controlled [45] Bus ctrl.
Interlock by RELAY8 by RELAY7 [46] Bus ctrl, 1 if timeout
[138] Pump9 Controlled Controlled [47] Bus ctrl, 0 if timeout
Interlock by RELAY9 by RELAY8
[55] Pulse output
Ref./Feedback
[RPM] 6-21 V] input scaling value should correspond to
the low reference/feedback value, set in
Par 6-xx
1500 parameter 6-24 Terminal 54 Low Ref./Feedb.
High Ref./
Feedb. Value' Value.
1200
130BA856.10
20 mA
Range: Function:
100 [0 - Scale for the maximum output (20mA) of the
%* 200 analog signal at terminal 42.
%] Set the value to be the percentage of the full
range of the variable selected in 0/4 mA
parameter 6-50 Terminal 42 Output.
0% 50% 75% 100%
Current
130BA075.12
(mA)
20
-200% 0% +100% +200%
0/4
Illustration 5.21
5 5
0% Analogue Analogue 100% Variable
output Output for
Min Scale Max Scale output Example 3:
par. 6-93 par. 6-94 example:
Speed
Variable value= REFERENCE, range= Min ref - Max ref
(RPM) Range needed for output= Min ref (0%) - Max ref (100%),
Illustration 5.19 0-10 mA
Output signal 0 or 4 mA is needed at Min ref - set
parameter 6-51 Terminal 42 Output Min Scale to 0%
It is possible to get a value lower than 20mA at
Output signal 10 mA is needed at Max ref (100% of range)
full scale by programming values >100% by using
- set parameter 6-52 Terminal 42 Output Max Scale to 200%
a formula as follows:
(20 mA/10 mA x 100%=200%).
130BA857.10
20 mA / desired maximum current × 100% 20 mA
20 mA
i . e . 10mA : × 100% = 200%
10 mA
Example 1:
Variable value= OUTPUT FREQUENCY, range = 0-100 Hz 10 mA
Range needed for output = 0-50 Hz
Output signal 0 or 4mA is needed at 0 Hz (0% of range) -
set parameter 6-51 Terminal 42 Output Min Scale to 0%
Output signal 20 mA is needed at 50 Hz (50% of range) - 0/4 mA
0%
set parameter 6-52 Terminal 42 Output Max Scale to 50% 100% 200%
130BA858.10
20 mA
0/4 mA
Speed High Limit [Hz] but in practice of course limited by 22-20 Low Power Auto Set-up
this setting. Start of auto set-up of power data for No-Flow Power tuning.
The proportional band (error causing output to change
Option: Function:
from 0-100%) can be calculated by means of the formula
1. Close valve(s) to create a no flow
1 condition
× Max Reference
Proportional Gain
2. The frequency converter must be set for
NOTICE Open Loop (parameter 1-00 Configuration
Always set the desired for 20-14 Maximum Reference/ Mode).
Feedb. before setting the values for the PID controller in Note that it is important also to set
parameter group 20-9* PID Controller. 1-03 Torque Characteristics.
NOTICE NOTICE
Do not set 14-20 Reset Mode, to [13] Infinite auto reset, Do not set 14-20 Reset Mode, to [13] Infinite auto reset,
when parameter 22-23 No-Flow Function is set to [3] when parameter 22-26 Dry Pump Function is set to [2]
Alarm. Doing so causes the frequency converter to Alarm. Doing so causes the frequency converter to
continuously cycle between running and stopping when continuously cycle between running and stopping when
a No Flow condition is detected. a Dry Pump condition is detected.
NOTICE NOTICE
If the frequency converter is equipped with a constant If the frequency converter is equipped with a constant
speed bypass with an automatic bypass function that speed bypass with an automatic bypass function that
starts the bypass if the frequency converter experiences starts the bypass if the frequency converter experiences
a persistent alarm condition, be sure to disable the a persistent alarm condition, be sure to disable the
bypass’s automatic bypass function, if [3] Alarm is bypass’s automatic bypass function, if [2] Alarm or [3]
selected as the No-Flow Function. Man. Reset Alarm is selected as the Dry Pump Function.
5 5
frequency converter digital output or a serial
22-44 Wake-up Ref./FB Difference communication bus can communicate an alarm
to other equipment.
Range: Function:
10 [0 - Only to be used if parameter 1-00 Configuration [3] Manual The frequency converter stops running and
%* 100 %] Mode, is set for Closed Loop and the integrated Reset activates an End of Curve alarm [A 94]. A
PI controller is used for controlling the pressure. Alarm frequency converter digital output or a serial
Set the pressure drop allowed in percentage of communication bus can communicate an alarm
set point for the pressure (Pset) before cancelling to other equipment.
the Sleep Mode.
NOTICE
NOTICE
Automatic restart resets the alarm and restarts the
If used in application where the system.
integrated PI controller is set for inverse
control in 20-71 PID Performance, the
value set in 22-44 Wake-up Ref./FB
NOTICE
Difference will automatically be added. Do not set 14-20 Reset Mode, to [13] Infinite auto reset,
when parameter 22-50 End of Curve Function is set to [2]
Alarm. Doing so causes the frequency converter to
22-45 Setpoint Boost continuously cycle between running and stopping when
Range: Function: a End of Curve condition is detected.
0 [-100 Only to be used if parameter 1-00 Configuration
%* - 100 Mode, is set for Closed Loop and the integrated PI NOTICE
%] controller is used. In systems with e.g. constant
If the frequency converter is equipped with a constant
pressure control, it is advantageous to increase the
speed bypass with an automatic bypass function that
system pressure before the motor is stopped. This
starts the bypass if the frequency converter experiences
extends the time in which the motor is stopped
a persistent alarm condition, be sure to disable the
and help to avoid frequent start/stop.
bypass’s automatic bypass function, if [2] Alarm or [3]
Set the desired over pressure/temperature in
Man. Reset Alarm is selected as the End of Curve
percentage of set point for the pressure (Pset)/
Function.
temperature before entering the Sleep Mode.
If setting for 5%, the boost pressure is Pset*1.05.
The negative values can be used for e.g. cooling
22-51 End of Curve Delay
tower control where a negative change is needed. Range: Function:
10 s* [0 - When an End of Curve condition is detected, a
22-46 Maximum Boost Time 600 s] timer is activated. When the time set in this
Range: Function: parameter expires, and the End of Curve
condition has been steady in the entire period,
60 [0 - Only to be used if parameter 1-00 Configuration
the function set in parameter 22-50 End of Curve
s* 600 s] Mode is set for Closed Loop and the integrated PI
Function is activated. If the condition disappears
controller is used for controlling the pressure.
before the timer expires, the timer is reset.
Set the maximum time for which boost mode is
allowed. If the set time is exceeded, Sleep Mode
is entered, not waiting for the set boost pressure
to be reached.
5 5
Adjustment of this parameter allows the
Speed at System Design Working Point is not
shape of the control curve to be adjusted.
known: Where the Speed at System Design
0 = Linear
Working Point is unknown, another reference point
100% = Ideal shape (theoretical).
on the control curve needs to be determined by
130BA387.11
Control Curve
HRATED D
Par. B
22-88 A
Q (flow) H DESIGN C
Set point
nD
n RA GN -f D
Illustration 5.23
ES
HMIN
TE
I
Par.:
-f RA GN
22-83/
22-84/ Control Curve
ESI
TED
22-87 Q Q RATED
DESIGN Q
Par. Par. (flow)
22-90
22-82 Work Point Calculation 22-89
Option: Function:
Illustration 5.25
Example 1:
H(head)
130BA385.11
Set Point
n DE 2-85
TE
D
SIG
HMIN
_f R
N-
22-83/
/22
Control Curve
D
SIG
22-84/
from the input data set in parameter 22-83 Speed at
N
22-87
Q(flow) No-Flow [RPM] parameter 22-84 Speed at No-Flow
[Hz], parameter 22-87 Pressure at No-Flow Speed,
Illustration 5.24 Speed at System Design parameter 22-88 Pressure at Rated Speed, 22-89 Flow
Working Point is Known at Design Point and parameter 22-90 Flow at Rated
Speed.
determines this value. Also see parameter 22-82 Work Point Calculation point D.
Range: Function:
Size [0 - Resolution 1 RPM. 5.2.10 23-0* Timed Actions
related* 60000
Only visible when parameter 22-82 Work
RPM]
Point Calculation is set to Disable. The Use Timed Actions for actions needing to be performed on
speed of the motor at which the System a daily or weekly basis, e.g. different references for working
Design Working Point is achieved should hours/non-working hours. Up to 10 Timed Actions can be
be entered here in RPM. Alternatively, the programmed in the frequency converter. The Timed Action
speed in Hz can be entered in number is selected from the list when entering parameter
parameter 22-86 Speed at Design Point [Hz]. group 23-0* from the LCP. Parameter 23-00 ON Time –
If it has been decided to use RPM in parameter 23-04 Occurrence then refer to the selected
0-02 Motor Speed Unit then Timed Action number. Each Timed Action is divided into
parameter 22-83 Speed at No-Flow [RPM] an ON time and an OFF time, in which 2 different actions
should also be used. may be performed.
22-86 Speed at Design Point [Hz] The clock control (parameter group 0-7* Clock Settings) of
Range: Function: Timed Actions can be overridden from Timed Actions Auto
(Clock Controlled) to Timed Actions Disabled, Constant OFF
Size [ 0.0 - Resolution 0.033 Hz.
Actions or Constant ON Actions either in 23-08 Timed
related* par.
Only visible when parameter 22-82 Work Actions Mode or with commands applied to the digital
4-19
Point Calculation is set to Disable. The speed inputs ([68] Timed Actions Disabled, [69] Constant OFF
Hz]
of the motor at which the System Design Actions or [70] Constant ON Actions, in parameter group
Working Point is achieved should be 5-1* Digital Inputs.
entered here in Hz. Alternatively, the speed
in RPM can be entered in
parameter 22-85 Speed at Design Point [RPM].
Display lines 2 and 3 in the LCP show the status for Timed 23-00 ON Time
Actions Mode (0-23 Display Line 2 Large and 0-24 Display Array [10]
Line 3 Large, setting [1643] Timed Actions Status).
Range: Function:
Size related* [ 0 - 0 ] Sets the ON time for the Timed Action.
NOTICE
A change in mode via the digital inputs can only take
NOTICE
place if 23-08 Timed Actions Mode is set for [0] Times The frequency converter has no
Actions Auto. back up of the clock function and
If commands are applied simultaneously to the digital the set date/time will reset to
inputs for Constant OFF and Constant ON, the Timed default (2000-01-01 00:00) after a
Actions mode will change to Timed Actions Auto and the power down unless a Real Time
two commands will be disregarded.
If 0-70 Date and Time is not set or the frequency
Clock module with back up is
installed. In 0-79 Clock Fault it is 5 5
converter is set to HAND or OFF mode (e.g. via the LCP), possible to program for a Warning
the Timed Actions mode will be change to Timed Actions in case clock has not been set
Disabled. properly, e.g. after a power down.
The Timed Actions have a higher priority than the same
actions/commands activated by the digital inputs or the
Smart Logic Controller. 23-01 ON Action
Arra [10]
The actions programmed in Timed Actions are merged Option: Function:
with corresponding actions from digital inputs, control Select the action during ON Time.
word via bus and Smart Logic Controller, according to See 13-52 SL Controller Action for
merge rules set up in parameter group 8-5* Digital/Bus. descriptions of the options.
[0] Disabled
NOTICE [1] No action
The clock (parameter group 0-7*) must be correctly [2] Select set-up 1
programmed for Timed Actions to function correctly. [3] Select set-up 2
[4] Select set-up 3
NOTICE [5] Select set-up 4
[10] Select preset ref 0
When mounting an Analog I/O MCB 109 option card, a
battery back up of the date and time is included. [11] Select preset ref 1
[12] Select preset ref 2
[13] Select preset ref 3
NOTICE [14] Select preset ref 4
The PC-based Configuration Tool MCT 10 Set-up [15] Select preset ref 5
Software comprises a special guide for easy [16] Select preset ref 6
programming of Timed Actions.
[17] Select preset ref 7
[18] Select ramp 1
[19] Select ramp 2
[22] Run
[23] Run reverse
[24] Stop
[26] DC Brake
[27] Coast
[28] Freeze output
[29] Start timer 0
[30] Start timer 1
[31] Start timer 2
[32] Set digital out A low
[33] Set digital out B low
[34] Set digital out C low
[35] Set digital out D low
[36] Set digital out E low
[0] Disabled
[1] No action
[2] Select set-up 1
[3] Select set-up 2
[4] Select set-up 3
[5] Select set-up 4
5 5
[2] Non-working days
This function is used for
[3] Monday
filling-up vertical pipe
[4] Tuesday
systems but will be active
[5] Wednesday
when the filling-time has
[6] Thursday
expired, no matter what ,
[7] Friday
until the pipe fill-set-point
[8] Saturday set in 29-05 Filled Setpoint
[9] Sunday is reached.
5 5
0-21 Display Line 1.2 Small 1-24 Motor Current 2-1* Brake Energy Funct. 4-54 Warning Reference Low 5-94 Pulse Out #27 Timeout Preset
0-22 Display Line 1.3 Small 1-25 Motor Nominal Speed 2-10 Brake Function 4-55 Warning Reference High 5-95 Pulse Out #29 Bus Control
0-23 Display Line 2 Large 1-26 Motor Cont. Rated Torque 2-11 Brake Resistor (ohm) 4-56 Warning Feedback Low 5-96 Pulse Out #29 Timeout Preset
0-24 Display Line 3 Large 1-28 Motor Rotation Check 2-12 Brake Power Limit (kW) 4-57 Warning Feedback High 5-97 Pulse Out #X30/6 Bus Control
0-25 My Personal Menu 1-29 Automatic Motor Adaptation (AMA) 2-13 Brake Power Monitoring 4-58 Missing Motor Phase Function 5-98 Pulse Out #X30/6 Timeout Preset
0-3* LCP Custom Readout 1-3* Adv. Motor Data 2-15 Brake Check 4-6* Speed Bypass 6-** Analog In/Out
0-30 Custom Readout Unit 1-30 Stator Resistance (Rs) 2-16 AC brake Max. Current 4-60 Bypass Speed From [RPM] 6-0* Analog I/O Mode
0-31 Custom Readout Min Value 1-31 Rotor Resistance (Rr) 2-17 Over-voltage Control 4-61 Bypass Speed From [Hz] 6-00 Live Zero Timeout Time
0-32 Custom Readout Max Value 1-33 Stator Leakage Reactance (X1) 3-** Reference / Ramps 4-62 Bypass Speed To [RPM] 6-01 Live Zero Timeout Function
0-37 Display Text 1 1-34 Rotor Leakage Reactance (X2) 3-0* Reference Limits 4-63 Bypass Speed To [Hz] 6-1* Analog Input 53
0-38 Display Text 2 1-35 Main Reactance (Xh) 3-02 Minimum Reference 4-64 Semi-Auto Bypass Set-up 6-10 Terminal 53 Low Voltage
0-39 Display Text 3 1-36 Iron Loss Resistance (Rfe) 3-03 Maximum Reference 5-** Digital In/Out 6-11 Terminal 53 High Voltage
0-4* LCP Keypad 1-37 d-axis Inductance (Ld) 3-04 Reference Function 5-0* Digital I/O mode 6-12 Terminal 53 Low Current
0-40 [Hand on] Key on LCP 1-39 Motor Poles 3-1* References 5-00 Digital I/O Mode 6-13 Terminal 53 High Current
0-41 [Off] Key on LCP 1-40 Back EMF at 1000 RPM 3-10 Preset Reference 5-01 Terminal 27 Mode 6-14 Terminal 53 Low Ref./Feedb. Value
0-42 [Auto on] Key on LCP 1-46 Position Detection Gain 3-11 Jog Speed [Hz] 5-02 Terminal 29 Mode 6-15 Terminal 53 High Ref./Feedb. Value
0-43 [Reset] Key on LCP 1-5* Load Indep. Setting 3-13 Reference Site 5-1* Digital Inputs 6-16 Terminal 53 Filter Time Constant
0-44 [Off/Reset] Key on LCP 1-50 Motor Magnetisation at Zero Speed 3-14 Preset Relative Reference 5-10 Terminal 18 Digital Input 6-17 Terminal 53 Live Zero
0-45 [Drive Bypass] Key on LCP 1-51 Min Speed Normal Magnetising [RPM] 3-15 Reference 1 Source 5-11 Terminal 19 Digital Input 6-2* Analog Input 54
0-5* Copy/Save 1-52 Min Speed Normal Magnetising [Hz] 3-16 Reference 2 Source 5-12 Terminal 27 Digital Input 6-20 Terminal 54 Low Voltage
0-67 Bus Password Access 1-63 Slip Compensation Time Constant 3-8* Other Ramps 5-30 Terminal 27 Digital Output 6-30 Terminal X30/11 Low Voltage
0-7* Clock Settings 1-64 Resonance Dampening 3-80 Jog Ramp Time 5-31 Terminal 29 Digital Output 6-31 Terminal X30/11 High Voltage
0-70 Date and Time 1-65 Resonance Dampening Time Constant 3-81 Quick Stop Ramp Time 5-32 Term X30/6 Digi Out (MCB 101) 6-34 Term. X30/11 Low Ref./Feedb. Value
0-71 Date Format 1-66 Min. Current at Low Speed 3-84 Initial Ramp Time 5-33 Term X30/7 Digi Out (MCB 101) 6-35 Term. X30/11 High Ref./Feedb. Value
0-72 Time Format 1-7* Start Adjustments 3-85 Check Valve Ramp Time 5-4* Relays 6-36 Term. X30/11 Filter Time Constant
0-74 DST/Summertime 1-70 PM Start Mode 3-86 Check Valve Ramp End Speed [RPM] 5-40 Function Relay 6-37 Term. X30/11 Live Zero
0-76 DST/Summertime Start 1-71 Start Delay 3-87 Check Valve Ramp End Speed [HZ] 5-41 On Delay, Relay 6-4* Analog Input X30/12
0-77 DST/Summertime End 1-72 Start Function 3-88 Final Ramp Time 5-42 Off Delay, Relay 6-40 Terminal X30/12 Low Voltage
0-79 Clock Fault 1-73 Flying Start 3-9* Digital Pot.Meter 5-5* Pulse Input 6-41 Terminal X30/12 High Voltage
0-81 Working Days 1-74 Start Speed [RPM] 3-90 Step Size 5-50 Term. 29 Low Frequency 6-44 Term. X30/12 Low Ref./Feedb. Value
0-82 Additional Working Days 1-75 Start Speed [Hz] 3-91 Ramp Time 5-51 Term. 29 High Frequency 6-45 Term. X30/12 High Ref./Feedb. Value
0-83 Additional Non-Working Days 1-76 Start Current 3-92 Power Restore 5-52 Term. 29 Low Ref./Feedb. Value 6-46 Term. X30/12 Filter Time Constant
0-89 Date and Time Readout 1-8* Stop Adjustments 3-93 Maximum Limit 5-53 Term. 29 High Ref./Feedb. Value 6-47 Term. X30/12 Live Zero
1-** Load and Motor 1-80 Function at Stop 3-94 Minimum Limit 5-54 Pulse Filter Time Constant #29 6-5* Analog Output 42
1-0* General Settings 1-81 Min Speed for Function at Stop [RPM] 3-95 Ramp Delay 5-55 Term. 33 Low Frequency 6-50 Terminal 42 Output
1-00 Configuration Mode 1-82 Min Speed for Function at Stop [Hz] 4-** Limits / Warnings 5-56 Term. 33 High Frequency 6-51 Terminal 42 Output Min Scale
113
5 5
5 5
6-52 Terminal 42 Output Max Scale 8-96 Bus Feedback 3 10-32 Devicenet Revision 13-00 SL Controller Mode 14-80 Option Supplied by External 24VDC
114
6-53 Terminal 42 Output Bus Control 9-** PROFIdrive 10-33 Store Always 13-01 Start Event 14-9* Fault Settings
6-54 Terminal 42 Output Timeout Preset 9-00 Setpoint 10-34 DeviceNet Product Code 13-02 Stop Event 14-90 Fault Level
6-55 Terminal 42 Output Filter 9-07 Actual Value 10-39 Devicenet F Parameters 13-03 Reset SLC 15-** Drive Information
6-6* Analog Output X30/8 9-15 PCD Write Configuration 12-** Ethernet 13-1* Comparators 15-0* Operating Data
6-60 Terminal X30/8 Output 9-16 PCD Read Configuration 12-0* IP Settings 13-10 Comparator Operand 15-00 Operating hours
6-61 Terminal X30/8 Min. Scale 9-18 Node Address 12-00 IP Address Assignment 13-11 Comparator Operator 15-01 Running Hours
6-62 Terminal X30/8 Max. Scale 9-22 Telegram Selection 12-01 IP Address 13-12 Comparator Value 15-02 kWh Counter
6-63 Terminal X30/8 Output Bus Control 9-23 Parameters for Signals 12-02 Subnet Mask 13-2* Timers 15-03 Power Up's
6-64 Terminal X30/8 Output Timeout Preset 9-27 Parameter Edit 12-03 Default Gateway 13-20 SL Controller Timer 15-04 Over Temp's
8-** Comm. and Options 9-28 Process Control 12-04 DHCP Server 13-4* Logic Rules 15-05 Over Volt's
8-0* General Settings 9-31 Safe Address 12-05 Lease Expires 13-40 Logic Rule Boolean 1 15-06 Reset kWh Counter
8-01 Control Site 9-44 Fault Message Counter 12-06 Name Servers 13-41 Logic Rule Operator 1 15-07 Reset Running Hours Counter
8-02 Control Source 9-45 Fault Code 12-07 Domain Name 13-42 Logic Rule Boolean 2 15-08 Number of Starts
8-03 Control Timeout Time 9-47 Fault Number 12-08 Host Name 13-43 Logic Rule Operator 2 15-1* Data Log Settings
How to programme the freque...
8-04 Control Timeout Function 9-52 Fault Situation Counter 12-09 Physical Address 13-44 Logic Rule Boolean 3 15-10 Logging Source
8-05 End-of-Timeout Function 9-53 Profibus Warning Word 12-1* Ethernet Link Parameters 13-5* States 15-11 Logging Interval
8-06 Reset Control Timeout 9-63 Actual Baud Rate 12-10 Link Status 13-51 SL Controller Event 15-12 Trigger Event
8-07 Diagnosis Trigger 9-64 Device Identification 12-11 Link Duration 13-52 SL Controller Action 15-13 Logging Mode
8-08 Readout Filtering 9-65 Profile Number 12-12 Auto Negotiation 14-** Special Functions 15-14 Samples Before Trigger
8-1* Control Settings 9-67 Control Word 1 12-13 Link Speed 14-0* Inverter Switching 15-2* Historic Log
8-10 Control Profile 9-68 Status Word 1 12-14 Link Duplex 14-00 Switching Pattern 15-20 Historic Log: Event
8-13 Configurable Status Word STW 9-71 Profibus Save Data Values 12-2* Process Data 14-01 Switching Frequency 15-21 Historic Log: Value
8-14 Configurable Control Word CTW 9-72 ProfibusDriveReset 12-20 Control Instance 14-03 Overmodulation 15-22 Historic Log: Time
8-3* FC Port Settings 9-75 DO Identification 12-21 Process Data Config Write 14-04 PWM Random 15-23 Historic log: Date and Time
8-30 Protocol 9-80 Defined Parameters (1) 12-22 Process Data Config Read 14-1* Mains On/Off 15-3* Alarm Log
8-31 Address 9-81 Defined Parameters (2) 12-27 Primary Master 14-10 Mains Failure 15-30 Alarm Log: Error Code
8-32 Baud Rate 9-82 Defined Parameters (3) 12-28 Store Data Values 14-11 Mains Voltage at Mains Fault 15-31 Alarm Log: Value
8-33 Parity / Stop Bits 9-83 Defined Parameters (4) 12-29 Store Always 14-12 Function at Mains Imbalance 15-32 Alarm Log: Time
8-35 Minimum Response Delay 9-84 Defined Parameters (5) 12-3* EtherNet/IP 14-2* Reset Functions 15-33 Alarm Log: Date and Time
8-36 Max Response Delay 9-90 Changed Parameters (1) 12-30 Warning Parameter 14-20 Reset Mode 15-34 Alarm Log: Setpoint
8-37 Maximum Inter-Char Delay 9-91 Changed Parameters (2) 12-31 Net Reference 14-21 Automatic Restart Time 15-35 Alarm Log: Feedback
8-4* FC MC protocol set 9-92 Changed Parameters (3) 12-32 Net Control 14-22 Operation Mode 15-36 Alarm Log: Current Demand
8-40 Telegram Selection 9-93 Changed Parameters (4) 12-33 CIP Revision 14-23 Typecode Setting 15-37 Alarm Log: Process Ctrl Unit
8-42 PCD Write Configuration 9-94 Changed Parameters (5) 12-34 CIP Product Code 14-25 Trip Delay at Torque Limit 15-4* Drive Identification
8-43 PCD Read Configuration 9-99 Profibus Revision Counter 12-35 EDS Parameter 14-26 Trip Delay at Inverter Fault 15-40 FC Type
8-7* BACnet 10-07 Readout Bus Off Counter 12-80 FTP Server 14-40 VT Level 15-48 LCP Id No
8-70 BACnet Device Instance 10-1* DeviceNet 12-81 HTTP Server 14-41 AEO Minimum Magnetisation 15-49 SW ID Control Card
8-72 MS/TP Max Masters 10-10 Process Data Type Selection 12-82 SMTP Service 14-42 Minimum AEO Frequency 15-50 SW ID Power Card
8-73 MS/TP Max Info Frames 10-11 Process Data Config Write 12-89 Transparent Socket Channel Port 14-43 Motor Cosphi 15-51 Frequency Converter Serial Number
8-74 "I-Am" Service 10-12 Process Data Config Read 12-9* Advanced Ethernet Services 14-5* Environment 15-53 Power Card Serial Number
8-75 Initialisation Password 10-13 Warning Parameter 12-90 Cable Diagnostic 14-50 RFI Filter 15-59 CSIV Filename
8-8* FC Port Diagnostics 10-14 Net Reference 12-91 MDI-X 14-51 DC Link Compensation 15-6* Option Ident
8-80 Bus Message Count 10-15 Net Control 12-92 IGMP Snooping 14-52 Fan Control 15-60 Option Mounted
8-81 Bus Error Count 10-2* COS Filters 12-93 Cable Error Length 14-53 Fan Monitor 15-61 Option SW Version
8-82 Slave Message Rcvd 10-20 COS Filter 1 12-94 Broadcast Storm Protection 14-55 Output Filter 15-62 Option Ordering No
8-83 Slave Error Count 10-21 COS Filter 2 12-95 Broadcast Storm Filter 14-59 Actual Number of Inverter Units 15-63 Option Serial No
8-9* Bus Jog / Feedback 10-22 COS Filter 3 12-96 Port Mirroring 14-6* Auto Derate 15-70 Option in Slot A
8-90 Bus Jog 1 Speed 10-23 COS Filter 4 12-98 Interface Counters 14-60 Function at Over Temperature 15-71 Slot A Option SW Version
8-91 Bus Jog 2 Speed 10-3* Parameter Access 12-99 Media Counters 14-61 Function at Inverter Overload 15-72 Option in Slot B
8-94 Bus Feedback 1 10-30 Array Index 13-** Smart Logic 14-62 Inv. Overload Derate Current 15-73 Slot B Option SW Version
8-95 Bus Feedback 2 10-31 Store Data Values 13-0* SLC Settings 14-8* Options 15-74 Option in Slot C0/E0
15-75 Slot C0/E0 Option SW Version 16-69 Pulse Output #27 [Hz] 20-70 Closed Loop Type 21-51 Ext. 3 Minimum Reference 22-8* Flow Compensation
15-76 Option in Slot C1/E1 16-70 Pulse Output #29 [Hz] 20-71 PID Performance 21-52 Ext. 3 Maximum Reference 22-80 Flow Compensation
15-77 Slot C1/E1 Option SW Version 16-71 Relay Output [bin] 20-72 PID Output Change 21-53 Ext. 3 Reference Source 22-81 Square-linear Curve Approximation
15-9* Parameter Info 16-72 Counter A 20-73 Minimum Feedback Level 21-54 Ext. 3 Feedback Source 22-82 Work Point Calculation
15-92 Defined Parameters 16-73 Counter B 20-74 Maximum Feedback Level 21-55 Ext. 3 Setpoint 22-83 Speed at No-Flow [RPM]
15-93 Modified Parameters 16-75 Analog In X30/11 20-79 PID Autotuning 21-57 Ext. 3 Reference [Unit] 22-84 Speed at No-Flow [Hz]
15-98 Drive Identification 16-76 Analog In X30/12 20-8* PID Basic Settings 21-58 Ext. 3 Feedback [Unit] 22-85 Speed at Design Point [RPM]
15-99 Parameter Metadata 16-77 Analog Out X30/8 [mA] 20-81 PID Normal/ Inverse Control 21-59 Ext. 3 Output [%] 22-86 Speed at Design Point [Hz]
16-** Data Readouts 16-8* Fieldbus & FC Port 20-82 PID Start Speed [RPM] 21-6* Ext. CL 3 PID 22-87 Pressure at No-Flow Speed
16-0* General Status 16-80 Fieldbus CTW 1 20-83 PID Start Speed [Hz] 21-60 Ext. 3 Normal/Inverse Control 22-88 Pressure at Rated Speed
16-00 Control Word 16-82 Fieldbus REF 1 20-84 On Reference Bandwidth 21-61 Ext. 3 Proportional Gain 22-89 Flow at Design Point
16-01 Reference [Unit] 16-84 Comm. Option STW 20-9* PID Controller 21-62 Ext. 3 Integral Time 22-90 Flow at Rated Speed
16-02 Reference [%] 16-85 FC Port CTW 1 20-91 PID Anti Windup 21-63 Ext. 3 Differentation Time 23-** Time-based Functions
16-03 Status Word 16-86 FC Port REF 1 20-93 PID Proportional Gain 21-64 Ext. 3 Dif. Gain Limit 23-0* Timed Actions
16-05 Main Actual Value [%] 16-9* Diagnosis Readouts 20-94 PID Integral Time 22-** Appl. Functions 23-00 ON Time
How to programme the freque...
16-09 Custom Readout 16-90 Alarm Word 20-95 PID Differentiation Time 22-0* Miscellaneous 23-01 ON Action
16-1* Motor Status 16-91 Alarm Word 2 20-96 PID Diff. Gain Limit 22-00 External Interlock Delay 23-02 OFF Time
16-10 Power [kW] 16-92 Warning Word 21-** Ext. Closed Loop 22-2* No-Flow Detection 23-03 OFF Action
16-11 Power [hp] 16-93 Warning Word 2 21-0* Ext. CL Autotuning 22-20 Low Power Auto Set-up 23-04 Occurrence
16-12 Motor Voltage 16-94 Ext. Status Word 21-00 Closed Loop Type 22-21 Low Power Detection 23-1* Maintenance
16-13 Frequency 16-95 Ext. Status Word 2 21-01 PID Performance 22-22 Low Speed Detection 23-10 Maintenance Item
16-14 Motor current 16-96 Maintenance Word 21-02 PID Output Change 22-23 No-Flow Function 23-11 Maintenance Action
16-15 Frequency [%] 18-** Info & Readouts 21-03 Minimum Feedback Level 22-24 No-Flow Delay 23-12 Maintenance Time Base
16-16 Torque [Nm] 18-0* Maintenance Log 21-04 Maximum Feedback Level 22-26 Dry Pump Function 23-13 Maintenance Time Interval
16-17 Speed [RPM] 18-00 Maintenance Log: Item 21-09 PID Auto Tuning 22-27 Dry Pump Delay 23-14 Maintenance Date and Time
16-18 Motor Thermal 18-01 Maintenance Log: Action 21-1* Ext. CL 1 Ref./Fb. 22-28 No-Flow Low Speed [RPM] 23-1* Maintenance Reset
16-20 Motor Angle 18-02 Maintenance Log: Time 21-10 Ext. 1 Ref./Feedback Unit 22-29 No-Flow Low Speed [Hz] 23-15 Reset Maintenance Word
16-22 Torque [%] 18-03 Maintenance Log: Date and Time 21-11 Ext. 1 Minimum Reference 22-3* No-Flow Power Tuning 23-16 Maintenance Text
16-3* Drive Status 18-3* Analog Readouts 21-12 Ext. 1 Maximum Reference 22-30 No-Flow Power 23-5* Energy Log
16-30 DC Link Voltage 18-30 Analog Input X42/1 21-13 Ext. 1 Reference Source 22-31 Power Correction Factor 23-50 Energy Log Resolution
16-32 Brake Energy /s 18-31 Analog Input X42/3 21-14 Ext. 1 Feedback Source 22-32 Low Speed [RPM] 23-51 Period Start
16-33 Brake Energy /2 min 18-32 Analog Input X42/5 21-15 Ext. 1 Setpoint 22-33 Low Speed [Hz] 23-53 Energy Log
16-34 Heatsink Temp. 18-33 Analog Out X42/7 [V] 21-17 Ext. 1 Reference [Unit] 22-34 Low Speed Power [kW] 23-54 Reset Energy Log
16-35 Inverter Thermal 18-34 Analog Out X42/9 [V] 21-18 Ext. 1 Feedback [Unit] 22-35 Low Speed Power [HP] 23-6* Trending
16-36 Inv. Nom. Current 18-35 Analog Out X42/11 [V] 21-19 Ext. 1 Output [%] 22-36 High Speed [RPM] 23-60 Trend Variable
16-53 Digi Pot Reference 20-00 Feedback 1 Source 21-31 Ext. 2 Minimum Reference 22-44 Wake-up Ref./FB Difference 23-80 Power Reference Factor
16-54 Feedback 1 [Unit] 20-01 Feedback 1 Conversion 21-32 Ext. 2 Maximum Reference 22-45 Setpoint Boost 23-81 Energy Cost
16-55 Feedback 2 [Unit] 20-02 Feedback 1 Source Unit 21-33 Ext. 2 Reference Source 22-46 Maximum Boost Time 23-82 Investment
16-56 Feedback 3 [Unit] 20-03 Feedback 2 Source 21-34 Ext. 2 Feedback Source 22-5* End of Curve 23-83 Energy Savings
16-58 PID Output [%] 20-04 Feedback 2 Conversion 21-35 Ext. 2 Setpoint 22-50 End of Curve Function 23-84 Cost Savings
16-59 Adjusted Setpoint 20-05 Feedback 2 Source Unit 21-37 Ext. 2 Reference [Unit] 22-51 End of Curve Delay 24-** Appl. Functions 2
16-6* Inputs & Outputs 20-06 Feedback 3 Source 21-38 Ext. 2 Feedback [Unit] 22-6* Broken Belt Detection 24-1* Drive Bypass
16-60 Digital Input 20-07 Feedback 3 Conversion 21-39 Ext. 2 Output [%] 22-60 Broken Belt Function 24-10 Drive Bypass Function
16-61 Terminal 53 Switch Setting 20-08 Feedback 3 Source Unit 21-4* Ext. CL 2 PID 22-61 Broken Belt Torque 24-11 Drive Bypass Delay Time
16-62 Analog Input 53 20-12 Reference/Feedback Unit 21-40 Ext. 2 Normal/Inverse Control 22-62 Broken Belt Delay 25-** Cascade Controller
16-63 Terminal 54 Switch Setting 20-2* Feedback/Setpoint 21-41 Ext. 2 Proportional Gain 22-7* Short Cycle Protection 25-0* System Settings
16-64 Analog Input 54 20-20 Feedback Function 21-42 Ext. 2 Integral Time 22-75 Short Cycle Protection 25-00 Cascade Controller
16-65 Analog Output 42 [mA] 20-21 Setpoint 1 21-43 Ext. 2 Differentation Time 22-76 Interval between Starts 25-02 Motor Start
16-66 Digital Output [bin] 20-22 Setpoint 2 21-44 Ext. 2 Dif. Gain Limit 22-77 Minimum Run Time 25-04 Pump Cycling
16-67 Pulse Input #29 [Hz] 20-23 Setpoint 3 21-5* Ext. CL 3 Ref./Fb. 22-78 Minimum Run Time Override 25-05 Fixed Lead Pump
16-68 Pulse Input #33 [Hz] 20-7* PID Autotuning 21-50 Ext. 3 Ref./Feedback Unit 22-79 Minimum Run Time Override Value 25-06 Number of Pumps
115
5 5
5 5
25-2* Bandwidth Settings 26-26 Term. X42/3 Filter Time Constant 27-42 Ramp Up Delay 29-29 High Speed [Hz]
116
25-20 Staging Bandwidth 26-27 Term. X42/3 Live Zero 27-43 Staging Threshold 29-30 High Speed Power [kW]
25-21 Override Bandwidth 26-3* Analog Input X42/5 27-44 Destaging Threshold 29-31 High Speed Power [HP]
25-22 Fixed Speed Bandwidth 26-30 Terminal X42/5 Low Voltage 27-45 Staging Speed [RPM] 29-32 Derag On Ref Bandwidth
25-23 SBW Staging Delay 26-31 Terminal X42/5 High Voltage 27-46 Staging Speed [Hz] 29-33 Power Derag Limit
25-24 SBW Destaging Delay 26-34 Term. X42/5 Low Ref./Feedb. Value 27-47 Destaging Speed [RPM] 29-34 Consecutive Derag Interval
25-25 OBW Time 26-35 Term. X42/5 High Ref./Feedb. Value 27-48 Destaging Speed [Hz] 30-** Special Features
25-26 Destage At No-Flow 26-36 Term. X42/5 Filter Time Constant 27-5* Alternate Settings 30-8* Compatibility (I)
25-27 Stage Function 26-37 Term. X42/5 Live Zero 27-50 Automatic Alternation 30-81 Brake Resistor (ohm)
25-28 Stage Function Time 26-4* Analog Out X42/7 27-51 Alternation Event 31-** Bypass Option
25-29 Destage Function 26-40 Terminal X42/7 Output 27-52 Alternation Time Interval 31-00 Bypass Mode
25-30 Destage Function Time 26-41 Terminal X42/7 Min. Scale 27-53 Alternation Timer Value 31-01 Bypass Start Time Delay
25-4* Staging Settings 26-42 Terminal X42/7 Max. Scale 27-54 Alternation At Time of Day 31-02 Bypass Trip Time Delay
25-40 Ramp Down Delay 26-43 Terminal X42/7 Bus Control 27-55 Alternation Predefined Time 31-03 Test Mode Activation
25-41 Ramp Up Delay 26-44 Terminal X42/7 Timeout Preset 27-56 Alternate Capacity is < 31-10 Bypass Status Word
How to programme the freque...
25-42 Staging Threshold 26-5* Analog Out X42/9 27-58 Run Next Pump Delay 31-11 Bypass Running Hours
25-43 Destaging Threshold 26-50 Terminal X42/9 Output 27-6* Digital Inputs 31-19 Remote Bypass Activation
25-44 Staging Speed [RPM] 26-51 Terminal X42/9 Min. Scale 27-60 Terminal X66/1 Digital Input 35-** Sensor Input Option
25-45 Staging Speed [Hz] 26-52 Terminal X42/9 Max. Scale 27-61 Terminal X66/3 Digital Input 35-0* Temp. Input Mode
25-46 Destaging Speed [RPM] 26-53 Terminal X42/9 Bus Control 27-62 Terminal X66/5 Digital Input 35-00 Term. X48/4 Temperature Unit
25-47 Destaging Speed [Hz] 26-54 Terminal X42/9 Timeout Preset 27-63 Terminal X66/7 Digital Input 35-01 Term. X48/4 Input Type
25-5* Alternation Settings 26-6* Analog Out X42/11 27-64 Terminal X66/9 Digital Input 35-02 Term. X48/7 Temperature Unit
25-50 Lead Pump Alternation 26-60 Terminal X42/11 Output 27-65 Terminal X66/11 Digital Input 35-03 Term. X48/7 Input Type
25-51 Alternation Event 26-61 Terminal X42/11 Min. Scale 27-66 Terminal X66/13 Digital Input 35-04 Term. X48/10 Temperature Unit
25-52 Alternation Time Interval 26-62 Terminal X42/11 Max. Scale 27-7* Connections 35-05 Term. X48/10 Input Type
25-53 Alternation Timer Value 26-63 Terminal X42/11 Bus Control 27-70 Relay 35-06 Temperature Sensor Alarm Function
25-54 Alternation Predefined Time 26-64 Terminal X42/11 Timeout Preset 27-9* Readouts 35-1* Temp. Input X48/4
25-55 Alternate if Load < 50% 27-** Cascade CTL Option 27-91 Cascade Reference 35-14 Term. X48/4 Filter Time Constant
25-56 Staging Mode at Alternation 27-0* Control & Status 27-92 % Of Total Capacity 35-15 Term. X48/4 Temp. Monitor
25-58 Run Next Pump Delay 27-01 Pump Status 27-93 Cascade Option Status 35-16 Term. X48/4 Low Temp. Limit
25-59 Run on Mains Delay 27-02 Manual Pump Control 27-94 Cascade System Status 35-17 Term. X48/4 High Temp. Limit
25-8* Status 27-03 Current Runtime Hours 27-95 Advanced Cascade Relay Output [bin] 35-2* Temp. Input X48/7
25-80 Cascade Status 27-04 Pump Total Lifetime Hours 27-96 Extended Cascade Relay Output [bin] 35-24 Term. X48/7 Filter Time Constant
25-81 Pump Status 27-1* Configuration 29-** Water Application Functions 35-25 Term. X48/7 Temp. Monitor
25-82 Lead Pump 27-10 Cascade Controller 29-0* Pipe Fill 35-26 Term. X48/7 Low Temp. Limit
25-83 Relay Status 27-11 Number Of Drives 29-00 Pipe Fill Enable 35-27 Term. X48/7 High Temp. Limit
26-0* Analog I/O Mode 27-20 Normal Operating Range 29-10 Derag Cycles 35-43 Term. X48/2 High Current
26-00 Terminal X42/1 Mode 27-21 Override Limit 29-11 Derag at Start/Stop 35-44 Term. X48/2 Low Ref./Feedb. Value
26-01 Terminal X42/3 Mode 27-22 Fixed Speed Only Operating Range 29-12 Deragging Run Time 35-45 Term. X48/2 High Ref./Feedb. Value
26-02 Terminal X42/5 Mode 27-23 Staging Delay 29-13 Derag Speed [RPM] 35-46 Term. X48/2 Filter Time Constant
26-1* Analog Input X42/1 27-24 Destaging Delay 29-14 Derag Speed [Hz] 35-47 Term. X48/2 Live Zero
26-10 Terminal X42/1 Low Voltage 27-25 Override Hold Time 29-15 Derag Off Delay
26-11 Terminal X42/1 High Voltage 27-27 Min Speed Destage Delay 29-2* Derag Power Tuning
26-14 Term. X42/1 Low Ref./Feedb. Value 27-3* Staging Speed 29-20 Derag Power[kW]
26-15 Term. X42/1 High Ref./Feedb. Value 27-30 Auto Tune Staging Speeds 29-21 Derag Power[HP]
26-16 Term. X42/1 Filter Time Constant 27-31 Stage On Speed [RPM] 29-22 Derag Power Factor
26-17 Term. X42/1 Live Zero 27-32 Stage On Speed [Hz] 29-23 Derag Power Delay
26-2* Analog Input X42/3 27-33 Stage Off Speed [RPM] 29-24 Low Speed [RPM]
26-20 Terminal X42/3 Low Voltage 27-34 Stage Off Speed [Hz] 29-25 Low Speed [Hz]
26-21 Terminal X42/3 High Voltage 27-4* Staging Settings 29-26 Low Speed Power [kW]
26-24 Term. X42/3 Low Ref./Feedb. Value 27-40 Auto Tune Staging Settings 29-27 Low Speed Power [HP]
26-25 Term. X42/3 High Ref./Feedb. Value 27-41 Ramp Down Delay 29-28 High Speed [RPM]
General Specifications VLT AQUA Drive FC 202 Operation Instructions
6 General Specifications
130BA117.10
+24V
Control Mains
18
High
voltage Motor
37
Functional
isolation
RS485 DC-Bus
Pulse inputs
Programmable pulse inputs 2
Terminal number pulse 29, 33
Max. frequency at terminal, 29, 33 110 kHz (Push-pull driven)
Max. frequency at terminal, 29, 33 5 kHz (open collector)
Min. frequency at terminal 29, 33 4 Hz
Voltage level see Digital inputs
Maximum voltage on input 28 V DC
Input resistance, Ri approx. 4 kΩ
Pulse input accuracy (0.1-1 kHz) Max. error: 0.1% of full scale
Analog output
Number of programmable analog outputs 1
Terminal number 42
Current range at analog output 0/4-20 mA
Max. resistor load to common at analog output 500 Ω
Accuracy on analog output Max. error: 0.8% of full scale
Resolution on analog output 8 bit
The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
Control card, RS-485 serial communication
Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)
Terminal number 61 Common for terminals 68 and 69
The RS-485 serial communication circuit is functionally seated from other central circuits and galvanically isolated from the
supply voltage (PELV).
Digital output
Programmable digital/pulse outputs 2
Terminal number 27, 29 1)
6 6
Control card, 24 V DC output
Terminal number 12, 13
Max. load 200 mA
The 24 V DC supply is galvanically isolated from the supply voltage (PELV), but has the same potential as the analog and digital
inputs and outputs.
Relay outputs
Programmable relay outputs 2
Relay 01 Terminal number 1-3 (break), 1-2 (make)
Max. terminal load (AC-1)1) on 1-3 (NC), 1-2 (NO) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 1-2 (NO), 1-3 (NC) (Resistive load) 60 V DC, 1 A
Max. terminal load (DC-13)1) (Inductive load) 24 V DC, 0.1 A
Relay 02 Terminal number 4-6 (break), 4-5 (make)
Max. terminal load (AC-1)1) on 4-5 (NO) (Resistive load)2)3) 400 V AC, 2 A
Max. terminal load (AC-15)1) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-5 (NO) (Resistive load) 80 V DC, 2 A
Max. terminal load (DC-13)1) on 4-5 (NO) (Inductive load) 24 V DC, 0.1 A
Max. terminal load (AC-1)1) on 4-6 (NC) (Resistive load) 240 V AC, 2 A
Max. terminal load (AC-15)1) on 4-6 (NC) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A
Max. terminal load (DC-1)1) on 4-6 (NC) (Resistive load) 50 V DC, 2 A
Max. terminal load (DC-13)1) on 4-6 (NC) (Inductive load) 24 V DC, 0.1 A
Min. terminal load on 1-3 (NC), 1-2 (NO), 4-6 (NC), 4-5 (NO) 24 V DC 10 mA, 24 V AC 20 mA
Environment according to EN 60664-1 overvoltage category III/pollution degree 2
1) IEC 60947 parts 4 and 5
The relay contacts are galvanically isolated from the rest of the circuit by reinforced isolation (PELV).
2) Overvoltage Category II
3) UL applications 300 V AC 2 A
Control characteristics
Resolution of output frequency at 0-590 Hz ±0.003 Hz
System response time (terminals 18, 19, 27, 29, 32, 33) ≤ 2 ms
Speed control range (open loop) 1:100 of synchronous speed
Speed accuracy (open loop) 30-4000 RPM: Maximum error of ±8 RPM
All control characteristics are based on a 4-pole asynchronous motor
Surroundings
Enclosure, frame size D and E IP00, IP21, IP54
Enclosure, frame size F IP21, IP54
Vibration test 0.7 g
Relative humidity 5% - 95% (IEC 721-3-3; Class 3K3 (non-condensing) during operation
Aggressive environment (IEC 60068-2-43) H2S test class kD
Test method according to IEC 60068-2-43 H2S (10 days)
Ambient temperature (at 60 AVM switching mode)
6 6 - with derating max. 55 °C1)
- with full output power, typical EFF2 motors max. 50 °C1)
- at full continuous FC output current max. 45 °C1)
1) For more information on derating see the Design Guide, section on Special Conditions.
Minimum ambient temperature during full-scale operation 0 °C
Minimum ambient temperature at reduced performance -10 °C
Temperature during storage/transport -25 to +65/70 °C
Maximum altitude above sea level without derating 1000 m
Maximum altitude above sea level with derating 3000 m
Derating for high altitude, see section on special conditions in the Design Guide
EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3
EN 61800-3, EN 61000-6-1/2,
EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6
See section on special conditions in the Design Guide!
Control card performance
Scan interval 5 ms
Control card, USB serial communication
USB standard 1.1 (Full speed)
USB plug USB type B “device” plug
CAUTION
Connection to PC is carried out via a standard host/device USB cable.
The USB connection is galvanically isolated from the supply voltage (PELV) and other high-voltage terminals.
The USB connection is not galvanically isolated from protection earth. Use only isolated laptop/PC as connection to the
USB connector on the frequency converter or an isolated USB cable/converter.
• If a mains phase is missing, the frequency converter trips or issues a warning (depending on the load).
• Monitoring of the intermediate circuit voltage ensures that the frequency converter trips if the intermediate circuit
voltage is too low or too high.
Table 6.1
6 6 Continuous
(at 460/ 480 V) [A]
540 590 678 730
Table 6.2
Table 6.3
Table 6.4
Table 6.5
Table 6.6
Table 6.7
Continuous KVA
727 847 941 1056 1255 1409
(at 550 V) [KVA]
Continuous KVA
727 847 941 1056 1255 1409
(at 575 V) [KVA]
Continuous KVA
872 1016 1129 1267 1506 1691
(at 690 V) [KVA]
Max. input current
Continuous
743 866 962 1079 1282 1440
(at 550 V ) [A]
Continuous
711 828 920 1032 1227 1378
(at 575 V) [A]
Continuous
711 828 920 1032 1227 1378
(at 690 V) [A]
Max. cable size,motor [mm2 (AWG2))] 8x150 (8x300 mcm) 12x150 (12x300 mcm)
Max. cable size,mains F1/F2 [mm2
8x240 (8x500 mcm)
(AWG2))]
Max. cable size,mains F3/F4 [mm2
8x456 (8x900 mcm)
(AWG2))]
Max. cable size, loadsharing [mm2
4x120 (4x250 mcm)
(AWG2))]
Max. cable size, brake [mm2 (AWG2)) 4x185 (4x350 mcm) 6x185 (6x350 mcm)
Max. external pre-fuses [A] 1) 1600 2000 2500
Est. power loss at rated max. load
10771 12272 13835 15592 18281 20825
[W] 4), 600 V, F1 & F2
Est. power loss at rated max. load
11315 12903 14533 16375 19207 21857
[W] 4), 690 V, F1 & F2
Max added losses of Circuit Breaker
427 532 615 665 863 1044
or Disconnect & Contactor, F3 & F4
Max Panel Options Losses 400
Weight,enclosure IP21, IP 54 [kg] 1004/1299 1004/1299 1004/1299 1246/1541 1246/1541 1280/1575
Weight, Rectifier Module [kg] 102 102 102 136 136 136
Weight, Inverter Module [kg] 102 102 136 102 102 136
Efficiency4) 0.98
Output frequency 0-500 Hz
Heat sink overtemp. trip 95 °C
Power card amb. trip 68 °C
Table 6.8
6 6
7 Troubleshooting
7.1 Alarms and warnings If an alarm cannot be reset, the reason may be that its
cause has not been rectified, or the alarm is trip-locked
A warning or an alarm is signalled by the relevant LED on (see also table on following page).
the front of the frequency converter and indicated by a
code on the display. Alarms that are trip-locked offer additional protection,
means that the mains supply must be switched off before
A warning remains active until its cause is no longer the alarm can be reset. After being switched back on, the
present. Under certain circumstances operation of the frequency converter is no longer blocked and may be reset
motor may still be continued. Warning messages may be as described above once the cause has been rectified.
critical, but are not necessarily so.
Alarms that are not trip-locked can also be reset using the
In the event of an alarm, the frequency converter will have automatic reset function in 14-20 Reset Mode (Warning:
tripped. Alarms must be reset to restart operation once automatic wake-up is possible!)
their cause has been rectified.
7 7 This may be done in 4 ways: If a warning and alarm is marked against a code in the
1. By pressing [RESET] on the LCP. table on the following page, this means that either a
warning occurs before an alarm, or it can be specified
2. Via a digital input with the “Reset” function.
whether it is a warning or an alarm that is to be displayed
3. Via serial communication/optional fieldbus. for a given fault.
4. By resetting automatically using the [Auto Reset]
function. See 14-20 Reset Mode inVLT® AQUA Drive This is possible, for instance, in 1-90 Motor Thermal
FC 202 Programming Guide Protection. After an alarm or trip, the motor carries on
coasting, and the alarm and warning flash on the
frequency converter. Once the problem has been rectified,
NOTICE only the alarm continues flashing.
After a manual reset pressing [RESET] on the LCP, press
[AUTO ON] or [HAND ON] to restart the motor.
A trip is the action when an alarm has appeared. The trip coasts the motor and can be reset by pressing [Reset] or making a
7 7 reset by a digital input (Par. 5-1* Digital Inputs [1] Reset). The origin event that caused an alarm cannot damage the
frequency converter or cause dangerous conditions. A trip lock is an action when an alarm occurs, which may cause
damage to frequency converter or connected parts. A Trip Lock situation can only be reset by a power cycling.
LED indication
Warning yellow
Alarm flashing red
Trip locked yellow and red
Table 7.2
Table 7.3 Description of Alarm Word, Warning Word and Extended Status Word
The alarm words, warning words and extended status words can be read out via serial bus or optional fieldbus for
diagnosis. See also 16-90 Alarm Word, 16-92 Warning Word and 16-94 Ext. Status Word.
The warning/alarm information below defines each WARNING 6, DC link voltage low
warning/alarm condition, provides the probable cause for The intermediate circuit voltage (DC) is lower than the low
the condition, and details a remedy or troubleshooting voltage warning limit. The limit is dependent on the
procedure. frequency converter voltage rating. The unit is still active.
WARNING 1, 10 Volts low WARNING/ALARM 7, DC overvoltage
The control card voltage is below 10 V from terminal 50. If the intermediate circuit voltage exceeds the limit, the
Remove some of the load from terminal 50, as the 10 V frequency converter trips after a time.
supply is overloaded. Max. 15 mA or minimum 590 Ω. Troubleshooting
This condition can be caused by a short in a connected • Connect a brake resistor
potentiometer or improper wiring of the potentiometer.
• Extend the ramp time
Troubleshooting
• Change the ramp type
• Remove the wiring from terminal 50
• Activate the functions in 2-10 Brake Function
• If the warning clears, the problem is with the
• Increase 14-26 Trip Delay at Inverter Fault
customer wiring
WARNING/ALARM 8, DC under voltage
• If the warning does not clear, replace the control If the intermediate circuit voltage (DC link) drops below
card
7 7 WARNING/ALARM 2, Live zero error
the under voltage limit, the frequency converter checks if a
24 V DC back-up supply is connected. If no 24 V DC back-
This warning or alarm only appears if programmed by the up supply is connected, the frequency converter trips after
user in parameter 6-01 Live Zero Timeout Function. The a fixed time delay. The time delay varies with unit size.
signal on one of the analog inputs is less than 50% of the Troubleshooting
minimum value programmed for that input. Broken wiring
or faulty device sending the signal can cause this
• Check that the supply voltage matches the
frequency converter voltage.
condition.
Troubleshooting
• Perform input voltage test.
• Check connections on all the analog input • Perform soft charge circuit test.
terminals. Control card terminals 53 and 54 for WARNING/ALARM 9, Inverter overload
signals, terminal 55 common. MCB 101 terminals The frequency converter is about to cut out because of an
11 and 12 for signals, terminal 10 common. MCB overload (too high current for too long). The counter for
109 terminals 1, 3, 5 for signals, terminals 2, 4, 6 electronic, thermal inverter protection gives a warning at
common). 98% and trips at 100%, while giving an alarm. The
frequency converter cannot be reset until the counter is
• Check that the frequency converter programming
and switch settings match the analog signal type below 90%.
The fault is that the frequency converter is overloaded by
• Perform Input Terminal Signal Test more than 100% for too long.
WARNING 3, No motor Troubleshooting
No motor has been connected to the output of the
frequency converter.
• Compare the output current shown on the LCP
with the frequency converter rated current
WARNING/ALARM 4, Mains phase loss
A phase is missing on the supply side, or the mains
• Compare the output current shown on the LCP
with measured motor current
voltage imbalance is too high. This message also appears
for a fault in the input rectifier on the frequency converter. • Display the Thermal Drive Load on the LCP and
Options are programmed at 14-12 Function at Mains monitor the value. When running above the
Imbalance. frequency converter continuous current rating,
the counter should increase. When running below
Troubleshooting the frequency converter continuous current
• Check the supply voltage and supply currents to rating, the counter should decrease
the frequency converter WARNING/ALARM 10, Motor overload temperature
WARNING 5, DC link voltage high According to the electronic thermal protection (ETR), the
The intermediate circuit voltage (DC) is higher than the motor is too hot. Select whether the frequency converter
high voltage warning limit. The limit is dependent on the gives a warning or an alarm when the counter reaches
frequency converter voltage rating. The unit is still active. 100% in 1-90 Motor Thermal Protection. The fault occurs
when the motor is overloaded by more than 100% for too
long.
• Check that the motor current set in • Check the application for excessive current draw
on the motor
parameter 1-24 Motor Current is correct
WARNING/ALARM 13, Over current
• Ensure that Motor data in parameters 1-20
The inverter peak current limit (approximately 200% of the
through 1-25 are set correctly
rated current) is exceeded. The warning lasts about 1.5 s,
• If an external fan is in use, check in 1-91 Motor then the frequency converter trips and issues an alarm.
External Fan that it is selected This fault may be caused by shock loading or fast
• Running AMA in parameter 1-29 Automatic Motor acceleration with high inertia loads. If extended mechanical
Adaptation (AMA) tunes the frequency converter brake control is selected, trip can be reset externally.
to the motor more accurately and reduces Troubleshooting
thermal loading
WARNING/ALARM 11, Motor thermistor over temp • Remove power and check if the motor shaft can
The thermistor might be disconnected. Select whether the be turned
frequency converter gives a warning or an alarm in
1-90 Motor Thermal Protection.
• Check that the motor size matches the frequency
7 7
converter
Troubleshooting
• Check parameters 1-20 to 1-25. for correct motor
• Check for motor overheating data
• Check if the motor is mechanically overloaded
ALARM 14, Earth (ground) fault
• Check that the thermistor is connected correctly There is current from the output phases to ground, either
between either terminal 53 or 54 (analog voltage in the cable between the frequency converter and the
input) and terminal 50 (+10 V supply) and that motor or in the motor itself.
the terminal switch for 53 or 54 is set for voltage.
Troubleshooting:
Check 1-93 Thermistor Source selects terminal 53
or 54
• Remove power to the frequency converter and
repair the earth fault
• When using digital inputs 18 or 19, check that
• Check for earth faults in the motor by measuring
the thermistor is connected correctly between
the resistance to ground of the motor leads and
either terminal 18 or 19 (digital input PNP only)
the motor with a megohmmeter
and terminal 50
• Perform current sensor test
• If a KTY sensor is used, check for correct
connection between terminals 54 and 55 ALARM 15, Hardware mismatch
A fitted option is not operational with the present control
• If using a thermal switch or thermistor, check that
board hardware or software.
the programming if 1-93 Thermistor Resource
matches sensor wiring Record the value of the following parameters and contact
the Danfoss supplier:
• If using a KTY sensor, check the programming of
1-95 KTY Sensor Type, 1-96 KTY Thermistor • 15-40 FC Type
Resource, and 1-97 KTY Threshold level match • 15-41 Power Section
sensor wiring
• 15-42 Voltage
WARNING/ALARM 12, Torque limit
The torque has exceeded the value in 4-16 Torque Limit • 15-43 Software Version
Motor Mode or the value in 4-17 Torque Limit Generator • 15-45 Actual Typecode String
Mode. 14-25 Trip Delay at Torque Limit can change this from
a warning only condition to a warning followed by an
• 15-49 SW ID Control Card
can be disabled in 14-53 Fan Monitor ([0] Disabled). WARNING/ALARM 28, Brake check failed
The brake resistor is not connected or not working.
For D, E and F enclosures, the regulated voltage to the fan Check 2-15 Brake Check.
is monitored.
ALARM 29, Heat sink temp
Troubleshooting The maximum temperature of the heat sink has been
• Check fan resistance exceeded. The temperature fault does not reset until the
• Check soft charge fuses temperature drops below a defined heat sink temperature.
The trip and reset points are different based on the
WARNING 24, External fan fault
frequency converter power size.
The fan warning function is an extra protective function
that checks if the fan is running/mounted. The fan warning Troubleshooting
can be disabled in 14-53 Fan Monitor ([0] Disabled). Check for the following conditions
For D, E and F enclosures, the regulated voltage to the fan • Ambient temperature too high
is monitored. • Motor cable too long
Troubleshooting • Incorrect airflow clearance above and below the
• Check fan resistance frequency converter
• Check soft charge fuses • Blocked airflow around the frequency converter
WARNING 25, Brake resistor short circuit • Damaged heat sink fan
The brake resistor is monitored during operation. If a short
circuit occurs, the brake function is disabled and the
• Dirty heat sink
warning appears. The frequency converter is still For the D, E and F enclosures, this alarm is based on the
operational but without the brake function. Remove power temperature measured by the heat sink sensor mounted
to the frequency converter and replace the brake resistor inside the IGBT modules. For the F enclosures, this alarm
(see 2-15 Brake Check). can also be caused by the thermal sensor in the rectifier
module.
WARNING/ALARM 26, Brake resistor power limit
The power transmitted to the brake resistor is calculated as Troubleshooting
a mean value over the last 120 s of run time. The • Check fan resistance
calculation is based on the intermediate circuit voltage and • Check soft charge fuses
the brake resistance value set in 2-16 AC brake Max.
Current. The warning is active when the dissipated braking
• IGBT thermal sensor
is higher than 90% of the brake resistance power. If [2] Trip ALARM 30, Motor phase U missing
is selected in 2-13 Brake Power Monitoring, the frequency Motor phase U between the frequency converter and the
converter trips when the dissipated braking power reaches motor is missing.
100%. Troubleshooting
• Remove power from the frequency converter and
check motor phase U
WARNING 60, External interlock • Check that the gland plate is properly installed
External interlock has been activated. To resume normal on IP21/IP54 (NEMA 1/12) frequency converters
operation, apply 24 V DC to the terminal programmed for
ALARM 70, Illegal FC configuration
external interlock and reset the frequency converter (via The control card and power card are incompatible. Contact
serial communication, digital I/O, or by pressing [Reset]). the supplier with the type code of the unit from the
WARNING 61, Tracking error nameplate and the part numbers of the cards to check
An error has been detected between the calculated motor compatibility.
speed and the speed measurement from the feedback
ALARM 71, PTC 1 safe stop
device. The function for Warning/Alarm/ Disable is set in Safe Stop has been activated from the PTC Thermistor
4-30 Motor Feedback Loss Function, error setting in 4-31 Card (motor too warm). Normal operation can be resumed
Motor Feedback Speed Error, and the allowed error time in when the applies 24 V DC to T37 again (when the motor
4-32 Motor Feedback Loss Timeout. During a commissioning temperature reaches an acceptable level) and when the
procedure the function may be effective. Digital Input from the is deactivated. When that happens, a
WARNING 62, Output frequency at maximum limit reset signal must be is be sent (via Bus, Digital I/O, or by
The output frequency is higher than the value set in pressing [Reset]).
4-19 Max Output Frequency.
NOTICE
ALARM 64, Voltage Limit
The load and speed combination demands a motor
voltage higher than the actual DC-link voltage.
If automatic restart is enabled, the motor may start
when the fault is cleared. 7 7
WARNING/ALARM 65, Control card over temperature ALARM 72, Dangerous failure
The control card has reached its trip temperature of 80 °C. Safe Stop with Trip Lock. Unexpected signal levels on safe
WARNING 66, Heat sink temperature low stop and digital input from the PTC thermistor card.
The frequency converter is too cold to operate. This WARNING 73, Safe stop auto restart
warning is based on the temperature sensor in the IGBT Safe stopped. With automatic restart enabled, the motor
module. may start when the fault is cleared.
Increase the ambient temperature of the unit. Also, a
WARNING 76, Power unit setup
trickle amount of current can be supplied to the frequency
The required number of power units does not match the
converter whenever the motor is stopped by setting
detected number of active power units. When replacing an
2-00 DC Hold/Preheat Current at 5% and 1-80 Function at
F-frame module, this occurs if the power specific data in
Stop
the module power card does not match the rest of the
Troubleshooting frequency converter.
The heatsink temperature measured as 0 °C could indicate
Troubleshooting
that the temperature sensor is defective, causing the fan
speed to increase to the maximum. If the sensor wire • Confirm the spare part and its power card are the
correct part number
between the IGBT and the gate drive card is disconnected,
this warning would result. Also, check the IGBT thermal WARNING 77, Reduced power mode
sensor. This warning indicates that the frequency converter is
operating in reduced power mode (i.e. less than the
ALARM 67, Option module configuration has changed
allowed number of inverter sections). This warning is
One or more options have either been added or removed
generated on power cycle when the frequency converter is
since the last power-down. Check that the configuration
set to run with fewer inverters and remains on.
change is intentional and reset the unit.
ALARM 79, Illegal power section configuration
ALARM 68, Safe stop activated
The scaling card is the incorrect part number or not
Safe stop has been activated. To resume normal operation,
installed. Also MK102 connector on the power card could
apply 24 V DC to terminal 37, then send a reset signal (via
not be installed.
Bus, Digital I/O, or by pressing [Reset]).
ALARM 80, Drive initialised to default value
ALARM 69, Power card temperaturePower card
Parameter settings are initialised to default settings after a
temperature
manual reset. Reset the unit to clear the alarm.
The temperature sensor on the power card is either too
hot or too cold. ALARM 91, Analog input 54 wrong settings
Switch S202 has to be set in position OFF (voltage input)
Troubleshooting
when a KTY sensor is connected to analog input terminal
• Check the operation of the door fans 54.
• Check that the filters for the door fans are not
blocked
Index
D
DC link................................................................................................... 134
A
Access to Control Terminals........................................................... 62 Default Settings................................................................................... 76
Airflow...................................................................................................... 34 Digital
input................................................................................................... 135
Alarm log.............................................................................................. 140 inputs................................................................................................. 117
Alarm/Warning Code List.............................................................. 132 Output............................................................................................... 119
Alarms and Warnings...................................................................... 130 Display
Line 1.2 Small, 0-21.......................................................................... 87
AMA................................................................................. 67, 76, 135, 138 Line 1.3 Small, 0-22.......................................................................... 88
Analog Line 2 large, 0-23.............................................................................. 88
inputs........................................................................................ 118, 134 Line 3 Large, 0-24............................................................................. 88
output................................................................................................ 118 Disposal Instruction.............................................................................. 8
signal.................................................................................................. 134
Drip Shield Installation..................................................................... 37
Automatic Motor Adaptation (AMA).......................................... 67
Drive Closed Loop............................................................................ 101
Duct
B cooling................................................................................................. 33
Back cooling.......................................................................................... 33 work cooling kits.............................................................................. 37
Brake
Cable..................................................................................................... 55
Resistor Temperature Switch....................................................... 55 E
Efficient parameter set-up for water applications................ 80
Braking.................................................................................................. 136
ELCB relays............................................................................................. 53
Branch circuit protection................................................................. 56
Electrical Installation.................................................................. 62, 63
Electronic waste..................................................................................... 8
C
Cable Enclsoure Type F Options................................................................ 41
Lengths and Cross Sections....................................................... 117 External
positions.............................................................................................. 23 Fan Supply.......................................................................................... 56
Cable-length and cross-section.................................................... 43 Temperature Monitoring.............................................................. 42
Cabling..................................................................................................... 42
Changing F
a Group of Numeric Data Values................................................ 75 Feedback..................................................................................... 138, 140
a Text Value........................................................................................ 75 Fieldbus connection.......................................................................... 60
Data....................................................................................................... 75
of Data Value..................................................................................... 76 Floor Mounting.................................................................................... 40
Control
cables................................................................................................... 65 G
Cables................................................................................................... 63 General Considerations.................................................................... 20
card..................................................................................................... 134
Card performance......................................................................... 120 Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12)
card, 10 V DC output.................................................................... 119 ...... 35
Card, 24 V DC output.................................................................... 119 GLCP.......................................................................................................... 76
card, RS-485 serial communication......................................... 118
card, USB serial communication.............................................. 120 Graphical display................................................................................. 70
characteristics................................................................................. 120 Grounding.............................................................................................. 53
Terminals............................................................................................. 62
Cooling.................................................................................................... 33
H
Copyright, limitation of liability and revision rights.............. 4 How
Current rating..................................................................................... 134 to Connect a PC to the Frequency Converter........................ 77
to operate graphical LCP (GLCP)................................................ 70
Motor
Bearing Currents.............................................................................. 60
I Cable..................................................................................................... 54
IEC Emergency Stop with Pilz Safety Relay.............................. 42 current............................................................................................... 138
IGBT........................................................................................................... 60 data........................................................................................... 135, 138
Insulation............................................................................................ 60
Indexed Parameters........................................................................... 76
name plate......................................................................................... 67
Indicator lights (LEDs):...................................................................... 71 output................................................................................................ 117
Initialisation........................................................................................... 76 power................................................................................................. 138
protection........................................................................................ 120
Input Thermal Protection.......................................................................... 69
polarity of control terminals........................................................ 65
terminals........................................................................................... 134
Installation N
at high altitude.................................................................................... 6 NAMUR.................................................................................................... 41
of 24 V external DC Supply........................................................... 62 NLCP.......................................................................................................... 73
of Duct Cooling Kit in Rittal.......................................................... 37
of Input Plate Options.................................................................... 40 Non UL compliance............................................................................ 56
of Mains Shield for Frequency Converters.............................. 41
on Pedestal......................................................................................... 39
on the Wall - IP21 (NEMA 1) and IP54 (NEMA 12) Units..... 35 O
Operation/Display, 0-**.................................................................... 84
Insulation Resistance Monitor (IRM)........................................... 41
Ordering.................................................................................................. 38
IT mains................................................................................................... 53
Output
current............................................................................................... 134
L Performance (U, V, W).................................................................. 117
Language Outside Installation/NEMA 3R Kit for Rittal............................. 38
- parameter, 0-01.............................................................................. 84
package 1............................................................................................ 84
package 2............................................................................................ 84 P
package 3............................................................................................ 84 Parallel Connection of Motors....................................................... 68
package 4............................................................................................ 84
Parameter
LCP Menu Structure..................................................................... 112, 113
LCP.................................................................................................. 73, 76 Selection.............................................................................................. 83
102......................................................................................................... 70 set-up................................................................................................... 79
Leakage Current..................................................................................... 7 PC Software Tools............................................................................... 78
LEDs........................................................................................................... 70 Pedestal Installation.......................................................................... 40
Lifting....................................................................................................... 10 Phase loss............................................................................................. 134
Load Sharing......................................................................................... 55 Planning the Installation Site........................................................... 9
Local reference..................................................................................... 91 Potentiometer Reference................................................................ 67
Power Connections............................................................................ 42
M Profibus DP-V1..................................................................................... 78
Main
Programming..................................................................................... 134
Menu..................................................................................................... 79
Menu mode........................................................................................ 72 Protection and Features................................................................ 120
Menu Mode........................................................................................ 83 Pulse
reactance............................................................................................. 89 Inputs................................................................................................. 118
Mains Start/Stop............................................................................................ 66
Connection......................................................................................... 56
supply (L1, L2, L3).......................................................................... 117
Supply 3 x 525- 690 V AC............................................................ 124 Q
Q1 My Personal Menu....................................................................... 80
Manual Motor Starters...................................................................... 42
Q2 Quick Setup.................................................................................... 80
Mechanical
Brake Control..................................................................................... 68 Q3 Function Set-ups.......................................................................... 81
dimensions.................................................................................. 17, 18 Q5 Changes Made............................................................................... 83
Dimensions........................................................................................ 12
Installation.......................................................................................... 20 Q6 Loggings.......................................................................................... 83
Quick Torque
Menu....................................................................................... 72, 79, 80 Torque.................................................................................................. 53
Menu mode........................................................................................ 72 Characteristics................................................................................ 117
Transfer of Parameter Settings when Using GLCP............... 76 for Terminals...................................................................................... 54
R U
RCD (Residual Current Device)...................................................... 41 Unpacking.............................................................................................. 10
Receiving the Frequency Converter........................................... 10
Reference Limits, 3-0*....................................................................... 90 V
Relay Outputs..................................................................................... 119 Voltage
imbalance......................................................................................... 134
Reset...................................................................................... 134, 139, 73 level.................................................................................................... 118
Residual Current Device..................................................................... 7 reference via a potentiometer.................................................... 67
RFI Switch............................................................................................... 53
RS-485 Bus Connection.................................................................... 77 W
Warning against Unintended Start................................................ 6
T
Terminal
54......................................................................................................... 139
Locations........................................................................................ 1, 24
Thermal Protection............................................................................... 5
Thermistor........................................................................................... 135
Timed Actions.................................................................................... 108
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property
of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
*MG20P402*