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    Rani Tool Tycarb TFC RTC

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    api-521872070
    TFC diamond cutting tools provide 2 to 10 times longer tool life than PCD tools due to their pure diamond composition with no binder. The extreme hardness and thermal conductivity of TFC diamond results in less wear, lower cutting temperatures, and smoother finishes. Application testing showed a 540% increase in tool life when using a TFC milling cutter compared to PCD for machining aluminum. TFC tools maintain sharper cutting edges for much longer durations due to the absence of chemical interactions between the pure diamond and work materials.

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    Rani Tool Tycarb TFC RTC

    Uploaded by

    api-521872070
    297 views2 pages
    TFC diamond cutting tools provide 2 to 10 times longer tool life than PCD tools due to their pure diamond composition with no binder. The extreme hardness and thermal conductivity of TFC diamond results in less wear, lower cutting temperatures, and smoother finishes. Application testing showed a 540% increase in tool life when using a TFC milling cutter compared to PCD for machining aluminum. TFC tools maintain sharper cutting edges for much longer durations due to the absence of chemical interactions between the pure diamond and work materials.

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    rani tool tycarb tfc rtc

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    TFC diamond cutting tools provide 2 to 10 times longer tool life than PCD tools due to their pure diamond composition with no binder. The extreme hardness and thermal conductivity of TFC diamond results in less wear, lower cutting temperatures, and smoother finishes. Application testing showed a 540% increase in tool life when using a TFC milling cutter compared to PCD for machining aluminum. TFC tools maintain sharper cutting edges for much longer durations due to the absence of chemical interactions between the pure diamond and work materials.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    297 views2 pages

    Rani Tool Tycarb TFC RTC

    Uploaded by

    api-521872070
    TFC diamond cutting tools provide 2 to 10 times longer tool life than PCD tools due to their pure diamond composition with no binder. The extreme hardness and thermal conductivity of TFC diamond results in less wear, lower cutting temperatures, and smoother finishes. Application testing showed a 540% increase in tool life when using a TFC milling cutter compared to PCD for machining aluminum. TFC tools maintain sharper cutting edges for much longer durations due to the absence of chemical interactions between the pure diamond and work materials.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 2

    TFC Features & Benefits Application Materials

    • Harder, more wear resistant • Silicon aluminum alloys


    2 to 10x life of PCD • Metal matrix composites
    • Pure diamond (no binder) • Carbon fiber reinforced plastic
    no edge erosion or chemical interaction • Platinum and gold
    • Highest thermal conductivity • High temperature plastics
    lowest cutting temperatures
    • Glass reinforced epoxy
    • Sharpest cutting edge
    reduced cutting forces
    smoother more consistent finish

    Application: TCP90 Milling Cutter


    14,500
    Milling the face of a cast aluminum oil pan.
    13,000
    Material is A380 Aluminum consisting of 9% silicon. 10,500
    9,000
    Cutting Data: Part life: 7,500
    4.00" diameter cutter (Z=10) PCD= 2,500 pieces 6,000
    8000 RPM (through tool coolant) TFC= 13,500 pieces 4,500
    213 IPM feedrate 3,000
    0.040 - 0.080" D.O.C. 1,500
    0
    32 RMS
    540% Increase in tool life using TFC! PCD TFC
    “TFC” Thick Film CVD diamond. This outstanding program of cutting tools from TyCarb has such
    extreme consistent hardness that its wear properties are anywhere from 2 to 10x that of PCD.
    This diamond is grown in a chemical vapour deposition reactor in thicknesses of 0.5 mm-1.8mm
    which allows for a wide variety of milling tools and insert geometries. This pure diamond has no
    binders which allows extreme cutting edge sharpness giving you excellent surface finishes with
    virtually no cutting pressure. The absence of binders at the cutting edge allows for excellent
    thermal conductivity which reduces heat produced at the cutting zone. The extreme sharpness
    and the pure diamond cutting edge of the TyCarb “TFC” tools avoids chemical interactions
    with materials or cutting fluids which eliminates failures due to cutting edge erosion. This pure diamond
    maintains a sharper cutting edge far longer than that of the standard polycrystalline diamond tools. With this advancement
    in technology in cutting material, the technology to prepare the cutting tools has also evolved drastically. All of the “TFC” tips produced
    at TyCarb are adhered using a high vacuum brazing process that ensures excellent quality. Due to the extreme hardness, the cutting edge
    cannot be ground or eroded thus the manufacturer has invested in High Tech lasers which not only prepare the cutting edges to the
    highest quality but also allows the 3D cutting edge geometries in various formations prepared in the same quality.
    with TyCarb TFC Diamond
    Tool Life Improvements

    Available From:

    Specifications are subject to change without notice. No responsibility for errors and/or printing errors will be accepted.

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