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Relays and Solenoids

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Relays and Solenoids

The wire coil of the electromagnet, without its core of magnetic material is
called the solenoid. If this solenoid is provided with a movable soft iron core
and current flows through the turns of the coil , the magnetic field tends to pull
the plunger in to the centre of the coil. Accordingly the coil with its moving
centre is called the solenoid.
The plunger can be used to operate a great many mechanical
applications. A spring is often fitted above the plunger to positively return it to
its start position once the current is turned off. The plunger may also be used
via an non-magnetic extension be used as a pusher, a spring again returning it
to the start position.
Either a direct or alternating current may be used to energise the
solenoid, since either type will produce the magnetic field around the coil.
There is one precaution however. The core of the electromagnet finds itself in
the magnetic field of the coil. If a steady direct current flows through the coil ,
no current will be induced in the core since both the core and field are
stationary. But if an alternating current flows through the coil, the changing
magnetic field will cause a current to be induced in the core. This is called the
eddy current.
The eddy current is undesirable on two counts. The flow of current
through the core represents a power loss , which must come from the source.
Also the flow of current may cause the core to get quite hot. To reduce the
eddy current, the core is not built solid but is made up of many thick slices,
called laminations. Each lamination is insulated from its neighbour by a coat of
varnish or similar material. This offers considerable resistance, and as a result,
the eddy currents are cut down. In solenoids operating on alternating current,
the plunger is built up of laminations.
An alternating current coil will offer a greater resistance to current
flow than a direct current coil of same ohm resistance due to its inductive
reactance. Hence, if a coil designed to be operated by an alternating current is
connected to a source of direct current at the same voltage, the flow of current
may be great enough to burn out the windings.
On very common application of an electromagnet is in the
operation of an electric switch. In this form it is known as an electromagnetic
relay.
The sensitivity and current draw of a relay is determined by the
wire wound on the core. This is determined by size and therefore breaking
capacity of the contacts.
The relay coil may be energised by either direct or alternating
current. Where direct current is employed, there are no special problems.
Alternating current may be employed since the polarity does not effect the
attraction of the armature. However, the rapid alternations of the magnetic
field cause the armature to vibrate, or 'chatter'. Since the contacts are
controlled by the armature, the controlled circuit too, will be affected..
One method of remedying the fault is to rectify the alternating
current before applying it to the relay. Small semi conductor diodes are
employed. Another method is to connect a fairly large capacitor across the coil.
Frames are laminated to prevent eddy current losses.
Overload circuit breaker is a variation on a relay.

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