785B - (6hk5123-Up) PDF
785B - (6hk5123-Up) PDF
785B - (6hk5123-Up) PDF
Wire
Number
Wire
Color
Description
Power Circuits
Wire
Number
Wire
Color
Description
Lighting Circuits (cont'd)
Connector
Machine
Location
Harness And/Or
Components
Schematic
Location
Connector
Machine
Location
Harness And/Or
Components
Schematic
Location Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location January 2009 Electrical Schematic Symbols And Definitions
101 RD Bat 620 WH Flood Lamp - Front (Eng. Flood Lamp) XX - 119-6279 A - 124-4556 Alarm - Action F-2 B Sensor - Throttle Position (Eng) F-7 A
70 Contacts *
Engine Control
A-5 14 E F - 140-3620
F-11
102
103
BU
YL
HdLmp
Aux Ckt
622
623
PU
BU
Flood Lamp 3-Way SW Jumper
Flood Lamp 3-Way SW Jumper A - 124-4556 A - 124-4556
Alarm - Backup A-15 1 Sensor - Torque Converter Oil Temp D-5 20 Symbols
104 YL Aux Ckt 631 GY Fog Lamp - Right
3 J C - 132-3686
D-10 14 E F - 140-3620
G-7
Alternator B-7 2 Sensor - Transmission Oil Temp A-9 53
105 BR Key Sw 632 WH Fog Lamp - Left
A - 124-4556 A - 124-4556 Arc Suppressor - A/C Clutch B-8 29 Sensor - Turbo #1 Exhaust Temp D-6 44
107 WH Eng Shut - Down Fire Suppr 635 PU Payload Mon Red Lamp 2 J D-7 B H-6
XX - 119-6279 T - 6G-9462 A-14 15 D-6 59
109 OR Alt Output (+) Term. 636 GN Payload Mon Green Lamp 40 Contacts Arc Suppressor - Oil Cooler Fan Motor Sensor - Turbo #2 Exhaust Temp
C - 132-3686 A - 124-4556 T
112 PU Main Power Rly Outpet 639 WH Lelt Hand Stop/Tail Lamp *
VIMS Interface Module #1
D-4 19 E QQ- 115-7445
H-1 4 Arc Suppressor - Shutter Solenoid B-9 19 Sensor - Turbo Outlet Press (Eng) B-3 19
113 OR Opr Mon Panel VMIS B+ Switched 640 GN Right Hand Stop/Tail Lamp
A-1 3 C-13 28
Pressure Temperature Level Flow Circuit Breaker
K - 131-0537 AAA-116-7157
Batteries Solenoid - 4 Way
115 PK Aux Ckt Control Circuits *
VIMS Interface Module #2
C-11 *
Timer, Prelube
B-5
G-9, G-1 0 D B-8 29
Symbol Symbol Symbol Symbol Symbol
120 YL Aux Ckt 700 PK AETA Test SW Breakers - Circuit Solenoid - Air Conditioner Compressor
121 YL Back Alarm To Lamp 703 BU XMSN Up Sol
C A - 124-4556 E-15 6 Contacts 25 C - 132-3686 C-1 0 Control - Automatic Retarder I-3 E Solenoid - Air Start A-9 30
122 BU Aux Ckt 704 GY XMSN Down Sal VIMS Main Module K - 131-0537
Control - Engine A-5 2 Solenoid - Auto Retarder Control G-4 F
123
124
WH
GN
Aux Ckt
A/C
705
706
PK
BR
XMSN Lockup Clutch Sol Basic
XMSN Retarder SW
C F - 140-3620
Transmission Control
I-9 16
E - 132-3685
U - 132-3676
A-14
Control - Engine Shutdown F-10 C Solenoid - Auto Retarder Supply G-4 F
Symbols And Definitions
37 Contacts
126 PK Xmsn CtrI 707 PU XMSN Bed Raise SW
D - 129-3998 K - 131-0537 Control - Rear Diff Filtration System F-4 E Solenoid - Downshift C-13 31 Fuse - A component in an electrical circuit that will open the circuit if too much current flows
C D-13 * C-11
132 PK AETA Ctrl 709 OR Sensor Power Supply Traction Aid Control VIMS Interface Module #2
A-7 23 B-9 19
through it.
135 BU Aux Ckt 710 GN XMSN Speed Pickup Signal Control - Start Aid Solenoid - Fan Brake
C M - 125-5916 I-3 * QQ - 115-7445 H-1 3
139 OR Aux Ckt 711 BR XMSN Leeer Code 1
Auto Retarder Control Gage Cluster Lamps Control - Trsction Aid D-13 E Solenoid-Lockup C-13 31 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
149 PU Aux Ckt 712 WH XMSNLenerCode2
A - 124-4556 QQ - 115-7445 Control - Trsnsmission I-9 E Solenoid - Lube D-15 E circle indicates that the component has screw terminals and a wire can be disconnected from it.
190 OR Bat(+) 713 OR XMSNLeeerCode3 25 Contacts 1 J B - 147-6292
D-8 *
Speed/Tach Cluster Lamps
C-13
170 YL Aux Ckt 714 YL XMSN Leeer Code 4 Converter - 24/12 Volt F-13 F Solenoid - Proportional C-13 28
176 OR Aux Ckt 715 GN XMSN Lener CodeS A - 124-4556 QQ - 115-7445 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
D I-11 * G-13* Distributor - Transmission Speed G-10 G Solenoid - Shutter B-9 36
Ground Circuits 716 BU XMSN Lener Code 6 Diagnostic Connector Message Center Cluster Lamps No circle indicates that the wire cannot be disconnected from the component.
20 Contacts
Dryer - Air B-11 4 Solenoid - Start Aid A-7 23
200 BK Main Chassis 720 PU XMSN Brake SW F - 140-3620 A - 124-4556
4 J D-13 18 E D-11
E-10 C A-10 35
201 BK Operator Monitor Return 721 BR XMSN Gear Code 1 G - 140-3617 D-129-3998 Flasher Solenoid - Steering Bleed
Ground (Wired): This indicates that the component is connected to a grounded wire. The
202 BK XMSN CtrI 722 WH XMSN Gear Code 2
14 Contacts 5 J D - 129-3998 D-11 E A - 124-4556 H-1 5 Fuses H-10 D Solenoid - Upshift C-13 31 grounded wire is fastened to the machine.
203 BK Chassis Diagnostic 723 OR XMSN Gear Code 3 E - 132-3685 Port, Telemetry
207 BK Starter Diagnostic 724 YL XMSN Gear Code 4 Ground - Cab G-6 E Solenoids - Cylinder Head (1 per cylinder) A2, B-2 32
UU - 129-7283 A - 124-4556
212 BK AETA Coding Pin 16 725 GN XMSN Gear Code 5 12 Contacts 27 E - 132-3685
C-15 E Port, Serial
H-15
Ground - Cab/Frame D-9 6 Switch - A/C Press A-8 29
213 BK AETA Coding Pin 17 726 BU XMSN Gear Code 6 5 Contacts Ground (Case): This indicates that the component does not have a wire connected to ground.
Ground - Engine A-4 C Switch - A/C Ref rigersnt Pressure B-8 29
214 BK AETA Coding Pin 18 767 WH AETA Pickup Power 6 E A - 124-4556 H-8 15
C - 132-3686 D-3 It is grounded by being fastened to the machine.
H - 115-7040 TTT - 119-6391
215 BK AETA Coding Pin 19 768 OR AETA Pickup XMSN Ground - Engine (Alternator) B-6 2 Switch - Aftercoller Temp (VIMS) A-8 17
A - 124-4556 Q - 119-6392
216 BK AETA Coding Pin 20 769 BU Wheel Speed Pickup Left B H-1 3 7 G-1 Ground - Frame C-8 6 Switch - Backup Lamp E-9 C
Electrical System
* I-9 H E-3 C-2 57 B-11 38
229 BK Bat (-) 775 BR AETA Sol - Right
10 Contacts
Transmission Control R - 6T-4301 Lamp - Payload Monitor (Green) (VIMS) Front Sender: A component that is used with a temperature or pressure gauge. The sender
231 BK XMSN SW 777 PU Brake Release Motor
L - 147-6107 B - 147-6292 Lamp - Payload Monitor (Green) I-7 56 Switch - Brake Master Overstroke B-12 39 measures the temperature or pressure. Its resistance changes to give an indication to
7 F-2 13 I-1
270 BK CMS Ident Code 0 A700 OR Digital Sensor Power Q - 119-6392 L-147-6107
Switch - Brake Master Cyl Overstroke
T
the gauge of the temperature or pressure.
271 BK CMS Ident Code 1 A701 GY Injector #1 EUI/HEUI-ADEM II C-2 57 (VIMS) Rear Outside B-12 39
L -1 47-6107 E - 132-3685 Lamp - Payload Monitor (Red)
272 BK CMS Ident Code 2 A702 PU Injector #2 EUI/HEUI-ADEM II 7 Q - 119-6392
I-1 *
4 Way Solenoid
C-13
273 BK CMS Ident Code 3 A703 BR Injector #3 EUI/HEUI-ADEM II Lamp - Payload Monitor (Red) I-6 56 Switch - Brake Retract F-8 C Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
M - 125-5916 F - 140-3620
274 BK CMS Ident Code 4 A704 GN Injector #4 EUI/HEUI-ADEM II *
Auto Retarder Control
I-3 20 E Body Raise Switch
F-15 Lamp - Retarder G-l 2 B Switch - Disconnect B-1 43 It has a coil that makes an electromagnet when current flows through it. The
275 BK CMS Ident Code 5 A705 BU Injector #5 EUI/HEUI-ADEM II
electromagnet can open or close the switch part of the relay.
280 BK XMSN Ctrl ldent Code 4 A706 GY Injector #6 EUI/HEUI-ADEM II * V - 120-9288
Transmission Switch
B-13 25 K - 131-0537
YYY-115-9175
A-12
Lamp - VIMS Service G-2 43 Switch - Dome Lamp G-3 G 6HK523-UP
290 BK CMS Service A707 PU Injector #7 EUI/HEUI-ADEM II Meter - Service F-10 C Switch - Dome Lamp H-5 A
291 BK CMS Clear A708 BR Injector #8 EUI/HEUI-ADEM II A - 124-4556 Q - 119-6392 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
9 E E-5 22 E-2 Module - Gage Cluster H-13 B Switch - Engine Coolant Flow (VIMS) B-4 42
A215 BK Auto Retarder Clrl Harness Code 0 A709 OR Injector #9 EUI/HEUI-ADEM II J - 117-1369
4 Contacts
X - 7l-5124 coil that makes an electromagnet when current flows through it. The electromagnet
A216 BK Auto Retarder CIrl Harness Code 1 A710 GY Injector #10 EUI/HEUI-ADEM II Module - Keypad G-13 B Switch - Engine Flood Lamp H-1 43 can open or close a valve or move a piece of metal that can do work.
A - 124-4556 Q - 119-6392
A21 7 BK Auto Retarder CIrl Harness Code 2 A711 PU Injector #11 EUI/HEUI-ADEM II
9 Contacts 10 E J - 117-1369
E-5 24 I-1
G-13 B B-4 43
X - 7I-5124 Module - Message Center Cluster Switch - Engine Ground Level Shutdown
A218 BK Auto Retarder CIrl Harness Code 3 A712 BR Injector #12 EUI/HEUI-ADEM II
A251 BK VIMS Ser Mod #1 A713 GN Injector #13 EUI/HEUI-ADEM II B A - 124-4556 I-8 22
Q - 119-6392 E-1 Module - Speedometer/Tach Cluster H-13 B Switch - Engine Oil Level D-6 19 MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
Service Tool Connector XXX - 7I-5382
A252 BK VIMS Ser Mod #2 A714 BU Injector #14 EUI/HEUI-ADEM II Module - Stop/Tail Lamp B-14 15 Switch - Fan Brake Coolant Temp A-9 2 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
A - 124-4556 QQ - 115-7445
A253 BK VIMS Ser Mod #3 A715 GY Injector #15 EUI/HEUI-ADEM II F M - 125-5916
H-3 *
Keypad Lamp
G-14
Module - VIMS Interface #1 D-4 16 Switch - Fog Lamp G-3 C that make electromagnet when current flows through them. It also has an internal switch that places
A254 BK ARC A7t6 PU Injector #16 EUI/HEUI-ADEM II
C-11 49 B-4 45
the latch coil circuit open at the time the coil latches.
A255 BK AETA A729 YL Injector Common #9 A - 124-4556 HH - 102-8856 Module - VIMS Interface #2 Switch - Fuel Filter Press (VIMS)
13 L - 147-6107
I-1 *
Stop/Tail Lamp Module
B-14
A271 BK Oil Cooler Control Ground A730 OR Injector Common #10 Module - VIMS Main I-15 E Switch - Headlight Dimmer I-2 A
Basic Machine Circuits A731 WH Injector Common #11 C - 132-3686 C - 132-3686
8 Contacts 11 B-15 29 B-14 Motor - Brake Retract C-12 16 Switch - Key Start E-10 C
306 GN Starter Relay Coil To Neut Start SW Or Key SW
Key SW To Neut Start SW Or Vmis Sensor
A732 YL Injector Common #12 HH - 102-8856 E - 132-3685
Motor - Oil Cooler Fan (Att) A-1 4 15 Switch - Ladder Lamp G-2 43
Harness And Wire Symbols
307 OR A733 OR Injector Common #13 E - 132-3685 C - 132-3686
Module 28 A-1 4 29 B-14
U - 132-3676 E - 132-3685 Motor - Prelube Pump B-6 9 Switch - Ladder Lamp G-3 G
308 YL Main Power Relay Coil A734 PK Injector Common #14 Wire, Cable, or Harness Component
310 PU Start Aid SW To Start Aid Sol A735 WH Injector Common #15 PP - 131-5098 U - 132-3676 E-3 A A-13 63 Assembly Identification Part Number
E I-5 26 A-1 5 Motors - Blower Switch - Left Diff Oil Level
Pin Socket Wire Color Fuse
311 WH Start Aid Sol To Tewp SW A736 YL Injector Common #16 UU - 129-7283 Code Plug Diff Oil Temp Sensor
Pickup - Engine Speed
315 GN Start Aid Brkr To Start Aid Relay A746 PK Turbo Outlet Pressure
12 E A - 124-4556 G-10 32 W - 7I-4821 B-5 (Tach/Automatic Retarder Control)
B-6 17
Switch - Left Hoist Screen Press (VIMS)
A-10 46 A AA 105-9344
317 YL Start Aid Relay To Start Aid Sol A747 GY Atmospheric Pressure DD - 5T-9326 XX - 119-6279
321 BR Bckp Alarm Lamp Tranel Alarm A748 GY BUI Timing Wheel Cal
3 Contacts Port - Serial Port H-15 E Switch - Panel Dimmer G-3 G 325-PK-14 1
A - 124-4556 K - 131-0537
326 PU Key SW “C” Term A751 YL Alter Cooler Temp 13 I-2 33 C-3
Port - Telemetry H-1 5 E Switch - Prelube E-2 G
L-147-6107 VV - 134-2492 Receptacle
327 PK Shutdown Sol B771 BR (NPND) Fan Control Solenoid Return
A - 124-4556 B - 147-6292 Port - VIMS Serial G-1 43 Switch - Prelube Oil Pressure A-6 44
337 WH Prelube Pushbutton SW To Prelube Timer C750 GN L Grade Slope Manual - SW To SW F G-3 34 E-1 Single Wire Circuit Number Wire Gauge
M - 125-5916 N - 147-6105
360 GN Engine Shutdown Signal C D740 BR (NFND) Parasitic Hydraulic Losd Solenoid Relay - Backup G-11 E Switch - Rear Diff Filter A-13 63 Connector Identification
361 OR Engine Shutdown Signal D D741 YL (NFND) Oil Cooler Dinerter Solenoid A-124-4556 A - 129-4556
*
Transmission Speed Distributor
G-10 C H-13 Relay - Fan Clutch B-8 29 Switch - Rear Diff Monitor/Control Clear E-3 E Plug
SSS-115-7446
Monitoring Circuits D772 BR (NFND) Crank
F-5 E E-3 E
2 200-BK-14
403 ON Alternator (R) Term. E707 GN VMIS Display +V A - 124-4556 AAA-116-7157 Relay - Fan Hi Switch - Rear Diff Monitor/Control Mode
7Contacts * F-10 30 C-12
405 OY Opr Mon Oil Press. (Low Setting) E708 PK VMIS Display Clock Engine Shutdown Control BBB-117-1355 Relay - Fan Low G-5 E Switch - Rear Diff Monitor/Control Set E-3 E
406 PU Opr Mon Coolant Temp E709 WH VMIS Service Lamp
Ground Connection Pin or Socket Number
B - 147-6292 B - 147-6292 G-11 E H-4 B
13 D-7 2 Contacts 31 B-9 Relay - Main Switch - Retarder Off/On (Auto Retard)
407 PR Opr Mon Converter/Retarder Oil Temp E710 BU VMIS Lod Lamp Driver L - 147-6107 NNN - 106-4688
410 WH Opr Mon Fault Alarm E728 PK Fan Brake Sol To Brake Temp SW Relay - Stop Lamp D-13 E Switch - Retarder Press (Auto Retarder) G-4 F
15
C - 132-3686 C-6 33 C - 132-3688 C-3 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
411 PK Opr Mon Master E729 GN Fan Brake Relay To Fan Brake Sol RRR - 123-6879 K - 131-0537 Resistor - Blower Speed D-4 A Switch - Retarder Pressure G-4 F connector. The plug contains all connector. The plug and receptacle
412 BU Opr Mon Cool Flow/Ds2 E735 PU Smart Ems Tack/Serv Mtr/Odometer Select
C - 132-3686 Q - 119-6392 Resistor - Dimmer G-2 G Switch - Right Diff Oil Level A-13 1 2 sockets and the receptacle contains 2 contain both pins and sockets.
413 BR Opr Mon Fuel Press. E750 PU Body Position Sensor Signal TLM 15 RRR - 123-6879
C-5 33 C-3
all pins.
WWW-110-6150
417 GY Primary Ster SW E776 GN Sensor Module #3 - CAT Link Right + Resistor - Rear Diff Oil Cooler Low Speed F-6 E Switch - Right Hoist Screen Press (VIMS) A-10 46
C - 132-3686 B - 147-6292
419 YL Opr Mon Parking Brake E777 YL Sensor Modale #3 - CAT Link Right 15 TTT - 119-6391
E-5 31 C - 132-3686
D-6
Resistor - Start Aid A-8 23 Switch - Running Lamp H-3 G
425 PK Opr Mon Power Train Oil Level E791 YL Left AETA Relay Sol To VMIS 1 Contact
426 BR Opr Mon Power Train Oil Filter E792 BR Right AETA Relay Sol To VMIS B - 147-6292 Sender - Trsnsmission Input Speed D-6 20 Switch - Secondary Brake Press (Trans) D-15 E
31 XX - 119-6297
D-6
428 OR Opr Mon Xmsn Oil Temp E799 BR PWM #1 And #2 Return Sender - Transmission Speed C-13 20 Switch - Service Clear (Auto Retarder) H-4 E
429
430
YL
BU
Opr Mon Brake Oil Temp
Opr Mon Air Filter
F700
F701
BU
ER
PWM #1 Out (3.5A)
PWM #2 Out (3.5A)
Machine locations are repeated for connectors located close together.
¹ = Connector is located at the component. Sender - Wheel Speed (Tractn) A-15 21 Switch - Service Clear (Trans) I-7 D © 2009 Caterpillar Printed in U.S.A.
437 BR Opr Mon Fuel Level To Fuel Filter Jumper F721 GY SW 9/4
B = Connectors behind dash.
C = Connetors in console.
Sender - Wheel Speed (Tractn) C-15 22 Switch - Service Set (Auto Retarder) H-4 E All Rights Reserved
438 YL Opr Mon Coolant Temp Jumper F722 OR SW 10/5 D = Connectors behind seat. Sensor - Aftercooler Level B-3, D-2 37 Switch - Service Set (Trans) I-7 D
441 OR Eng Coolant Temp Gauge F732 PK Backup Camshatt Spd/Tmg(Marine) E = Connectors in rear compartment.
447 PK Fuel Level Gauge F737 YL Analog Sensor Input 6 HEUI
F = Connectors in front compartment. Sensor - Aftercooler Temp D-5 19 Switch - Service/Retarder Press (Tractn) D-14 E
H = Connectors behind air conditioning controls.
449 BU Spdom Sender (Signal No. 1) F795 YL Lilt SW (NO.) J = Connectors on rear compartment sidewall. Sensor - Ambient temperature D-2 A Switch - Service/Retarder Press (Trans) D-15 E
450 YL Tach Sender (+) G736 PK Oil Cooler Motor
Sensor - Atmospheric Press (Eng) B-3 E Switch - Shift Lever F-B C
451 BR Tach Sender H734 ON Oil Resistor To Relay
452 PU Torque Connerter 801 PK Auto Lube Sol Or Motor Sensor - Body Up B-12 60 Switch - Start Aid F-12 C
454 GN Retarder Indicator Lamp 858 GY Payload Mon Right Front Sensor E-13 E B-7 19
Sensor - Brake Air Pressure Switch - Start Aid Temp
473 GY Overstroke SW To Overstroke SW 859 YL Payload Mon Lett Front Sensor
474 WH Overstroke SW To Overstroke SW 860 PK Payload Mon Right Rear Sensor
Sensor - Differential Oil Temp D-10 61 Switch - Steering A-11 30
481 GN Connerter Tewp SW To Brake Oil Temp SW 861 PU Payload Mon Lett Rear Sennor Sensor - Engine Coolant Temp (Eng) B-4 19 Switch - Stop Lamp Press (Module) D-13 E Component Identifiers (CID) for Component Identifiers (CID) for
A430 OR EUI Cost Fault Output 875 BU VMIS Ra 232 Port Trans
Sensor - Engine Oil Pressure (Eng) B-4 44 Switch - Thermostat (A/C) E-4 A Component Identifiers (CID) for Component Identifiers (CID) for
A447 PK Prelube Press. SW To Prelube Timer 876 OR VMIS Rn 232 Port Receine VIMS VIMS (Continued)
VMIS Sensor Module Rt (-) Com Port/Cat Sensor - Engine Speed (Engine) B-4 17 Switch - Throttle Bypass (Eng) F-8 B
A491 WH Trans Supply SW To Torque Conv Inlet Filter SW 882 PK
Datalink - Transmission Control EPTC II Engine Control (Only For MID No.49, 57, 58, 59, 60, 65, 66, 67,68) (Only For MID No.49, 57, 58, 59, 60, 65, 66, 67,68)
VMIS Sensor Module Rt (+) Com Port/Cat Sensor - Fan Speed B-4 19 Switch - Torque Converter Inlet Filter (VIMS) A-12 53
A492 OR Hoist Filter SW To Hoist Filter SW 883 GY 57 CID No. Component
Datalink +
Switch - Torque Converter Outlet Screen
(Only For MID No.27) (Only For MID No.36) CID No. Component
A493 YL Hoist Filter SW To T.C. SW 892 ER VMIS Start Mod Right (-) Port/CAT Data Link (-) C-6 41 (VIMS) B-6 51 0075 Steering Oil Tank Temperature Sensor
3 Sensor - Fuel Level CID No. Component CID No. Component 0458 Tilt Cylinder Pressure Sensor
B406 GY (NFND) Aftercooler Temp Gage 893 GN VMIS Start Mod Right (+) Port/CAT Data Link (+) 0096 Fuel Level Sensor
B427 BU (NFND) T/C Inlet Filter SW To Hoise Screen SW 958 YL Relay Logic Sensor - Jacket Water Coolant D-2 44 Switch - Traction Aid Test F-10 C 168 Electrical System Voltage 001 Cylinder 1 Injector Solenoid 0459 Impeller Clutch System Switch
0098 Engine Oil Level Sensor
B428 OR (NFND) Engine Oil Lenel SW 993 BR Analog Sensor Common Sensor - Jacket Water Level D-2 62 Switch - Transmission B-13 52 190 Engine RPM Sensor 002 Cylinder 2 Injector Solenoid
B433 PU (NFND) Brake Temp 994 GY Oil Pressure (Filtered)
0100 Engine Oil Pressure Sensor 0533 Auto Retarder Control
62 Sensor - Left Front Brake Oil Temp C-2 58 Switch - Transmission Charge Filter(VIMS) A-12 53 248 CAT Data Link 003 Cylinder 3 Injector Solenoid
B447 PU (NFND) Steering HI Press SW To LO Press SW 995 BU Coolant Temperature 0102 Boost Pressure Sensor 0590 Engine Control
C413 YL VMIS Display Data 996 GN Engine Speed/Timing Sensor Power Sensor - Left Front Strut Press (Payld) A-6 24 Switch - Transmission Lube Filter A-12 53 269 Sensor Power Supply 004 Cylinder 4 Injector Solenoid
C414 BU VMIS Display Load 997 OR Analog Sensor Power 26 627 Parking Brake Switch 005 Cylinder 5 Injector Solenoid 0110 Jacket Water Temperature Sensor 0600 Implement Oil Tank Temperature Sensor
Sensor - Left Rear Brake Oil Temp B-10 18 Switch - Turn Signal I-6 A
C415 WH VMIS Display Keydata 998 BR Digital Sensor Return 22 35 34 53 21 650 Harness Code 006 Cylinder 6 Injector Solenoid 0168 Electrical System Voltage 0627 Parking Brake Switch
C419 BU Load Share Select Input 999 WH Primary Camshaft Speed/Timing Sensor - Left Rear Strut Press (Payld) A-13 25 Switch - VIMS Service Key G-2 43
58 672 Torque Converter Output Speed Sensor 007 Cylinder 7 Injector Solenoid
27
B-3 19 I-11 D 0171 Ambient Air Temperature Sensor 0650 Harness Code
C420 YL Diode To Lamp Test Relay A980 GY Sernice Meter B+ To Eng Oil Press. SW Sensor - Left Turbo Inlet Press (Eng) Tachograph
33 700 Actual Gear Switch 008 Cylinder 8 Injector Solenoid
SENR1513-01
Accessory Circuits 943 YL (NFND) VMIS RS232 Port 2 Receive
32 8 11 25 Sensor - Right Turbo Inlet Press (Eng) B-3 19 707 Up Solenoid 014 Cylinder 14 Injector Solenoid 0271 Action Alarm
513 OR A/C Compressor/Refrigerant Presuure SW D963 BU (NFND) VMIS Sensor Module #1 +8V Supply
7 31 30
0804 VIMS Interface Module #4
515 GY Blower Motor (HI) D966 GY (NFND) VMIS Aftercooler Coolant Level 22 Machine locations are repeated for components located close together 708 Down Solenoid 015 Cylinder 15 Injector Solenoid
H 6 16 0279 Aftercooler Coolant Temperature Sensor (Front)
516 GN Blower Motor (Medium) D967 OR (NFND) VMIS Jacket Water Coolant Level
43 24 24 4 709 Lockup Solenoid 016 Cylinder 16 Injector Solenoid 0805 VIMS Interface Module #5
A = Components in operators compartment.
56 51 0280 Gear Box Temperature Sensor
517 BU Blower Motor (Low) D969 PU (NFND) VMIS T/C Oil Temp Sensor C J 091 Throttle Position Sensor 0806 VIMS Interface Module #6
521 YL A/C SW To Refrigerant SW D970 WH (NFND) VMIS System Air Pressure Sensor
B = Components in dash.
B 100 Engine Oil Pressure Sensor 0291 Engine Cooling Fan Valve 0807 VIMS Interface Module #7
522 WH A/C Clutch To Thermostat SW D971 YL (NFND) VMIS XMSN Lube Filter SW C = Components in console.
E 41 110 Coolant Temperature Sensor 0292 Hydraulic System Cooling Fan Valve
537 ON Turn Signal SW To Flasher D974 GY (NFND) VMIS Sensor Mod#2 Rt (+) Comm Port A D = Components behind seat. 0808 VIMS Interface Module #8
539 BU Turn Signal Indicator Basic/Right D975 OR (NFND) VMIS Sensor Mod#2 Rt (-) Comm Port F G 168 Electrical System Voltage
E = Components in rear compartment. 0295 Machine Control Module 0809 Speedometer/Tachometer #1
540 WH Turn Signal Indicator Left D976 PK (NFND) VMIS Turbo #1 Euhaust Temp
D Component Identifiers (CID) for 190 Engine RPM Sensor
592 BU DC/DC Converter Power Output D977 PU (NFND) VMIS Turbo #2 Euhauat Temp F = Components in front compartment. 0296 Transmission Control 0810 Speedometer/Tachometer #2
Lighting Circuits D982 PK (NFND) EUI Timing Calibration Automatic Retarder Control 248 CAT Data Link
600 BR Dash Lamp Basic D984 GN (NFND) Auto Retard Cont Resume SW
G = Components in overhead console.
253 Personality Module Mismatch 0324 Action Lamp 0811 Gauge Cluster Module #1
(Only For MID No.83) 0341 Hydraulic Control Valve Warm Up Solenoid #4
601 GY Dash Lamp Hi D985 BR (NFND) Auto Retard On SW: NFND
261 Timing Calibration 0812 Gauge Cluster Module #2
602 WH Dome Lamp D986 PK (NFND) Auto Retard Off SW: NFND
CID No. Component 262 Analog Sensor Power Supply 0350 Lift Linkage Angle Sensor 0813 Gauge Cluster Module #3
604 OR Stop Lamp D988 WH (NFND) Auto Retard Air Cont Valve
Off Machine Switch Specification 091 Throttle Position Sensor 263 Digital Sensor Power Supply
605 YL Turn Lamp - Left D989 BU (NFND) Auto Retard Air Supply Valve 0364 Lift Cylinder Head End Pressure Sensor 0814 Gauge Cluster Module #4
606 BY Turn Lamp - Right D991 OR (NFND) Auto Retard Pressure SW
Part No. Function Actuate Deactuate Contact Position 168 Electrical System Voltage 267 Shutdown Inputs Are Incorrect
607 PK Flood Lamp - Front D992 PU (NFND) Auto Retard Manual Retarder SW 0370 Boom Float Solenoid 0815 Message Center Module #1
5 45 kPa MAX 5 kPa MIN 190 Engine RPM Sensor 268 Programmed Parameter Fault
608 ON Flood Lamp - Rear D993 YL (NFND) Auto Retard Service Reset 4 2M-9346 Brake Air Pressure (Stop Lamp) NormallyOpen 0371 Horn Solenoid
20 (6.5 psi MAX) (0.5 psi MIN) 248 CAT Data Link 272 Turbo Outlet Pressure Calibration 0816 Message Center Module #2
610 OR Head Lamp Basic D994 BU (NFND) Auto Retard Service Clear 6
611 PU Head Lamp Hi E972 EU SPI Datalink End 14 1 64 640 kPa 530 ± 40 kPa 627 Parking Brake Switch 273 Turbo Outlet Pressure Calibration 0372 Bottom Open Solenoid 0817 ECM Internal Backup Battery
3E-2033 Secondary Brake Air Pressure (Trans) Normally Open
(93.0 psi) (77.0 ± 6.0 psi)
612 BY Backup Lamp F975 OR VIMS - Sensor Mod 2 + 8V Supply
3 27 650 Harness Code 274 Atmospheric Pressure Calibration 0373 Bottom Close Solenoid 0819 Display Data Link
614 PU Park/Tail/Dash/Lamp K964 PU EPTCII Clear Switch
2 Service/Retarder Press (Tractn) 80 kPa Max 55 ± 20 kPa
9
3E-2034 NormallyClosed 700 Actual Gear Switch 275 Turbo Inlet Calibration 0374 Swing Brake Solenoid
619 GN Head Lamp Lo K965 YL EPTCII Set SW
12 19 18 10 Service/Retarder Press (Trans) (11.5 psi Max) (8.0 ± 3.0 psi) 0820 Keypad Data Link
K972 BR EPTC-II Start Relay Return 702 Shift Lever Switch 276 Turbo Inlet Calibration
60 kPa Max 28± 15 kPa 0376 Travel Alarm
REAR COMPARTMENT REAR COMPARTMENT 3E-2035 Brake Retarder
(8.5 psi Max) (4.0 ± 2.0 psi)
Normally Open 710 ARC Supply Solenoid 281 Engine Lamp
0821 Display Power Supply
0377 Travel Solenoid
Failure Mode Identifiers (FMI) (AREA C) REAR VIEW SIDE WALL (AREA J) 3E-7812 Steering Press (Steering Action)
12500 kPa MAX 10500 ± 350 kPa Pins B-C (N.C.) 711 ARC Control Solenoid 282 Overspeed Lamp 0822 LCD Back Light Power Supply
(1815 psi MAX) (1525 ± 50 psi) Pins B-A (N.O.) 712 Retarder Lamp 283 Filter Restrict Lamp 0378 Autolube Solenoid 0823 Service Lamp
FMI No.
0
Failure Description
Data valid but above normal operational range.
RIGHT SIDE VIEW 119 ± 14 kPa - 713 ARC On/Off Switch 284 EMS Engine On
7N-4447 Torque Converter Inlet Filter (VIMS) NormallyClosed 0379 Autolube Pressure Sensor 0824 TPMS Lamp #1 (green)
1 Data valid but below normal operational range.
(17.0 ± 2.0 psi) -
2 Data erratic, intermittent, or incorrect. 714 Auto Retarder Pressure Switch 285 EMS Coolant Lamp 0423 Front Brake Accumulator Pressure Switch
3 Voltage above normal or shorted high. G 82.2 ± 2.8°C 0825 TPMS Lamp #2 (red)
7N-7848 Aftercooler Temp (VIMS) 74.0°C Min(1 65.0°F MIN) Normally Open 715 Retarder Pressure Switch 286 EMS Oil Lamp
4 Voltage below normal or shorted low. (180.0 ± 5.0°F) 0424 Rear Brake Accumulator Pressure Switch 0826 Torque Converter Oil Temperature Sensor
20 Page,
5 Current below normal or open circuit. A
21.1 ± 2.8°C 12.8°C MIN
6 Current above normal or grounded circuit.
7X-5988 Engine Coolant Temp (Start Aid) NormallyClosed 0425 Front Brake Pressure Sensor 0827 Left Exhaust Temperature Sensor
7 Mechanical system not responding properly.
B H (69.8 ± 5°F) (55°F MIN)
J
8 Abnormal frequency, pulse width, or period.
D 48.2 ± 13.8 kPa 24.1 kPa MIN 0426 Rear Brake Pressure Sensor 0828 Right Exhaust Temperature Sensor
9 Abnormal update. 9W-0263 Auto Retarder Press NormallyClosed
C 67 (7.0 ± 2.0 psi) (3.5 psi MIN)
10 Abnormal rate of change.
E 0427 Front Axle Oil Temperature Sensor 0829 Rear Aftercooler Coolant Temperature Sensor
11 Failure mode not identifiable.
F 57 56
12 Bad device or component. 362 ± 29 mN (45.6 mm ID point) 303 mN MIN 0428 Rear Axle Oil Temperature Sensor 0830 Front Brake Oil Temperature Sensor
13 6 9X-3040 Engine Coolant Flow (VIMS) NormallyOpen
13 Out of calibration.
22 16 (1.3 ± .1 oz, 1.8 in ID point) (1.1 oz MIN)
14 Parameter failures. 3 26 24 0429 Steering Pressure Sensor 0833 Rear Brake Oil Temperature Sensor
24 34
15 Parameter failures. 31 Left Hoist Screen Bypass Press (VIMS)
16 Parameter not available.
32 9X-7781 Right Hoist Screen Bypass Press (VIMS)
210 ± 70 kPa -
NormallyOpen
Resistor, Sender and Solenoid Specifications 0430 Steering Pilot Pressure Sensor 0835 Differential Oil Temperature Sensor
E13491 (30 ± 10 psi) -
17 Module not responding.
15 37 Power Train Filter Pressure (EMS) Part No. Component Description Resistance (Ohms)¹
18 Sensor supply fault. 19
45 44 17 0431 Steering Oil Level Switch 0838 Left Front Suspension Pressure Sensor
19 Condition not met.
2 59 53 39 49 Torque Converter Outlet Screen (EMS) 210 ± 70 kPa - Resistor - Blower Motor Speed
20 Parameter failures. 30 38 60 61 9X-7781 NormallyOpen 9G-1950 Overall 2.0 ± .1; Tap 1.0 ± .05 0432 Steering Filter By-Pass Switch 0839 Right Front Suspension Pressure Sensor
42 8 16 25 1 Transmission Supply (EMS) (30 ± 10 psi) - Diff Oil Cooler Low_Speed
58 4 51 46 18 31 15
33
28 29 30 ± 7 kPa 30 ± 7 kPa 0433 Implement Filter Switch 0840 Left Rear Suspension Pressure Sensor
23 11 28 26 63 25 105-9152 Prelube Oil Pressure NormallyClosed 3T-3437 Resistor - Panel Dimmer 10.0 ± 0.1
36 30 (4.5 ± 1.0 psi) (4.5 ± 1.0 psi) 0434 Implement Pilot Pressure Sensor
20 52 22 9G-9988 24.9 0841 Right Rear Suspension Pressure Sensor
32 29 275 to 1750 kPa ¹ -
Solenoid - 4 Way
9 35 27
21 114-5334 Refrigerant Pressure (A/C) NormallyOpen ² 0435 Implement Oil Level Switch 0849 System Air Pressure Sensor
Related Electrical Service Manuals (40 to 255 psi) - 5T-4434 Solenoids - Air Start and Lube 42.0 ± 4.0
43 7
Title Form Number 138 ± 14 kPa 83 kPa Min 0436 Torque Converter Output Pressure Sensor 0851 Gear Box Pressure Sensor
116-9933 Fuel Filter Press (VIMS) NormallyClosed 3E-8691 Solenoid - Auto Retarder 29.8 ± 1.5
41 (20.0 ± 2.0 psi) (12.0 psi Min)
Alternator; 30-SI Series SENR7508
7X-1120 Solenoid - Downshift, Upshift, Lockup 33.7 0437 Power Train Filter Switch 0852 Right Front Brake Temperature Sensor
Automatic Electronic Traction Aid SENR2986 21.0 ± 3.0°C 13.0°C
123-2993 Diff Oil Level NormallyClosed 9X-7137 Solenoid - Ether 3.3 ± 1 0438 Hydraulic Control Valve Warm Up Solenoid #1 0853 Left Front Brake Temperature Sensor
(69.8 ± 5.4°F) (55.4 °F)
Automatic Retarder Control System SENR5683
3T-0062 Solenoid - Proportional 16 0439 Hydraulic Control Valve Warm Up Solenoid #2 0854 Right Rear Brake Temperature Sensor
Electronic Troubleshooting N.C. Normally Closed
SENR5597 9X-9482 Solenoid - Shutter 68
3512 And 3516 EUI Engine N.O. Normally Open 0440 Hydraulic Control Valve Warm Up Solenoid #3 0855 Left Rear Brake Temperature Sensor
EPTC II For ICM Transmissions SENR5666 ¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition 6T-8046 Solenoid - Steering Bleed 20.1 ± 1.0
0457 Brake Oil Temperature Sensor 0901 Transmission Pump Pressure Sensor
Starting And Charging Systems SENR2947 can be maintained down to 170 kPa (25 psi). ¹ At room temperature unless otherwise noted.
Vital Information Management System SENR6059
0920 Tilt Cylinder Pressure Sensor
² Contact position at the contacts of the harness connector.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L72 L72 A254-BK
L72 L73
L73 L73 L72 200-BK HEAD LAMP L
L99 L99 203-BK 203-BK 454-GN DIMMER SW WH-18 C 614-PU PARK/TURN
307-OR 307-OR 611-PU-14 2H-1855 A RD-18 539-BU LAMP
L99
L99 A L A
+BATTERY 1 170-YL L99 L99 610-OR-14 611-PU-14 BK-18 B 200-BK 135-0428
ACTION ALARM 24 410-WH 410-WH DIAGNOSTIC CONNECTOR A 611-PU-14 1 614-PU
L48 L48
GROUND 2 A251-BK A251-BK A251-BK A 6 540-WH WH-18 C 614-PU PARK/TURN
10
15
18
19
5
6
2
4
7
12
1
16
9
11
8
START/BKUP RETURN
32 A251-BK-14 A251-BK-14 PAYLOAD PAYLOAD L46 614-PU 614-PU 3 611-PU-14 RD-18 A 539-BU LAMP
A MONITOR MONITOR L46 BK-18 135-0428
30 A251-BK A251-BK 631-GY-14 631-GY-14 2 619-GN-14 B 200-BK
1
2
3
4
5
6
7
8
EPTC-II L
NEUTRAL (TPMC)
15 A251-BK A251-BK GREEN RED CODE PLUG 632-WH-14 632-WH-14 4 631-GY-14
PART THROTTLE
614-PU
109-OR
311-WH
101-RD
307-OR
307-OR
307-OR
207-BK
NEUTRAL (EMS)
310-PU
105-BR
308-YL
203-BK
TRANSMISSION
START SWITCH
33 A251-BK A251-BK LAMP (LH) LAMP (LH) USED WITH 619-GN-14 619-GN-14 5 632-WH-14 619-GN-14
201-BK
201-BK
201-BK
201-BK
201-BK
START RELAY
XMSN SPEED
SERVICE SET
L73 L74 L74
BODY UP SW
CONTROL
GND VERIFY
FRONT GR 5
37 E972-BU A251-BK 8T-9684 8T-9683 VIMS TRUCKS 622-PU-14 7 539-BU
FRONT GR 3
FRONT GR 2
FRONT GR 1
FRONT GR 4
INSTRUMENT GROUND A251-BK
TCO SPEED
RETARDER
DOWN SOL
+ BATTERY
BED RAISE
3E-5390
ID CODE 4
ID CODE 1
ID CODE 0
ID CODE 2
ID CODE 3
RD
RD
36 A251-BK 601-GY WITH FAN 623-BU-14 539-BU
LKUP SOL
BK
BK
GROUND
LEVER 5
L47
LEVER 4
LEVER 3
LEVER 2
LEVER 1
TACHOGRAPH A L 200-BK-14
GEAR 4
GEAR 3
GEAR 2
10 892-BR 126-4495 607-PK-14 540-WH
GEAR 5
GEAR 1
UP SOL
BRAKE
7D-1513 X
HOLD
11 892-BR 3 149-PU-14 LOW BEAM
E972-BU
E972-BU
E972-BU
E972-BU
+10V
EOS
L59 L47
L77
2
1
2
1
L47
I
12
13 DD
893-GN
893-GN
A A
607-PK-14
623-BU-14
2
6
607-PK-14
622-PU-14
HEAD LAMP
9X-7165
I
1 X
L99
14 601-GY 307-OR 202-BK 893-GN A 622-PU-14 5 623-BU-14 611-PU-14
L78 F
892-BR
892-BR
2
16
15
14
13
12
30
29
33
32
31
27
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
6
7
11
8
34
28
35
20
L99 2
307-OR
CAT DATA LINK RH - 7 892-BR L82 123-WH 202-BK 202-BK-18 105-BR A 4 203-BK
L82 3
1
2
3
4
5
6
7
8
9
10
CAT DATA LINK RH + 6 893-GN 202-BK 202-BK L69 A251-BK B F L74 L44 L44 1 200-BK-14
A251-BK
A251-BK
F SERVICE 2
C750-PU
D997-YL
636-GN
27 C413-YL A254-BK 202-BK 202-BK 202-BK 200-BK-14
635-BU
452-PU
703-BU
724-YL
716-BU-18
714-YL-18
712-WH-18
707-PU
7
721-BR
706-BR
DATA
726-BU
C
704-GY
720-PU
715-GN-18
713-OR-18
202-BK
723-OR
722-WH
280-BK
710-GN
219-BK
218-BK
227-BK
705-PK
725-GN
709-OR
711-BR-18
450-YL
126-PK
200-BK-14
217-BK
1
2
3
4
5
6
7
8
1
202-BK-18
TOOL
K972-BR
28 F SERVICE 200-BK-14
893-GN
LOAD C414-BU 454-GN 893-GN D 8
K972-BR
D996-PU
D997-YL
CODE PLUG X
306-GN
307-OR
892-BR
L54
321-BR
L72
L69
L72 CONNECTOR
202-BK
202-BK
KEYPAD DATA 29 C415-WH 200-BK 202-BK 892-BR E USED WITH HIGH BEAM
201-BK
201-BK
201-BK
201-BK
201-BK
X
202-BK
200-BK-14
9D-3721
2
4
3
1
SECONDARY BRAKE SW
CLOCK 26 E708-PK G WITH FAN 9X-7170
614-PU
539-BU
T
L71
893-GN
893-GN
892-BR
9 601-GY 601-GY L76
893-GN
892-BR
892-BR
LAMPS ON SENSE H
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
L76
200-BK-14
200-BK-14
L77 L77 F 2
200-BK-14
200-BK-14
1 4
619-GN-14
611-PU-14
AUTO RETARD OFF
D996-PU
ACCELERATOR SW
OIL PRESSURE SW
35 601-GY
L75
636-GN
635-BU
AUTO RETARD ON
HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
L67 L70 L67 1
L74
T
540-WH L99
A271-BK
L74
20 411-PK L67 202-BK
SERVICE BRAKE
SERVICE
ENGINE SPEED
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK
3 L68
UNUSED PWM
UNUSED PWM
LCD LAMPS (-) E710-BU L68 SET SW
L69 L69
611-PU-14
SET SWITCH
UNUSED SW
31 202-BK L70 L70 202-BK 9D-3721
E710-BU
+ BATTERY
A251-BK
L81
454-GN
L70 202-BK
601-GY
34 200-BK
113-OR
202-BK
539-BU
200-BK
411-PK
GROUND
RESUME
UNUSED
L81 L71 L83 L82 L101 L L
5
6
2
3
4 E776-GN 720-PU L71 126-PK A251-BK
L56
CAT DATA LINK LH +
SPARE
L90 UU
A254-BK
T T T T
10
6
1
3
9
8
7
4
5
2
L90 601-GY L76 L76 L60
601-GY
1
2
3
4
CAT DATA LINK LH - 5 E777-YL 706-BR L71 710-GN 710-GN L60 Q B
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
RS-232 PORT 2 RECEIVE 18 D943-YL 200-BK 200-BK 200-BK PP FOG
L82 L82 L101 L101 CODE PLUG CODE PLUG LAMP
200-BK-14
620-WH-14
D942-GN
620-WH-14
614-PU
539-BU
19 L82
149-PU-14
623-BU-14
622-PU-14
607-PK-14
632-WH-14
631-GY-14
611-PU-14
620-WH-14
L101
203-BK
619-GN-14
RS-232 PORT 2 TRANSMIT L82 TURN USED WITH USED WITH
L83 T
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK
RS-232 PORT 1 TRANSMIT 16 875-BU L83 L83 L83 SIGNAL SW AUTO RETARDER 9X-7165
VIMS TRUCKS EMS TRUCKS
1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
A
1
4
5
6
2
3
CONTROL
WH
RS-232 PORT 1 RECEIVE 17 876-OR 105-BR 105-BR 9G-5589
GN
OR
RD
BU
BR
PU
XXX
PK
BK
WITHOUT FAN WITHOUT FAN
YL
A L60 A
1
M
2
3
4
5
6
SERVICE LAMP 21 E709-WH QQ A 109-OR 109-OR 3E-3663 102-BU-14
L91 L91 L65 L65 L75 L75 131-5103
3
7
6
9
10
5
2
1
4
8
605-YL
H A
606-GY
537-GN
604-OR
539-BU
540-WH
23 635-BU L65
D984-GN
D985-BR
D986-PK
176-OR
A215-BK
A217-BK
A216-BK
A218-BK
450-YL
1
TPMS RED LAMP
454-GN
D988-WH
D989-BU
D991-OR
D992-PU
2
A254-BK
SSS SSS A H SERVICE SET SW
E972-BU
C413-YL
C415-WH
C414-BU
E708-PK
E707-GN
TPMS GREEN LAMP 22 636-GN 592-BU-10 15A RADIO/LIGHTER 135-BU-14 135-BU-14 9
1
2
3
4
5
6
7
8
9
10
102-BU-14
+BATTERY (KEYSWITCH) 8 113-OR 112-PU-14 H 121-YL 1 9D-3721 M 200-BK-14
H
XXX
123-WH
601-GY
113-OR
A251-BK
E710-BU
539-BU
454-GN
411-PK
611-PU
540-WH
200-BK
A 112-PU-14 10A VIMS MODULES 113-OR L64 122-BU 2 M M
L47
VIMS MAIN L64 FOG
D994-BU
892-BR
893-GN
A A 123-WH 3 A254-BK D993-YL
MODULE 112-PU-12 CONVERTER 120-YL-12 540-WH LAMP
L94
20A 126-PK 6
OPERATOR STATION
6V-6702 L47 SERVICE CLEAR SW 9X-7165
L90
L75
L75 115-PK-14 5
L99 M 9D-3721 M XXX
124-GN-14 4 A254-BK D994-BU 102-BU-14
619-GN-14
QQ
5
1
3
2
4
611-PU-14
L60 M
L45
150-OR-14 7
L99
FUSES: 15A 8M-8948 H H L99 BB
E707-GN 1 +V DISPLAY GAUGE 112-PU-14 10A BACKUP ALARM 121-YL 104-YL 10 PANEL
E972-BU 2 CLUSTER 20A 8M-0456 112-PU-14 LAMP 200-BK-14
A254-BK
A254-BK
A254-BK
GROUND H H
H 10A 3K-8782 L64
710-GN
H
202-BK
126-PK
202-BK
E708-PK 3 100-4984 112-PU-14 AIR DRYER 122-BU 7N-5876
105-BR
10A XXX
E707-GN
E707-GN
L56
L39
2 E972-BU 6 LEFT 4 105-BR
592-BU-10
H
120-YL-12
170-YL-16
TELEMETRY H L56 L46 L46 PANEL
3 876-OR TURN 112-PU-14 10A XMSN CONTROL 126-PK 5 105-BR L62 L45 XXX
L49 L45
202-BK
L49
207-BK
PORT 4 875-BU LAMP 112-PU-14 3 103-YL-14 103-YL-14 892-BR A M LAMP
L101
SSS H L100 L55
1
2
3
4
5 540-WH 112-PU-14 10A TRACTION AID 132-PK 6 113-OR-14 149-PU-14 L101 893-GN L100 6 103-YL 7N-5876
L81
107-1983
L75
L83
L48
L76
L67
L77
E972-BU SSS SSS SSS H L100 L55 Q
E972-BU
E972-BU
176-OR
C414-BU
8 176-OR 7
E708-PK
SOCKET
C413-YL
H
E707-GN
L50
E707-GN
E707-GN
L50 DOME
632-WH-14
632-WH-14
200-BK-14
200-BK-14
A 200-BK SSS 107-1984 112-PU-14 10A ARC 102-BU-14 10 176-OR 115-PK-14 A 2 D984-GN 5 176-OR J
VIMS BREAKER LAMP SW 1 J
A 601-GY 112-PU-14 H 2 102-BU-14 102-BU-14 307-OR J J A254-BK D985-BR 4 D984-GN 610-OR-14
3 6 5
102-BU-14
SERIAL B E972-BU 601-GY HIGH 112-PU-14 10A SHUTTERS 104-YL 6N-8589 1 149-PU-14 9D-4068 D986-PK 3 D985-BR
A254-BK
D943-YL QQ NOTE B A D986-PK J RUNNING
PORT C BEAM H 9 150-OR-14 2
103-YL
L78 GG J 9
602-WH
SPEED/ L78 121-YL AUTO RETARD LAMP SW
149-PU-14
D942-GN 1 SSS D988-WH
103-YL
E707-GN 101-RD-10 170-YL-14 619-GN-14
601-GY
D +V DISPLAY LAMP A GG H 15A L63 1 8 J
E972-BU 2 TACH 611-PU 315-GN-12 101-RD-10 101-RD-10 102-BU-14 121-YL OFF/ON SW 8 6T-3989 ENGINE FLOOD
E GROUND 107-1983 20A 15A J LAMP SW
E708-PK 3 CLOCK CLUSTER 200-BK SOCKET GG 115-PK-14 A 6T-3991 LADDER
HEAD LAMP
150-OR-14
4 6V-6457 SSS START AID 124-GN-14 3 8D-2676
C413-YL C413-YL FLOOD
L41
150-OR-14
DATA 107-1984 (HIGH) BREAKER NOTE C 2 J
601-GY
601-GY
C414-BU C414-BU 5 LAMPS BREAKER LAMP
200-BK
LOAD
D942-GN
614-PU
3T-2662 Q
E972-BU
D943-YL
614-PU
306-GN
710-GN
6
307-OR
BRAKE RETRACT 9X-1439
202-BK
321-BR
VIMS
126-PK
TACH SPEED GG A 12 Q
C414-BU
103-YL
SSS 10A 15A 620-WH-14
A254-BK D988-WH PANEL
L73
411-PK 107-1983 H ENGINE GG A A251-BK L73 3E-8691 2
SSS SSS SSS FRONT FLOOD A A
450-YL DIMMER SW L41 L41
113-OR A251-BK 112-PU-10 139-OR-10 A251-BK
321-BR
SOCKET SHUTDOWN 6
E710-BU
20A
L45
LAMP BREAKER
6
4
1
2
5
3
113-OR
107-1984 BREAKER F 7
607-PK-14
2 1
L65
200-BK 9G-9487 3T-2662 A251-BK-14 DOME 5 454-GN 614-PU 600-BR Q
L65
L54 L54
L91
A254-BK
A254-BK
200-BK-14
H
607-PK-14
GG GG GG
QQ INDICATOR 105-BR 105-BR 101-RD-10 101-RD-10 149-PU-14 101-RD-10 3E-7294 200-BK-14 7X-6399 VALVE 1 D989-BU 3 D991-OR J 601-GY 623-BU-14
A 10A 15A
101-RD-10 GG
L62
E707-GN 1 MESSAGE A 103-YL-14 H 101-RD-10 GG 200-BK-14 200-BK A254-BK 601-GY 622-PU-14
101-RD-10 3E-8691 2 1 D992-PU
L62
+V DISPLAY SSS LAMP LADDER LAMP A J
CENTER KEY A
601-GY
E972-BU 2 454-GN 101-RD 109-OR 200-BK 200-BK-14 WH-18 A254-BK
600-BR
GROUND 107-1983 A 612-GY BREAKER 1 2 J
L66 L66 105A 3 J Q
E708-PK 3 CLOCK CLUSTER 123-WH SOCKET 612-GY BREAKER
6N-8589 101-RD-4 A A 200-BK 200-BK-14 2 BK-18 A M 602-WH 2 607-PK-14
A271-BK
C413-YL 4 6V-6643 SSS A 9G-9487 109-OR-4 200-BK-8 200-BK-14 DOME Q Q
DATA 107-1984 LADDER
411-PK
C414-BU 5 LAMPS BACKUP 200-BK-10 200-BK-14 L44 A254-BK LAMP SW
122-BU
200-BK
LOAD LADDER
113-OR
GG LAMP SW
200-BK
ENGINE CONTROL BREAKER
E710-BU
H J
607-PK-14
7N-5876 H 6T-3990
6 RIGHT RELAY 103-YL-14 101-RD-10 112-PU-14 124-GN-14 201-BK-14 A254-BK-14 A254-BK-14
121-YL
LAMP SW
121-YL
15A 15A 6N-8589 6T-3991 J 1 2 J
1
2
2
1
602-WH
200-BK
3T-0376 H 101-RD-10 112-PU-10 202-BK-14 A253-BK-14 VIMS
103-YL
L68
TURN AIR COND UU M 4D-1836
A254-BK
H H L95 L85 3
DOME, STOP & GG 112-PU-10 150-OR-14 202-BK A252-BK-14 UU UU SERVICE
200-BK
112-PU
LAMP BREAKER
A254-BK
SSS 893-GN
308-YL
308-YL
308-YL
893-GN 2
A251-BK
592-BU-10
315-GN-12
15A
L95
120-YL-12
J
170-YL-16
CAB
G 539-BU TURN LAMP 150-OR-14 LAMP
200-BK
107-1983 6N-8589
103-YL
892-BR 1 892-BR
A255-BK
UU
A A A UU G
L88
A GROUND AUTO RETARD PRESS SW
307-OR
E710-BU 200-BK BREAKER 149-PU-14 149-PU-14
207-BK
614-PU
202-BK
308-YL
SOCKET 107-2282
308-YL
OIL COOLER H734-GN-12 113-OR-12 9W-0263
150-OR-14
E710-BU E710-BU SSS 107-1984 112-PU-12 6N-8589
150-OR-14
L81
L83
L67
L75
L76
L48
L63
L77
113-OR BREAKER 6T-3643 DIMMER
L54
112-PU-10 VIMS
710-GN
UU FAN LO 2 J
105-BR
A AA A A
121-YL
113-OR 113-OR 112-PU-12 113-OR-14 RELAY A A J 3 RESISTOR SERIAL
113-OR 113-OR-14 A WW112-PU-12 15A 107-WH A254-BK D991-OR 3T-3437
L59
A H WW 3E5239 PORT
RD-18
BK-18
L91 QQ 113-OR 112-PU-12 105-BR
113-OR-12
L107 L107 H 112-PU-10 L85 L85 11 VIMS
E707-GN 1 +V DISPLAY 113-OR SERVICE
H
C
D
B
E
A
123-WH
109-OR-4
E972-BU 2 113-OR 109-OR-4
E709-WH
L76
D942-GN
GROUND
E972-BU
KEY SW
D943-YL
C OFF
L76 L63 12 Q
636-GN
S ON
B ST
C415-WH 113-OR MAIN L63
635-BU
D942-GN
308-YL
WWW
E972-BU
308-YL
D943-YL
1
2
4 RELAY 112-PU-10 J 9 Q
R
KEYPAD L78 L78
3T-0376 601-GY6 601-GY 450-YL 450-YL
L77
6V-6455 WWW
E709-WH
2 450-YL 450-YL A
A251-BK
200-BK-14
620-WH-14
620-WH-14
5
631-GY-14
LAMP 113-OR-14 XMSN A 3 202-BK RETARDER BK-18 D922-PU 115-PK-14
308-YL
113-OR-14 1
170-YL-14
J 6
L55
7N-5876 PRESS SW
539-BU
614-PU
SPEED GY-18 449-BU 4 200-BK BK-18 A254-BK J
203-BK
132-PK SPEEDOMETER 7 2
3E-2035
L63
L63 DISTRIBUTOR GROUND BK-18 2 202-BK 5 105-BR 105-BR FOG LAMP SW
L89
311-WH
A A
L41
113-OR
310-PU
L39
200-BK 3T-5438 PK-18 5 123-WH 1 123-WH 123-WH
L67
200-BK-14
200-BK-14
450-YL
201-BK-14
6T-3989
200-BK-10
170-YL-14
200-BK-14
124-GN-14
200-BK-8
113-OR-12
601-GY SPEED IN GN-18 6 710-GN 7 449-BU 115-PK-14
306-GN
537-GN
601-GY
601-GY L67 + BATTERY WH-18 1 123-WH 123-WH
L81
E710-BU TRACTN AID OR-18 4 768-OR 602-WH
L85
L95
L88
L50
L49
L90
L94
L90 L76 L76
L56
L46
L90 PYLD MNTR YL-18 3 710-GN 200-BK
A271-BK
202-BK L55
REAR DIFF WWW
L89 L89
L89 FILTRATION SYSTEM 103-YL
1
2
L75 A Q
707-PU
MONITOR/CONTROL
202-BK
632-WH-14
610-OR-14
619-GN-14
102-BU-14
623-BU-14
622-PU-14
149-PU-14
135-BU-14
631-GY-14
200-BK-14
115-PK-14
+ BATTERY RD-18 1 107-WH TO HYDRAULIC TO DIVERTER H734-GN-12 A271-BK-14 125-5855 135-BU-14 1 12V AUX
A
A251-BK
STEERING POWER
410-WH
120-YL-12
601-GY
BK-18 200-BK SOLENOID 200-BK-14 2
614-PU
2 UU
200-BK
+24V INPUT LOAD SOLENOID
103-YL
F GROUND
A 120-YL-12 BLEED STEER SOL BU-18 3 327-PK G736-PK-12 J
F UU
1
2
3
4
5
6
24/12 VOLT +24V ING 120-YL-12 CONTROL 4 ATMOSPHERIC
L41
A
G736-PK-12
+12V OUTPUT 592-BU-10
1
2
2
1
RESET YL-18 306-GN 306-GN 321-BR
410-WH
5
A271-BK
CONVERTER A A REAR DIFF
SENSOR
450-YL
893-GN
892-BR
452-PU
709-OR
A271-BK
3E-8646 A OIL COOLER
6V-1926
PU
PU
BU
A
BK
D740-BR
OFF 7
B771-BR
D741-YL
B771-BR
LOW SPD RESISTOR
200-BK-14
200-BK-14
200-BK-14
200-BK-14
OPR MODE SW
997-OR A OR-18 +V A251-BK 2 BK
L46
FAN LO RELAY
DIFF FLTR SW
L67
FAN HI RELAY
200-BK-10
170-YL-16
D D L66 993-BR B YL-18 GROUND UU UU A
L66 L67
310-PU
707-PU BRAKE ACTION
+ BATTERY
207-BK
A747-GY GN-18 SIGNAL
CLEAR SW
CAT DATA LINK-
308-YL
10 892-BR 1 C
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
ID CODE 4
ID CODE 5
1 2 UNUSED RETRACT SW UU UU ALARM
GROUND
CAT DATA LINK+ 9 893-GN 2
L89
L83
L81
SET SW
F
L48
F 3 4 8 A2
9D-3721
L59
THROTTLE 9G-9813
306-GN
327-PK
3 POSITION
7 FAN HI
1 A TRACTION
712-WH-18
A 2 1 A 139-OR-10
713-OR-18
715-GN-18
716-BU-18
202-BK-18
711-BR-18
126-PK-18
BODY SENSOR
714-YL-18
768-OR SHIFT 777-PU-10 200-BK-14
707-PU
6 L83 L83 L92 RELAY
L102 L92
L66
RAISE SW SERV/RETARD SW 5 772-BR 700-PK AID TEST SW LEVER A 3E-5400 200-BK-14
3E5239
D741-YL
D740-BR
B771-BR
8C-5681 4 767-WH 4D-1836 SW A700-OR A RD-18 +B 200-BK-14
31
12
22
16
10
15
17
19
20
24
27
37
21
25
26
28
29
30
32
34
13
35
36
38
39
40
33
23
18
14
11
9W-0681 998-BR B BK-18 GROUND
6
9
7
8
1
4
5
3 310-PU 2 1 A UU REAR DIFF
2 310-PU 308-YL A983-BU C WH-18 SIGNAL 610-OR-14 MONITOR/CONTROL L Q
F L59
C473-GN
3
C429-GY
410-WH
F975-OR
SERVICE A THROTTLE
A271-BK
A
893-GN
E735-PU
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK
C484-YL
113-OR
892-BR
622-PU-14
291-BK
290-BK
307-OR 200-BK-14
411-PK
AETA TEST SW 1 700-PK 4
+ -
425-PK
MODE SW
10
612-GY
612-GY
A METER BYPASS SW
3
4
5
8
9
1
2
6
7
BK 2 200-BK 632-WH-14 6T6060 5 200-BK-14 200-BK-14
C940-GN
A700-OR
A747-GY
G736-PK-14
A271-BK
A983-BU
101-RD-4
A271-BK
D 3T-8325 RD 403-GN 6T-6066 631-GY-14 200-BK-14
893-GN
893-GN
997-OR
START AID SW 1 6
892-BR
892-BR
998-BR
993-BR
306-GN
A271-BK-14
L46
200-BK
450-YL
L80
GND VERIFY
L80
L58
DISTR GP 10 768-OR 8C-9812 614-PU UU UU 1 A251-BK
A 1 2 A L56
A271-BK 1
NEUTRAL
FUSE 1 132-PK 202-BK 998-BR C940-GN 619-GN-14 2 308-YL
GROUND
E735-PU
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
200-BK-14
200-BK-14
GROUND 2 A255-BK 202-BK 202-BK-14 135-BU-14 607-PK-14 2 3 170-YL-14
WIRES THAT HAVE BATTERY VOLTAGE L14
200-BK-10
202-BK 202-BK L95 (12V) 623-BU-14 D942-GN
6 7
310-PU
135-BU-14 A
200-BK-14
308-YL
CIGAR LIGHTER
L52
L57
7 202-BK 410-WH 8 D943-YL
L96
WHEN THE KEY SWITCH IS OFF. 8
L52 200-BK-14 HOUSING L48 L48
A251-BK
L54
9 E709-WH
L96 L57 A 116-4700 A J
11 L96 10 E972-BU
KNOB AS.
L50
L110
12 102-BU-14 1
WIRES THAT HAVE BATTERY VOLTAGE 4K-1245 L50
A271-BK
A271-BK
13 306-GN L50 115-PK-14 7 A271-BK UU
L102
PRELUBE SW L97 L95
WHEN THE KEY SWITCH IS ON. 14 3T-3947 L102
L95 135-BU-14 8 A271-BK 1 290-BK
TCS 15 200-BK 200-BK-14 200-BK-14 2 UU 2
CONTROL GP BBB BBB KEY START SW L51 L51
16 200-BK 200-BK 623-BU-14 3
L58 L58
STARTING CIRCUIT. 128-0869 20 337-WH 308-YL
A
9G-7641 BACKUP
LAMP SW
L58 200-BK L48
607-PK-14 9
REAR DIFF
21 308-YL L48 L48 L48 619-GN-14 4
308-YL A R 6T-3991 L85 L85 L85 L85 200-BK 200-BK 200-BK 6 MONITOR/CONTROL
22 A1 L46
BBB 2 A SET SW
GAUGE CIRCUIT. 23 308-YL 612-GY 202-BK 201-BK-14 601-GY 5 611-PU-14
337-WH
307-OR
A C OFF 3 6T6066
149-PU-14
L51
L39
614-PU
24 326-PU 121-YL 200-BK 619-GN-14
103-YL-14
L80 L51
25 307-OR BBB 608-GN A 200-BK 200-BK-14 A J
A S ON A271-BK UU
VIMS CIRCUIT.
315-GN-12
26 307-OR 200-BK 200-BK-10 200-BK-10 8 1
207-BK
311-WH
109-OR-4
L97
L107 A B ST L102 L102 A271-BK 291-BK
OPERATOR STATION
307-OR 170-YL-16 170-YL-14 170-YL-14
L68
539-BU
614-PU
L89
27 2
200-BK
2
709-OR
UU
132-PK
619-GN-14
611-PU-14
200-BK-14
200-BK-14
105-BR A 200-BK-8 614-PU
28 A255-BK 3
L88 L88
TRACTION AID CONTROL CIRCUIT. 149-PU-14
L92
LEFT SOL 3 774-YL 103-YL 149-PU-14 9
L89
L86 L86
124-GN-14
RIGHT SOL 4 775-BR 103-YL 103-YL 103-YL 103-YL 7 REAR DIFF
L56 L56 B
L86
PROPORTIONAL SOL 5 773-GY L2 L86 L56 622-PU-14 5 MONITOR/CONTROL
614-PU
B
C
A
E AUTOMATIC RETARDER CONTROL CIRCUIT. SPEED SENDER (LH) 29 769-BU L2
103-YL 632-WH-14 6 CLEAR SW Q N E
200-BK-14
SPEED SENDER (RH) 30 770-GN A 103-YL 631-GY-14 1 6T6066
L79 A
1
2
4
3
ID CODE 0 19 212-BK 537-GN 103-YL 201-BK-14 610-OR-14 4 X
HEATER AND AIR CONDITIONER CIRCUIT. ID CODE 1 18 213-BK FLASHER L53 L53
521-YL-14
ID CODE 2 17 214-BK L53 522-WH-14
L110 108-0358
631-GY-14
ID CODE 3 37 215-BK L110 L110 A
GROUND CIRCUIT. ID CODE 4 36 216-BK 315-GN-12 315-GN-12 614-PU
L97
L97
4
1
3
2
SERV/RETARD SW 9 767-WH L97 L97 522-WH-14 R
L93 L93 201-BK L96 537-GN 200-BK-14 BK-14 Q XXX 102-BU-14 XXX
31 L98 L93 L98 L85 L85
ENGINE CONTROL CIRCUIT. 32 L98 801-PK BLOWER SW 200-BK-14 2 FOG
522-WH-14
124-GN-14
521-YL-14
200-BK-14
L94 S S THERMO SW
33 122-BU 6P-3236 200-BK-14 4 LAMP
L88 3E-5465 9X-7165
34 200-BK MOTOR 631-GY-14 1 200-BK-14
XXX
L88
TURN SIGNAL CIRCUIT. 35 109-OR-4 109-OR-4 S R R 631-GY-14 3
L107 113-OR-14 T° 522-WH-14 200-BK-14 1 102-BU-14 XXX FOG
5 BLOWER
L94
A L89 L89
L89 L107 200-BK-14 515-GY-14 2 WH/RD-14 LAMP
BRAKE AIR L94 1S 2 9G-8693
PAYLOAD CIRCUIT OF VIMS . PRESSURE VS OR-18 A D963-BU 207-BK 124-GN-14 1 124-GN-14 9X-7165
L93 2
SENSOR SIGNAL WH-18 C D970-WH 311-WH 311-WH 521-YL-14 4 521-YL-14 BK-14 200-BK-14
BK-18 201-BK 537-GN
5
515-GY-14 515-GY-14 XXX
141-5746 GROUND B 3 X
L93 L93 611-PU-14 HIGH BEAM
START AID CIRCUIT. L89 4 515-GY-14
607-PK-14
STOP L89 L89 516-GN-14 MOTOR HEAD LAMP
L90
L53
LAMP SW L90 S S R 9X-7166
L90 3 517-BU-14 S
L58
L57
TRANSMISSION CONTROL CIRCUIT. 2M-9346 L52 RESISTOR 200-BK-14 2 BLOWER 200-BK-14
201-BK-14
A A S 9G-1950 515-GY-14 1 WH/RD-14 9G-8697 X
X LOW BEAM
522-WH-14
619-GN-14
201-BK
201-BK
201-BK
150-OR-14
150-OR-14
200-BK-14
521-YL-14
J HEAD LAMP
C940-GN
A700-OR
A747-GY
D740-BR
A983-BU
D741-YL
B771-BR
311-WH
200-BK
539-BU
614-PU
311-WH
200-BK
311-WH
200-BK
893-GN
997-OR
403-GN
L56
892-BR
998-BR
993-BR
202-BK
958-YL
103-YL
9X-7165
201-BK
122-BU
450-YL
2
1
ALL DASHED LINES ARE ATTACHMENTS. D L89
A 200-BK-14
L107 N N X
1 132-PK OPERATOR STATION
636-GN
636-GN
635-BU
635-BU
A A 2 A255-BK 201-BK L14 L14 RD-18 A 539-BU 539-BU A RD-18
L80
L85
3 768-OR RRR BK-18 B 200-BK 200-BK B BK-18
A A L80 TURBO #1 RD-18 LADDER AMBIENT TEMP
L93
L90
EXHAUST TEMP FLOOD SENSOR
L96
PARK/TURN
L94
LUBE
310-PU L97
3E-7826 LAMP TTT 118-3909
109-OR-4
3T-4411
113-OR
A253-BK-14
D963-BU
A252-BK-14
A +V
D740-BR
RD RED
315-GN-12
201-BK
777-PU-10
D741-YL
135-0428
201-BK-14
5T-4434
170-YL-14
997-OR
122-BU
202-BK
101-RD-4
E709-WH
BK-18
993-BR
201-BK
D970-WH
200-BK-8
D942-GN
B GROUND
E972-BU
E776-GN
A251-BK
D WH WHITE D
D963-BU
D943-YL
E777-YL
311-WH
113-OR
636-GN
A
AFTERCOOLER LEVEL SW
858-GY
858-GY
893-GN
635-BU
201-BK
200-BK
122-BU
892-BR
709-OR
604-OR
306-GN
612-GY
104-YL
859-YL
308-YL
859-YL
C453-YL
452-PU
113-OR
113-OR
113-OR
608-GN
604-OR
WH-18
801-PK
202-BK
207-BK
327-PK
606-GY
C SIGNAL
614-PU
OR ORANGE
605-YL
L98 CAB RRR PARK/TURN
3
1
24
26
31
32
14
40
16
21
6
7
13
39
10
8
20
29
37
12
22
35
25
38
18
34
33
23
15
17
11
2
19
4
30
5
9
36
28
27
200-BK OPERATOR STATION 3E-7826 SIGNAL YL-18 C D976-PK B406-GY C WH-18 SIGNAL 100-3055 TTT 111-3794
GY GRAY
2
11
22
18
19
9
17
5
6
13
1
23
25
21
3
12
20
7
24
14
4
15
16
8
10
SECONDARY/PARKING
28
38
35
33
32
7
17
34
36
6
16
2
21
22
4
8
14
18
3
19
20
15
29
25
37
26
27
5
40
39
1
23
24
10
11
12
13
9
30
31
SERVICE/RETARDER 767-WH XX C XX D963-BU A RD-18 +V PU PURPLE
BRAKE TEE L2 C B
109-OR-4
311-WH
201-BK
993-BR
997-OR
892-BR
893-GN
430-BU
407-PK
150-OR-14
150-OR-14
C972-YL
405-GY
481-GN
C915-GY
A747-GY
521-YL-14
522-WH-14
200-BK-14
413-BR
C940-GN
B948-BR
A983-BU
A700-OR
A430-OR
BK-18
450-YL
201-BK
201-BK
201-BK
412-BU
451-BR
201-BK
777-PU-10
406-PU
437-BR
403-GN
441-OR
998-BR
BRAKE TEE 103-YL B GROUND
201-BK
L68 BR BROWN
+BATTERY
ID CODE 0
ID CODE 1
ID CODE 2
L2 ENGINE OIL D966-GN GN-18
GROUND
103-YL C SIGNAL GN GREEN
(Dimensions: 39 inches x 24 inches)
605-YL
859-YL
308-YL
K
858-GY
D943-YL
201-BK
636-GN
635-BU
310-PU
311-WH
BK-18
122-BU
104-YL
777-PU-10
200-BK-8
170-YL-14
E709-WH
D942-GN
709-OR
101-RD-4
109-OR-4
858-GY
859-YL
201-BK B
E776-GN
D970-WH
113-OR
207-BK
327-PK
306-GN
A251-BK
E972-BU
604-OR
608-GN
202-BK
709-OR
452-PU
892-BR
893-GN
E777-YL
D963-BU
A252-BK-14
A253-BK-14
201-BK-14
606-GY
612-GY
BK-18 201-BK GROUND
113-OR
801-PK
113-OR
2
113-OR
614-PU
D963-BU
200-BK
3E-2033 3E-2034 3E-2034 ID CODE 2 39 A252-BK F975-OR A OR-18+V D969-PU C WH-18 SIGNAL 100-3055 D966-GN TTT 111-3794
BLADE, SPADE, RING,
E750-PU
K972-BR
F F D
722-WH
BK-18 RD-18
L16
709-OR
710-GN
723-OR
725-GN
A252-BK D963-BU
704-GY
ID CODE 3 40 A252-BK
721-BR
726-BU
703-BU
B A +V
214-BK
126-PK
280-BK
705-PK
219-BK
217-BK
218-BK
227-BK
202-BK
213-BK
212-BK
216-BK
GROUND
215-BK
724-YL
OR SCREW TERMINAL
3
26
14
15
10
18
22
21
31
29
13
25
20
C TTT
4
5
6
19
8
24
23
16
7
1
37
38
39
2
17
12
27
28
30
32
33
34
35
36
40
11
L18
L25
BK-18 1 720-PU BK-18 1 706-BR BK-18 1 767-WH DIFF OIL TEMP SENSOR (PWM6) 14 C429-GY C429-GY C WH-18SIGNAL 201-BK 201-BK B BK-18 GROUND
C
L19
2 202-BK 2 202-BK 2 772-BR OPERATOR STATION 27 B L XMSN RRR D966-GN 3 D967-OR D967-OR C GN-18 SIGNAL CIRCUIT CONNECTED
D963-BU
D963-BU
DIFFERENTIAL OIL L19 INPUT
417-GY
893-GN
B428-OR
D970-WH
858-GY
859-YL
883-GY
C453-YL
D967-OR
D963-BU
B406-GY
D969-PU
D977-PU
D966-GN
892-BR
412-BU
437-BR
D976-PK
A493-YL
E709-WH
801-PK
447-PK
882-PK
201-BK
201-BK
201-BK
201-BK
28 B 202-BK D967-OR 4
D963-BU
D963-BU
113-OR
F D TEMP SENSOR 6 GROUND
BK-18 BK-18 BK-18 BBB SPEED
L28
L17
30 D943-YL 5 C 452-PU C453-YL 5
L26
L24
SIGNAL CIRCUIT NOT CONNECTED
L23
L13
8
12
13
10
6
7
9
4
3
2
1
5
14
11
18
20
16
19
10
15
14
13
17
12
100-3055
11
9
7
8
L10
1
2
L27
L24 L24 4 +V
G AAA E 32 170-YL-14 3 104-6387 201-BK 1 BRAKE OIL
ELECTRICAL CONNECTION
L11
PROPORTIONAL (R) (L) L14 RRR C TEMP SENSOR
337-WH
307-OR
308-YL
774-YL
726-BU
703-BU
775-BR
E750-PU
126-PK
K972-BR
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
705-PK
704-GY
A255-BK
33
769-BU
767-WH
770-GN
773-GY
A255-BK
A255-BK
767-WH
2
202-BK
202-BK
L10
L110 36 412-BU 2 B406-GY 3 B406-GY A252-BK B BK-18 GROUND
L14
37 452-PU 3 4 B433-PU C WH-18 SIGNAL 200-BK-14 OF COMPONENT
L17 L17 CONNECTOR
WH
WH
WH
L37
BK
BK
207-BK
UU +8V SENSOR SUPPLY NOTE F
K C C K
12
10
202-BK
620-WH-14
OPERATOR STATION LH & RH HOIST SCREEN SW (SW4) 17 A492-OR L6 5 A +V LH ENGINE
3
1
2
4
5
6
7
8
9
E CAT DATA LINK LEFT - 22 882-PK 1 882-PK 6 B428-OR 7 D963-BU L5 E776-GN 1 A252-BK B BK-18 GROUND FLOOD ATCH WIRE, CABLE,
L5
A255-BK
767-WH
COMPONENT
3
2
1
3
2
4
1
21 2 7 C WH-18 SIGNAL
769-BU
C473-GN
A271-BK-14
F975-OR
C429-GY
E E
A271-BK
C484-YL
425-PK
200-BK-14
A252-BK-14 L11 L11 LEFT FRONT DESIGNATION
773-GY
19 D971-YL 4 D963-BU
775-BR
L5
201-BK
774-YL
A255-BK
201-BK
T/C INLET FILTER SW (SW3) NNN
201-BK
K FRAME LAMP
A252-BK-14
A255-BK 775-BR BRAKE COOLING FILTER SW (SW5) 18 A253-BK 2 L17 L7 L7 201-BK A251-BK 1 RD B
L6 HARNESS AS.
L6
773-GY 7 D974-GY 3 L6 L6 L6 417-GY 635-BU 2 BK MONITOR NOTE F
L3 L3 A 129-4556 D-7
9 D975-OR 4 L3 L3 L3 F975-OR RED LAMP (RH) B 147-6292 B-10
L13 L4 L103 L4 8T-9683
XMSN CHARGE FILTER SW (SW2) 8 426-BR L3 L3 L13 635-BU L4 L4 A252-BK C 132-3686 D-9
L13 L16 L16 L4 B
BRAKE OVERSTROKE SW (SW1) 6 419-YL 201-BK 636-GN B433-PU D 129-3998 D-11
L31 A252-BK A251-BK A251-BK L4 L15 L15 F975-OR A251-BK PAYLOAD E 132-3685 B-12
GROUND 2 A251-BK 1 RD
UP SHIFT DOWN SHIFT LOCKUP XMSN ID CODE 1 38 A252-BK A251-BK A251-BK L103 A252-BK 636-GN 2 BK MONITOR F 140-3620 I-9
SOLENOID SOLENOID SOLENOID SPEED L103 L103 C466-YL GN LAMP (RH) G 140-3617 B-13
LEFT REAR STRUT SENSOR (SPEED3) 13 861-PU L103 L103
B GROUND
7X-1120 7X-1120 7X-1120 SENDER 860-PK L36 L36 201-BK 8T-9684 H 115-7040 G-8
RIGHT REAR STRUT SENSOR (SPEED2) 29 201-BK
C SIGNAL
L4 J 117-1369 E-5
U 3E-6955 B433-PU 101-RD-4 101-RD-4 101-RD-4
A491-WH
K 131-0537 C-3
D971-YL
L 147-6107 I-2
A +V
SPEED C
BK
BK
BK
BK
BK
BK
GROUND B A255-BK BRK OIL (LREAR) TEMP SENSOR (PWM5) 11 C467-BU CYLINDER CYLINDER M 125-5916 H-2
SENDER +V BRAKE C420-BU 777-PU-10 FUEL OR 1 113-OR 113-OR 113-OR CYLINDER CYLINDER CYLINDER CYLINDER N 147-6105 E-1
A 767-WH BRK (LREAR) PRESS SENSOR (PWM7) 15 BATTERY HEAD HEAD HEAD HEAD HEAD HEAD
3T-2470 RETRACT BRK (RREAR) PRESS SENSOR (PWM8) 16 C419-GN LEVEL GROUND BK 2 201-BK 201-BK Q 119-6392 F-2
G 8C-9514 SENSOR L8 SOL 12 SOL 10 SOL 8 SOL 6 SOL 4 SOL 2 R 6T-4301 E-4
109-OR-4
ENGINE ENGINE
1
2
1
2
1
2
AETA- RIGHT SOL (SW7) 20 E792-BR SIG OUT(SHALLOW) BU 4 447-PK L8 RH TURBO LH TURBO
122-BU
G G G ALTERNATOR 124-9325 COOLANT OIL INLET AFTERCOOLER S 6T-4300 E-4
L32
F975-OR
L26 L26 9X-7803 RRR TEMP PRESS PRESSURE TEMP T 6G-9462 H-6
LAMP 605-YL K972-BR 202-BK 710-GN C VIMS INTERFACE C C PRESSURE PRESSURE U 132-3676 A-14
6V-1119 200-BK K972-BR 705-PK MOTOR 5 C420-BU 777-PU-10 ALT 201-BK A493-YL A493-YL 201-BK 201-BK 1 BK-18 FUEL ENGINE SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR TURBO OUTLET
MODULE #2 L23 L23 YY YY YY YY YY YY YY YY YY YY YY YY V 120-9288 B-13
HH 704-GY 4 C419-GN 113-OR 403-GN + L16 201-BK 437-BR 2 BK-18 FILTER SW 102-7532 6V-1964 6V-1926 6V-1926 6V1926 100-3055 PRESSURE (LOW)
STOP/TAIL C 6V-6649 L22 XX R XX 116-9933
SPEED/
SENSOR
W 7I-4821 B-4
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
K972-BR K972-BR 3 E791-YL 113-OR X 7I-5124 D-1/I-1
F975-OR
F975-OR
A252-BK
TIMING
B433-PU
A252-BK
C466-YL
LAMP MODULE
6V-1944
201-BK
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
OR-18 +V ANALOG
777-PU-10
7X-1670 LL YY YY YY YY YY YY
777-PU-10
200-BK-10
200-BK-10
F975-OR
201-BK
LH STOP/ HH 202-BK 1 200-BK-2 116-7151 102-9029
TAIL 639-WH 639-WH 3 WH LEFT LAMP 202-BK 6 A252-BK LL HH 102-8856 B-15
200-BK
1
WH-18 SIGNAL
WH-18 SIGNAL
GN-18 SIGNAL
GN-18 SIGNAL
GN-18 SIGNAL
GN-18 SIGNAL
WH-18 SIGNAL
GN-18 SIGNAL
2
DDD
L28
200-BK 640-GN 4 GN RIGHT LAMP 202-BK TO RD-4 RD-2 437-BR RRR PP 131-5098 H-6
LAMP K EEE + BATTERY COOLANT XX XX XX XX XX XX QQ 115-7445 H-14
L27
108-1289 HH 614-PU 2 PU TAIL IN 202-BK BLOCK RD-4 L15 412-BU 412-BU 1 BK-18
F975-OR
F975-OR
F975-OR
A730-OR
A730-OR
A704-GN
A706-GY
A710-GY
AAA AAA FLOW SW
A702-PU
A734-PK
A708-BR
A712-BR
A732-YL
A734-PK
A732-YL
604-OR 1 OR STOP IN L25 XX TO 201-BK 2 BK-18 VV 134-2492 A-14
L9
B NNN 451-BR 2 WH-18 MOTOR 200-BK 200-BK 4 GROUND 9X-3040 XX 119-6279 A-4
L36
HH GROUND 10 231- BK-18 G 202-BK 104-YL 1 113-OR 450-YL 1 BK-18 EEE BK-2 A447-PK 3 PRESS SW FAN SPEED YY 132-6469 A-2
CCC SENSOR
200-BK
200-BK
201-BK
201-BK
608-GN GND VERIFY 1 726- BU-18 H 726-BU 2 337-WH 1 PRELUBE SW 201-BK JJ ZZ 133-5941 B-8
LH BACK-UP BODY UP L36 FAN BRAKE ENGINE SPEED PRELUBE PUMP 126-1133 AAA 116-7157 B-5 ATCH
9 I XX 307-OR 2 KEY SW XX
481-GN
LAMP HH C GEAR 5 2 725- GN-18 F 725-GN SENSOR 200-BK-10 SOLENOID 1 F701-BR MAG PICKUP 116-7153 5 XX 998-BR BBB 117-1355 E-11 ATCH
B BK-18 GROUND
A447-PK
NNN 106-4688 B-9 ATCH
337-WH
437-BR
C
C
C
B
A
C
2
B
3E-0461 8Q-9408 3E-7886
B
A
B
A
B
A
B
A
B
9X-4381
A
307-OR
B
A
A
200-BK
200-BK 3 614-PU GEAR 4 3 724- PU-18 E 724-YL 2 150-OR F722-BK 6 A700-OR A OR-18 +V XX XX XX XX XX XX XX FRAME
G 777-PU-10 201-BK 1 RRR 123-6879 C-5
HH 608-GN 1 608-GN GEAR 3 6 723- OR-18 723-OR A/C STATUS PRESS. A712-BR
BK-2
L28 C L28 L28 F732-PK C WH-18 SIGNAL GROUND SSS 115-7446 H-13
B B
999-WH
7 605-YL GEAR 2 7 722- WH-18 722-WH E728-PK XX F701-BR F722-BK RD-2 A734-PK
996-GN
997-OR
997-OR
997-OR
997-OR
997-OR
997-OR
997-OR
126-PK RD-18 BU SW 111-9560
A980-BU
A747-GY
B 1
998-BR
994-GY
993-BR
993-BR
+ BATTERY A
995-BU
993-BR
993-BR
993-BR
993-BR
993-BR
A751-GN
NOTE L
D772-PU
A746-PK
L27 L27 TTT 119-6391 C-3
8 606-GY TRANSMISSION SW GEAR 1 8 721- BR-18 A 721-BR E750-PU 2 BU-18 SOLENOID RD B 113-OR 407-PK XX NOTE K XX A710-GY VVV 111-4610 C-3
C
F722-OR
4 604-OR 118-8471 5 D 202-BK 3 BK-18 GROUND 122-BU C A/C REFRIGERANT XX A 150-OR 2 F722-OR 437-BR 441-OR NOTE J A708-BR WWW 110-6150 F-2
5 612-GY C E +BAT. 4 308- YL-18 J 126-PK T¡ PRESS SW NOTE G C F737-YL 1 998-BR 441-OR XX A732-YL XXX 7I-5382 E-1/H-1
6 4 SHUTTER 114-5334 B 998-BR 412-BU 412-BU 1 998-BR A706-GY YYY 115-9175 A-12
V V G AIR DRYER SOLENOID NOTE A NOTE D L18 ZZZ 8X-1211 A-7
200-BK 2 2 201-BK 201-BK 201-BK 2 999-WH A704-GN
200-BK
100-3055
L19
200-BK 200-BK K 1 D772-PU A703-BR
101-RD-4
HH L29 L29 NOTE E L23 DISCONNECT SW
HH A252-BK BK-18 A751-GN A705-BU CABLE AS.
203-BK
HH B GROUND L22 L22
G736-PK-14
XX W 7N-0718
200-BK
200-BK
A271-BK-14
TO 767-WH C467-BU C WH-18 SIGNAL ARC 113-OR L19 A746-PK A731-WH AA 119-5848 A-1
FRAME F975-OR A OR-18 +V SUPPRESSOR ZZ ZZ XX XX 113-OR 360-GN A A747-GY A707-PU CC 117-5883 A-1
419-YL 106-8704 NNN L23 858-GY JJ 116-7156 B-1/A-12
513-OR-14 1 1 513-OR-14 200-BK-14 2 BK 361-OR B W2 A709-OR
RH STOP/ RIGHT REAR 522-WH-14 BK 859-YL 998-BR 1 W360-GN A733-OR
Q EE 7X-6035 A-4
TAIL HH K K K K K K K K L32 1 113-OR 522-WH-14 2 2 311-WH 1 998-BR C JJ
419-YL 474-WH A490-GN 473-GY A252-BK BRAKE OIL ZZ 3 361-OR A711-PU BK-2 CCC 116-7155 B-1 ATCH
LAMP 200-BK 2 E728-PK START AID GROUND LEVEL
640-GN A252-BK TEMP SENSOR T¡ W 993-BR AA BK-2 DDD 116-7161 A-1 ATCH
108-1289 L29 K TEMP SW SHUTDOWN SW
HH ARC BRAKE MASTER BRAKE MASTER BRAKE MASTER BRAKE MASTER 426-BR 100-3055 A/C COMPRESSOR ARC SUPPRESSOR 997-OR CCC EEE 116-7159 B-6 ATCH
G736-PK 1 SUPPRESSOR L35 FAN BRAKE NNN 7X-5988 L19 4D-1836
101-RD-4
HH CYLINDER CYLINDER CYLINDER CYLINDER OR-18 CLUTCH SOLENOID 105-8827
201-BK
201-BK
A491-WH
858-GY
F975-OR A
113-OR
113-OR
RH TURN +V NNN XX
859-YL
A271-BK 2 106-8704 COOLANT
LAMP 200-BK OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW D971-YL A252-BK B BK-18 E729-GN E729-GN 7N-4287 2
A731-WH
A731-WH
GROUND E799-BR
A733-OR
A733-OR
A709-OR
A252-BK
A701-GY
L1
A707-PU
A703-BR
A255-BK
A255-BK
A705-BU
A711-PU
A729-YL
TEMP SW
A729-YL
G736-PK-14
A271-BK-14
767-WH
A252-BK 429-YL C
770-GN
425-PK
BK-2
SIGNAL
769-BU
HH 428-OR BK-2
A255-BK
767-WH
FAN MOTOR B UU CC
LEFT REAR
1
2
E728-PK XX RD-2 RD-2
(ATTACHMENT) AA CC B
1
2
3
1
2
3
STRUT SENSOR F722-OR NNN T~ NNN DDD
BACK-UP 118-2085 E E VV YYY K RECEPT AS. (12) XX XX XX XX XX XX
HH 124-0328 YYY RIGHT NEG POS NEG POS
150-OR-14
150-OR-14
WH-18
WH-18
229-BK-14
229-BK-14
OR-18
ALARM
OR-18
9X-0352
BK-18
AFTERCOOLER
BK-18
BK-18 1 612-GY RESISTOR
A731-WH
113-OR 200-BK
3
6
7
1
5
2
4
8
+V OR-18 1 113-OR
C940-GN
1
2
G736-PK-14 1
3
4
2
1
6
5
A700-OR
A430-OR
C915-GY
A751-GN
A704-GN
A709-OR
A730-OR
A733-OR
A271-BK-14 MOTOR
A748-GY
A747-GY
F722-OR
A747-GY
D772-PU
A701-GY
A706-GY
A710-GY
1
D982-PK
A983-BU
B948-BR
A980-BU
E799-BR
A702-PU
A703-BR
A705-BU
A707-PU
A708-BR
A712-BR
2
A746-PK
F700-BU
A734-PK
A711-PU
HOIST SCREEN SW
F732-PK
A729-YL
A732-YL
F737-YL
123-6449 U U U
417-GY
999-WH
201-BK
TEMP SW ZZZ
893-GN
996-GN
997-OR
360-GN
361-OR
405-GY
994-GY
9X-9584
430-BU
892-BR
413-BR
998-BR
995-BU
993-BR
BK-18 2 200-BK GROUND BK-18 A252-BK 2 A252-BK ZZZ
438-YL
2 L36 9X-7781 YY YY YY YY YY YY
L27
C473-GN
F975-OR
C429-GY
A271-BK
C484-YL
425-PK
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
BR
4 860-PK A492-OR B427-BU RD 1 B926-GY B926-GY 3 WH-18 SOLENOID CONTROL
A252-BK
A252-BK
U K 310-PU 2 L1
306-GN
200-BK
425-PK
425-PK
GROUND
GROUND
K K
20
61
12
57
70
51
10
18
25
19
33
63
35
62
52
48
34
67
49
50
37
24
64
22
21
65
23
36
46
60
32
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
47
66
38
13
SPEED B ZZZ
11
LEFT INJECTOR GP (12)
C
STRUT SENSOR
B
A
A252-BK
SIGNAL
SIGNAL
GROUND B A255-BK A255-BK 426-BR START AID
7
8
2
SENDER SIGNAL L26 B926-GY 2 BK
C 770-GN 124-0328 YYY HOIST SCREEN SW NNN XX 311-WH 2 311-WH SOLENOID ENGINE 7E-8836 THIS SCHEMATIC IS FOR THE 785B VIMS (115-6506 CHG 01)
3T-2470 VV VV XMSN C C 310-PU 1
THROTTLE SIGNAL
DIAGNOSTIC LAMP
AIR FILTER LAMP
OVERSPEED LAMP
AFTERCOOL TEMP
+V ANALOG SUPPLY
-BATTERY
-BATTERY
TIMING CAL +
TIMING CAL -
+V THROTTLE
THROTTLE BYPASS
CAT DATA LINK -
CAT DATA LINK +
DIGITAL RETURN
ANALOG RETURN
SHUTDOWN SIG C
SHUTDOWN SIG D
SOL 1 POWER
SOL 2 POWER
SOL 3 POWER
SOL 4 POWER
SOL 5 POWER
SOL 6 POWER
SOL 7 POWER
SOL 8 POWER
SOL 9 POWER
SOL 10 POWER
SOL 11 POWER
SOL 12 POWER
SOL 13 POWER
SOL 14 POWER
SOL 15 POWER
SOL 16 POWER
FAN SPEED
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN
9X-7781 310-PU 1 310-PU BU GROUND
A A255-BK +V OR-18 1 113-OR F722-OR 2 A
+V
+V
A252-BK
1
2
FILTER SW FILTER SW K K HEAD HEAD HEAD HEAD HEAD HEAD OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
SIGNAL WH-18 3 860-PK 9X-7781 STEERING SW B427-BU NOTE D LEFT FRONT RIGHT FRONT SOL 11 SOL 9 SOL 7 SOL 5 SOL 3 SOL 1
9X-7781
GN
BK
BK
BK
BK