Lit-115b HLS-150 150 Watt Halogen Illuminator Service Manual

HLS-150
150-Watt Halogen Illuminator

Service Manual
6018 Bowdendale Avenue

Jacksonville, FL 32216
Customer Service: 904 737 7611 FAX 904 733 4832

Toll Free 877 677 2832
LIT115 CUDA® FIBEROPTICS

(English)
150 WATT HALOGEN SERVICE MANUAL
TABLE OF CONTENTS Page
INTRODUCTION………………………………………………………………….. 3
TECHNICAL SUPPORT SERVICES…………………………………………..… 3
GENERAL THEORY OF OPERATION ………………………………………… 4
FUSE HOLDER REPLACEMENT……………………………………………….. 5
SHUTTER REPLACEMENT………………………… …………………………… 5
LAMP HOLDERE REPLACEMENT …………………………………………… 6
TRANSFORMER REPLACEMENT ……………………………………………… 6
COOLING FAN REPLACEMENT………………………………………………… 6
REPLACEMENT PARTS ………………………………………………………… 8
Figure 1. ……………………………………………………………… …………… 7

(English) Page 2 of 8
INTRODUCTION
This manual has been prepared to aid in the repair and maintenance of the 150-Watt
Halogen Illuminators. The procedures and instructions contained in this document are
to be used by qualified technical personnel only. Some procedures may have live
exposed circuitry and wiring which could be hazardous when touched. Use extreme
caution when working on equipment that has power applied to it.
TECHNICAL SUPPORT SERVICES
In the event that you experience difficulty or need technical assistance, please
contact our technical support staff at (877) 677-2832 or by fax at (904) 733-4832.
Please have the following information ready when you call:
• MODEL NUMBER
• SERIAL NUMBER
• DETAILED DESCRIPTION OF THE PROBLEM

GENERAL THEORY OF OPERATION
The 150-Watt Halogen illuminator general operation is as follows. Please consult

Figure 1 for wiring information.
A.C. POWER DISTRIBUTION
The 150-Watt Halogen illuminator is based around a selectable input

transformer.
Input line voltages of 115V ~ at 50/60 Hz and 230V~ at 50 Hz are applied at the
power input module via a Hospital grade power cord. Over-current protection is
provided by two 1.5 amp fuses. A double-pole interlock switch provides operator
safety, which is located on the front right side of the lamp heat shield.
INTENSITY CONTROL
A rotating stainless steel disc placed in front of the lamp controls the intensity.
The disc contains holes in varying sizes and patterns. Manual lamp intensity
control is made via a front panel mounted knob.
COOLING SYSTEM
Cooling is provided by a 53FM, 115 VAC fan. Air is drawn through the sides of
the unit, across the transformer and lamp, and exhausted through the rear
mounted exhaust louver. Caution should still be used, as there are still potentially
hazardous temperatures at the turret.
PARTS REPLACEMENT PROCEDURES
The following procedures are meant to aid the technician/engineer in replacing

defective or damaged components. These procedures are meant to be used by
qualified personnel only. Extreme caution should be used and all necessary
safety precautions taken when working on this equipment.

FUSE HOLDER REPLACEMENT
1. Disconnect the illuminator from the power source.

2. Remove the 8 cover screws of the unit.
3. Remove top cover. Set aside.
4. Remove the defective circuit breaker and replace with the new one.
6. Replace the top cover.
7. Replace the 8 cover screws and secure.
SHUTTER REPLACEMENT

2. Remove the 8 cover screws in the sides of the unit.
3. Open lamp access door and remove from unit.
4. Remove the lamp and loosen the screws on the bottom of the lamp
holder. Remove the standoffs and shield.
5. Remove the screw holding the shutter to the front panel.
6. Pull of the shutter assembly.
7. Replace the shutter assembly with the new one.
8. With the control turned fully clockwise, align the shutter in such a way that it
does not cover the hole in the front panel. Replace the screw and tighten the
screw until it holds the shutter in place and still allows for free movement of
the shutter. Do not over tighten the screw.
9. Replace the shield and standoffs.
10. Replace the lamp holder and tighten screws, insert lamp and lamp wires
and insert lamp drawer into unit.

LAMP HOLDER REPLACEMENT
CAUTION: Before performing this procedure, be sure the unit has cooled to
room temperature.

2. Open lamp access door and remove from unit.
3 Remove the lamp.
4 Loosen screws that hold the lamp holder to the lamp door.
5 Replace lamp holder and fasten with the screws.
TRANSFORMER REPLACEMENT

2. Remove the 8 cover screws in the sides of the unit.
3. Remove the top cover from the unit. Set aside.
4. Disconnect the fan lead connector, the AC power input connectors, and the
lamp output power wires from the power supply.
5. Set the unit on its side.
6. While holding the transformer with one hand, remove the 4 mounting screws
from the bottom of the unit.
7. Place the new transformer in the unit so all 4 holes line up with the holes in
the chassis. Secure with the 4 mounting screws from the bottom.
8. Place the unit back on its feet.
9. Reconnect the fan lead connector, the AC power input connectors, and the
lamp output power wires to the power supply.
COOLING FAN REPLACEMENT

2. Remove the 8 cover screws of the unit.
3. Disconnect the fan lead connector from the transformer.
4. Remove the fan mounting screws and nuts. This will free the fan louver also.
5. Replace the fan assembly with the airflow blowing out the back of the unit.
The fan leads should be coming out of the fan at the top and against the
back panel.
6. Secure the fan mounting screws with the nuts.
7. Reconnect the fan lead connector to the transformer.

Figure 1

REPLACEMENT PARTS
DESCRIPTION PART NUMBER
Lamp holder 001116000

150-Watt Transformer 1101515
Fuse holder 001132000
Cooling Fan 001110001
For parts not listed here, call our Technical Service Department listed at the front of the manual.


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HLS-150

150-Watt Halogen Illuminator

6018 Bowdendale Avenue

Customer Service: 904 737 7611 FAX 904 733 4832

LIT115 CUDA® FIBEROPTICS

TABLE OF CONTENTS Page

TECHNICAL SUPPORT SERVICES…………………………………………..… 3

GENERAL THEORY OF OPERATION ………………………………………… 4

FUSE HOLDER REPLACEMENT……………………………………………….. 5

SHUTTER REPLACEMENT………………………… …………………………… 5

LAMP HOLDERE REPLACEMENT …………………………………………… 6

TRANSFORMER REPLACEMENT ……………………………………………… 6

COOLING FAN REPLACEMENT………………………………………………… 6

REPLACEMENT PARTS ………………………………………………………… 8

Figure 1. ……………………………………………………………… …………… 7

LIT115 CUDA® FIBEROPTICS

TECHNICAL SUPPORT SERVICES

• DETAILED DESCRIPTION OF THE PROBLEM

LIT115 CUDA® FIBEROPTICS

GENERAL THEORY OF OPERATION

The 150-Watt Halogen illuminator general operation is as follows. Please consult

A.C. POWER DISTRIBUTION

The 150-Watt Halogen illuminator is based around a selectable input

PARTS REPLACEMENT PROCEDURES

The following procedures are meant to aid the technician/engineer in replacing

LIT115 CUDA® FIBEROPTICS

FUSE HOLDER REPLACEMENT

1. Disconnect the illuminator from the power source.

1. Disconnect the illuminator from the power source.

LIT115 CUDA® FIBEROPTICS

LAMP HOLDER REPLACEMENT

1. Disconnect the illuminator from the power source.

1. Disconnect the illuminator from the power source.

COOLING FAN REPLACEMENT

1. Disconnect the illuminator from the power source.

LIT115 CUDA® FIBEROPTICS

LIT115 CUDA® FIBEROPTICS

DESCRIPTION PART NUMBER

Lamp holder 001116000

LIT115 CUDA® FIBEROPTICS

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