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    Planned Maintenance Schedules

    Uploaded by

    George Plishko
    The document outlines the planned maintenance schedules for Caterpillar products, including parts that should be replaced or inspected at various intervals. For example, the PM1 schedule is every 250 hours and includes taking an oil sample, replacing the secondary fuel filter and engine oil/filter. The PM2 schedule is every 500 hours and includes additional tasks like replacing air filters, sampling transmission oil, and inspecting hydraulic filters.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Planned Maintenance Schedules

    Uploaded by

    George Plishko
    571 views10 pages
    The document outlines the planned maintenance schedules for Caterpillar products, including parts that should be replaced or inspected at various intervals. For example, the PM1 schedule is every 250 hours and includes taking an oil sample, replacing the secondary fuel filter and engine oil/filter. The PM2 schedule is every 500 hours and includes additional tasks like replacing air filters, sampling transmission oil, and inspecting hydraulic filters.

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    Original Title

    CAT D6

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    The document outlines the planned maintenance schedules for Caterpillar products, including parts that should be replaced or inspected at various intervals. For example, the PM1 schedule is every 250 hours and includes taking an oil sample, replacing the secondary fuel filter and engine oil/filter. The PM2 schedule is every 500 hours and includes additional tasks like replacing air filters, sampling transmission oil, and inspecting hydraulic filters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    571 views10 pages

    Planned Maintenance Schedules

    Uploaded by

    George Plishko
    The document outlines the planned maintenance schedules for Caterpillar products, including parts that should be replaced or inspected at various intervals. For example, the PM1 schedule is every 250 hours and includes taking an oil sample, replacing the secondary fuel filter and engine oil/filter. The PM2 schedule is every 500 hours and includes additional tasks like replacing air filters, sampling transmission oil, and inspecting hydraulic filters.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10
    At a glance
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    The document outlines planned maintenance schedules for equipment including tasks required at various hour intervals.

    Tasks required at 250 hour intervals include taking an oil sample from the engine and replacing the secondary fuel filter.

    Tasks required at 500 hour intervals include replacing engine oil/filter, secondary air/fuel filters, and taking various fluid samples.

    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    MAINTENANCE

    PLANNED MAINTENANCE SCHEDULES

    CATERPILLAR PRODUCT MAINTENANCE SCHEDULES

    FIND A MAINTENANCE SCHEDULE

    PBA02522 GO

    PM 1 (250 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    ENGINE OIL OIL SAMPLE

    PM 1F (250 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY FUEL 1 3848512 FILTER-FUEL


    FILTER

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 1/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE ENGINE OIL & FILTER 4.5 DEO-ULS DIESEL ENG OIL-ECF-
    3/API

    REPLACE ENGINE OIL & FILTER 1 4621171 FILTER-ENGINE OIL

    PM 2 (500 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466693 FILTER


    ELEMENT PRIMARY ELEMENT-
    AIR

    REPLACE SECONDARY FUEL FILTER 1 3848512 FILTER-


    FUEL

    REPLACE SECONDARY FUEL FILTER 1 3608960 FILTER


    SECONDARY ELEMENT-
    FUEL

    REPLACE WATER SEPARATOR FILTER 1 3608959 ELEMENT -


    FUEL

    INSPECT & MAINTAIN FUEL TANK CAP(S) 1 3507735 Kit - Filter


    (Fuel Cap)

    REPLACE ENGINE OIL & FILTER 4.5 DEO-ULS DIESEL ENG


    OIL-ECF-
    3/API

    REPLACE ENGINE OIL & FILTER 1 4621171 FILTER-


    ENGINE OIL

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    ENGINE OIL OIL SAMPLE

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-1 LEVEL 1


    ENGINE COOLANT LEVEL 1 COOLANT
    CHECK

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 2/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    TRANSMISSION OIL SAMPLE

    TAKE & ANALYZE SOS SAMPLE FROM FINAL 2 SOS SCHEDULED


    DRIVE OIL SAMPLE

    REPLACE STEERING OIL FILTER 1 3891076 ELEMENT


    AS.

    REPLACE STEERING OIL FILTER 1 3481862 FILTER


    ELEMENT
    AS-OIL

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    HYDRAULIC SYSTEM OIL SAMPLE

    REPLACE HYDRAULIC OIL FILTER 1 9T8578 FILTER

    REPLACE HYDRAULIC OIL FILTER 1 1046931 FILTER


    ELEMENT
    AS-OIL

    REPLACE HYDRAULIC OIL FILTER 1 1391537 ELEMENT


    AS-
    HYDRAULIC
    FILT

    REPLACE HYDRAULIC OIL FILTER 1 1440832 FILTER

    REPLACE HYDRAULIC OIL FILTER 1 1R0777 HYDRAULIC


    FILTER

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    WINCH OIL SAMPLE

    PM 2F (500 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 3/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-2 LEVEL 2


    ENGINE COOLANT LEVEL 2 COOLANT
    CHECK

    PM 3 (1000 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466693 FILTER


    ELEMENT PRIMARY ELEMENT-AIR

    REPLACE SECONDARY FUEL FILTER 1 3848512 FILTER-FUEL

    REPLACE SECONDARY FUEL FILTER 1 3608960 FILTER


    SECONDARY ELEMENT-
    FUEL

    REPLACE WATER SEPARATOR FILTER 1 3608959 ELEMENT -


    FUEL

    INSPECT & MAINTAIN FUEL TANK CAP(S) 1 3507735 Kit - Filter


    (Fuel Cap)

    REPLACE ENGINE OIL & FILTER 4.5 DEO-ULS DIESEL ENG


    OIL-ECF-3/API

    REPLACE ENGINE OIL & FILTER 1 4621171 FILTER-


    ENGINE OIL

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    ENGINE OIL OIL SAMPLE

    INSPECT V-BELT(S) 1 3487886 BELT-


    SERPENTINE

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-1 LEVEL 1


    ENGINE COOLANT LEVEL 1 COOLANT
    CHECK

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 4/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    TRANSMISSION OIL SAMPLE

    REPLACE TRANSMISSION OIL FILTER 1 3375270 FILTER


    ELEMENT-
    OIL-TRANS

    DRAIN / REFILL TRANSMISSION OIL 42.3 TDTO TRANS/DRIVE


    TRAIN OIL

    TAKE & ANALYZE SOS SAMPLE FROM 2 SOS SCHEDULED


    FINAL DRIVE OIL SAMPLE

    REPLACE STEERING OIL FILTER 1 3481862 FILTER


    ELEMENT AS-
    OIL

    REPLACE STEERING OIL FILTER 1 3891076 ELEMENT AS.

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    HYDRAULIC SYSTEM OIL SAMPLE

    REPLACE HYDRAULIC OIL FILTER 1 1391537 ELEMENT AS-


    HYDRAULIC
    FILT

    REPLACE HYDRAULIC OIL FILTER 1 1440832 FILTER

    REPLACE HYDRAULIC OIL FILTER 1 1R0777 HYDRAULIC


    FILTER

    REPLACE HYDRAULIC OIL FILTER 1 1046931 FILTER


    ELEMENT AS-
    OIL

    REPLACE HYDRAULIC OIL FILTER 1 9T8578 FILTER

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    WINCH OIL SAMPLE

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 5/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    DRAIN / REFILL WINCH 19.5 TDTO TRANS/DRIVE


    TRAIN OIL

    PM 4 (2000 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466693 FILTER


    ELEMENT PRIMARY ELEMENT-AIR

    REPLACE SECONDARY FUEL FILTER 1 3848512 FILTER-FUEL

    REPLACE SECONDARY FUEL FILTER 1 3608960 FILTER


    SECONDARY ELEMENT-
    FUEL

    REPLACE WATER SEPARATOR FILTER 1 3608959 ELEMENT -


    FUEL

    INSPECT & MAINTAIN FUEL TANK CAP(S) 1 3507735 Kit - Filter


    (Fuel Cap)

    REPLACE ENGINE OIL & FILTER 1 4621171 FILTER-


    ENGINE OIL

    REPLACE ENGINE OIL & FILTER 4.5 DEO-ULS DIESEL ENG


    OIL-ECF-3/API

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    ENGINE OIL OIL SAMPLE

    INSPECT V-BELT(S) 1 3487886 BELT-


    SERPENTINE

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-1 LEVEL 1


    ENGINE COOLANT LEVEL 1 COOLANT
    CHECK

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 6/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS COOL-2 LEVEL 2


    ENGINE COOLANT LEVEL 2 COOLANT
    CHECK

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    TRANSMISSION OIL SAMPLE

    REPLACE TRANSMISSION OIL FILTER 1 3375270 FILTER


    ELEMENT-
    OIL-TRANS

    DRAIN / REFILL TRANSMISSION OIL 42.3 TDTO TRANS/DRIVE


    TRAIN OIL

    TAKE & ANALYZE SOS SAMPLE FROM 2 SOS SCHEDULED


    FINAL DRIVE OIL SAMPLE

    REPLACE FINAL DRIVE OIL 3.6 TDTO TRANS/DRIVE


    TRAIN OIL

    REPLACE STEERING OIL FILTER 1 3481862 FILTER


    ELEMENT AS-
    OIL

    REPLACE STEERING OIL FILTER 1 3891076 ELEMENT AS.

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    HYDRAULIC SYSTEM OIL SAMPLE

    REPLACE HYDRAULIC OIL FILTER 1 1R0777 HYDRAULIC


    FILTER

    REPLACE HYDRAULIC OIL FILTER 1 1440832 FILTER

    REPLACE HYDRAULIC OIL FILTER 1 9T8578 FILTER

    REPLACE HYDRAULIC OIL FILTER 1 1391537 ELEMENT AS-


    HYDRAULIC
    FILT

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 7/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE HYDRAULIC OIL FILTER 1 1046931 FILTER


    ELEMENT AS-
    OIL

    TAKE & ANALYZE SOS SAMPLE FROM 1 SOS SCHEDULED


    WINCH OIL SAMPLE

    DRAIN / REFILL WINCH 19.5 TDTO TRANS/DRIVE


    TRAIN OIL

    WHEN REQUIRED (30000 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    LUBRICATE MACHINE 1 4526006 CARTRIDGE-


    GREASE

    REPLACE CAB AIR FILTER 2 3293243 FILTER ELEMENT-


    RECIRCULATING CAB AIR

    REPLACE CAB AIR FILTER FRESH 1 1510914 FILTER-AIR

    PM1500 (1500 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466694 FILTER


    ELEMENT SECONDARY ELEMENT-
    AIR

    REPLACE FUMES DISPOSAL 1 3391048 FILTER GP-


    FUMES
    DISPOSAL

    PM6000 (6000 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466694 FILTER


    ELEMENT SECONDARY ELEMENT-AIR

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 8/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE FUMES DISPOSAL 1 3391048 FILTER GP-


    FUMES
    DISPOSAL

    ADD COOLANT CONDITIONER COOLANT 1 1195152 COOLANT


    EXTENDER EXTENDER

    REPLACE THERMOSTAT/WATER 1 3677548 REGULATOR-


    TEMPERATURE R TEMPERATURE

    DRAIN / REFILL HYDRAULIC TANK 7.8 HYDO 10 HYDO


    ADVANCE 10

    REPLACE SEAT BELT 1 2220345 SEAT BELT GP

    PM3000 (3000 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466694 FILTER


    ELEMENT SECONDARY ELEMENT-AIR

    REPLACE FUMES DISPOSAL 1 3391048 FILTER GP-


    FUMES
    DISPOSAL

    REPLACE THERMOSTAT/WATER 1 3677548 REGULATOR-


    TEMPERATURE R TEMPERATURE

    REPLACE SEAT BELT 1 2220345 SEAT BELT GP

    PM12000 (12000 HOUR INTERVAL)

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE SECONDARY AIR FILTER 1 3466694 FILTER


    ELEMENT SECONDARY ELEMENT-AIR

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 9/10
    9/22/2020 Planned Maintenance Schedules | Cat | Caterpillar

    JOB OPERATION REQUIRED QUANTITY PART NUMBER PART NAME

    REPLACE FUMES DISPOSAL 1 3391048 FILTER GP-


    FUMES
    DISPOSAL

    DRAIN / REFILL ENGINE COOLING 9.5 COOLANT EXTENDED


    SYSTEM LIFE COOLANT

    ADD COOLANT CONDITIONER COOLANT 1 1195152 COOLANT


    EXTENDER EXTENDER

    REPLACE THERMOSTAT/WATER 1 3677548 REGULATOR-


    TEMPERATURE R TEMPERATURE

    DRAIN / REFILL HYDRAULIC TANK 7.8 HYDO 10 HYDO


    ADVANCE 10

    REPLACE SEAT BELT 1 2220345 SEAT BELT GP

    https://www.cat.com/en_US/support/maintenance/planned-maintenance.html 10/10

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