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AL4 dp0 Catalog

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The document lists various components, kits, and tools for repairing Renault DP0, Peugeot and Citroen AL4 4-speed automatic transmissions.

The overhaul kits include components like gasket and seal kits, piston kits, washer kits, o-ring kits, and metal gaskets without the case gasket.

Metal case gaskets, valve body cover gasket, rear cover gasket, and late case gasket bowl are listed under the gaskets section.

A

RENAULT DP0, PEUGEOT CITROEN AL4


4 SPEED FWD (Electronic Control)

C 898
Revision 12/2014
A
RENAULT DP0, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)

C 899
RENAULT DP0, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS MOULDED PISTONS Cont…
Kit Gasket and Seal ...................... All 1 DPO.GSK01 174C ‘E2’ Accumulator Piston ............ All 1 DPO.PIS03
Kit Overhaul Kit (EOM) 175C ‘E2’ Moulded Piston .................. All 1 DPO.PIS05
Without Metal Gaskets .............. All 1 DPO.OHK01 176D ‘F1’ Moulded Piston .................. All 1 DPO.PIS01
Kit Overhaul Kit (Transtec)
Without Metal Gaskets .............. All 1 DPO.OHK04 SEALING RINGS
Kit Overhaul Kit (MFC)
Kit Shaft Sealing Ring Kit ............... All 1 DPO.SRK01
Without Metal Gaskets .............. All 1 DPO.OHK06
Kit Shaft Sealing Ring Kit (OEM) ... All 1 DPO.SRK02
Kit Overhaul Kit (Aftermarket)
200B Input Shaft
With OEM Parts ........................ All 1 DPO.OHK05
(18.00 x 1.80 x 1.75mm) ........... All 1 DPO.SSR01
Kit Overhaul Kit (Precision)
201H Rear Cover (Inner)
Without Metal Gaskets .............. All 1 DPO.OHK51
(32.50 x 28.50 x 2.00mm) ......... All 1 DPO.SSR03
Kit Piston Kit ................................... All 1 DPO.PISKIT
202H Rear Cover (Outer) (OEM Late Design)
Kit Copper Washer Kit .................... All 1 DPO.WK01
(54.00 x 50.00 x 2.00mm) ......... All 2 DPO.SSR05
Kit ‘O’ Ring Kit ................................ All 1 DPO.ORK01
202H Rear Cover (Outer) (Transtec)
GASKETS (54.00 x 50.00 x 2.00mm) ......... All 2 DPO.SSR02
203H Accumulator (Inner)
100H Metal Case Gasket (Some Citroen, Peugeot, Fiat) (32.50 x 28.50 x 2.00mm) ......... All 1 DPO.SSR03
(ID 284, Use With DPO.GAS06) All 1 DPO.GAS05 204H Accumulator (Outer)
100H Metal Case Gasket (Renault & some PSA) (25.00 x 21.00 x 2.00mm) ......... All 1 DPO.SSR04
(New ID 285, Replaces Old ID 428 Single Piece)
(Use With DPO.GAS06)........... All 1 DPO.GAS07 FRICTION PLATES
100H Late Case Gasket Bowl (Renault, PSA)
Kit Friction Kit ................................. All 1 DPO.FRK01
(Use With DPO.GAS05 & 07) .. All 1 DPO.GAS06
Kit Friction Kit (Alto) ....................... All 1 DPO.FRK51
101H Valve Body Cover ..................... All 1 DPO.GAS01
250B ‘E1’ 160 x 120 x 1.60mm
102H Rear Cover (Steel & Rubber) .... All 1 DPO.GAS02
(8 Internal Teeth) ....................... All 3 DPO.FRP01
RUBBER COMPONENTS 250B ‘E1’ 160 x 120 x 1.60mm
(8 Internal Teeth) (Allomatic) ..... All 3 DPO.FRP11
120A Band Bolt ‘O’ Ring ..................... All 2 DPO.OR04 251B ‘E1’ 165 x 133 x 1.60mm
121A ‘F2’ Servo ‘O’ Ring .................... All 1 DPO.OR09 (12 External 12mm Wide Teeth) All 3 DPO.FRP02
122A ‘F3’ Servo ‘O’ Ring .................... All 1 DPO.OR10 251B ‘E1’ 165 x 133 x 1.60mm (Allomatic)
124A Pump ‘O’ Ring ........................... All 1 DPO.OR01 (12 External 12mm Wide Teeth) All 3 DPO.FRP12
NI Pump Bolt ‘O’ Ring .................... All 10 DPO.OR02 251B ‘E1’ 165 x 133 x 1.60mm
125B ‘E1’ ‘O’ Ring .............................. All 1 DPO.OR03 (Early 12 External 15.7mm Wide Teeth) 3 NLA
127G Sensor ‘O’ Ring 252C ‘E2’ 118 x 78 x 1.60mm
(Output Speed Sensor) ............. All 1 DPO.OR06 (20 Internal Teeth) ..................... All 7 DPO.FRP03
128G Sensor ‘O’ Ring 252C ‘E2’ 118 x 78 x 1.60mm
(Oil Pressure Sensor) .............. All 1 DPO.OR07 (20 Internal Teeth) (Allomatic) ... All 7 DPO.FRP13
129G Sensor ‘O’ Ring 253C ‘E2’ 124 x 82 x 1.60mm
(Input Speed Sensor) ................ All 1 DPO.OR08 (8 External Teeth)...................... All 7 DPO.FRP04
131G EPC Solenoid Seal ................... All 2 DPO.SQR04 253C ‘E2’ 124 x 82 x 1.60mm
132G Valve Body to Case Seal .......... All 2 DPO.SQR03 (8 External Teeth) (Allomatic).... All 7 DPO.FRP14
133G Shift Solenoid ‘O’ Ring .............. All 6 DPO.OR11 254D ‘F1’ 171 x 137 x 1.60mm
134G Detent Selector ‘O’ Ring ........... All 1 DPO.OR05 (6 Internal Teeth) ....................... All 3 DPO.FRP05
NI Speedo ‘O’ Ring ........................ All 1 DPO.OR12 254D ‘F1’ 171 x 137 x 1.60mm
NI Solenoid Loom ‘O’ Ring ............ All 1 DPO.OR13 (6 Internal Teeth) (Allomatic) ..... All 3 DPO.FRP15
NI Heat Exchanger Seal (Outer).... All 1 DPO.SQR01 255D ‘F1’ 199 x 146 x 1.60mm
NI Heat Exchanger Seal (Inner) .... All 1 DPO.SQR02 (6 External Teeth)...................... All 3 DPO.FRP06
255D ‘F1’ 199 x 146 x 1.60mm
METAL CLAD SEALS (6 External Teeth) (Allomatic).... All 3 DPO.FRP16
150A Converter Seal .......................... All 1 DPO.MCS01 PRESSURE PLATES
NI Driveshaft (Left Hand) ............... All 1 DPO.MCS02
NI Driveshaft (Right Hand) ............ All 1 DPO.MCS03
NI Selector Shaft ........................... All 1 DPO.MCS04

MOULDED PISTONS
SPRINGS & CIRCLIPS
Kit Piston Kit (OEM)
(Less Servo Pistons) ................. All 1 DPO.PISKIT 433C ‘E2’ Upper Circlip
Kit Piston Kit (OEM) (47.00 x 40.00 x 1.50mm) ......... All 1 DPO.CIR01
(With Servo Pistons) ................. All 1 DPO.PISKIT01 434C ‘E2’ Drum Retainer Circlip
Kit Piston Kit (MFC) (46.00 x 47.00 x 2.00mm) ......... All 1 DPO.CIR02
(With Servo Pistons) ................. All 1 DPO.PISKIT61
170A ‘F2’ Servo Piston
(65.00 x 24.40mm) .................... All 1 DPO.SER02 FILTERS
171A ‘F3’ Servo Piston
450A Pan Filter (Aftermarket)............. All 1 DPO.FIL01
(46.00 x 23.50 x 8.00mm) ......... All 1 DPO.SER03
450A Pan Filter (OEM) ....................... All 1 DPO.FIL10
172B ‘E1’ Accumulator Piston ............ All 1 DPO.PIS04
451G Valve Body Filter ....................... All 1 DPO.FIL02
173B ‘E1’ Moulded Piston .................. All 1 DPO.PIS02

900
RENAULT DP0, PEUGEOT CITROEN AL4
4 SPEED FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
BANDS ELECTRICAL COMPONENTS Cont…
500A ‘F2’ Band Reverse (OEM) ......... All 1 DPO.BAN01 Renault DP0, Peugeot & Citroen AL4
500A ‘F2’ Band Reverse
(Aftermarket) ............................. All 1 DPO.BAN02
Pressure and Lock-Up Solenoids
The DPO.SOL03 solenoid is the latest design type (Silver with black
501A ‘F3’ Band Forward 1st & 2nd
connector), this supersedes the earlier design DPO.SOL01 with white
(OEM) ....................................... All 1 DPO.BAN01
connector which is no longer available. When replacing solenoids of the
501A ‘F3’ Band Forward 1st & 2nd
previous design, both the lock-up and the pressure regulating solenoid
(Aftermarket) ............................. All 1 DPO.BAN02
must be replaced together and vehicle returned to the dealer to have
the ECU reprogrammed. This is necessary because the pulse width
modulation frequency is different on the later design. Approximate dates
BUSHINGS of changeover to the new design are as follows: Megane 2, September
2003, Laguna Jan 2004 & all other models from March 2004, Peugeot
Kit Bushing Kit ................................ All 1 DPO.BK01 & Citroen Models from September 2003.
Kit Bushing Pump Stator (Contains
DPO.BUS04 & BUS05) ............. All 1 DPO.BUS06
550B 'E1' Clutch Drum Bushing ......... All 1 DPO.BUS02 VALVE BODY PARTS
NI Pump Bush (Standard) ............. All 1 DPO.BUS01
Kit Oversized Pressure Regulator Valve Repair Kit
NI Pump Bush (Oversize) .............. All 1 DPO.BUS03
(Requires Reamer Tool DPO.VA03
NI Bush, Pump Stator (Small) ....... All 1 DPO.BUS04
and Valve Body Fixture AG4.VA05)
NI Bush, Pump Stator (Large) ....... All 1 DPO.BUS05
(Sonnax® Click here for Info) ... All 1 DPO.VA02
NI Bush, Planetary (One Piece) .... All 1 DPO.BUS07
Kit Reamers, Guides & Guide Pin
Set for DPO.VA02
Sonnax® Click here for Info) ..... All 1 DPO.VA03
THRUST WASHERS & BEARINGS NI Plastic Valve Body Plug Set ...... All 1 DPO.VA01

Kit Selective Thrust Kit


(‘F2’/’F3’ Servo) ......................... All 1 DPO.TWK02 HARD PARTS
600A ‘F2’ Selective Thrust Kit ............ All 1 DPO.THW03
810A 'F3' Brake Drum ........................ All 1 DPO.DRU03
601A ‘F3’ Selective Thrust Kit ............ All 1 DPO.THW03
819E Nut (Primary Gear Assy)
602A Plastic Thrust Washer
(125.00 x 54.00 x 7.00mm) ....... All 1 DPO.NUT01
(2 Tang 63 x 48mm) .................. All 1 DPO.THW02
827G Valve Body Assy (Exchange) With Early Solenoiods
606E Hexagonal Nut Thrust ............... All 1 DPO.THW01
(Renault) Can be fitted to Citroen/Peugeot
692F Diff Bearing L/H......................... All 1 DPO.BE02
if seperator plate is changed ..... All 1 DPO.VB01
693F Diff Bearing R/H ........................ All 1 DPO.BE01
827G Valve Body Assy (Exchange) With Late Solenoiods
693F Bearing-Diff R/H (Update)
(Renault) Can be fitted to Citroen/Peugeot
(41mm x 72mm x 15.50mm) ..... All 1 DPO.BE03
if seperator plate is changed ..... All 1 DPO.VB02

ELECTRICAL COMPONENTS SPECIAL ITEMS


700G EPC Solenoid (NLA See Note) -09/03 1 DPO.SOL01
NI Washer Cooler Bolt
700G EPC Solenoid (See Note)
(Copper/Rubber) ....................... All 1 DPO.WA01
(OEM) ....................................... 10/03- 1 DPO.SOL03
900H Heat Exchanger (Megane) ........ 1 DPO.COOL01
701G Lock Up Sol (NLA See Note) ... -09/03 1 DPO.SOL01
900H Heat Exchanger (9 Row)
701G Lock Up Sol (See Note)
(Has two straight pipes) ............ 1 DPO.COOL08
(OEM Boxed) ............................ 10/03- 1 DPO.SOL03
900H Heat Exchanger (12 Row, 42mm)
701G Lock Up Sol (See Note)
(Requires Longer Bolt DPO.COOL03)
(OEM Loose)............................. 10/03- 1 DPO.SOL13
(Has one bent pipe, one straight pipe) 1 DPO.COOL02
702G Shift Solenoid ............................ All 6 DPO.SOL02
900H Heat Exchanger (12 Row, 42mm)
703G Output Speed Sensor ............... All 1 DPO.ELE06
(Requires Longer Bolt DPO.COOL03)
704G Range Switch
(Has two straight pipes) ............ 1 DPO.COOL04
(Megane, Clio & Scenic) ........... All 1 DPO.ELE01
901H Cooler Bolt, (6 Row Cooler 40mm)
705G Valve Body Loom
(Use with DPO.COOL06) .......... All 1 DPO.COOL07
(Megane, Clio & Scenic) ........... All 1 DPO.ELE02
901H Cooler Bolt, (9 Row Cooler) ...... All 1 DPO.COOL09
706G Pressure Sensor
901H Cooler Bolt, (12 Row Cooler) .... All 1 DPO.COOL03
(Megane, Clio & Scenic) ........... All 1 DPO.ELE03
NI Air to Oil Cooler Adaptor
706G Pressure Sensor
(Click here for More Info) .......... All 1 DPO.COOL06
(Citroen) .................................... All 1 DPO.ELE11
NI 'F3' (Front) Band Anti Rattle Spring
707G Input Speed Sensor
(Click Here For Information)...... All 1 DPO.SPR01
(Megane, Clio & Scenic) ........... All 1 DPO.ELE04
708G Heat Exchanger Temp Sensor .. All 1 DPO.ELE05 TOOLS & MANUALS
708G Heat Exchanger Temp Sensor
(Late 2 Pin Connector that doesn't fit NI Universal Valve Body Fixture for use
into Multi Case Connector) ....... All 1 DPO.ELE12 with Sonnax® Valve Body Repair kits
708G Heat Exchanger Blanking Plug (Click here for Information) ....... All AG4.VA05
(Late models without Sensor) ... All 1 DPO.ELE14
709G Modular Plug Assembly (Grey) . All 1 DPO.ELE13 Click here to view special tools for this transmission

901

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