GENIE 403C-11 Leroy Somer Parts
GENIE 403C-11 Leroy Somer Parts
GENIE 403C-11 Leroy Somer Parts
TML-4000N
Table of Contents
Notes
101.1 Decals
101.1 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
101.1 Decals
(continued)
Item Part No. Description Qty. Item Part No. Description Qty.
101.1 Decals
(continued)
Item Part No. Description Qty. Item Part No. Description Qty.
24A 57568 AXLE, 3500 LBS CAP., TML............1 -- 121572 HITCH RING,COMBO,16" LENGTH
-- 176336 SPACER,SIDE,COMBO
HTCH,BOLT-ON
-- 57332 COUPLER,BALL,2" CLASS II
31 57331 SCREW JACK,W/ BOLT THROUGH
PL....................................................1
includes mounting hardware
32 6034 NUT,HEX,JAM,1/2-13
33 80231 SCREW JACK SPACER..................1
34 85262 TONGUE ASSEMBLY WITH
DECALS..........................................1
to SN TML02-521
34 97333 TONGUE ASSEMBLY WITH
DECALS..........................................1
from SN TML02-522
-- 97333 TONGUE ASSEMBLY WITH
DECALS..........................................1
from SN TML02-522
35 57470 SPRING, MAST...............................1
36 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
37 5397 WASHER,FLAT,USS,5/16",Y
38 4828 NUT,NYLOCK,3/8-16
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
207.1 Covers
207.1 Covers
Item Part No. Description Qty. Item Part No. Description Qty.
1A 85269 COVER ASSY W/DECALS, TOP.....1 28 69693 WEAR PAD, MAST CRADLE..........2
(standard base) 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5
1B 85268 COVER ASY W/DECALS,TOP 30 80368 LAMP, SIDE MARKER, SEALED,
(narrow base) RED.................................................2
2 85266 COVER W/DECALS,TANK SIDE 31 80371 KIT,TAIL LIGHT**.............................2
TML.................................................1 includes retaining ring and wire
3 69738 HINGE, OFFSET, COVER, LT.........1 connector
4 7265 RIVET,STEEL,P, .25 X .375 32 57398 LAMP, LICENSE PLATE..................1
5 80111 COVER ASSY W/DECALS, 33 6606 SCREW,RHM,10-32 X .75
CONTROLS.....................................1 34 6607 WASHER,LOCK,#10 PLTD
6 69735 HINGE, OFFSET, COVER, 35 80366 CLIP, NYLON, 15MM X 13MM
CTRLS.............................................1
36 69648 FORMING, STRIKER ROD LOCK...1
7 85267 COVER W/DEC,CONTROL SIDE
TML.................................................1 37 5365 NUT,NYLOCK,10-24
8 57416 HINGE, TML COVER.......................1 38 6146 WASHER,FLAT,MS,#10,Y
9 69754 EYEBOLT, 5/16-18 X 1, YELLOW 39 29752 SCREW,HHC,10-24 X .75
Z ......................................................5 40 116002 WELDMENT,LIGHT STORAGE
10 6638 WASHER,FLAT,USS,1/4"Y TRAY...............................................1
11 69824 SPRING, COMP.,.38 ID X .50 LG.....5 41 116001 BRACKET,LIGHT STORAGE,LH
WD...................................................1
12 6002 NUT,LP NYLOCK,5/16-18
42 116000 BRACKET,LIGHT STORAGE,RH
13 40267 BOX,INSTRUCT. STORAGE,S WD...................................................1
SERIES...........................................1
43 6888 SCREW,HHC,1/4-20 X 1
-- 2223 LANYARD ASSY HOIST/AWP-7"**
44 6638 WASHER,FLAT,USS,1/4"Y
-- 6271 RIVET,STL,STL.MAN,P,.25 X .25
45 6091 NUT,NYLOCK,1/4-20
-- 75144 WASHER,FLAT,SAE 1/4",ZINC
14 6888 SCREW,HHC,1/4-20 X 1
15 6356 WASHER,LOCK,.25
16 6638 WASHER,FLAT,USS,1/4"Y
17 6091 NUT,NYLOCK,1/4-20
18 80369 LAMP, SIDE MARKER, SEALED,
AMB.................................................2
19 80370 KIT,SIDE
MARKER,GROM/PLUG***..............4
20 10107 SCREW,HHC,5/16-18 X .75
21 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5
22 5397 WASHER,FLAT,USS,5/16",Y
23 4828 NUT,NYLOCK,3/8-16
24 69667 PIN, MAST HOLDOWN...................1
25 69650 PIN,ROLL, .188 X 2.00
26 80274 BRACKET ASSY, MAST CRADLE
TML.................................................1
27 69649 SPRING,COMPRESSION .953 X
4.38..................................................1
-- 104807 HARNESS,IGNITION,12V
-- 57525 HARNESS,IGNITION,12V...............1
-- 69797 HARNESS,BALLAST,METAL
HALID.60
-- 80191 HARNESS,JMPER FUEL CUT OFF
SW
-- 80559 HARNESS, RUNNING LIGHTS,
D-BAR
-- 80560 HARNESS, RUNNING LIGHTS, RT
-- 80561 HARNESS, RUNNING LIGHTS, LT
1 104963 HARNESS,DEUTZ STARTER
CABLE.............................................1
2 HARNESS,DEUTZ ENG CABLE.....1
(consult factory)(this is a modified
version of 104964)
3 57430 HARNESS, 120 V MAST TML.........1
4 43956 WIRE CABLE,14/3 CON.TPE JKT*
REQUIRES 40 INCHES
5 80547 HARNESS, 240V, GENERATOR
6 116037 CABLE,BATTERY,RED,49",4GA.....1
7 116038 CABLE,BATTERY,BLACK,24",4GA..1
8 85258 CABLE ASSEMBLY - NEGATIVE
TML.................................................1
-- 69797 HARNESS,BALLAST,METAL
HALID.60
-- 80191 HARNESS,JMPER FUEL CUT OFF
SW
-- 80559 HARNESS, RUNNING LIGHTS,
D-BAR
-- 80560 HARNESS, RUNNING LIGHTS, RT
-- 80561 HARNESS, RUNNING LIGHTS, LT
1 80547 HARNESS, 240V, GENERATOR
2 80007 WIRE CABLE,12/4 SOOW..............1
3 57430 HARNESS, 120 V MAST TML.........1
4 85156 HARNESS,PERKINS ENGINE
103.10..............................................1
4 97459 WIRE HARNESS ASSEMBLY
-- 97459 WIRE HARNESS ASSEMBLY
5 85203 HARNESS-SHORT
PIGTAIL,PERKINS..........................1
6 69797 HARNESS,BALLAST,METAL
HALID.60
7 116038 CABLE,BATTERY,BLACK,24",4GA..1
8 85258 CABLE ASSEMBLY - NEGATIVE
TML.................................................1
9 116037 CABLE,BATTERY,RED,49",4GA.....1
Item Part No. Description Qty. Item Part No. Description Qty.
-- 85200 HOUSING-THERMOSTAT
(DEUTZ)..........................................1
-- 85215 O-RING, F3M1008-DEUTZ ENG
-- 97480 THERMOSTAT, DEUTZ, F3M-1008F
from SN 592
23 85051 SCREW,SHC,M8X1.25X30MM,GR
12.9
24 58400 SENDER,TEMP,DUAL SPADE***
24 80279 SENDER,TEMP,SINGLE SPADE.....1
-- 58311 SWITCH, TEMPERATURE
-- 85216 SEALING RING-F3M1008 DEUTZ
ENG
25 69775 CAP,520112-8..................................1
26 54428 ADPTR,90D,8MFFOR-18MMB
DIN3852..........................................1
27 80010 HEATER, OIL PAN, DEUTZ 1008.....1
28 58052 Screw - HHC, M6 -1 x 12 mm, GR 8.8
29 49407 WASHER,LOCK,M6
30 85009 O-RING, DIP STICK (DEUTZ).........1
31 85010 GASKET - OIL PAN (DEUTZ)..........1
32 58295 HARNESS,WIRE,ALT,DEUTZ,TML
32 85011 ALTERNATOR, DEUTZ F3M1008....1
-- 58295 HARNESS,WIRE,ALT,DEUTZ,TML
33 85053 SCREW,HHC,M10 X 1.5 X70,GR 8.8
34 85054 WASHER,FLAT,M10
35 85055 NUT,HEX, M10
36 80283 BELT, TIMING(DEUTZ F3M1008)....1
37 85012 GASKET,INTAKE (DEUTZ
F3M1008)........................................1
38 85056 MANIFOLD,INTAKE, DEUTZ
F3M1008.........................................1
39 97481 COVER, TIMING BELT, DEUTZ......1
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
-- 116032 KIT,GENERATOR,LOMB/LEROY 36
includes generator, mounting bracket,
isolators & mounting hardware
-- 630905 GENERATOR,6KW,240V,60HZ,1P *
includes items 1-4; Complete
1 85017 COVER - CAPACITOR(57324)........1
-- 836707 TOP COVER....................................1
2 85092 SCREW,FLANGE,HHC,M5X0.8X12
3 836711 CAPACITOR,22.5UF.......................2
3 85018 CAPACITOR,70 MF,450 V...............1
3 97335 TERMINAL STRIP, LEROY GEN
-- 836711 CAPACITOR,22.5UF.......................2
-- 97335 TERMINAL STRIP, LEROY GEN
4 28443 CABLE TIE,11.5" BLACK................2
5 6198 NUT,NYLOCK,1/2-13
6 6095 WASHER,FLAT,USS,1/2",Y
7 8177 SCREW,HHC,1/2-13 X 1.5
8 59746 SCREW,HHC,5/8-11 X 4.0***
9 6035 WASHER,FLAT,USS,5/8",Y
10 6024 NUT,NYLOCK,5/8-11
11 80379 ISOLATOR, ENGINE MOUNT.........4
12 57418 PLATE,ENGINE MOUNT REAR......1
13 85093 SCREW,SHC,M12X1.75X25,GR 12.9
14 67722 WASHER,FLAT,M12 HARDENED
15 80330 FORMING, ENGINE MOUNT,
FRONT............................................1
16 116027 FORMING,GEN MNT,LOMB/LEROY
36.....................................................1
17 740925 ISOLATOR,ENGINE,30
DUR,2.5DIA.....................................3
18 996290 SCREW,HHC,M10-1.5X90MM GR8.8
19 22736 NUT,NYLOCK,M10X1.50
20 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
-- 85206 GENERATOR,6KVA,240VAC,60HZ
includes items 1-6
1 78196 SCREW,PHP, 8-32 X 5/8
2 85209 CONNECTION BOX - COVER........1
3 18605 NUT,NYLOCK,8-32
4 21618 CLAMP,1.13,#18 X 1/4,RUB
CUSH..............................................2
5 85207 CAPACITOR,45 MF***OVAL............1
6 85208 CONNECTION BOX - BASE...........1
7 14033 SCREW,HHC,3/8-16 X 2.75
8 5397 WASHER,FLAT,USS,5/16",Y
9 4828 NUT,NYLOCK,3/8-16
10 80601 ISOLATOR,140# AXIAL,1.31
O.D**................................................2
11 80572 FORMING,ENGINE MOUNT,RT
REAR...............................................1
12 80573 FORMING,ENGINE MOUNT,LT
REAR...............................................1
13 27585 SCREW,HHC,M12 X 20MM
14 740920 ISOLATOR,ENGINE,390LB.............2
14 740925 ISOLATOR,ENGINE,30
DUR,2.5DIA.....................................2
15 85093 SCREW,SHC,M12X1.75X25,GR
12.9..................................................2
16 67722 WASHER,FLAT,M12 HARDENED
17 Ref. Front Engine Mount Bracket (refer
to Figure 304.1)
18 6024 NUT,NYLOCK,5/8-11
19 6035 WASHER,FLAT,USS,5/8",Y
20 59746 SCREW,HHC,5/8-11 X 4.0***
Item Part No. Description Qty. Item Part No. Description Qty.
Item Part No. Description Qty. Item Part No. Description Qty.
1 85137 COVER-AIR
FILTER,PERKINS103.10.................1
2 85081 ELEMENT-AIR
FILTER,PERK-103-10.....................1
3 85070 AIR FILTER,PERKINS (103.10)......1
includes items 1, 2 and mounting band
-- 58307 SENSOR,AIR FILTER 85070
4 85138 CLAMP-AIR FILTER
HOSE/PERKINS..............................2
5 85139 HOSE-AIR FILTER,PERKINS
103.10..............................................1
6 85127 REGULATOR,12V-PERKINS
103.10..............................................1
7 85136 SOCKET-RELAY,PERKINS
(103.10)...........................................2
8 85115 RELAY,GLOW
PLUG/START,PERKINS..................2
9 85110 FUSE, 7.5A PERKINS (103.10)......1
10 85112 HOLDER-FUSE,7.5A
PERKIN/103.10...............................1
11 85113 HOLDER-FUSE,40A PERKINS
103.10..............................................1
12 85111 FUSE, 40A PERKINS (103.10).......1
13 72343 GASKET,EXH
FLANGE-PERKINS54555...............1
14 Ref. Muffler Heat Shield included with
item 15.............................................1
not available separately
15 MUFFLER-PERKINS (103.10)........1
component no longer available
16 85087 MANIFOLD-EXHAUST,PERK
(103.10)...........................................1
17 85143 GASKET-EXHAUST
MANIFOLD/PERKIN........................1
18 228458 STARTER, PERKINS, 403D............1
19 72339 SWITCH,WATER
TEMP-PERKINS54555....................1
20 85117 DRAIN PLUG-OIL,PERKINS
103.10..............................................1
21 85141 PAN-OIL,PERKINS (103.10)...........1
22 85140 GASKET-OIL PAN,PERKINS
103.10..............................................1
23 85089 ALTERNATOR,15A,PERKINS
103.10..............................................1
-- 85082 LEVER-ALTERNATOR,PERKINS103-10
-- 85154 COVER-CAPACITOR,MECCALTE
GEN.
-- 85202 CLAMP-CAPACITOR,MECCALTE
GEN.
-- 97345 CAPACITOR,35 MF,450V***SMALL
models with one capacitor
1 116041 KIT,GENERATOR PERK/LEROY 36
1 116282 KIT:GEN REFIT 50HZ TO MAR......1
1 97334 TERMINAL STRIP, MCALTEE GEN
-- 97334 TERMINAL STRIP, MCALTEE GEN
2 Ref Wire Harness, 240V, AC
Generator (refer to Figure 210.1)
3 80552 FORMING, GEN MNT, PRK............1
4 67349 SCREW,HHC,M8 X 50
5 67306 WASHER,FENDER M8
6 6024 NUT,NYLOCK,5/8-11
7 80379 ISOLATOR, ENGINE MOUNT.........2
8 80550 FORMING, ENGINE MNT, RT,
PRK.................................................1
9 80551 FORMING, ENGINE MNT, LT,
PRK.................................................1
10 6035 WASHER,FLAT,USS,5/8",Y
11 59746 SCREW,HHC,5/8-11 X 4.0***
12 Ref. Radiator Shroud Bracket, Small
(refer to Figure 306.1)
13 Ref. Radiator Shroud Bracket, Large
(refer to Figure 306.1)
Item Part No. Description Qty. Item Part No. Description Qty.
-- Ref. Hose End, Barbed, 1/4 inch (refer 19 80601 ISOLATOR,140# AXIAL,1.31
to Figure 205.1)...............................1 O.D**................................................2
-- 116034 HOSE FIT,PIPE/BARB 20 8177 SCREW,HHC,1/2-13 X 1.5
1/4MX3/16H.....................................1 20 996290 SCREW,HHC,M10-1.5X90MM GR8.8
-- 30490 HOSE,1/4 FUEL LINE,SAE 30R7 21 990415 WASHER,FLAT,SNUB 1/2X2-3/4 ZN
-- 35418 HOSE,FUEL,3/16,SAE 30R7 22 22736 NUT,NYLOCK,M10X1.50
-- 44909 CLAMP,HOSE,.25............................4 23 116039 RADIATOR BRACKET
-- 891520 PIPE FITTING STR ELBO...............1 W/ISOLATORS................................1
1 630905 GENERATOR,6KW,240V,60HZ,1P
*.......................................................1
-- 116041 KIT,GENERATOR PERK/LEROY
36.....................................................1
includes generator, mounting bracket,
isolators & mounting hardware; from
SN 000636
2 Ref. Wire Harness, 240V, AC
Generator (refer to Figure 210.1)
3 104750 FORMING,GEN
MOUNT,PRK-LEROY......................1
3 116035 FORMING,GEN MNT,PERK/LEROY
36.....................................................1
-- 104750 FORMING,GEN
MOUNT,PRK-LEROY......................1
4 8177 SCREW,HHC,1/2-13 X 1.5
5 6095 WASHER,FLAT,USS,1/2",Y
6 6198 NUT,NYLOCK,1/2-13
7 740925 ISOLATOR,ENGINE,30
DUR,2.5DIA.....................................4
7 80379 ISOLATOR, ENGINE MOUNT.........4
-- 80379 ISOLATOR, ENGINE MOUNT.........3
8 104655 FORMING,ENGINE
MOUNT,L,PRK................................1
9 104654 FORMING,ENGINE
MOUNT,R,PRK................................1
10 59746 SCREW,HHC,5/8-11 X 4.0***
11 6035 WASHER,FLAT,USS,5/8",Y
12 6024 NUT,NYLOCK,5/8-11
13 116282 KIT:GEN REFIT 50HZ TO MAR......1
14 51131 SCREW,HHC,5/8-11 X 2.5
15 104777 FORMING,GEN
MOUNT,PRK-MECC........................1
16 67349 SCREW,HHC,M8 X 50
17 67306 WASHER,FENDER M8
18 49408 WASHER,LOCK,M8
Item Part No. Description Qty. Item Part No. Description Qty.
1 85260 CABLE
ASSY-SEQUENCING,MAST/TML....1
2 80281 CABLE ASSY - WINCH, MAST
EXTEN.............................................1
3 28487 SCREW,BHHS,3/8-16 X 1
4 5397 WASHER,FLAT,USS,5/16",Y
5 4828 NUT,NYLOCK,3/8-16
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
Part Number Page Part Number Page Part Number Page Part Number Page
6090 ..........................21, 43, 73, 75, 69649 ........................19, 33 72870 ........................11–12 80369 ........................33
77, 83 69650 ........................33 72871 ........................11–12 80370 ........................33
6091 ..........................15–16, 19, 21, 69654 ........................23 72874 ........................11–12 80371 ........................33
23, 25, 33, 41, 69657 ........................75, 77 72889 ........................12 80379 ........................55, 65, 67
43, 51–52, 61, 69658 ........................75, 77 72890 ........................12 80391 ........................49, 51–52
73, 75, 77, 79, 69667 ........................19, 33 72891 ........................12 80396 ........................43
81, 83, 99 69673 ........................23 7339 ..........................75, 77, 79, 81 80397 ........................43
6094 ..........................23, 73, 75, 77, 69680 ........................23, 73, 75, 77, 740920 ......................57 80399 ........................27
79, 81 79, 81 740925 ......................55, 57, 67 80411 ........................89, 91
6095 ..........................19, 55, 67 69682 ........................73 74323 ........................73 80417 ........................15–16
6097 ..........................19, 25, 91 69684 ........................73 75144 ........................33 80418 ........................15–16
61110 ........................51–52 69687 ........................73 75382 ........................49 80441 ........................89, 91
61225 ........................29, 31 69693 ........................33 75417 ........................45–46, 49 80445 ........................89, 91
61226 ........................29, 31 69699 ........................79, 81 7713 ..........................83, 85, 87 80448 ........................89, 91
61295 ........................75, 77 69701 ........................87 77736 ........................61 80454 ........................51–52
6145 ..........................75, 77, 79, 81 69708 ........................75 78196 ........................57, 93 80464 ........................51–52
6146 ..........................33, 59 69719 ........................21 80000 ........................19 80466 ........................89, 91
6175 ..........................25, 83 69734 ........................25, 49 80003 ........................19 80475 ........................89, 91
6178 ..........................75 69735 ........................33 80005 ........................25 80478 ........................89, 91
6190 ..........................35 69736 ........................23 80007 ........................39 80507 ........................25
6198 ..........................15–16, 19, 55, 67 69738 ........................33 80010 ........................46, 61 80515 ........................59
6199 ..........................35 69754 ........................33 80035 ........................25 80516 ........................59
6200 ..........................35 69765 ........................27 80040 ........................27, 29, 31 80530 ........................25
6204 ..........................35 69766 ........................87, 89, 91 80053 ........................45–46 80533 ........................29, 31
62421 ........................71 69770 ........................21 80054 ........................45–46 80539 ........................93
62707 ........................11–12 69773 ........................21 80093 ........................51–52 80543 ........................43
6271 ..........................21, 33 69775 ........................46 80094 ........................75 80544 ........................21
630905 ......................55, 67 69776 ........................27 80095 ........................75 80547 ........................37, 39
6356 ..........................21, 25, 33, 75, 69777 ........................27 80102 ........................93 80550 ........................65
77, 79, 81 69784 ........................27, 29, 31 80103 ........................93 80551 ........................65
64154 ........................77 69785 ........................27, 29, 31 80107 ........................23, 73 80552 ........................65
65230 ........................27 69786 ........................27, 29, 31 80111 ........................33 80555 ........................43
65408 ........................11–12 69797 ........................37, 39 80118 ........................75, 77, 83, 85 80556 ........................43
65409 ........................11–12 69798 ........................21 80121 ........................45–46 80559 ........................37, 39
65411 ........................11–12 69800 ........................19 80124 ........................45–46 80560 ........................37, 39
65412 ........................11–12 69809 ........................19 80125 ........................83 80561 ........................37, 39
65414 ........................11–12 69813 ........................19 80126 ........................79, 83 80562 ........................29, 31
65421 ........................11–12 69814 ........................19 80127 ........................19 80566 ........................93
65423 ........................11–12 69815 ........................19 80128 ........................19 80567 ........................51–52
65541 ........................61 69818 ........................19 80129 ........................19 80570 ........................51–52
65542 ........................61 69824 ........................33 80130 ........................19 80571 ........................49, 51–52
65636 ........................61 69825 ........................51–52 80131 ........................51–52 80572 ........................57
65638 ........................61 69826 ........................51–52 80134 ........................83 80573 ........................57
65639 ........................61 69828 ........................51–52 80135 ........................83 80578 ........................51–52
6564 ..........................73 69829 ........................49 80138 ........................83 80581 ........................61
6606 ..........................33 69830 ........................51–52 80191 ........................37, 39 80583 ........................61
6607 ..........................33, 59, 87 69831 ........................27, 29, 31 80200 ........................85 80584 ........................45–46, 51–52
6637 ..........................73 69843 ........................75 80203 ........................19 80599 ........................93
6638 ..........................15–16, 21, 23, 69868 ........................93 80204 ........................79 80601 ........................57, 67
25, 33, 51–52, 69879 ........................19 80205 ........................79 80640 ........................75, 77, 81
73, 75, 79, 81, 85 69882 ........................27 80206 ........................79 80641 ........................75, 77, 81, 83, 85
66717 ........................21 69885 ........................73 80231 ........................16 80693 ........................41, 43
66816 ........................27, 29, 31 69886 ........................93 80232 ........................19 80694 ........................21
66818 ........................27, 29, 31 69887 ........................93 80274 ........................33 8170 ..........................25
66844 ........................93 69888 ........................93 80278 ........................45–46 81766 ........................29, 31
6700 ..........................87 69937 ........................15–16 80279 ........................46 81767 ........................29, 31
6708 ..........................79 69981 ........................23 80280 ........................11–12 8177 ..........................55, 67, 87
67306 ........................65, 67 69990 ........................19 80281 ........................101 82004 ........................11–12
67325 ........................25 69996 ........................41, 43 80282 ........................45–46 82219 ........................12
67349 ........................65, 67 71979 ........................93 80283 ........................46 82221 ........................12
67535 ........................15–16 72008 ........................11–12 80284 ........................49 82222 ........................12
67722 ........................55, 57 72009 ........................11–12 80285 ........................45–46 82223 ........................12
6833 ..........................75, 77, 99 72010 ........................11–12 80302 ........................31 82224 ........................12
684380 ......................31 72018 ........................11–12 80321 ........................12 82237 ........................12
6873 ..........................21 72019 ........................11–12 80323 ........................19 82302 ........................12
6888 ..........................15–16, 21, 23, 72077 ........................11–12 80330 ........................55 82303 ........................12
25, 33, 79, 81 72105 ........................19 80333 ........................25 82304 ........................12
6889 ..........................75, 77 72337 ........................61 80334 ........................15–16 823268 ......................89, 91
69207 ........................89, 91 72339 ........................63 80336 ........................89, 91 823270 ......................75, 77
69211 ........................15–16 72343 ........................63, 69 80340 ........................15–16 823271 ......................23
69216 ........................25 72348 ........................61, 71 80350 ........................21 823272 ......................21
6935 ..........................41, 43 72350 ........................61 80357 ........................43 823273 ......................79, 81
69626 ........................41 7265 ..........................33, 83, 85 80358 ........................51–52 823274 ......................21
69638 ........................23, 79, 81 72826 ........................11–12 80360 ........................51–52 823275 ......................52, 61
69641 ........................87 72828 ........................11–12 80366 ........................33 8255 ..........................75, 77, 81, 89, 91
69648 ........................33 72865 ........................11–12 80368 ........................33 82957 ........................12
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
COTTER PIN.....15–16
A C COUPLER 2" BALL LEVER LOCK.....15–16
COUPLER, PINTLE RING.....15–16
ACTUATOR GUIDE W/DECAL.....77 CABLE ASSEMBLY.....95
COUPLER,BALL,2" CLASS II.....15–16
ADAPTER, FUEL/WTR SEP, PRK.....61 CABLE ASSEMBLY - NEGATIVE TML.......37,
COVER W/DEC,CONTROL SIDE TML.....33
ADPTR,90D,8MFFOR-18MMB DIN3852.....46 39
COVER - CAPACITOR(57324).....55
AIR FILTER,DEUTZ,FM1008.....45–46 CABLE ASSY - WINCH, MAST EXTEN.....101
COVER ASSY W/DECALS, CONTROLS.....33
AIR FILTER,PERKINS (103.10).....63 CABLE ASSY,WINCH, 159" 3/16".....23, 73
COVER ASSY W/DECALS, TOP.....33
ALTERNATOR, DEUTZ F3M1008.....46 CABLE ASSY-LIGHT/TML.....89, 91
COVER ASY W/DECALS,TOP.....33
ALTERNATOR,15A,PERKINS 103.10.....63 CABLE ASSY-OUTLET TO CONT.PANL.....43
COVER W/DECALS,TANK SIDE TML.....33
ASSY, CAP RECEPTACLE.....89, 91 CABLE ASSY-SEQUENCING,MAST/TML..75,
COVER, 1-SINGLE- DPLX, WP.....43
ASSY, CIRCUIT BREAKER 15A.....41 77, 101
COVER, DRUM, KX-1000,050,051.....35
AXLE, 3500 LBS CAP., TML.....15–16 CABLE KEEP.KIT (BRACKET TYPE)*.....35
COVER, FRONT, BALLAST ACCESS.....21
AXLE,2000 LBS CAPACITY,TML4000N.....15– CABLE TIE,11.5" BLACK.....55, 99
COVER, TIMING BELT, DEUTZ.....46
16 CABLE,BATTERY,BLACK,24",4GA.....37, 39
COVER,BLANK.....43
CABLE,BATTERY,RED,49",4GA.....37, 39
COVER,GFCI,WEATHERPROOF.....41, 43
B CAP - GREASE.....15–16
COVER,GLASS/LENS RETAINER CLIP.....97
CAP, OIL FILLER.....45–46, 61
BACKPLATE,WTRPUMP,PERK 103.10.....59 COVER,OIL PRES SENSOR(F3M1008).....45–
CAP,520112-8.....46
BALLAST ASSY, MH, 50HZ***TML.....21 46
CAP,FUEL,DIESEL,1/8"VENT(GRN).....25
BALLAST ASSY,METAL HALIDE 60.....21 COVER,SINGLE GANGE OUTLET.....41
CAP,RADIATOR (DEUTZ F3M1008).....49
BALLAST MOUNT PANEL.....21 COVER,VALVE (DEUTZ F3M1008).....45–46
CAP-OIL FILLER (DEUTZ,F3M1008).....45–46
BAR-HOLD,GLOW PLUG,PERK103.10.....61 COVER-AIR FILTER,PERKINS103.10.....63
CAP-RADIATOR,PERKINS (103.10).....59
BARB 1/4 X1/4 NPT 90DEGREE.....25 COVER-CAPACITOR,MECCALTE GEN......65
CAPACITOR 24uF MH 60H.....21
BATTERY,12V 1000CCA,5/16STUD W.....25 COVER-REAR, WITH DECAL-TML.....25
CAPACITOR,22.5UF.....55
BATTERY,450 CCA***.....25 CRANK HANDLE EXTENSION,TML4000N..23
CAPACITOR,24MT,540V AC.50HZ.....21
BEARING,FLANGED,.75ID X 1.00.....73
CAPACITOR,35 MF,450V***SMALL.....65
BELT, TIMING(DEUTZ F3M1008).....46 D
CAPACITOR,45 MF***OVAL.....57
BELT,V (DEUTZ PN 1285-0745).....49
CAPACITOR,70 MF,450 V.....55 Decal Kit - Safety/Instructional, Lombardini
BELT-FAN, PERKINS (103.10).....59, 69
CHAIN, SAFETY, SNAP HOOK.....15–16 LDW-1003/L.....11–12
BLANKET,BATTERY.....25
CIRCUIT BREAKER, 15A,1P-PTHRU*.....27 DECAL KIT,SAFETY/INST.TML.....11–12
BOLT, SUSPENSION MOUNT.....15–16
CIRCUIT BREAKER, 25A, 2P-PLGON.....43 DECAL KIT,SAFETY/INST.TML4000.....11–12
BOLT,CARRIAGE,3/8-16 X1.00,G5.....77
CLAMP,0.50,#8 X 1/4,RUB CUSH.....75, 77, 99 DECAL KIT,SAFETY/INST.TML4000N.......11–
BOLT,UNION,LOMBARDINI,TML.....45–46
CLAMP,0.56,#9 X 1/2, RUB CUSH.....83, 85 12
BOX, OUTLET, 2-GANG.....43, 87, 89, 91
CLAMP,1.13,#18 X 1/4,RUB CUSH.....57 DECAL KIT,SAFETY/INST.TMLN***.....11–12
BOX,INSTRUCT. STORAGE,S SERIES.....33
CLAMP,1.50,#24 X 1/4,RUB CUSH.....21 D E C A L
BRACKET - RADIATOR BAFFLE.....49
CLAMP,HOSE,.25.....25, 49, 67 KIT,SAFETY/INSTRUCTIONAL,TML4000N,DEUTZ
BRACKET ASSY, MAST CRADLE TML.....33
CLAMP,HOSE,2.00***.....49 F3M-1008.....11–12
BRACKET, LAMP REFLECTOR MOUNT.....93
CLAMP,MUFFLER,1.75 INCH.....51–52 DECAL KIT,SFTY/INST,TML0N,PERK.......11–
BRACKET, MUFFLER BAR%% TML.....51–52
CLAMP,UPPER RADIATOR HOSE.....49 12
BRACKET, OUTRIGGER PIN TML.....19
CLAMP-AIR FILTER HOSE/PERKINS.....63 DECAL KIT,SFTY/INST. TML4000.....11–12
BRACKET, SHEAVE PULLEY MOUNT......79,
CLAMP-CAPACITOR,MECCALTE GEN......65 DECAL KIT-SAFETY TML-4000N.....11–12
81
CLAMP-RADIATOR HOSE,PERKINS.....59 Decal, Instruction, Lamp Disposal.....12
BRACKET, SOCKET MOUNT.....97
CLEVIS PIN, 5/16 X 3/4.....89, 91 DECAL,CAUTION,COMPONENT
BRACKET, STIFFENER LH.....79
CLEVIS PIN,4.6X60MM.....97 CONTCT.....11–12
BRACKET, STIFFENER RH.....79
CLIP, COTTER RING, 5/16 X .047.....89, 91 DECAL,CAUTION,LATCH RELEASE.....12
BRACKET,LIGHT STORAGE,LH WD.....33
CLIP, LENS RETAINER (57449).....93 DECAL,CAUTION,LIGHT STORAGE.....12
BRACKET,LIGHT STORAGE,RH WD.....33
CLIP, NYLON, 15MM X 13MM.....33 DECAL,CAUTION,TURN OFF LIGHTS......11–
BRACKET,RADIATOR BAFFLE(DEUTZ).....49
CLIP,CABLE TIE MOUNT.....15–16 12
BRACKET,RADIATOR MOUNT (DEUTZ).....49
COLD START PACKAGE.....25 DECAL,CONTROL PANEL,TML.....11–12
BRACKET-FAN GUARD (F3M1008).....49
COLD START PKG, DEUTZ, TML.....45–46 DECAL,COSMETIC,GENIE TML4000.....11–12
BRACKET-ISOLATOR,RADIATOR.....59
COLD START PKG, PERKINS, TML.....61 DECAL,COSMETIC,GENIE TML4000N.....11–
BRACKET-RADIATOR GUARD - DEUTZ.....49
CONN KIT,DEUTZ1008 GLOW/RELAY......27, 12
BRACKET-RADIATOR GUARD,PERKIN.....59
29, 31 DECAL,DANGER,ELEC HAZARD,TML.....11–
BRACKET-RADIATOR GUARD-F3M1008.....49
CONN, MALE STRAIGHT.....89, 91 12
BRACKET-RADIATOR MOUNT (DEUTZ).....49
CONN,SQZ,BLK,1/2NPT,.38-.50,SM.....41, 89, DECAL,DANGER,ELECTROCUTION.....12
BRACKET/RADIATOR 103.10/TML.....59
91 DECAL,DANGER,HIGH VOLTAGE.....11–12
BUMPER, SNAP-IN.....15–16, 21
CONNECTION BOX - BASE.....57 DECAL,DANGER,NO SMOKING ***.....11–12
BUMPER, SUSPENSION STOP, TML.....15–16
CONNECTION BOX - COVER.....57 DECAL,DIESEL.....11–12
BUMPER,RUBBER-1 X 1.25.....85
CONNECTOR KIT-MAST ELEC.CORD.....99 DECAL,EXPLOSION HAZARD.....12
BUSHING, .875 X.507 X 2.04.....19
CONNECTOR, SEAL, 1/2 PT.....43, 89, 91 DECAL,LABEL,ARROW.....11–12
BUSHING, CRANK HANDLE.....23
CONTACT,N.O......27, 29, 31 DECAL,LABEL,BLUE ARROW.....12
BUSHING, LARGE PINION, FULTON.....35
CONTACT,NC.....27, 29, 31 DECAL,LABEL,HOT.....12
BUSHING, OUTRIGGER, MAIN.....19
CONTROL BOX W/DECAL TML.....27 DECAL,LABEL,LAMP STORAGE,TML.....12
BUSHING, SMALL PINION, FULTON.....35
CORD, 16/3 STW 60" STRIPPED.....97 DECAL,LABEL,LOCKED/UNLOCKED....11–12
BUSHING,TONGUE JACK.....19
CORDSET, NO PLUG.....95 DECAL,LABEL,MAST RELEASE LATCH.....12
CORDSET,W/PLUG,TML WIDE.....95
Part No.
116471
Rev A5
TML-4000 from TML01-226
TML-4000N