Service Schedule

Chevrolet Utility
1. This Service Schedule will have preference over the Owner's Manual and Warranty & Service Guide

2. Refer to the Warranty and Service Guide for Severe Driving Conditions.

3. Consult the Owner/Customer prior to any additional work being carried out as an additional cost will be charged for items not covered under warranty.

4. ALL SERVICE INTERVALS ARE LINKED TO KILOMETERS AND MONTHS, WHICHEVER OCCURS FIRST.

Updated: September 2016

 Service Schedule
Chevrolet Utility
R = Replace A = Adjust T = Torque L = Lubricate C = Clean

I = Inspection - after inspection clean and correct, or replace as necessary

Utility 1.4 and 1.8 - Petrol

SERVICE INTERVAL every KMs (x1000) 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360

or MONTHS, whichever occurs first 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 252 264 276 288

1 Engine Oil and Filter R R R R R R R R R R R R R R R R R R R R R R R R

2 Fuel Filter - R - R - R - R - R - R - R - R - R - R - R - R
Check and Inspect Positive crankcase
3 I I I I I I I I I I I I I I I I I I I I I I I I
ventilation (PCV) system
4 Fuel leakage at tank, cap and pipes I I I I I I I I I I I I I I I I I I I I I I I I
5 Air Filter Element I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R

6 Spark plugs - R - R - R - R - R - R - R - R - R - R - R - R
7 Check and inspect camshaft chain and guides - - - - R - - - - R - - - - R - - - - R - - - -
ENGINE All engine drive belts for tension & damage and
8 I I I I I I I I I I I I I I I I I I I I I I I I
check pulley condition (replace if needed)
Run engine through operating range & check
9 I I I I I I I I I I I I I I I I I I I I I I I I
for excessive smoke
Coolant system for leaks & check coolant
10 I I I I I I I I I I I I I I I I I I I I I I I I
concentration (50% glycol)
11 Coolant concentration ( 50% glycol) Replace every 60 months.
12 Valve Clearances - - - - - - - - - - - - - - - - - - - - - - - -
13 Radiator core and fan operation I I I I I I I I I I I I I I I I I I I I I I I I
Exhaust system & mountings & hoses & pipes
14 I I I I I I I I I I I I I I I I I I I I I I I I
in engine comp. for tightness or damage
15 Brake pedal function, travel and free play I I I I I I I I I I I I I I I I I I I I I I I I
16 Brake fluid level I I I I I I I I I I I I I I I I I I I I I I I I
17 Brake fluid Replace every 24 months.
SERVICE BRAKE 18 Front disc brake pads & discs for wear I I I I I I I I I I I I I I I I I I I I I I I I
19 Handbrake linings & drums for wear I I I I I I I I I I I I I I I I I I I I I I I I
Brake pipes & hoses for leaks, loose
20 I I I I I I I I I I I I I I I I I I I I I I I I
connections or damage
Clutch pedal function, travel and free play &
21 I I I I I I I I I I I I I I I I I I I I I I I I
fluid leaks
CLUTCH 22 Clutch fluid level* - - - - - - - - - - - - - - - - - - - - - - - -
23 Clutch cable* I I I I I I I I I I I I I I I I I I I I I I I I
24 Clutch fluid* Replace every 24 months.
25 Check & Inspect transmission for leaks I I I I I I I I I I I I I I I I I I I I I I I I
26 Manual transmission fluid I I I I I I I I I I I I I I I I I I I I I I I I
TRANSMISSION
Front drive axle CV joints, condition of rubber
27 I I I I I I I I I I I I I I I I I I I I I I I I
dust covers
* Where fitted

Updated: September 2016

 Service Schedule
Chevrolet Utility
R = Replace A = Adjust T = Torque L = Lubricate C = Clean

I = Inspection - after inspection clean and correct, or replace as necessary

Utility 1.4 and 1.8 - Petrol

SERVICE INTERVAL every KMs (x1000) 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360

or MONTHS, whichever occurs first 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 252 264 276 288
28 Steering wheel play and function I I I I I I I I I I I I I I I I I I I I I I I I
29 Power steering oil level and leaks I I I I I I I I I I I I I I I I I I I I I I I I
STEERING 30 Steering rack and ball joint rubber boots I I I I I I I I I I I I I I I I I I I I I I I I
Wheel alignment inspection - offered to
31 Recommended every service- cost for customer's account
customer
Parking brake function - lever travel & ratchet
32 I I I I I I I I I I I I I I I I I I I I I I I I
for damage
33 Parking brake I I I I I I I I I I I I I I I I I I I I I I I I
PARKING BRAKE Suspension front & rear - strut rubbers,
34 I I I I I I I I I I I I I I I I I I I I I I I I
bushes, tie-rod ends & link arms
35 Shock absorbers for leaks and looseness I I I I I I I I I I I I I I I I I I I I I I I I
36 Cab mountings for looseness and damage I I I I I I I I I I I I I I I I I I I I I I I I
37 Tyre Pressure - Check and correct I I I I I I I I I I I I I I I I I I I I I I I I
38 Inspect tyres & rims for damage I I I I I I I I I I I I I I I I I I I I I I I I
Wheel bearing (front & rear) - Inspect for
WHEELS 39 I I I I I I I I I I I I I I I I I I I I I I I I
bearing play
Rotate tyres & torque wheel nuts as per
40 T T T T T T T T T T T T T T T T T T T T T T T T
specification
Vehicle systems - Check all ECUs for DTCs &
41 I I I I I I I I I I I I I I I I I I I I I I I I
reset service interval*
42 Starter and alternator function / output I I I I I I I I I I I I I I I I I I I I I I I I
43 Battery electrolyte level and specific gravity* I I I I I I I I I I I I I I I I I I I I I I I I
Wiring harness and terminals for looseness or
ELECTRICAL 44 I I I I I I I I I I I I I I I I I I I I I I I I
damage
EQUIPMENT
Lights, hooter, instruments, air con, radio, turn
45 I I I I I I I I I I I I I I I I I I I I I I I I
signal , wiper blades & w/screen washers
46 Remote key battery* I R I R I R I R I R I R I R I R I R I R I R I R
Airbag system and Airbag warning light, visual
47 I I I I I I I I I I I I I I I I I I I I I I I I
inspection
48 Seatbelts function and damage I I I I I I I I I I I I I I I I I I I I I I I I
49 Inspect chassis and body for corrosion Attach copy of Sheet to Job Card at every service interval
50 Bolts and nuts on chassis and body I I I I I I I I I I I I I I I I I I I I I I I I
Door, Bonnet, Tail gate, locks and door
51 I L I L I L I L I L I L I L I L I L I L I L I L
BODY restraints Check/Adjust/Clean/Lubricate
52 Pollen filter* I R I R I R I R I R I R I R I R I R I R I R I R
53 Air conditioner drain pipe* I I I I I I I I I I I I I I I I I I I I I I I I
54 Check for open RECALLS /SERVICE CAMPAIGNS Check and complete repair (if required) at every service interval
55 Road Test I I I I I I I I I I I I I I I I I I I I I I I I
* Where fitted

Updated: September 2016

 Service Schedule
Chevrolet Utility
R = Replace A = Adjust T = Torque L = Lubricate C = Clean

I = Inspection - after inspection clean and correct, or replace as necessary

Utility 1.3 - Diesel

SERVICE INTERVAL every KMs (x1000) 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360

or MONTHS, whichever occurs first 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 252 264 276 288

1 Engine Oil and Filter R R R R R R R R R R R R R R R R R R R R R R R R

2 Fuel Filter I R I R I R I R I R I R I R I R I R I R I R I R
Check and Inspect Positive crankcase
3 I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C I/C
ventilation (PCV) system
4 Fuel leakage at tank, cap and pipes I I I I I I I I I I I I I I I I I I I I I I I I
5 Air Filter Element I I I I I I I I I I I I I I I I I I I I I I I I

6 Spark plugs I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R I/C R
7 Check and inspect camshaft chain and guides I I I I I I I I I R I I I I I I I I I R I I I I
ENGINE All engine drive belts for tension & damage and
8 I I I I I I I I I I I I I I I I I I I I I I I I
check pulley condition (replace if needed)
Run engine through operating range & check
9 I I I I I I I I I I I I I I I I I I I I I I I I
for excessive smoke
Coolant system for leaks & check coolant
10 R R R R R R R R R R R R R R R R R R R R R R R R
concentration (50% glycol)
11 Coolant concentration ( 50% glycol) Replace every 60 months.
12 Valve Clearances I I I I I I I I I I I I I I I I I I I I I I I I
13 Radiator core and fan operation I I I I I I I I I I I I I I I I I I I I I I I I
Exhaust system & mountings & hoses & pipes
14 I I I I I I I I I I I I I I I I I I I I I I I I
in engine comp. for tightness or damage
15 Brake pedal function, travel and free play I I I I I I I I I I I I I I I I I I I I I I I I
16 Brake fluid level I I I I I I I I I I I I I I I I I I I I I I I I
17 Brake fluid Replace every 24 months.
SERVICE BRAKE 18 Front disc brake pads & discs for wear I I I I I I I I I I I I I I I I I I I I I I I I
19 Handbrake linings & drums for wear I I I I I I I I I I I I I I I I I I I I I I I I
Brake pipes & hoses for leaks, loose
20 I I I I I I I I I I I I I I I I I I I I I I I I
connections or damage
Clutch pedal function, travel and free play &
21 I I I I I I I I I I I I I I I I I I I I I I I I
fluid leaks
CLUTCH 22 Clutch fluid level* - - - - - - - - - - - - - - - - - - - - - - - -
23 Clutch cable* I I I I I I I I I I I I I I I I I I I I I I I I
24 Clutch fluid* Replace every 24 months.
25 Check & Inspect transmission for leaks I I I I I I I I I I I I I I I I I I I I I I I I
26 Manual transmission fluid I I I I I I I I I I I I I I I I I I I I I I I I
TRANSMISSION
Front drive axle CV joints, condition of rubber
27 I I I I I I I I I I I I I I I I I I I I I I I I
dust covers
* Where fitted

Updated: September 2016

 Service Schedule
Chevrolet Utility
R = Replace A = Adjust T = Torque L = Lubricate C = Clean

I = Inspection - after inspection clean and correct, or replace as necessary

Utility 1.3 - Diesel

SERVICE INTERVAL every KMs (x1000) 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360

or MONTHS, whichever occurs first 12 24 36 48 60 72 84 96 108 120 132 144 156 168 180 192 204 216 228 240 252 264 276 288
28 Steering wheel play and function I I I I I I I I I I I I I I I I I I I I I I I I
29 Power steering oil level and leaks I I I I I I I I I I I I I I I I I I I I I I I I
STEERING 30 Steering rack and ball joint rubber boots I I I I I I I I I I I I I I I I I I I I I I I I
Wheel alignment inspection - offered to
31 Recommended every service- cost for customer's account
customer
Parking brake function - lever travel & ratchet
32 I I I I I I I I I I I I I I I I I I I I I I I I
for damage
33 Parking brake I I I I I I I I I I I I I I I I I I I I I I I I
PARKING BRAKE Suspension front & rear - strut rubbers,
34 I I I I I I I I I I I I I I I I I I I I I I I I
bushes, tie-rod ends & link arms
35 Shock absorbers for leaks and looseness I I I I I I I I I I I I I I I I I I I I I I I I
36 Cab mountings for looseness and damage I I I I I I I I I I I I I I I I I I I I I I I I
37 Tyre Pressure - Check and correct I I I I I I I I I I I I I I I I I I I I I I I I
38 Inspect tyres & rims for damage I I I I I I I I I I I I I I I I I I I I I I I I
Wheel bearing (front & rear) - Inspect for
WHEELS 39 I I I I I I I I I I I I I I I I I I I I I I I I
bearing play
Rotate tyres & torque wheel nuts as per
40 T T T T T T T T T T T T T T T T T T T T T T T T
specification
Vehicle systems - Check all ECUs for DTCs &
41 I I I I I I I I I I I I I I I I I I I I I I I I
reset service interval*
42 Starter and alternator function / output I I I I I I I I I I I I I I I I I I I I I I I I
43 Battery electrolyte level and specific gravity* I I I I I I I I I I I I I I I I I I I I I I I I
Wiring harness and terminals for looseness or
ELECTRICAL 44 I I I I I I I I I I I I I I I I I I I I I I I I
damage
EQUIPMENT
Lights, hooter, instruments, air con, radio, turn
45 I I I I I I I I I I I I I I I I I I I I I I I I
signal , wiper blades & w/screen washers
46 Remote key battery* I R I R I R I R I R I R I R I R I R I R I R I R
Airbag system and Airbag warning light, visual
47 I I I I I I I I I I I I I I I I I I I I I I I I
inspection
48 Seatbelts function and damage I I I I I I I I I I I I I I I I I I I I I I I I
49 Inspect chassis and body for corrosion Attach copy of Sheet to Job Card at every service interval
50 Bolts and nuts on chassis and body I I I I I I I I I I I I I I I I I I I I I I I I
Door, Bonnet, Tail gate, locks and door
51 I L/A I L/A I L/A I L/A I L/A I L/A I L/A I L/A I L/A I L/A I L/A I L/A
BODY restraints Check/Adjust/Clean/Lubricate
52 Pollen filter* I R I R I R I R I R I R I R I R I R I R I R I R
53 Air conditioner drain pipe* I I I I I I I I I I I I I I I I I I I I I I I I
54 Check for open RECALLS /SERVICE CAMPAIGNS Check and complete repair (if required) at every service interval
55 Road Test I I I I I I I I I I I I I I I I I I I I I I I I
* Where fitted

Updated: September 2016