DS Power SH SHP Manual Three Phase UPS Tescom PDF
DS Power SH SHP Manual Three Phase UPS Tescom PDF
DS Power SH SHP Manual Three Phase UPS Tescom PDF
User Manual
Uninterruptible Power Supply System
CONTENTS
I. GENERAL DESCRIPTION.......................................................................................3
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
VIII. MAINTENANCE.....................................................................................................46
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
SAFETY
IMPORTANT NOTICES
1. Read instructions carefully before installing and starting the UPS.
2. All warnings in the manual should be adhered to.
3. All operating instructions should be followed.
4. The unit should be supplied by a grounded outlet. Do not operate the unit without a ground source.
5. Power cables of the UPS should be routed carefully so that they are not to be walked on.
6. Please save this manual.
7. Please save or recycle the packaging materials.
WARNING!
CAUTION!
• Only qualified personnel should install or service UPS/batteries.
• Risk of electric shock, do not remove cover. No user serviceable parts inside, refer
servicing to qualified service personnel.
• The output may be energized even when the unit is not connected to a mains supply.
• Risk of electric shock! Hazardous live parts inside. This unit is energized from the
battery supply even when the input AC power is disconnected.
• To reduce the risk of electric shock, disconnect the UPS from the mains supply before
installing a computer interface signal cable. Reconnect the power cables only after signaling
interconnections have been made.
CAUTION !
Units are designed to operate on the concrete floor.
• A battery can present a risk of electric shock or burn from high short circuit currents. The
following precautions should be taken when working on batteries :
* Remove watches, rings or other metal objects.
* Use tools with insulated handles.
• The batteries in this UPS are recyclable. Batteries must be disposed of according to local
environmental laws. The batteries contain lead and pose a hazard to the environment and human
health if not disposed of properly.
• Do not dispose of batteries in a fire. The batteries may explode. Do not open or mutilate the
batteries. They contain an electrolyte which is toxic and harmful to the skin and eyes. If electrolyte
comes into contact with the skin the affected area should be washed immediately.
• The internal energy source (the battery) cannot be de-energized by the user.
• When changing batteries, install the same number and same type of batteries.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
I. GENERAL DESCRIPTION
1.1 Introduction
If the mains power fails, the UPS continues to supply the critical load using the
energy stored in its batteries, keeping the load immune from power disturbances.
The UPS has its own internal voltage and frequency regulating software, which
ensures that, its output to the critical load is maintained within close tolerances, independent
of voltage and frequency variations on the mains power lines.
The UPS is controlled by 3 independent DSP chips which are communicating each
other continuously. Rectifier, Inverter and User Interface modules have separate DSPʼs to
achieve the highest performance. Each DSP module has many parameters to control and
monitor the system to have the best electrical power output and to help diagnostic.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Basic Features:
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
S3
Maintenance
Bypass Switch
S2 SB
(F4-F5-F6)
Static
Bypass
3 PHASE
3 PHASE -
̃-
AC Output
MAINS I/P S1 K1 K2 S4
(F1-F2-F3)
Rectifier /
Charger
̃
Inverter
(F7-F8-F9)
S5
(F10-F11-F12)
Battery
(Dual Polarity)
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
RECTIFIER: In DS300SHP Series UPSs, a DSP controlled IGBT rectifier with PWM technique is used to
increase input power factor (PFC) and to decrease input current harmonics (THDI).
The 3-level IGBT rectifier accepts 3-phase AC input and produces a dual polarity DC voltage for both
supplying the inverter and charging the batteries.
BATTERIES: Batteries are used as reserve DC power supply for the Inverter in case of mains failure. In
DS300SHP Series, batteries are connected in series with a center-tap output to obtain a dual polarity DC
supply.
Batteries are discharged by the inverter during mains failure. The discharged batteries are re-charged by
the IGBT Rectifier on a constant voltage / current limiting basis, if AC mains power is available.
INVERTER: It is manufactured by using the latest IPM and DSP (Digital Signal Processing) technologies,
and Pulse Width Modulation (PWM) technique. The Inverter converts the DC BUS voltage supplied by the
IGBT Rectifier and / or the batteries into a well regulated, fully digital controlled 3-phase AC voltage with
fixed voltage and frequency.
The output of the inverter is used to supply the critical loads connected to the UPS output.
STATIC TRANSFER SWITCH (STATIC BYPASS): This is an electronically controlled transfer switch,
which enables the critical load to be connected either to inverter output or to by-pass power source. During
normal operation, the load is supplied by the inverter output, but in case of an overload or a UPS failure it is
automatically transferred to the bypass source without any interruption.
MAINTENANCE BYPASS SWITCH (MBS): This is a manually controlled mechanical switch, which is used
to supply the critical load, using the bypass source, when the UPS is shut down for maintenance or
troubleshooting purposes.
The load is unprotected against mains supply disturbances and black-outs when it is connected to either
static or maintenance bypass supply.
C. By-Pass Operation :
If the Inverter output is overloaded or in case of a problem in the UPS, the static switch transfers the load to
the bypass supply without any interruption, provided that the bypass supply is available and within the
tolerated limits regarding voltage and frequency. At the end of the overloading period, if the fault condition
is restored, static switch transfers the critical load again to the inverter output. Note that, during operation
from the bypass supply, the critical load may be effected by any possible disturbances or power failure in
the bypass supply.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
On / Off
Switch
RS232
Communication Socket
BATTERY
OUTPUT
SW
AC INPUT
BYPASS
MAINTENANCE
BYPASS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
RS232
On / Off Communication Socket
Switch
Parallel
Communication Socket
(Optional)
BATTERY
OUTPUT
SW
AC INPUT
BYPASS
MAINTENANCE
BYPASS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
2.1 Introduction
WARNING!!!
• Do not apply electrical power to the UPS equipment before the arrival of authorized service personnel.
• The UPS equipment should be installed only by qualified service personnel.
• The connection of the batteries and the maintenance should be done by qualified service personnel.
• Do not make any short- circuit to the battery poles. Because of high voltage and high short-circuit
current, there is risk of electrical shock or burn.
• Eye protection should be worn to prevent injury from accidental electrical arcs. Remove rings, watches
and all metal objects. Only use tools with insulated handles. Wear rubber gloves.
This chapter contains location installation information of the UPS and the batteries. All the establishments
have their own specialties and needs. So in this part, the installation procedure is not being explained step
by step. Instead, general procedure and the applications are explained for the technical personnel.
2.2 Unpacking
The UPS is packed and enclosed in a structural cardboard carton to protect it from damage.
1) Inspect for damage that may have occurred during the shipment If any damage is noted, call the
shipper immediately and retain the shipping carton and the UPS.
2) Carefully open the carton and take the UPS out.
3) Retain the carton and packing material for future use.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
WARNING!!! A separate power line should be used to supply the UPS AC input. Never use the same
line to supply another electrical device. Do not use any additional cable to increase the
length of the UPSʼs input cable. It is advised to use an MCCB suitable for the input current
on the UPSʼs input line.
The connection of the electrical panel should be supplied by a grounded outlet. Otherwise, the UPS
and the load connected to the output will be left ungrounded. The grounding system must
be checked, and must be strengthen if required. Potential difference between ground and
neutral must be less than 3V AC.
Descriptions of the UPS input output cable connection terminals are shown in figure 2.1
Recommended input line cable and fuse ratings are given in the table below.
2
Recommended cable size (mm )
UPS power Input / output Battery
(kVA) Bypass input / Cable connections connections
Line input External Battery
UPS output
U-V-W-N +&-
2 2
10 10 10 6 16mm terminal 16mm terminal
2 2
15 10 10 10 16mm terminal 16mm terminal
2 2
20 10 10 10 16mm terminal 16mm terminal
NOTES: The neutral conductor should be sized for 1,5 times the output/bypass phase current. These
recommendations are for guideline purposes only and are superceded by local regulations
and codes of practice.
2.5 Safety Earth
The safety earth cable must be connected to the earth BUS BAR and bonded to each cabinet in the system
and also the earthing and neutral bonding arrangements must be in accordance with the local laws.
ATTENTION!!! Failure to follow adequate earthing procedures can result in electric shock hazard to
personnel, or the risk of fire.
WARNING!!! All connections of the UPS must be done by qualified service personnel
After positioning the UPS, the cables must be connected as described below:
1. Verify all switches and fuses in front of the UPS are at “0” position. (OFF)
2. Connect the 3 phase AC input coming from the mains distribution panel to the AC input terminals as
shown on the label. (Figure 2.1)
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
WARNING :
- CHECK BOTH OF THE BATTERY GROUPS FOR CORRECT POLARITY AND VOLTAGE
- DO NOT TURN ON THE BATTERY SWITCH (F5) BEFORE STARTING THE UPS
5. Connect the copper earth bus, to the safety earth of the mains distribution panel.
NOTE : The earth and the neutral connections must be in accordance with the local rules.
WARNING: Note that the Input Neutral (N1) MUST also be connected to K10 terminal
• As shown on the power connection label of the UPS, U1, V1 and W1 phase of the incoming 3 phase
supply are used as the bypass inputs under normal conditions.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
ATTENTION!!! Open the battery switch/fuse before making any connection on the batteries.
The batteries associated with the UPS equipment are usually contained in a purpose-built battery cabinet.
In DS300SHP Series 10-15 and 20 KVA UPSs, there is enough space for 60 pieces of 12V 5-7-9Ah
maintenance free batteries.
Where battery racks are used, they should be sited and assembled in accordance with the battery
manufacturerʼs recommendations. In general, batteries require a well-ventilated, clean and dry environment
at reasonable temperatures to obtain efficient battery operation.
In general a minimum space of 10 mm must be left on all vertical sides of the battery block. A minimum
clearance of 20 mm should be allowed between the cell surface and any walls. All metal racks and cabinets
must be earthed.
1. Unpack each battery and check its terminal voltage with a suitable load. Any battery with terminal
voltage less than 10,5V must be charged before installation.
2. Please check the battery connecting hardware and documents. (cables, trays, connection diagrams)
3. Please locate suitable number of batteries on each rack, according to the battery installation and
connection diagram given with the unit.
4. Start locating the batteries from top to the bottom on the racks.
6. After interconnecting the batteries, connect “+”, “0” and “-“ leads of the batteries to the battery input
terminals on the UPS. Be careful to connect the batteries correctly and do not turn on (S5) before
checking all connections and before starting the UPS. In DS300SHP Series UPS, 60 blocks of
batteries are connected in series, in such a way that they form two strings of batteries with opposite
polarity; with a center tap connection to the NEUTRAL (N1-N2) internally.
NOTE THAT SEPARATE CABLES FROM EACH BATTERY GROUP SHOULD BE CONNECTED TO K2
TERMINALS TO FORM THE MIDPOINT CONNECTION.
WARNING!!! NEVER TURN ON S5 (BATTERY FUSE) WITHOUT CENTER POINT CONNECTION TO K2.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Figure 2.3a DS300SHP Series, 10-15-20 KVA Internal Battery Connections ( 60x12V 5Ah )
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Figure 2.3a DS300SHP Series, 10-15-20 KVA Internal Battery Connections ( 60x12V 7-9Ah )
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
3.1 Input
The front panel of UPS, consisting of a 4 lines alphanumeric display, 7 status lamps, plus 5 function keys,
allows the complete monitoring of the UPS status. The mimic flow diagram helps to comprehend the
operating status of the UPS. By using the function keys operator can moves on menus and change some
parameters.
There are 5 control buttons on the UPS Front panel ,ENTER button provides selection decleration,up and
down buttons provides to surf on menus, (+) and (-) buttons are used for adjustments or option selection.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Menu Usage
1 STATUS → Enter Status menu
2 MEASUREMENTS → Enter Measurements menu
3 ALARM LOGS → Enter Alarm logs menu
4 INFORMATION → Enter Information menu
5 OPTIONS → Enter Options menu
6 COMMAND → Enter Command menu
7 TIME → Enter Time menu
8 SERVİCE → Enter Service menu
9 PASSWORD → Enter Password screen
10 ADJUST → Enter Adjust menu
Goto 1
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Use up and down buttons to move cursor on submenu at the end of page you move to next page. Menu
has 3 level structure, if user password is enabled some parameters requires user password.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Password screen
-USER PASSWORD-
***************
* XXXX *
***************
Only authorized service personel has the useful password. Therefore it is hidden at above display.
Module alarms and warnings are cathegorized according to modules at the front of the Alarm or warning
message module information is added:
-RXX Rectifier alarms and warnings
-AXX Inverter alarms and warnings
-LXX LCD front panel alarms and warnings
More then one alarm can be shown on the UPS front panel with time shared order. If 4 alarms are occurred
at the same time every 2 seconds 1 message will be showed, next 2 seconds 2.message will be showed
etc..
If A00 or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related
module. We saw the message in the A00 INV FAULT = XXXX or R00 PFC FAULT = XXXX format.
Numbers shown in X determines the status code which tells the problem to us. See status code table for
details of codes.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
R24 WAITING DC BUS Warning Rectifier is waiting DC BUS to raise for startup
R25 BATTERY FAILURE Warning Battery test failed
R26 BATT TEMP SENSOR Warning Battery temperature sensor is defected or not connected
R27 BATT TEMP HIGH Warning Battery ambient temperature is high
R29 PFC RESET Warning Rectifier module power on
R30 PLEASE WAIT Warning Rectifier waits as adjusted startup delay
R31 RECTIFIER START Warning Rectifier is in soft start stage
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
If any alarm shown on the LCD panel without A00 and R00 message UPS will start automatically if the
conditions are normal. But if you see A00 or R00 code with any alarm together you must CALL SERVICE !
If the message is warning UPS continues to run there is no problem.
To support technical service status cods are used, each status code tells different event to us.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
For detailed description of the status codes please refer to servic manual
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Alarm codes and messages are showed at the 4.line of the LCD panel various messages tells different
events at some messages user can make some simple controls and they can decide that they must call
service or not.
NOTE : If R00 REC FAULT = XXXX or A00 INV FAULT = XXXX message is shown on the LCD
panel the other alarm or warning messages will not be shown.
R06 OVERTEMPERATURE
Overtemperature at rectifier module call service.
R07 BLACKOUT
There is a short blackout at the AC input voltage of the UPS, this is temporary wait until the AC input voltage
is normal.
R15 DC LOW
DC BUS voltage or battery voltage is very low wait 10 minutes then call service
R19 AC HIGH
The AC input votage of the UPS is 20% higher then nominal input votage, wait until the AC input voltage is
normal.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
A08 ON MAINTENANCE
The maintenance by-pas switch of the UPS is ON <1>position, there is a lock on this switch which prevents
unauthorized personnel use.
A20 OVERLOAD
UPS is currently running but the load percentage exceede 100% capacity of the UPS ,if this situation
continues inverter will stop after a delay.Check the loads at the UPS output.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
A21 OVERTEMP
Inverter module heatsink temperature is highcheck the followings:
-If UPS air inlets and outlets covred by dust clean
-If any material prevents air flow at UPS air inlets or outlets take the material
-If UPS ambient temperature is high then 45 C, use air cooling system
A23 ON BYPASS
From any reason UPS transferred the load to bypass, check the other alarm code which shown together
with this alarm it shows the by-pass reason.
If the UPS stays at this position for a long time call service.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
A45 SERV.PASSWORD
Call service , UPS start impossible
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
4.1 INTRODUCTION
After all the electrical connections of UPS have been made and while all the circuit breakers and switchtes
of the device are turned OFF (at “0” position);
ATTENTION!!! TWO CABLES FOR EACH BATTERY GROUP SHOULD BE USED FOR EXTERNAL
BATTERY CONNECTION, AND THE COMMON POINT CONNECTION SHOULD BE MADE ON K2
TERMİNAL BLOCK!
WARNING ! : UPS should never be operated without neutral connection.
4. Turn on S7 (On/Off) switch (to ʻʼ1ʼʼ position). LCD panel activates, and ʻʼINV RESET” or “PFC RESETʼʼ
message appears on the display meaning that the rectifier starts to operate.
5. A few seconds later red bypass light (L2) on front panel turns off and gren inverter light (L6) turns on.
L6 light indicates that the UPS has started normal operation and generating uninterruptable power for
the critical load.
6. Turn on S5 switch (to “1” position) to connect the battery group to UPS.
After closing all the critical loads supplied by the UPS output:
After performing the above procedure, UPS is completetely shut-down. In this case PFC rectifier and
inverter is not operating and the batteries are not being charged.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
4.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition
1. Enter COMMANDS menu by using UP and DOWN buttons on front panel during normal operation.
Select ENTER<BYPASS> command by using again the UP and DOWN buttons and pres ENTER
button. The critical load is transferred to bypass supply in this case and it is shown at LCD display with
“A09 MANUAL BYPASS” message. Besides L6 (load on UPS) light on front panel will be off and L2
light (bypass) will be on.
2. Turn on S3 (Maintenance Bypass) switch (after unlocking and taking away the padlock on it) to ʻʼ1ʼʼ
position.
3. Turn off S7, S5, S1, S2 and S4 switches (to ʻʼ0ʼʼ position).
In this case, bypass voltage is connected directly to the output of UPS and the critical load is supplied via
maintenance bypass switch. No AC or DC supply is connected to the inside and the circuits of UPS.
4.2.4 Switching the UPS from a Maintenance Bypass Condition to Normal Operation
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
When the mains voltage is not available " R02 LINE FAILURE " message appears on LCD display. Sound
warning on and off is heard at the same time. UPS continues to supply the critical loads by converting the
battery voltage to AC voltage and provides operation without data losses or any other fault. Battery
autonomy time may be prolonged by shutting down the unnecessary loads for that moment.
After a short period of time when the line voltage is available again, UPS returns to normal operation
automatically and the alarm message on the display disappears.
Shut down the critical loads in a period of minimum possible autonomy time (depends on the Ah capacity,
charge status, age of the batteries, actual load percentage of UPS and the ambient temperature).
Otherwise critical loads will be out of power at the end of battery autonomy time.
“A26 BATTERY LOW” message appears first on front panel display during battery operation if battery
voltage drops below a defined level.
“A10 BATTERY LOW SHUT” message appears on front panel display when the battery voltage drops to
the end of discharge voltage and UPS shuts itself down. Critical loads will be out of electrical power.
If a reserved generator in the system and if itʼs available, that will start to supply the necessary electrical
power to UPS input and batteries start to be charged immediately. By means of using UPS together with a
immediately available generator system, battery discharge time decreases and so they will be charged
quickly after a mains outage.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Two (or more) identical DS300SHP series UPSs can be interconnected for parallel operation.
The main purposes for parallel use of DS300SHP series UPSs are:
Although recent UPS designs are perfect and have high MTBF figures, a second (or more) UPS can be
used in parallel with the first one, for supplying the critical load in case of any possible failure of the first
UPS. In such an application the faulty UPS is isolated automatically from the parallel system and the other
UPS (or UPSs) continues to supply the critical load. Use of Redundant UPSs in parallel, therefore, provides
increased reliability for the critical load connected to the parallel system output.
If power demand increases in a certain UPS application exceeding the power rating of an already
installed stand-alone UPS, a second (or more) UPS of the same model and power rating can be added in
parallel to the existing UPS to increase the output power capacity.
Schematic diagram of parallel connection of two DS300SHP series UPS units is shown in Figure 4.1
S3
Maintenance
Bypass
Switch SB
S2
(F4-F5-F6) Static
Bypass
-
S1
(F1-F2-F3)
K1 ̃-
Rectifier / Inverter ̃
K2 S4
(F7-F8-F9)
Charger S5
(F10-F11-F12)
Battery
(Dual Polarity)
3 PHASE
3 PHASE
AC
MAINS I/P S3 Output
Maintenance
Bypass
SB
S2
(F4-F5-F6) Static
Bypass
-
S1
(F1-F2-F3)
K1 ̃
Rectifier /
-
Inverter ̃
K2 S4
(F7-F8-F9)
Charger S5
(F10-F11-F12)
Battery
(Dual Polarity)
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
The AC inputs of all UPSs in the parallel system are connected to the same mains, and all the AC
outputs are connected to each other. Each UPS has its own battery group. The critical load is connected to
the common output of the parallel system. There are also some signal cable connections between the UPS
units necessary for parallel operation, and will be described later.
NOTE: Parallel operation hardware (parallel communication board) are not installed in a
standard DS300SHP series UPS, but parallel operation option is available and can easily
be added to all UPSs.
For parallel operation some parameters must be given by the service personnel these are:
1- Select Parallel mode must be selected from ADJUST MENU (ADJUST MENU/INV FACTORY
OPTIONS/OPERATING MODE:)
2- A unique UPS network no must be given from ADJUST MENU(ADJUST MENU/INV FACTORY
OPTIONS/UPS NO:) (each UPS must be assigned a unique UPS number)
3- Minimum UPS quantity requirement must be given from ADJUST MENU (ADJUST MENU/INV
FACTORY OPTIONS/N+1 MINIMUM:) (N number in the system)
Shown parameters can not be adjust by the user, these parameters are located on ADJUST MENU also
adjust menu is password protected only authorized service personnel can access this menu.
PARALLEL mode
This mode is used for operation of at least two (1+1 configuration) UPS units connected in parallel for
increased reliability. If this mode is selected, the load is shared equally by each UPS available in the
parallel system (N+1 numbers of UPS units), during normal operation.
In case of a failure of any one of the UPS units, the faulty UPS is isolated from the parallel system and
the critical load is supplied by the remaining N number of UPSs. If any one of those UPS units fails too,
then the critical load is transferred to bypass supply via the static bypass switches of the parallel connected
UPSs. If the faulty UPS returns to normal operation, it joins the parallel system again and starts sharing the
load.
In parallel mode, the total VA rating of the parallel system is equal to the VA rating of a single UPS
multiplied by N.
In parallel mode, you will see ʻʼPARALLEL MODE /MSʼʼ(master UPS) or ʻʼPARALLEL MODE /slʼʼ (slave
UPS) message on the LCD panels of all the all UPS units.
More detailed diagrams for two (or more) DS300SHP series UPSs connected in parallel are given in
Figures 4.2 and 4.3
Communication between parallel UPSs are provided over one pair cable (PCC06). The length of the cable
is limited up to six meters.
A link cable is used for connecting the first UPS to the last UPS ,this cable is redundant for normal
communication cables.
If communication is lost on SLAVE UPS the UPS will shutdown but the MASTER UPS will go on running if
the communication is provided at SLAVE UPS it will start automatically again.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Figure 4.2.b
3 units in
parallel
CAUTION !!! You must never set the operation modes of parallel connected UPS units to
“ONLINE”, otherwise serious damage may occur in UPSs.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
MAIN AC INPUT
U1
V1
W1
N1
BYPASS AC INPUT
U2
V2
W2
N2
K11
K11
K11
K10
K10
K10
K4
K4
K4
K5
K6
K7
K5
K6
K7
K5
K6
K7
K8
K9
K8
K9
K8
K9
+ K1 + K1 + K1
- K2 - K2 - K2
UPS1 UPS2 +
UPS3
+ K2 + K2 K2
- K3 - K3 - K3
U V W N U V W N U V W N
AC
LOAD BRAKE
SWITCH
AC DISTRIBUTION
U V W N
LOAD
Note: As seen in the figure, the outputs of parallel UPS units should be connected to each other
using an AC distribution board.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
ATTENTION!!!
The cables from input distrubution panel to the UPS by-pass input must be of the same size and
length for proper bypass load sharing.
The cables from each UPS output to the load distribution panel must be of the same size and length
for proper load sharing during parallel operation.
In parallel UPS system master and slave UPS operating modes must be same
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
6.1 INTRODUCTION
After all the electrical connections of UPS have been made and while all the circuit breakers and switchtes
of the device are turned OFF (at “0” position);
ATTENTION!!! TWO CABLES FOR EACH BATTERY GROUP SHOULD BE USED FOR EXTERNAL
BATTERY CONNECTION, AND THE COMMON POINT CONNECTION SHOULD BE MADE ON K2
TERMİNAL BLOCK!
WARNING ! : UPS should never be operated without neutral connection.
10. Turn on S7 (On/Off) switch (to ʻʼ1ʼʼ position). LCD panel activates, and ʻʼINV RESET” or “PFC RESETʼʼ
message appears on the display meaning that the rectifier starts to operate.
11. Turn ON S4 (AC Output) switch (switch to ʻʼ1ʼʼ position)
12. A few seconds later red bypass light (L2) on front panel turns off and gren inverter light (L6) turns on.
L6 light indicates that the UPS has started normal operation and generating uninterruptable power for
the critical load.
13. Turn on S5 switch (to “1” position) to connect the battery group to UPS.
After closing all the critical loads supplied by the UPSs output:
After performing the above procedure, UPSs is completetely shut-down. In this case PFC rectifier and
inverter is not operating and the batteries are not being charged.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
6.2.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition
4. Enter COMMANDS menu by using UP and DOWN buttons on front panel during normal operation.
Select ENTER<BYPASS> command by using again the UP and DOWN buttons and pres ENTER
button. The critical load is transferred to bypass supply in this case and it is shown at LCD display with
“A09 MANUAL BYPASS” message. Besides L6 (load on UPS) light on front panel will be off and L2
light (bypass) will be on.
5. Turn on S3 (Maintenance Bypass) switch (after unlocking and taking away the padlock on it) to ʻʼ1ʼʼ
position.
6. Turn off S7, S5, S1, S2 and S4 switches (to ʻʼ0ʼʼ position).
In this case, bypass voltage is connected directly to the output of UPSs and the critical load is supplied via
maintenance bypass switch. No AC or DC supply is connected to the inside and the circuits of UPSs.
6.2.4 Switching the UPS from a Maintenance Bypass Condition to Normal Operation
9. Turn on S7 (On/Off) switch (to ʻʼ1ʼʼ position). LCD panel activates, and main menu will appear at the
display. Also “A08 ON MAINTENANCE” message shown and the inverter will not start yet.
11. Turn off S3 (Maintenance Bypass) switch (to ʻʼ0ʼʼ position). Inverter will start automatically following the
turning off of S3 switch.
12. Connect the batteries by turning on S5 (Battery) switch (to ʻʼ1” position).
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
4. Turn on S7 (On/Off) switch (to ʻʼ1ʼʼ position). LCD panel activates, and ʻʼINV RESET” or “PFC
RESETʼʼ message appears on the display meaning that the rectifier starts to operate.
5. A few seconds later red bypass light (L2) on front panel turns off and gren inverter light (L6) turns
on. L6 light indicates that the UPS has started normal operation and generating uninterruptable
power for the critical load.
6. Turn on S5 switch (to “1” position) to connect the battery group to UPS.
After closing all the critical loads supplied by the UPS output:
After performing the above procedure, UPS is completetely shut-down. In this case PFC rectifier and
inverter is not operating and the batteries are not being charged.
7.1.3 Switching the UPS from a Normal Operation to Maintenance Bypass Condition
1. Enter COMMANDS menu by using UP and DOWN buttons on front panel during normal operation.
Select ENTER<BYPASS> command by using again the UP and DOWN buttons and pres ENTER
button. The critical load is transferred to bypass supply in this case and it is shown at LCD display
with “A09 MANUAL BYPASS” message. Besides L6 (load on UPS) light on front panel will be off
and L2 light (bypass) will be on.
2. Turn on S3 (Maintenance Bypass) switch (after unlocking and taking away the padlock on it) to ʻʼ1ʼʼ
position.
3. Turn off S7, S5, S1, S2 and S4 switches (to ʻʼ0ʼʼ position).
In this case, bypass voltage is connected directly to the output of UPS and the critical load is supplied via
maintenance bypass switch. No AC or DC supply is connected to the inside and the circuits of UPS.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
7.1.4 Switching the UPS from a Maintenance Bypass Condition to Normal Operation
When the mains voltage is not available " R02 LINE FAILURE " message appears on LCD display. Sound
warning on and off is heard at the same time. UPS continues to supply the critical loads by converting the
battery voltage to AC voltage and provides operation without data losses or any other fault. Battery
autonomy time may be prolonged by shutting down the unnecessary loads for that moment.
After a short period of time when the line voltage is available again, UPS returns to normal operation
automatically and the alarm message on the display disappears.
Shut down the critical loads in a period of minimum possible autonomy time (depends on the Ah capacity,
charge status, age of the batteries, actual load percentage of UPS and the ambient temperature).
Otherwise critical loads will be out of power at the end of battery autonomy time.
“A26 BATTERY LOW” message appears first on front panel display during battery operation if battery
voltage drops below a defined level.
“A10 BATTERY LOW SHUT” message appears on front panel display when the battery voltage drops to
the end of discharge voltage and UPS shuts itself down. Critical loads will be out of electrical power.
If a reserved generator in the system and if itʼs available, that will start to supply the necessary electrical
power to UPS input and batteries start to be charged immediately. By means of using UPS together with a
immediately available generator system, battery discharge time decreases and so they will be charged
quickly after a mains outage.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
VIII. MAINTENANCE
ATTENTION !!! There are no parts inside the UPS or battery group that needs service or maintenance
work that should be done by user. Therefore DO NOT OPEN THE COVER OF UPS. Never
touch on any terminal of battery group. There is risk of electric shock inside the UPS even
when it is completely turned off (because of energy storage components). Therefore
unauthorized openning of the UPS cabinet for repairment, maintenance etc. is not
recommended and forbidden. Otherwise serious injuries may happen.
Some parts and components used inside UPS requires periodic maintenance by service personnel.
Besides, some power equipment inside the UPS need good air circulation for cooling functions. In this
case, the UPS should be cleaned against dust periodically. Cooling fans are mechanical and moving parts
and they should be checked periodically for this reason. Also the batteries should be checked periodically
that if they are in good condition or not.
DS300SHP Series UPS informs the user about these procedures when the maintenance time is up with its
3 independent hour counter as warnings:
FAN MAINTENANCE counter
BATTERY MAINTENANCE counter
GENERAL MAINTENANCE counter
This type of protective maintenance prevents small problems turning up to big failures.
DS300SHP Series UPS has been designed to require very low user maintenance work. User should
only make below maintenance procedure for long years of trouble-free operation.
Examine the operator control panel (front panel). Ensure that all LED indicators and parameter
measurements are normal and there is no warning or alarm messages on LCD display.
Examine that there is any sign of overheating the UPS or not.
Check the rotation of cooling fans visually.
Check if there is a remarkable change in the sound of UPS or not.
Check if air inlets of the cabinet cooling system are not congested with dust or any other foreign object.
Clean them with a vacuum cleaner if any present.
Take care not to leave any object on the UPS cabinet.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Take notes if possible when you are examining the UPS. Compare the notes with previous ones and try to
determine if there is a change or not. If there is a difference between the previous notes and the new ones,
search for and record any new load added to UPS output between two records and the magnitude, place
and type of the new load, if possible. This information may help to technical authority who will search for
the cause of event in case of a failure.
If there is a remarkable difference between the records without any obvious reason, call technical service
immediately.
1- Check battery charge status by performing a manual battery test before living the UPS in a storage
place. If charge level is not high enough, leave the UPS for at least 12 hours to charge the batteries.
4- Store the UPS and the batteries in a cool and dry place.
0 0
Ideal storage temperature for UPS: 0 C to 40 C max.
0 0
Ideal storage temperature for batteries:10 C to 35 C max.
5- UPS should be fixed on its pallet for transporting. It should be carried by a forklift with ist pallet.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
UPS contains complicated electronic control circuits. In order to locate any fault occurring circuits, an
advanced knowledge about the circuitry and its operation principles must be known. The aim of this section
is to give the knowledge required at the first intervention.
There is no practical way to locate any possible fault. Most of the faults do not occur as a performance
decrement. Generally, the UPS operates normally or switches into by-pass mode. But in order to determine
any change in load or the system the parameters must be recorded regularly as mentioned previously.
Generally, the output voltage can deviate %2 from the predefined values. If values differ more than this
percentage then reasons must be investigated.
The following general structure must be systematically followed while trying to indicate the error:
Fault determination: First step is to record the messages, indicator panel LEDs, operating parameter
values and last status of switches. This must be done before
Fixing interventions: After recording all indications, check the meaning of the fault and alarm
messages using “The operator control indicator panel”. If anything related, follow the related procedure.
Reporting the fault: Service personal must clearly report the work done. Hence, if any other error
occurs there will be enough information to fix it.
1- Did you read the user manual carefully and applied the procedures accordingly?
2- Are the switches and circuit breakers of UPS in their normal position?
3- Is there electric power at the UPS line connection distribution panel?
4- Did you turn the battery switch on (to “1“ position) when UPS started to operate in normal mode?
5- Which of the warning lights on front panel is (are) on?
6- Is there any change in the load level at the output of UPS?
7- Did any overload condition happen or not?
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Using one of above communication options is satisfactory for remote monitoring and control in most of the
systems. But in some systems may use 2 or 3 of above options at the same time. In this case accessories
group produced by Tescom may help to make appropriate solutions.
• Switch to BYPASS
• Switch to INVERTER
• SOUND on/off
• Adjust UPS time and date
• Quick BATTERY TEST
• BATTERY TEST until battery low alarm
• CANCEL battery test
• Turn off UPS output voltage immediately (SHUTDOWN)
• Turn off UPS output voltage after delay (WAITING SHUTDOWN)
• Turn off UPS output voltage (SHUTDOWN) and turn on UPS output voltage (WAITING RESTART)
• CANCEL SHUTDOWN
• RENAME UPS
Special softwares are required in order to use the serial communication ports. Some of the commands
above have special functions and they can only be activated and used by operating TMON program groups
on a PC that is serially connected to UPS.
Additionally, remote monitoring and control is provided in every kind of operating systems, by using
worldwide known and continuously devoloping software programs. These softwares can be supplied from
TESCOM.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
A DS300SHP Series UPS can be controlled through a normal telephone line by means of a remote
operator connected through a PC with modem device, who performs a phone call to the UPS connected
number. So the operator can see all parameters and control the UPS (if permitted from OPTIONS MENU).
UPS has its command set to set NULL modem to auto answer mode. In order to do this, press ENTER
button for 3 seconds in ENTER: MODEM INIT item in COMMAND MENU after the hardware is installed.
A short beep sound warning is heard after pressing the buton. RX and TX lights of the connected modem
activates. Modem is set after this to answer external calls by telephone line. To test this, call the telephone
number that the modem is connected with another phone and listen the modem sound.
NOTE : Not all the modems are compatible with the command set on UPS. In such a case modem
should be set by connecting a PC.
The remote operator, by means of a PC and a modem device and using the remote connection function of
the control software, calls the UPS through the number to which this is connected.
The NULL modem device, connected to the UPS, will answer the call and convert the data coming from
UPSʼs serial port on to the telephone line. This way all measurements and controls allowed by the RS232
serial port can be carried out.
Smart modem (SM) is the one connected to PC, and NULL Modem (NM) is the one connected to the UPS.
Standard Hayes AT programming language is the suitable language for modems. In usual applications a
modem which uses AT command set should be selected.
The connected modem to PC (smart modem) will be programmed from UPS control software (T-Mon)
automatically.
B0 E1 F1 M1 Q0 V1 X3
BAUD = 2400 PARITY = N WORDLEN = 8
DIAL = TONE (TONE which can be programmed)
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Connection of Smart Modem device to UPS is made with standard modem cable and itʼs supplied as
standard accessory for smart modem. This cable is required if an external modem will be used, and not
necessary for internal modems.
Connection cable between NULL Modem and UPS should be installed as follows:
UPS MODEM
DB9 Female DB25 Male
6 3
7 7
9 2
Some important events of the UPS can be monitored or controlled by these connections. These functions
are listed below:
Function Description
AUX1 RELAY (OPTIONAL) Function selectable (NO-NC programmable)
AUX2 RELAY (OPTIONAL) Function selectable (NO-NC programmable)
BYPASS RELAY(OPTIONAL) Standard connection to RS232 connector (NO-NC programmable)
DIGITAL INPUT OPTIONAL (Reserved for special applications)
REPO INPUT Standard Remote Emergency Power Off input (NO-NC
programmable)
ATTENTION: Maximum 42Vac or 60Vac voltage may be applied to the dry contacts of the
interface. Dry contact relay outputs are NO (Normally Open) type, ie. the relay is
not activated if alarm is not present and the contacts are open circuit.
This panel is used to control and monitor UPS remotely up to 400 m. distance from it. Panel is located in
monitoring and control room. If the distance is not longer than 25 m. RS232, if longer RS485
communication protocol is used. RS485 requires additional adapter.
Remote monitoring panel communicates UPS in a serial way and transfers information to user. Remote
panel requires 220Vac 50Hz supply voltage and it is recommended to get this supply from UPS output.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
Products should be used according to the conditions and procedures defined in the manual. When this is
made the most efficient usage of the product is guaranteed.
1. Energy efficiency means, decreasing consumed energy amount to the minimum level possible in
every step of living activities, without a decrease in quality or amount of produced work or product, and
keeping this principle permanent.
An efficiency value is said in operation of every energy consuming device. Roughly, efficiency can be
defined as the ratio of work or power -we obtain- at the output of a system, to that of -we give- at the input
of same system.
Keeping below recommendations during the selection and operation of an electric powered product,
provide more useful, economical and long-lasting usage in terms of energy efficiency. Therefore, user
profits economically, as well as supporting to create a cleaner environment and protecting our world
sources.
2. Every electric powered device is designed appropriate to a defined power level. Device capacity
should be selected according to its load requirement for an efficient operation.
3. Ensure to operate your device in convenient electrical conditions defined in technical specifications
table. It will work more efficiently in those conditions.
6. By means of the periodically maintenance work, faulty or unefficient components of the device may
be detected before the major failures. This results in more efficient operation and prevention of failures.
7. Usage of recyclable materials is one of a remarkable keys to more efficient energy consumption in
total. Users should dispose the expired recyclable materials (batteries, electronic components etc.)
according to local directions and laws.
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USER MANUAL DS 300 SH - SHP Series � 3/3 � 10-20 kVA � DSP CONTROLLED UPS
AGKK12630 04/2017
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Βόλου 7, 183 46 Μοσχάτο +30 210 9590080 www.tescom-ups.gr
Volou 7, 18 346, Moschato, Greece info@tescom-ups.gr