High Power Fiber Lasers 1
High Power Fiber Lasers 1
High Power Fiber Lasers 1
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(Invited Paper)
Abstract—In this paper, we summarize the fundamental proper- perior overall performance. Due to large surface-to-volume ra-
ties and review the latest developments in high power fiber lasers. tio, fiber lasers provide better thermal management and total
The review is focused primarily on the most common fiber laser elimination of thermal lensing, which plagues solid-state crys-
configurations and the associated cladding pumping issues. Spe-
cial attention is placed on pump combination techniques and the
tal counterparts. The well controlled spatial distribution of the
parameters that affect the brightness enhancement observed in signal, provided by the continuous guidance, results in supe-
single-mode and multimode high power fiber lasers. The review rior beam quality and stability, while small quantum defect,
includes the major limitations imposed by fiber nonlinearities and as well as, low cavity and transmission losses result in record
other parasitic effects, such as optical damage, transverse modal in- wall-plug efficiencies. Also, fiber lasers show turn-key opera-
stabilities and photodarkening. Finally, the paper summarizes the tion and small foot print. Their unique properties, in particular
power evolution in continuous-wave and pulsed ytterbium-doped
fiber lasers and their impact on industrial applications.
the output power stability and unparalleled beam quality at high
output powers, have increased their market penetration and have
Index Terms—Beam quality, brightness, cladding-pumping, enabled a number of new applications [7].
fiber amplifiers, fiber lasers, high power, holmium-doped, indus- The amorphous nature of glass host in the fiber core produces
trial lasers, material processing, modal instabilities, optical dam-
age, optical fibers, optical fiber nonlinearities, optical pulses, pho- inhomogeneously broadened active-ion emission and absorp-
todarkening, pump combiners, thulium-doped, transverse mode tion spectra, which are wider than they would be in crystals [8],
instabilities, ytterbium-doped. [9]. This enables fiber lasers to be widely tuned and work ef-
ficiently from continuous-wave (CW) operation to ultra-short
I. INTRODUCTION optical pulses. They show high gain, which enables master-
oscillator power amplifier (MOPA) and cascaded amplifier con-
IBER lasers [1], [2] were proposed and studied as a promis-
F ing laser configuration soon after the discovery and first
laser demonstration by Maiman [3]. Ever since lasers have
figurations and makes them suitable for average power scaling.
However, the small saturation energy, associated with the rel-
atively small—compared to solid-state rod counterparts—fiber
played central role in the fast developing field of Photonics, core diameter compromises the energy storage capabilities and
which in turn has revolutionized existing, as well as, enabled high energy operation.
entire new scientific and industrial sectors [4]. Over the last decade, the performance advances in fiber
Lasers exploit the quantum effect of stimulated emission to lasers have been spectacular making fiber lasers a success-
generate light and share a number of common features, such as ful, fast increasing commercial business currently worth over
an active medium to provide gain, an optical cavity to enhance $800 M/year, with compound annual growth rate of about
and control the optical field and a pumping source to provide 13%—the highest among the different laser technologies [7].
the energy [5]. However, the details of these features play an im- Key for the power scaling of high power fiber (YDF) lasers are
portant role in differentiating the laser performance, the power the developments in major technologies, such as high-quality
scaling capabilities, stability, footprint and cost. Different gas- passive and active fibers, high-power passive fiber components,
filled tubes, crystal rods and discs have been traditionally used as including, beam combiners, fiber Bragg gratings (FBG), isola-
active media, incorporated in various bulk-optic cavities. Fiber tors, cladding mode strippers and end caps, and bright diode
lasers are the latest entry in the solid-state laser technology laser pump modules.
arena [6], fast increasing their penetration in all sectors of in- The expansion of the high-power fiber laser field has been
dustrial, medical and directed energy application space [7]. already captured in a number of excellent reviews and book
There are a number of features that differentiate fiber lasers monographs available in the literature [6], [10]–[14]. The fast
from the other existing laser technologies and give them su- observed pace though warrants frequent reviews of the latest de-
velopments. This paper summarizes the fundamental properties
and reviews the latest developments in high power fiber lasers,
Manuscript received January 20, 2014; revised March 29, 2014; accepted which so far have been the most commercially successful. The
April 23, 2014. The work was partially supported by the EPSRC Center for review is focused primarily on the most commonly used fiber
Innovative Manufacturing in Photonics, University of Southampton. laser configurations and the issues related to cladding pumping,
M. N. Zervas is with the Optoelectronics Research Center, University of
Southampton, Southampton, SO17 1BJ, U.K., and also with SPI Lasers,
the preferred technique for power scaling. Special attention is
Southampton, SO30 2QU, U.K. (e-mail: mnz@orc.soton.ac.uk). given on pump combination techniques and the parameters that
C. A. Codemard is with SPI Lasers, Southampton, SO30 2QU, U.K. (e-mail: affect the brightness enhancement observed in high power fiber
christophe.codemard@spilasers.com). lasers. The review also includes the major limitations imposed
Color versions of one or more of the figures in this paper are available online
at http://ieeexplore.ieee.org. by fiber nonlinearities and other parasitic effects, such as opti-
Digital Object Identifier 10.1109/JSTQE.2014.2321279 cal damage and photodarkening and gives a brief account of
1077-260X © 2014 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
0904123 IEEE JOURNAL OF SELECTED TOPICS IN QUANTUM ELECTRONICS, VOL. 20, NO. 5, SEPTEMBER/OCTOBER 2014
Fig. 6 Brightness enhancement factor for different cladding radii and NAs
and single-mode signal output (λp = 945 nm and η o −o = 75%).
Fig. 5. Effect of longitudinal mode mixing and wavelength on pump absorp-
tion, in Yb 3 + -doped alumina-silicate fiber lasers [34].
function of the normalized frequency (V number) of a step- peak intensity, and pointing stability can occur by varying the
index fiber, for different modes. The M 2 of the fundamental relative phase of the constituent fiber modes [106], [111].
mode (FM) LP01 is shown to depart considerably from 1 for
V < 1.5. This is due to the increased evanescent extension into
the cladding and departure from the Gaussian profile. It fol- F. Fiber Types
lows closely the LP01 mode-to-core radius ratio variation with High power fiber lasers require the development of active and
V number, as approximated by Marcuse’s formula [100]. The passive LMA fibers, in order to reduce peak intensities and di-
same behavior is observed for all modes as they approach cut- minish nonlinear effects. In most occasions these fibers end up
off and their field extends deep into the cladding. The modes being multimoded, and they are operated in the SM or low-mode
LPm 1 , corresponding to skew rays or whispering gallery modes (LM) regime by introducing sufficient HOM differential losses,
with high orbital momentum, show considerably lower M 2 , without increasing significantly the FM loss. This becomes in-
which grows at a much slower rate compared to other LPm n creasingly challenging as the fiber dimensions increase and the
modes of the family characterized by the same composite mode mode effective index differences decrease. Additionally, in the
number p = 2n + m [101]. Within each p family, the LP0n presence of unavoidable small external perturbations, such as
modes, which correspond to meridional rays or modes with no fiber drawing or packaging-induced microbending, small modal
orbital momentum, show the highest and fastest growing M 2 . effective index differences enhance modal cross-coupling be-
This resembles the M 2 behavior of elegant Laguerre–Gaussian tween FM and HOMs. This results in efficiency and beam qual-
(LG) modes, compared with the standard LG modes supported ity deterioration.
by cavities with cylindrical symmetry [102]. In the case of 1) Active Fibers: Modality in MM fibers is generally con-
real fibers with complex refractive-index profiles (RIPs) the trolled by properly matching the FM at the input [112], launch-
mode intensity distributions differ from the corresponding mode ing through a mode-field adapter (MFA) [113], [114] and/or by
distributions of the step-index fiber and, therefore, show differ- properly bending of the fiber [115]. However, in the last case,
ent values of M 2 . care should be taken to avoid excessive bending, which exceeds
The M 2 of an incoherent MM beam is given by the weighted the safe bend-induced stresses level. This level depends on the
average of the M 2 of the participating modes [104]. In this case, fiber outer diameter. Depending on the core radius and NA in ac-
the centroid of the beam is stationary [105], [106]. Using simple tive fibers, bending does not always reduce modality or improves
arguments applicable to MM fibers [107], it can be shown that output beam quality. This is due to induced mode coupling,
the M 2 of the group of modes characterizedby the composite modal deformation and modal gain competition [116], [117].
mode number p is given by Mp2 = πrco θpout λ = πp/4, where Furthermore, in high-power lasers and amplifiers short LMA
θpout is the half-angle divergence of the mode in free space. active fiber lengths and small cladding diameters are needed
2
The weighted-average 2 < M > of a MM beam can then be in order to maximize pump absorption and minimize length-
approximated by M ≈ π (2pm ax + 1)/12 = π/12 + V /3, dependent nonlinear effects. However, small cladding diameter
where pm ax = 2V /π and both polarizations are counted [108]. and low-NA LMA fibers have the disadvantage of being ex-
The weighted-average < M 2 > is obtained when all supported tremely sensitive to external perturbations, which has adverse
modes are equally excited. For a given V number, the M 2 of the effects on efficiency and optical beam quality [112], [118].
highest-order mode group (p = pm ax ) can be approximated by Another issue associated with low-NA, LMA active fibers is
Mm2 ax = V /2. related to the uniformity of the refractive index across the core
Fig. 12(b) plots the weighted average < M 2 > and the Mm2 ax area. Making low NA, highly doped Yb3+ fibers requires high
of a step index fiber, as a function of the V number. It also phosphorous concentration to increase dopant solubility. This,
shows the measured M 2 of the output of kW-level fiber lasers in addition to increasing the core refractive index, results usually
as a function of the V-number of the active fiber [103]. In prac- in refractive index central dips due to uncontrolled phosphorous
tice, the number of modes and their relative power depends on evaporation in MCVD fabricated fibers. Such refractive index
the gain saturation level, their overlap with the active region feature can deteriorate the beam quality and power stability of
and effective modal reflectivities [109]. For relatively low V LMA fiber lasers.
numbers (V < 8) the lower-order modes dominate and the M 2 An alternative method has been demonstrated, which places
remains small. For higher V-number fibers, though, the higher- much less stringent requirements on the MCVD process. Solid
order modes (HOMs) attain substantial power and the output rod has been fabricated, with small index step and quasi-uniform
beam quality approaches the equipartition < M 2 > value. From doping to form the core region of a LMA photonic crystal fiber
the relations derived above and Eqn. (A-2), it can be deduced (PCF) laser, by repeated “stacking and drawing” [119] of Yb3+ -
that the brightness of a MM beam is inversely proportional to doped and undoped silica. The ensemble therefore can form an
the core V number squared. A similar relation (∝ 1/D2 ) has effective-index medium with V < 1.3. The composite doped rod
been predicted for MM VCSEL devices in the limit of large has been then stacked along with silica capillaries to form a PCF
D [110]. in the usual manner [120]. Solid active fibers with similar novel
A drastically different situation arises in the case of coherent core structures composed of small doped cores to give a LMA
MM beams in large-mode area (LMA) fibers. Even with large structure with a low effective core NA and without a central dip
HOM content (e.g., 30% LP11 ) the resulting M 2 can be decep- have also been demonstrated [121], [122]. In another approach,
tively low (M 2 < 1.1), depending on the relative phase between based on PCF technology, by adjusting the hole size and spacing
LP01 and HOMs. However, significant changes in beam shape, of the air-holes around the LMA doped core, effectively single
ZERVAS AND CODEMARD: HIGH POWER FIBER LASERS: A REVIEW 0904123
to formation of color centers in the glass matrix, which in- SM outputs. It has been predicted that if the fiber’s MFD could be
crease the background loss and reduce the output power. The increased arbitrarily, about 36 kW of diffraction-limited power
exact color-center formation mechanisms are still under debate. could be obtained from single fiber lasers or amplifiers. This
There have been a number of studies showing that the PD rate power limit is imposed primarily by thermal and SRS effects,
and saturated level are dependent on the Yb3+ inversion [169], and does not take into account modal instability effects, which
[170]. The order of the inversion dependence, however, varies can reduce it considerably [180]. As already mentioned, scal-
between 3.5 [169] and 7 [170]. It has also been observed that ing the SM fiber laser power above 3 kW requires in-band (or
photodarkening in LMA fibers is non-uniformly distributed over tandem) pumping to reduce the thermal load on the final power
the fiber cross-section [171]. The PD-induced loss is also non- amplifier, which has resulted in SM output of 20 kW [181]. It
uniformly distributed along the length of the active fiber [172], has been predicted that in-band pumping can extend the SM
following closely a dependence to the calculated Yb3+ inversion operation to about 70 kW [182]. Scaling the power to such high
to the power of 2. It is shown that increasing (decreasing) the SM levels involves very large diameter fibers and stable SM
operating temperature results in decrease (increase) of the laser operation will prove quite challenging. It is conceivable that
output power, reaching the new equilibria over time scales of robust fiber lasers can reach ∼25 kW quasi-diffraction-limited
∼200 h [172]. However, the occurrence of PD is entirely depen- SM output.
dent on the materials composing the fiber core [173]. The Yb3+ Fig. 17 also includes the case of MM outputs obtained with
concentration and co-dopants such as aluminum [174], [175], geometric incoherent combination, currently reaching the 100
phosphorous [176] or cerium [177] can reduce significantly or kW level [181]. Such power levels promise even higher fiber
even eliminate PD. Photodarkening has also been observed in laser penetration into the industrial and directed energy appli-
Tm3+ doped fibers [178], [179]. cation space. Fig. 17 finally includes the power evolution of
single beam, near diffraction-limited output obtained with co-
IV. HIGH POWER FIBER LASERS herent combination of SM fiber lasers [183]–[187]. Currently,
coherently-combined fiber lasers have demonstrated multi-kW
In the last decade, fiber technology has grown quite diverse
quasi-Gaussian outputs [186], [187]. Coherent combination dis-
and mature and can provide an excellent platform for fabricating
tributes effectively the optical gain and thermal load among
robust, high performance laser systems. The core and cladding
several contributory fiber strands and can break the vicious
structures can be tailored appropriately to control the beam
circle of increased-power/increased-heat-generation/increased-
modality, optical nonlinearities and scale-up the power.
nonlinearities and potentially provide high quality output beams
with power increased well above the current single fiber strand
A. Single Fiber, Single-Mode Continuous-Wave (CW) Output
limits.
In addition to fiber technology advancements, power evolu- In addition to raw power scaling, one of the most impor-
tion in fiber lasers with near diffraction-limited output has fol- tant characteristics of diode-pumped fiber lasers is the achieved
lowed and depended critically on the maturity of the pumping brightness enhancement. The generated laser output beams are
technologies, and their progress from low brightness diodes to characterized by much higher brightness than that of the pump
combined high-brightness diode modules, and lately to in-band sources. Fig. 18 compares the brightness of SM and MM fiber
tandem pumping [30]. lasers and the corresponding diode pump modules [188] as a
Fig. 17 shows the power evolution of single mode (SM) function of power. It is shown that the experimentally observed
near diffraction-limited Yb3+ -doped fiber lasers, when entirely SM output brightness increase in the range of 10+3 –10+4 is in
diode pumped (SM-DP) and with the final amplifier in-band very close agreement with the theoretical predictions shown in
tandem pumped (SM-TP). Introduction of high brightness diode Fig. 6. The SM fiber brightness increases monotonically with
pump modules after year 2000 has resulted in a fast increase of the output power, although it is showing signs of saturation.
ZERVAS AND CODEMARD: HIGH POWER FIBER LASERS: A REVIEW 0904123
Fig. 21. Transverse mode instability threshold versus nominal core diameter.
(PCF-LPF#1: [211]- [214], DMF#1-#3: [215], PCF-B1: [216], PCF-
B2: [217], PCF-SAT: [218], SI-MC: [204], (SI-NS): [210], SI & SI-GT: [219],
PM25: [220]).
TABLE I
COMPARISON OF DIFFERENT HIGH POWER LASER TECHNOLOGIES.
Fig. 22. Fiber laser wavelength coverage and maximum output power achieved
to date.
transmitted in currently used fibers. In addition to power scaling, For rectangular cross-sections [110], A = dx dy and
CBC and SBC increase the output beam spatial brightness. SBC
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“End cap splicing of photonic crystal fibers with outstanding quality for
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NEF = = L0 . (B.3) large-core fiber laser with 1.36 kW continuous-wave output power,”
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ACKNOWLEDGMENT A. Mashkin, M. Abramov, and S. Ferin, “2 kW CW Ytterbium fiber
laser with record diffraction-limited brightness,” in Proc. Conf. Lasers
The authors would like to thank helpful discussions and fruit- Electro-Opt. Eur., 2005, p. 508.
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Dr. F. Ghiringhelli, and Dr. L. Walker) and the ORC (Prof. D. N. p. 61021P, 2006.
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and Prof. D. J. Richardson). [26] D. Gapontsev, “6 kW CW single mode ytterbium fiber laser in all-fiber
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at the 27th Int. Congr. Appl. Lasers Electro-Opt., CA, USA, 2008, pp. the Optoelectronics Research Centre, Southampton
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A Tünnermann, K. Ludewigt, M. Gowin, E. ten Have, and M. Jung, include high power rare-earth doped fiber lasers and amplifiers, pulsed fiber
“High average power spectral beam combining of four fiber amplifiers lasers, nonlinear effects and numerical simulations. He has published more than
to 8.2 kW,” Opt. Lett., vol. 36, no. 16, pp. 3118–3120, 2011. 100 papers in scientific journals and conference proceedings.