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Pier Cap Corbel 30m SG

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Corbel

DESIGN CHECK FOR PIER CAP WITH CORBEL CONDITION

Data for the Short cantilever


Width of the cap B 3000.00 mm
Vertical drop of cap 1800.00 mm
Inclined drop 0.00
Overall Depth = d = 1800.0 mm
Shear Span = a = 350 mm
Cover = 50 mm
Effective Depth = d' = 1750 mm
Depth of Bracket = S = 1800 mm
2
28-day strength of conc = fc' = 30 N/mm
2
Yield Stress of Steel = fsy = 500 N/mm

Design:
LOAD ESTIMATION ON CORBEL

DL + LL on Bearing 207.916
DL + LL on Conveyor 41.58

Total vertical load on Bearing 249.496 T


374.244 T

Load Summary
LOAD DESCRIPTION VL ( T ) M L ( T m ) HL ( T )
Dead Load 374.24 0 0

So total Horizontal Force per m Span = 0.000 / 3.000 = 0.000 T/m


So total Vertical Force per m Span = 374.244 / 3.000 = 124.748 T/m

Net Shear due to Moment = 0.000 / 0.350 = 0.000 T


So Net Shear due to Moment per m Span = 0.000 / 3.000 = 0.000 T/m

Vu per meter Span = 124.748 + 0.000 = 124.748 T/m

Data for the Short cantilever


Span = a = 350 mm
Effective Depth = d' = 1750 mm
Depth of Bracket = S = 1800 mm
Eff Depth of Bracket = S = 1750 mm
28-day strength of conc = fc' = 30 N/mm2
Ultimate Shear Value = Vu = 124.748 T/m

Condition : Check Shear Span


<1
Effective Depth
350 / 1750 = 0.200 < 1 SAFE

Step - 1 Ensure S / d' > 0.5


1800 / 1750 = 1.029 >0.5 SAFE
Corbel

Step - 2 Ensure Vu / bd < 0.15 fc'


Effective width of cantilever is lower of the centre to centre bearing or twice thedepth of the cantilever

where ; Vu = Ultimate Shear Value= 124.748 T/m


b= Width of Cantilever = 1000.0 mm
d= 0.8 of effective depth = 1400 mm
2
fc' = 28-day strength of conc 30 N/mm
2
0.15 fc' = 4.5 N/mm
Vu / bd = 124.748 x10000 /( 1000 x 1400 )=
2 2
0.891057143 N/mm < 4.5 N/mm SAFE

Step - 3 Calculate Shear - Friction reinforcement Avf


Vu
Avf =
0.85x fsy x m

2
where; fsy = Yield stress of reinf. 500 N/mm
m= 1.0 Assumed
m= 1.4 Concrete placed monolithically across interface
1.0 Concrete placed against hardened concrete but with roughened surface
0.7 Concrete anchored to structural steel
0.6 Concrete placed against hardened concrete but with surface not roughened

2
Avf = Vu = 124.748 x10000/0.85( 500 x 1.0 )= 2935.247 mm
0.85x fsy x m

Step - 4 Calculate Direct Tension reinforcement At


Hu
At =
0.85x fsy

Hu = 1.7 x actual horizontal force in working load condition


but not less than 0.2 x Vu

1.7 x Hor. Force = 1.7 x 0.00 = 0.000 T/m


0.2 x Vu = 0.2 x 24.950 = 4.990 T/m

Hence, Hu = 4.990 T/m

2
At = 4.990 x 10000 / ( 0.85 x 500.0 )= 117.4099 mm

Step - 5 Calculate Flexural -Tension reinforcement Af


[Vu a + Hu ( h - d') ]
Af =
0.85 x fsy x d
Vu = 24.9496 T/m
a= 350 mm
Hu = 4.98992 T/m
h= 1800 mm = Overall depth
d' = 1750 mm
2
fsy = 500 N/mm
d= 0.8 of effective depth = 1400 mm

2
Af = 150.96 mm

Step - 6 Compare total primary tensile reinforcement As

2
As not less than ( Af + At ) 268.37 mm /m
2
not less than 2/3 Avf + At 2074.24 mm /m
2
not less than (0.04 f'c/ fsy) bd' 4200.00 mm /m
2
where f'c = 30 N/mm
2
fsy = 500 N/mm
b= 1000 mm assuming for 1m
d' = 1750 mm

2
Required As = 4200.00 mm /m
Corbel

Providing HYSD Bars of 32 mm f Nos. per M = 5.222 Nos or say 191.5 mm c/c
Hence Provide HYSD 32 mm f at 150 mm c/c

Step - 7 Calculate total section area Ah of stirrups


to be provided horizontally, one below other, below and next to As

2
Ah not less than 0.5 Af 75.48 mm /m
2
not less than 0.333 Avf 977.44 mm /m

2
Hence, Provide Ah = 977.44 mm /m
These stirrups shall be provided below As and within 2/3rd d' below As

2
Assuming provision of 5 layers Hence, Required Ah = 195.49 mm /m/ layer
Provide 16 mm f 4 L /m
2
Hence, Provide Ah = 804.25 mm /m/ layer

Step - 8 Calculate Vertical Shear Reinforcement *Av > 195.49 m2


SAFE
( Vu - Vc )p
*Av= 0.5
fsy x d

2
where; fsy = 500 N/mm
Vu = 124.748 T/m
Vc = 10bd in Kg, where, b and d are in cm
b= 1000 mm Assume for 1m
Effective d= 1750 mm
So Vc = 175 T/m
Pitch p= 200 mm Assumed

2
*Av = -57.43086 mm

Assuming HYSD Bar of 12 mm f Nos. of Bars = -0.508 per m


Provide 12 mm f 4 L /m
2
Hence, Provide *Av = 452.39 mm /m SAFE

Not less than 2240.0 mm As Bars 32 mm f at 150 mm c/c


32 mm f Anchor Bar

Not less than 800.0 mm

Framing Bars Same dia as Ah Bars


Ah Bars in 5 layers 16 mm f at 150 mm c/c
16 mm f 4 L/m

Vertical Stirrups in 200 mm Pitch and of size


12 mm f 4 L/m
Reinforcement from PIER

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