800-4 Extract
800-4 Extract
800-4 Extract
the 10xI in the element spliced plus 5 percent but in no augment the strength of the web, they shall be placed
case should the strength developed be less than 50 on each side of the web and shall be equal in thickness.
percent of’the effective strength of the material spliced. The proportion of shear force assumed to be resisted
In welded construction, flange plates shall be joined by these plates shall be limited by the amount of
by complete penetration butt welds, wherever possible. horizontal shear which they can transmit to the flanges
These butt welds shall develop the full strength of the through their fastenings, and such reinforcing plates
plates. and their fastenings shall be carried up to the points
at which the flange without the additional plates is
8.6.3.3 Connection offianges to web
adequate.
The flanges of plate girders shall be connected to the
web by sufficient rivets, bolts or welds to transmit the 8.7 Stiffener Design
maximum horizontal shear force resulting from the 8.7.1 General
bending moment gradient in the girder, combined with
any vertical loads which are directly applied to the 8.7.1.1 When the web of a member acting alone (that
flange. If the web is designed using tension field is without stiffeners) proves inadequate, stiffeners for
method as given in 8.4.2.2 (b), the weld should be able meeting the following requirements should be
to transfer the tension freld stress, j’ywacting on the provided:
web, a) intermediate tramverse web st~fener — TO
8.6.3.4 Bolted/Riveted construction improve the buckling strength of a slender
web due to shear (see 8.7.2).
For girders in exposed situations and which do not have
b) Load carrying stiflener — To prevent local
flange plates for their entire length, the top edge of the buckling of the web due to
web plate shall be flush with or above the angles, and
concentrated loading (see 8.7.3 and 8.7.5).
the bottom edge of the web plate shall be flush with or
c) Bearing stl~ener — To prevent local crushing
set back from the angles.
of the web due to concentrated loading
8.6.3.5 Welded construction (see 8.7.4 and 8.7.6).
The gap between the web plates and flange plates shall d) Torsion stiflener — To provide torsional
be kept to a minimum and for fillet welds shall not restraint to beams and girders at supports
exceed 1 mm at any point before welding. (see 8.7.9).
e) Diagonal stiffener — To provide local
8.6.4 Webs
reinforcement to a web under shear and
8.6.4.1 Effective sectional area of web of plate girder bearing (see 8.7.7).
f) Tension str’’encr— To transmit tensile forces
The effective cross-sectional area shall be taken as the
applied to a web through a flange (see 8.7.8).
full depth of the web plate multiplied by the thickness.
~()’r~ — Where webs are varied in thickness in Lhedepth of The some stiffeners may perform more than one
the section by the ase of tongue plates or the like, or where the function and their design should comply with the
pt-opcrrtiunof the web included in the flange area is 25 percent requirements of all the functions for which designed.
or more of the overall depth, the above approximation is not
pcnnissib]c and the maximum shear stress shall be computed 8.7.1.2 O[ltstand of web sti~eners
on theory,
Unless the outer edge k continuously stiffened, the
8.6.4.2 Splice,v in vvebs outstand f’rom the face of the web should not exceed
Splices and cutouts for service ducts in the webs should 2ot,,E.
prefembly not be located at points of maximum shear When the outstand of web is between 14tqE and 20tq&,
force and heavy concentrated loads. then the stiffener design should be on the basis of a
Splices in the webs of the plate girders and rolled core section with an outstand of 14t~&,where tqis the
sections shall be designed to resist the shears and thickness of the stiffener.
moments at the spliced section (see Annex F). 8.7.1.3 St(~~bearing length
In riveted or bolted construction, splice plates shall be The stiff bearing length of any element b,, is that length
provided on each side of the web. In welded which cannot deform appreciably in bending. To
construction, web splices shall preferably be made with determine b], the dispersion of load through a steel bearing
complete penetration butt welds. element should be taken as 45” through solid material,
8.6.4.3 Where additional plates are required to such as bearing plates, flange plates, etc (see Fig. 15).
65
IS 800:2007
t.
w
45° -&-bq—
,
‘ ‘< ;
\\ I L,
X t
‘\ \\
f
I
66
IS 800:2007
67
IS 800:2007
Load carrying web stiffeners should also be of sufficient D= overall depth of beam at support,
size that the bearing strength of the stiffener, FP,~,given TC~= maximum thickness of
below is not less than the load transferred, FX compression flange in the span
under consideration,
F,,, = A,fy,/ (0.8y~0 ) 2 F,
KL = laterally unsupported effective
where length of the compression flange
Fx = external load or reaction, of the beam, and
68
- ...k _
,,
‘----&
IS 800:2007
either be fitted against the loaded flange or 8.8.2 Where the concentrated or moving load does not
connected by continuous welds or non-slip fasteners. act directly on top of the web, the local effect shall be
considered in the design of flanges and the diaphragms.
The stiffener should be fitted against or connected to
both flanges when: 8.9 Purlins and Sheeting Rails (Girts)
a) a load is applied directly over a support, or All purlins shall be designed in accordance with the
b) it forms the end stiffener of a stiffened web, requirements for uncased beams as specified in 8.2.1
or and 8.2.2, and the limitations of bending stress based
c) it acts as a torsion stiffener. on lateral instability of the compression flange and the
limiting deflection specified under 5.6.1 for the design
8.7.12 Hollow Sections
of purlins. The maximum bending moment shall not
Where concentrated loads are applied to hollow exceed the values specified in 8.2.1. The calculated
sections consideration should be given to local stresses deflections should not exceed those permitted for the
and deformations and the section reinforced as type of roof cladding used as specified in 5.6.1. In
necessary. calculating the bending moment, advantage may be
taken of the continuity of the purlin over supports. The
8.7.13 Horizontal Stiffeners
bending about the two axes should be determined
Where horizontal stiffeners are used in addition to separately and checked according to the biaxial
vertical stiffeners, they shall be as follows: bending requirements specified in Section 9.
a) One horizontal stiffener shall be placed on the 8.10 Bending in a Non-principal Plane
web at a distance from the compression flange
equal to 1/5 of the distance from the 8.10.1 When the flexural deflection of a member is
compression flange angle, plate or tongue constrained to a non-principal plane by lateral restraints
plate to the neutral axis when the thickness preventing lateral deflection, then the force exerted by
of the web is less than the limits specified the restraints shall be determined, and the principal
in 8.6.1. The stiffener shall be designed so axes bending moments acting on the member shall be
that I, is not less than 4ctW>where 1, and tWare calculated from these forces and applied forces, by a
as defined in 8.7.2.4 and c is the actual rational analysis. The combined effect of bending
about the principal axes shall satisfy the requirements
distance between the vertical stiffeners
of Section 9.
b) A second horizontal stiffener (single or
double) shall be placed at the neutral axis of 8.10.2 When the deflections of a member loaded in a
the girder when the thickness of the web is non-principal plane are unconstrained; the principal
less than the limit specified in 8.6.1. This axes bending moments shall be calculated by a rational
stiffener shall be designed so that 1, is not less analysis. The combined effect of bending about the
than dz tw~ where I, and tw are as defined principal axes shall satisfy the requirements of
in 8.7.2.4 and dz is twice the clear distance Section 9.
from the compression flange angles, plates or
tongue plates to the neutral axis; SECTION 9
c) Horizontal web stiffeners shall extend MEMBER SUBJECTED TO COMBINED
between vertical stiffeners, but need not be FORCES
continuous over them; and
d) Horizontal stiffeners may be in pairs arranged 9.1 General
on each side of the web, or single located on This section governs the design of members subjected
one side of the web. to combined forces, such as shear force and bending,
8.8 Box Girders axial force and bending, or shear force, axial force and
bending.
The design and detailing of box girders shall be such
as to give full advantage of its higher load carrying 9.2 Combined Shear and Bending
capacity. Box girder shall be designed in accordance
9.2.1 No reduction in moment capacity of the section is
with specialist literature. The diaphragms and
necessary as long as the cross-section is not subjected
horizontal stiffeners should conform to 8.7.12
to high shear force (factored value of applied shear force
and 8.7.13.
is less than or equal to 60 percent of the shear strength
8.8.1 All diaphragms shall be connected such as to of the section as given in 8.4). The moment capacity
transfer the resultant shears to the web and flanges. may be tiiken as, M~ (see 8.2) without any reduction.
69
IS 800:2007
9.2.2 When the factored value of the applied shear force where
is high (exceeds the limit specified in 9.2.1), the
MY,M, = factored applied moments about the
factored moment of the section should be less than the
minor and major axis of the cross-section,
moment capacity of the section under higher shear
respectively;
force, lkf~,, calculated as given below:
M~~Y,
Mn~Z= design reduced flexural strength under
a) Plastic or Compact Section combined axial force and the respective
uniaxial moment acting alone (see
M,, = Jf, – P(%–W,) ~ 1.’2-%f,/Ymo
9.3.1.2);
where N= factored applied axial force (Tension, T
or Compression, P);
p= (2v/vd-1)2 N~ = design strength in tension, Tdas obtained
M~ = plastic design moment of the from 6 or in compression due to yielding
whole section disregarding high given by N, = A~.fYlY~O;
shear force effect (see 8.2.1.2)
M~Y,M~Z = design strength under corresponding
considering web buckling effects
moment acting alone (see 8.2);
(see 8.2.1.1),
A~ = gross area of the cross-section;
v= factored applied shear force as
governed by web yielding or web a,, (X2 = constants as given in Table 17; and
buckling, Klo = partial factor of safety in yielding.
Vd = design shear strength as governed 9.3.1.2 For plastic and compact sections without bolts
by web yielding or web buckling holes, the following approximations may be used for
(see 8.4.1 or 8.4.2), evaluating Mn~Yand Mn~Z:
Mfd = plastic design strength of the area a) Plates
of the cross-section excluding the
Mn~= M~(l –n2)
shear area, considering partial
safety factor ymO,and b) Welded I or H sections
Ze = elastic section modulus of the 2
b)
whole section.
Semi-compact Section
Mn,Y= M,,
[( )]
1- ~ 5 MdYwhere n > a
where
9.3 Combined Axial Force and Bending Moment
n = N/N~ anda = (A–2bt~)/A <0.5
Under combined axial force and bending moment, section
strength as governed by material failure and member c) For standard I or H sections
strength as governed by buckling failure shall be checked for n s 0.2 M.,, = M,,
in accordance with 9.3.1 and 9.3.2 respectively. for n >0.2 MtiY = 1.56 MdY(l -n)(n +0.6)
9.3.1 Section Strength Mnd,= l.ll MdZ(l–n)SM,Z
9.3.1.1 Plastic and compact sections d) For rectangular hollow sections and welded
box sections
In the design of members subjected to combined axial
When the section is symmetric about both
force (tension or compression) and bending moment,
the following should be satisfied: axes and without bolt holes
aW=(A-2bt~)/A <0.5
Conservatively, the following equation may also be
a, =(A-2htW)/A <0.5
used under combined axial force and bending moment:
e) Circular hollow tubes without bolt holes
Mn~= 1.04M~ (1–n17) <M~
70
. ,_,
___ ....__
-
IS 800:2007
N ~, ~<lo C~YMY M
:+KY —+K~~— z <1.()
~+mfdy
‘Mdz
–“ liy M,, MdZ
C’~YMY C M
where ;+ 0.6 KY—+KZ ~<1.()
di M,, M~Z
N~, M~Y,M~z are as defined in 9.3.1.1.
where
Table 17 Constants al and CCz
C~Y,Cm, = equivalent uniform moment factor as per
(Clause 9.3.1.1) Table 18;
s] Section al CZ2
P = applied axial compression under factored
No. load;
(1) (2) (3) (4)
MY,M,= maximum factored applied bending
i) I and channel 5n>) 2 moments about y and z-axis of the
ii) Circular tubes 2 2 member, respectively;
iii) Rectanguku’ 1.661 1.66/
tubes (1–1.13rr2)< 6 (1-1 .13n’)<6 P~vP~Z=
.. . design strength under axial compression
iv) Solid rectangles 1.73+ 1.8rr] 1.73+ 1.8n3 as governed by buckling about minor (y)
NOTE.— n =NINA. and major (z) axis respectively;
MdY,Ma, = design bending strength about y (minor)
9.3.2 Overall Member Strength or z (major) axis considering laterally
unsupported length of the cross-section
Members subjected to combined axial force and
(see Section 8);
bending moment shall be checked for overall buckling
failure as given in this section. KY = 1+ (AY– 0.2)nY< 1 + 0.8 nY;
K. = 1 + (AZ– 0.2)nZ< 1+ 0.8 n.; and
9.3.2.1 Bending and axial tension
The reduced effective moment, M.f~, under tension and O.IALTn, 0.1 ny
K~~=
bending calculated as given below, should not exceed 1- (Cm,, - 0.25) 21- (C.,T- 0.25)
the bending strength due to lateral torsional buckling,
where
M~ (see 8.2.2).
nY nZ= ratio of actual applied axial force to the
Me,, = [M– VT Zec/A]s M~ design axial strength for buckling about
the y and z axis, respectively, and
where
c mLT = equivalent uniform moment factor for
M,T= factored applied moment and tension, lateral torsional buckling as per Table 18
respectively: corresponding to the actual moment
A= area of cross-section; gradient between lateral supports against
torsional deformation in the critical
Zec = elastic section modulus of the section
region under consideration.
71
IS 800:2007
s
-$
y
0 u
Al
& ‘s
WI
‘YJ 0
0 0“
I +
0
cm
0
— —
e ‘3
C$
0
Al
< 3
~ .
0 0
I 0
+
0 VI
m
0“
0
VI VI VI
> h 3
VI VI VI
7 0
7
— —
VJ \“,
d
;1 VI
0 3
L#
72
- “------
IS 800:2007
SI Nominal Size of Size of the Hole= Nominal Diameter of the Fastener+ Clearances
No. Fastener, d mm
73
IS 800:2007
10.2.4.2 The minimum edge and end distances from 10.3 Bewing Type Bolts
the centre of any hole to the nearest edge of a plate 10.3.1 Effective Areas of Bolts
shall not be less than 1.7 times the hole diameter in
case of sheared or hand-flame cut edges; and 1.5 times 10.3.1.1 Since threads can occur in the shear plane,
the hole diameter in case of rolled, machine-flame cut, the area .4Cfor resisting shear should normally be taken
sawn and planed edges. as the net tensile stress area, An of the bolts. For bolts
where the net tensile stress area is not defined, An shall
10.2.4.3 The maximum edge distance to the nearest be taken as the area at the root of the threads.
line of fasteners from an edge of any un-stiffened part
should not exceed 12 tE, where c = (250/’)”2 and t is 10.3.1.2 Where it can be shown that the threads do not
the thickness of the thinner outer plate. This would occur in the shear plane, A~ may be taken as the cross
section area, A, at the shank.
74
IS 800:2007
10.3.1.3 In the calculation of thread length, allowance the connected plates) exceeds 5 times the diameter, d
should be made for tolerance and thread run off. of the bolts, the design shear capacity shall be reduced
by a factor ~1~,given by:
10.3.2 A bolt subjected to a factored shear force ( VJ
shall satisfy the condition ~,, = 8 d /(3 d+ 1,) = 8 /(3+1,/d)
v... = Vdb ~i, shall not be more than f$j given in 10.3.3.1. The
grip length, 1~shall in no case be greater than 8d.
where V~~is the design strength of the bolt taken as the
smaller of the value as governed by shear, V~,~ 10.3.3.3 Packing plates
(see 10.3.3) and bearing, V,P~(see 10.3.4).
The design shear capacity of bolts carrying shear
10.3.3 Shear Capacity of Bolt through a packing plate in excess of 6 mm shall be
decreased by a factor, ~P~given by:
The design strength of the bolt, V~,~as governed shear
strength is given by: ~,, =(1 -0.0125 tpk)
Vn,b = nominal shear capacity of a bolt, 10.3.4 Bearing Capacity of the Bolt
calculated as follows: The design bearing strength of a bolt on any plate, V~P~
as governed by bearing is given by:
v],, =@ %)+% ‘%,)
where
where
75
IS 800:2007
Tb = factored tensile force acting on the bolt, and fO = proof stress (= 0.70~ub).
T~b . design tension capacity (see 10.3.5). NOTE — Vn.may be evaluated at a service load or ultimate
load using appropriatepartial safety factors, depending upon
10.4 Friction Grip Type Bolting whether slip resistance is required at service load or ultimate
load.
10.4.1 In friction grip type bolting, initial pretension
in bolt (usually high strength) develops clamping force 10.4.3.1 Long joints
at the interfaces of elements being joined. The frictional The provision for the long joints in 10.3.3.1 shall apply
resistance to slip between the plate surfaces subjected to friction grip connections also.
to clamping force opposes slip due to externally applied
shear. Friction grip type bolts and nuts shall conform 10.4.4 Capacity after slipping
to IS 3757. Their installation procedures shall conform When friction type bolts are designed not to slip only
to IS 4000. under service loads, the design capacity at ultimate load
10.4.2 Where slip between bolted plates cannot be may be calculated as per bearing type connection
tolerated at working loads (slip critical connections), (see 10.3.2 and 10.3.3).
the requirements of 10.4.3 shall be satisfied. However, NOTE — The block shear resistance of the edge distance due
at ultimate loads, the requirements of 10.4.4 shall be to bearing force may be checked as given in 6.4.
satisfied by all connections.
10.4.5 Tension Resistance
10.4.3 Slip Resistance
A friction bolt subjected to a factored tension force (Tf )
Design for friction type bolting in which slip is required shall satisfy:
76
IS 800:2007
II
(thickness60-80 ,mn)
ix) Surface blasted with shot or grit and 0.50
spray metallized with aluminium
(thickness>50 ,mrr)
x) Clean mill scale 0.33
xi) Sand blasted surface 0.48
xii) Red lead painted surface 0.1
I TC+Q
FIG. 16 COMBINEDPRYINGFORCEANDTENSION
77
IS 800:2007
10.5 Welds and Welding shall not be less than 3 mm and shall generally not exceed
0.7?, or 1.Ot under special circumstances, where t is the
10.5.1 General
thickness of the thinner plate of elements being welded.
Requirements of welds and welding shall conform to
IS 816 and IS 9595, as appropriate. Table 21 Minimum Size of First Rtm or of a
Single Run Fillet Weld
10.5.1.1 End returns
(Clause 10.5.2.3)
Fillet welds terminating at the ends or sides of parts
should be returned continuously around the corners SI Thickness of Thicker Part Minimum Size
for a distance of not less than twice the size of the No. mm mm
/. —_. — —_
weld, unless it is impractical to do so. This is
Over Up to and
particularly important on the tension end of parts trrcluding
carrying bending loads. (1) (2) (3) (4)
78
—,,.
IS 800:2007
10.5.4.3 The effective area of a plug weld shall be 10.5.7.1.3 Slot or plug welds
considered as the nominal area of the hole in the plane
The design shear stress on slot or plug welds shall be
of the faying surface. These welds shall not be designed
as per 10.5.7.1.1.
to carry stresses.
10.5.7.2 Site welds
10.5.4.4 If the maximum length /j of the side welds
transferring shear along its length exceeds 150 times The design strength in shear and tension for site welds
the throat size of the weld, tt, the reduction in weld made during erection of structural members shall be
strength as per the long joint (see 10.5.7.3) should be calculated according to 10.5.7.1 but using a partial
considered. For flange to web connection, where the safety factor y~Wof 1.5.
welds are loaded for the full length, the above limitation
10.5.7.3 Long joints
would not apply.
When the length of the welded joint, lj of a splice or
10.5.5 Intermittent Welds
end connection in a compression or tension element is
10.5.5.1 Unless otherwise specified, the intermittent greater than 150 t,, the design capacity of weld
fillet welding shall have an effective length of not (see 10.5.7.1.1), fwd shall be reduced by the factor
less than four times the weld size, with a minimum
of 40 mm. 0.21.
Plw=l.2---#o.o
10.5.5.2 The clear spacing between the effective lengths [
of intermittent fillet weld shall not exceed 12 and 16
where
times the thickness of thinner plate joined, for
compression and tension joint respectively, and in no lj = length of the joint in the direction of the
case be more than 200 mm. force transfer, and
10.5.5.3 Unless otherwise specified, the intermittent t, = throat size of the weld.
butt weld shall have an effective length of not less than
four times the weld size and the longitudinal space 10.5.8 Fillet Weld Applied to the Edge of a Plate or
between the effective length of welds shall not be more Section
than 16 times the thickness of the thinner part joined. 10.5.8.1 Where a fillet weld is applied to the square
The intermittent welds shall not be used in positions edge of a part, the specified size of the weld should
subject to dynamic, repetitive and alternating stresses. generally beat least 1.5 mm less than the edge thickness
10.5.6 Weld Types and Quality in order to avoid washing down of the exposed arris
(see Fig. 17A).
For the purpose of this code, weld shall be fillet, butt,
10.5.8.2 Where the fillet weld is applied to the rounded
slot or plug or compound welds. Welding electrodes
toe of a rolled section, the specified size of the weld
shall conform to 1S 814.
should generally not exceed 3/4 of the thickness of the
10.5.7 Design Stresses in Welds section at the toe (see Fig. 17B).
10.5.7.1 Shop welds 10.5.8.3 Where the size specified for a fillet weld is
such that the parent metal will not project beyond the
10.5.7.1.1 Fillet welds
weld, no melting of the outer cover or covers shall be
Design strength of a fillet weld, ~W~shall be based on allowed to occur to such an extent as to reduce the
its throat area and shall be given by: throat thickness (see Fig. 18).
fwd ‘f.. t ?’mw 10.5.8.4 When fillet welds are applied to the edges of
where a plate, or section in members subject to dynamic
loading, the fillet weld shall be of full size with its leg
f.. = f,/&* length equal to the thickness of the plate or section,
with the limitations specified in 10.5.8.3.
fu = smaller of the ultimate stress of the weld
or of the parent metal, and 10.5.8.5 End fillet weld, normal to the direction of force
shall be of unequal size with a throat thickness not
y~~ = partial safety factor (see Table 5).
less than 0.5t, where t is the thickness of the part, as
10.5.7.1,2 Butt welds shown in Fig. 19. The difference in thickness of the
welds shall be negotiated at a uniform slope.
Butt welds shall be treated as parent metal with a
thickness equal to the throat thickness, and the stresses 10.5.9 Stresses Due to Individual Forces
shall not exceed those permitted in the parent metal. When subjected to either compressive or tensile or
79
IS 800:2007
1.5 mm
17A 17B
shear force alone, the stress in the weld is given by: not be done fo~
q = shear stress due to shear force or tension (see fb, = calculated stress due to bearing, in N/mm*;
10.5.9). and
10.5.10.1.2 Check for the combination of stresses need q = shear stress, in N/mm*.
80
IS 800:2007
CHAMFER
1
h
ri
FORCE FORCE
10.5.11 Where a packing is welded between two d) Connection elements shall remain stable
members and is less than 6 mm thick, or is too thin to under the design action effects and
allo”w provision of adequate welds or to prevent deformations.
buckIing, the packing shall be trimmed flush with the
10.6.1 Connections can be classified as rigid, semi-rigid
edges of the element subject to the design action and
and flexible for the purpose of analysis and design as
the size of the welds along the edges shall be increased
per the recommendation in Annex F. Connections with
over the required size by an amount equal to the
sut%cient rotational stiffness maybe considered as rigid.
thickness of the packing. Otherwise, the packing shall
Examples of rigid connections include flush end-plate
extend beyond the edges and shall be fillet welded to
connection and extended end-plate connections.
the pieces between which it is fitted.
Connections with negligible rotational stiffness may be
10.6 Design of Connections considered as flexible (pinned). Examples of flexible
connections include single and double web angle
Each element in a connection shall be designed so that connections and header plate connections. Where a
the structure is capable of resisting the design actions. connection cannot be classified as either rigid or flexible,
Connections and adjacent regions of the members shall it shall be assumed to be semi-rigid. Examples of semi-
be designed by distributing the design action effects rigid connections include top and seat angle connection
such that the following requirements are satisfied: and top and seat angle with single/double web angles.
a) Design action effects distributed to various 10.6.2 Design shall be on the basis of any rational
elements shall be in equilibrium with the method supported by experimental evidence. Residual
design action effects on the connection, stresses due to installation of bolts or welding normaily
b) Required deformations in the elements of the need not be considered in statically loaded structures,
connections are within their deformations Connections in cyclically loaded structures shall be
capacities, designed considering fatigue as given in Section 13.
c) All elements in the connections and the For earthquake load combinations, the connections
adjacent areas of members shall be capable shall be designed to withstand the calculated design
of resisting the design action effects acting action effects and exhibit required ductility as specified
on them, and in Section 12.
81