Ervice AND Arts Anual

SERVICE AND PARTS MANUAL
MODEL MANUAL NO
857-18080 1-1631
SPREADER NO: 1660016
+ S00979190001 + S00979210001 + S00979210010
VER. B
C 2007 ELME SWEDEN

SERVICE MANUAL
Section A User instruction
Section B Service manual
Section C Diagrams
PARTS MANUAL
Section D Mechanical parts
Section E Hydraulic parts
Section F Electrical parts
Section G Special parts
Section H Revision records
SWEDISH
SPREADER
SYSTEMS
ELMHULTS KONSTRUKTIONS AB
C 2004 ELME SWEDEN

MODEL: 857 BUILD INDEX NO. 1-1631-B
Service manual build index
SECTION A USER INSTRUCTION
A100-001 Driver instruction
SECTION B SERVICE MANUAL
B110-185 Lubrication chart

B110-017 Maintenance instruction
B110-068 Servicing pendular twistlock
B110-081 Extension cylinder service inst.
B110-251 Twistlock indication and end beam adjustment
B9-106 Description folding and clamping block
B9-107 Description folding block
B9-110 Description tilt block
B9-134 Description rotation block
B9-136 Description (foot)
SECTION C DIAGRAMS
C120-001 Hydraulic symbols

788 505 Hydraulic schematic
800 750 Wiring diagram
800 749 Electric schematic
805 005 Wiring diagram (Auto leveling damping)
C 2007 ELME SWEDEN 09-07

Parts manual build index
SECTION D MECHANICAL PARTS
D779 153 Main frame

D780 556 Rotator assy.
D779 154 Stop assy.
D776 897 Wear pads
D783 948 Legfold arr.
D800 900 Foot assy.
D778 491 Pendular twistlock assy.
SECTION E HYDRAULIC PARTS
E779 751 Sideshift cylinder assy.

E800 904 Extension cylinder assy.
E779 753 Tilt cylinder assy.
E757 977 Fold/clamp cylinder assy.
E780 514 Fold cylinder assy. (upper leg)
E780 515 Fold cylinder assy. (lower leg)
E784 224 Powerdamp cylinder assy.
E789 106 Swivel assy.
E782 871 Valve assy. (rotation/brake)
E787 044 Valve assy. (swivel)
E787 359 Valve assy. (extension)
E784 834 Valve assy. (sideshift)
E757 983 Valve assy. (tilt)
E786 360 Valve assy. (tiltfloat)
E784 836 Valve assy. (powerdamp)
E757 981 Valve assy. (fold/blockstack)
E757 982 Valve assy. (fold/clamp)
E757 986 Valve assy. (preclamp)
E780 518 Valve assy. (loadhold)
E784 545 Hydraulic system
E779 735 Parker fittings

Parts manual build index
SECTION F ELECTRICAL PARTS
F580-412 Electrical system

F580-433 Electrical system
F580-557 Electrical system Auto leveling
F779 736 Electrical parts
F779 737 Indicator lights assy.
SECTION G SPECIAL PARTS (OPTIONAL)
G779 088 Additional parts (hose clamp)

G784 446 Additional parts (brackets for hose clamps)
G783 813 Additional parts (pin for dam. cyl. in truck)
G785 417 Additional parts (pin for rotator)
G800 903 Additional parts (Flex-track-chain)
G800 910 Additional parts (groeneveld central greasing system)
SECTION H REVISON RECORDS

SECTION
C
DIAGRAMS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

SWEDISH
SPREADER HYDRAULIC SYMBOLS
SYSTEMS
ISO STANDARD
ACCORDING TO PAGE NO C 120-001
1. Pump 13. Directional valve

(variable displacement) (single solenoid, 2 positions)
Motor Directional valve

2. 14.
(fixed displacement) (single solenoid, 2 positions)
Pressure relief valve 15. Directional valve

3.
(normally closed) (single solenoid, 2 positions)
RPEC-FAN
Directional valve
Sequence valve 16.
4. (double solenoid, 2 positions,
(normally closed) without spring)
RSDC-LAN
Directional valve
Pressure reducing valve 17. (double solenoid, 3 positions,
5.
(normally open) spring centred)
PBDB-LAN
PRH 102 S 50 Directional valve
18. (double solenoid, 3 positions,
spring centred)
6. Load control valve Directional valve

(counterbalance) 19. (double solenoid, 3 positions,
spring centred)
CBCA-LHN
7. Check valve Directional valve
CXDA-XCN 20. (double solenoid, 3 positions,
9C600S spring centred)
CVH 103 P
Check valve 21. Main line
8. (pilot operated)
CKCB-XCN
9. Check valve 22. Pilot line

(pilot operated)
CPOM2
Flow control valve 23. Closed connection

10.
(fully adjustable)
NFCC-LCN
NV 101 S 24. Connection point
Flow control valve

11.
(fully adjustable with 25. Crossing point without connection
reverse free flow check)
NCCB-LCN
9F600S
FM2DDKN 26. Filter
12. Flow control valve 27. Double acting cylinder

(fully adjustable,
FDCB-LAN pressure-compensated
with reverse free flow check) 28. Pressure
29. Tank
30. Components range

05-03
C 2003 ELME SWEDEN
~--------~
,-------- p
P .--,-T_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_-_:-'--_-.._~:-~:~~~~~~~~~--'+i1 -=.-.---.-
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~--------1-n
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1~ ~-y~~lhl;;~rl
r--- L__ :
1
:
~-...._r:j-. .--1-'1'----L:l-....1...:*""~
lj140 bar :
==,: ___ _
!
Pressure line F
<~-:_-::_,_.-_:~ ! ~
1 :
: ~~ --------~Min 140 ba
r:Sl
~
1
Sideshift ! Lr---- ------U I

yg~ x~11
1
T p D
I !
1 I - _ _J L_Q I I
:Tank line
%-""*"-"1'----1-1__.I Lb:~ _ _ _ -~0 barl ~~; -c---- -,~~-----c-----~
8 1
._--~~-.--~~-~~
80 .-ba_r_ i
._±
I Drain linE
LH I
ll ~--~ ~~40 bar ~ ~
Stop side ~---~-~~-~--~
I I i L
~X lj ~ r_-p)¢ Z )~
I
w I" "I X It) .I : I ::
I yf IT _rvy2 RH : Y50 : RH :
I L _ _ - - ___J - I ,_____ - Y1sl180 bar 20 bar
I
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! LH : I : > ~ )( )(
L_-- ~ Y~l ~I
I I I r- L__ I :
Twistlocks
RH side
I
I
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y 1------------'
l
L ___________ _j
I l
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Sidetilt
LH !1 ,-,
1 6
81-
%
80 bar !1 !
1
Y53 ::)!'A :11
1 1
1
L J
I
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LO_b_a~r-~-- _____ j L_ _ ___ _______ j
L ________ _j
_
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II
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I
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L
Rotation
Extension Dampingcylinder
RH side Power damping
, ______ ]__n
: ~ .--------Tf'-....
~----
T P
---------, ~-----r------1
T P
~----c----------1
T P
I
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I I
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I co Y33 I I I I I
I I I I I I I
Y23 Y25 Y31 ~~c~ Y27 Y29 Y24 Y26 Y32 ~~: Y34 I Y28 Y30 I S~p
I
170 barLR1
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r2=1 70 bar
210 bar
~
~~
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t:r I
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1
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1 70 bar
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I
210 barl
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170 bar
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~
70 bar
210 bar
~
(:r" -~)
~
I
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i 70 bar LR1
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1--'1'---.J
70 bar
210 bar
I
i RH side
I
:
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: L __ J~- : : L __ J['-- : : L __ J '- :
I L __ J~- : I Y3 Y1
I
! - --~ {1, •(} ! LH side ! -11 ! ! - --11 {, ,~ RH side !

1
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I
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L- c--- -- - - Lr--- --- J

r----1-_-_- 1
_ _ j . . - - -- ------, r---- L- -- c--- - - -~-----.....--------, Lr--- r---- r---- J Twistlocks I
I
r2:J 140 bar
~~ba~~ 1210ba~ Q1 1210ba~ ~ ~~ba~e ~1------------'

[--- ~{-~;o-:[JriJ :L __----r:t:J: c---~1-~;o-:[jriJ
LH side :
: ---1J : : ---1J : I
I
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.-- r----+---1!
11 ~ II ~lf----iW
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Lu Yn
J
Y71
J
ILU I 1 1
"':e: I I I I
_j
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= Fold front leg 180 bar I?
IL - __________ _ Fold rear leg Fold front leg I -180 bar ?
L ___ --------
Fold rear leg L_ ________ _j
CXJ
CXJ -+-I
"~I
r-+- --+-l 1---+--
l r-+-I
----t~t18 --+-1 ~---+-
I
Extension
LH side
Biockstack Clamp Ciamp Blockstack Biockstack Clamp Clamp Blockstack

(Jl front leg front side rear side rear leg front leg front side rear side rear leg
0 Designer IDrawn by AN Checked IGroup ockde IScale File name Date
(Jl 2006-09-28
Drawing no.
IB[1CUJB IIDeH;di~~ulic schematic ELME spreader 857 Hyster NMHG 788 505
REPRODUCTION OR DISCLOSURE TO TtiRO PARTES IN ANY FORit WHATSOEVER, Change ECN No
IS NOT ALLOWED WITHOUT WRITTEN CONSENT OF Tt£ PROPRETORS.
PB func. Counter PLC
I
I
_____ _j
L ------------------------
l"iid!OO&n ll!#lls-(lJfl
I I
I H4 Soalld .. (Wo-)1
'---->+r·~~lt3Natloclrlll(llod) 1
I ll2laWp) I
I H1Soalldiii<-J 1
L _ - - - - - :.__:_]
II an
W'
Designer
Drawn ~AN Checked by Scale Replace
~.
~ 1 [§[1[U][§ 1 Electric wiring diagram 114 D1007-08-2
Electric schematic: see drawing no. BOO 749 ~ ELMHULTSKONSTRUKTIONSAB 857 Hyster w/ PLC counter w/ auto lev owgno
800 750B
----( H11 Warklng light -~ .-:l,tln

r---( H12 Wcrlclng light twlolloclc ,_. 7,311
rl H13 Wartdng light logo ,_. ;!,lin
-( Hl4 Wcrlclng light logo ,_. 7,311
Ji!~~rEJm±~lli!-l!!!i
._......._,ff"tff!~-..!~-
III IIIII o
-.....;.!.,!,lJ.J,cl.' .!.~'i"fcrct''i0'1'1'1'1'~'M"'l"'i"'l"lflrlflr~~~!l'f1!~~~~~
,I o,Tj !>;$. o o o- - o o
illl
--
Til
I Ill IIIII II II I Ill
I ' +- +- +- +- ..J+• - +- +- +- +- +- +- +- +- +- +- +- +- ----
- - - - - - - - - - - +- - - - - -
PCBS
EI..1E 745 829
.\ Jml
1m
+-
.. .. • ..
•
19 ~20 R21 ~2<
cfiJ ..
...... ELME 746 231 NO NO NO NO
K1 PCB1
Bridge
Uft allowed
...... PCB 5
• ~ . ~
L _______________________________________________________________________ _j
Electric schematic (internal conn.): see drawing no. 800 7 4912 4 VI
Designer
Drawn ~AN Checked by Scale Replace
~.
1 [§[1[U][§ 1 Electric wiring diagram 2/4 D1007-08-2
ELMHULTSKONSTRUKTIONSAB 857 Hyster w/ PLC counter w/ auto lev owgno
800 750B
Locked LH
Unlocked LH
Suted front LH
SutedrurLH
Y1 Loth tw.-lotk LH
Y3 ~loth tw-lotk LH
YS Extension LH
Y7 Retadion LH
Y2 Loth tw.-lotk RH
Y10 Stop loth RH
Y4 Unlock tw-lotk RH
Y12 Stop unlock RH
Y6 Extension RH
Y8 Retadlon RH
Y9 Stop loth LH
Y11 Stop unlock LH
Sp88
........__--+{1
Y13 Sidestift left
......---___~ Y14 Sidestift right
781435 ·~ Leg fdcing procedure
SpB 12 -+0 Y24 Fold front up RH

211p
1-
11-1~ ~ Y26 Fold front down RH
Y23 Fold front up LH
11-2
11-3 Y25 Fold front down LH ~ Y28 Fold rear up RH
ll::-+--~·
11-1 p/n771 D
Y27
Y29
Fold rur up LH
Fold rur down LH
~ Y30 Fold rear down RH
u8-fj Y32 Cla111p RH
'---1=:::::=:::::= + Y31
Y33
Cl111p LH
~t1111pLH p/n 781643
~ Y34 Untla111p RH
S~15 -till S35 Leg 1up front LH Sp~16 --tii) S36 Leg 2 front up RH
~1::+~-ll----6
:J p/n771D
~
-Eli~
S37 Leg 2 down front LH ~
-Eli~
S38 Leg 1front down RH
pln781251~ pln78125~
-till 539 Leg 2 up rear LH
~
17 S~B
18 --tii) S40 Leg 1up rur RH
~ 541 Leg 1down rear LH ~ S42 Leg 2 down rear RH Wires co our coae
....EGJ S111 Cla111ped 4'LH ....EGJ S112 Cla111ped 4' RH Violett 1 Violet
Brun 2 Brown
pln781251 ~ p/n7B1251 ~ Gul 3 Yellow
Bl~ 4 Blue
SpB 25 21-1 SpB 26 Griin 5 Green
........__--+{1Y69 Cla111p stop LH front
......---___~ Y71 Cla111p stop LH front
21-2=!
! jl----..,
~
~>---~
r--<=:-+0
-~
Y70 Cl111p stop RH front
Y72 Cl111p stop RH front
Riid 6 Red
781435 ·~ 771 781435 ·~ Rosa Pink
GrS 8 Grev
Svart 9 Black
Sp~19-till 547 Cla111ped LH front Vit 10 White
/::~~~ ~ 549 Cla111pedLHfront
~3 :J p/o 771 314 771 312 ~ S51 Seated foot LH front
lf=:=::;l:== - p/n 781251 ~
- S~B
21 --tii) S53 Cla111ped LH rur
~:/:~~~ ~ S55Cia~~pedLHrur
~D;3:J p/o 771.:113 771 312 ~ S57 Seated foot LH rur
'--t::=::iii:::== - p/n 781251 ~
Designer
Drawn ~AN Checked by Stale Replace
~.
~ 1 [§[1[U][§ 1 Electric wiring diagram 3/4 D1007-08-2
Electric schematic: see drawing no. BOO 749 ~ ELMHULTSKONSTRUKTIONSAB 857 Hyster w/ PLC counter w/ auto lev owgno
800 750B
REPRODUCTION OR DISCLOSURE TO THIRD PARTIES IN ANY FORM WHATSOEVER R
IS NOT ALLOWED WITHOUT WRITTEN CONSENT OF THE PROPRIETORS. ' ev Change
I Date I Sign I ECN No
"CJ
n
!!!
X :3!
g 't'
+ - .!. :!:
EJectrical box on apreoder
1-'--'-
~------ ----------------,
li iii
764 771
Crouzet PLC-unit
~m 806664 al12R
L _________________ _j
Designer
AF
I Drawn by AF Checked by
I
!Group code
ob
I Scale _ Replace
4/4 D2~09-09-04
Folio
I~[SCUJ~I Electric wiring diagram
Dwg no
ELMHULTS KONSTRUKTIONS AB 857 PLC counter 800 750B
,..,
NL..J
:i
~- ...
112-1
IMlC I
~ IMlC 2
:gO"
I24V I
112-3
IMlC
IMlC ..,!._j-
= r--
24\llC
24\IIC mU2-6
112-1 + c~ <:::)
...
24\llC ,..,
24\llC <:::)
~=
112-6
""'""" ~I CO
1.12!5 PCB 4 778 676 X2:L
'?' 1:!! I~
Dump wlw ~E~-~1·~=]~~~~~~~~==~~~:1~~ji~~~~~tJ~--~~~:---~~~----ri~~~
Power damping fw. ~ (JOW) l'nllln llgnol
.f ~
Power damping bw. PoiNr damping fw.

PoiNr damping bw.
(apllanl Tilt RH up Lock damping
I (copllani Tilt LH up
Rotation owrrlde
lit left end up
lit 1'1!#11 end up s E <-
r,. no1o11on s1op cw "'
L..
C'lc:
aJ
.....
~~ ~
"' ::::1
Extra notation slop cw 1
Coolotlr PLC, n ·
"C
- 0
u
Rotation CW Rotation cw .~
.....,a..
-'
LJ
.i r,. no1o11on s1op a:w ~ - E

~
.
.......-
):;
Extra notation slop a:w ~ u L..
U1-14 .+ To 1'1:1151.7~
en .....aJ
::!§=:.-
.14
~
Rotation CCW .~ CIJ
Rr1M.7lUII ~ L..
..... :::c
>.
- X4:1 ~ apeed nototlon ~- _tr-~>-+

ll
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u
wr-
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Override Key 11111 en
.
~ ~~
If _18
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~~il.odaodllllldo
....
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a::
.19 11d.l.odaod- ~ t;
~lltloot
-~lltloot
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d~
.... .!:!........Jil~ 1st [!!!!]~
--
Nollacbd Ill ....
.16
11d.Natl.odaodT- =>
:r:
:::;:
--'
w
Spare JU!-1 JO M rJll
Indication Lokedh Not locked,

Seated LH and t(H blinking
I when fault.
II1JI
~ ~
""'
lll~:.-f..
·1.12-18
~~ .~ ~ I
~-2A7llll7 '!t >- +
em~
l..ocked/AI feat llllllled
(laloodiAI .a,__
Not locked/ .-112-12
11ot-~ .2 .1.--r ..,. ~: &-1
<JOWJ
Front legs up I down "'\1)1
-~~~ ..
(lalood1AI &-1
A
Seated utjaamped ut 112-13

1-5 •lJ-f .trl
(... lood1AI Y4T11111odolll
Seated RHjallllplll RH ...1. ...6 .I.-I '""

18
t Y1Dloch1oplll
(... lood1AI
Twistlocks lock ..... .1 ..

"'1!11
.. l_
111 Lode ll1qo IH
Y121illadlll1qolll
. Y111illadlll1qoiH
rl I ~ ~~ :1m-•
Twistlock unlock ..... ....8
18
Y13-loft
Staps lock - 10 13
Stops unlock -n 14
~ E3'""' ~ , ®-1-..IH
.......
I .. :::
~
Sideshift LH
.U1-I .11
~-.'lllill'l.i
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a·
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121f
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Sideshift RH .U1-t
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a
17
r If -'
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14 18
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11 .... .,.. -
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Automatic/lolanuel mode -"1!.-
13
0
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11 ..
20 -
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IIJ\. _.jlt,
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r IL f . . . . _iiir.l
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i~
I! Electrical wiring diagram see drawing no. 800 750 Dvgno
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1119-1 =- ~~~~co
Olorrlde Key -
""" l'llot ... 745 821
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1221-1 =
11119-2:::::
-
547
~ Clamped front Ul side
553
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eft
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1321-2:;::
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c... - 555
L..
~r- 746 231
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.....<::
QJ
- ~--
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., 1120-2~ 550
Clamped front RH side
- 1122-1~
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556 Clamped rear RH side
-
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Damped LH lido
C1ammpedAHIIIde"""
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Seated toot Ul front c...
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- - := S57 Seated foot Ul rear ~ ):;
- Ill" - f1 zo.-J
=: S52 Seated foot RH front ~ 2
-t.-~ ~ .1 •• 1111 22-J ........ S58 Seated foot RH rear ... .!::::! ~
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CllllltlrPI.C,I3 • []
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74 12-6 !.;l.f1!j] YJJ Undamp leg Ul side I~~ ~ l-
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u YJ4 Undamp leg RH side Q
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113
15-2 ~
18-2 = SJ7
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Leg
Leg
2 front down
2 rear dawn
II;;
..
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::::J
Auto de damping -
""'
16
.. 1-t. •• +
80
I .,.,
16-1~
17-1 ==
...........
SJ6
SJII
Leg
Leg
2 front up
2 rear up
.!!
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w
- +
+
Front logo up I ..,
down ""
. L... •. "'-+fS +
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Ind. P.B.-
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leg down 'I.V
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+
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17 11-5 f1!j]
..... .... ow. a~~
: >-+F5 73 12-5 1[rjiijl
YJ1
YJ2
Clamp leg Ul side
Clamp leg RH side
... .
·! ...Ill.,
...,.. >--
lr
OampLH
.U..7 _'17 - fh
~
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OampAH
......... _28 .. .... ! .... H 1-- I.
- n ,. 75 15-1
113 11-1 r1'il_,.
.-=..
SJ5 Leg 1 front up Ul side
Fald fnlnt logo up
lklfdd fnlnt logo down

.......
.........
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mol
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'124
SJ6
Fold front 1 leg up Ul
Fold front 2 leg up RH
Leg 1 front down RH side
Fold front 1 leg down RH
...t; II
.. It 114 11-2 1Jiiiiil
'126
! .. Fold front 2 leg dawn Ul
-t1 ·I.
Y25
......... ..24 .. n
Fald,...logoup ""'
~ n La
8J 18-1 £ 540 Leg 1 rear up RH side
lklfdd .... logo down
....... ..26 .. a>.., ! """ ,. '-1 L. 71 12-J r1'il..........
'128 Fold rear 1 leg up RH
,f:
--
-~ lfl 85 11-J 1Jiiiiil 'I'll Fold rear 2 leg up Ul
- _.,.n .n ,. 'II 17-2 I
- .... l .. ..t 1115 11-4 f1!j]...........
541
'129
Leg 1 rear down Ul side
Fold rear 1 leg dawn Ul
72 12-4 1Jiiiiil YJO Fold rear 2 leg down RH
lr
~-
I
~.,;
l'rl-damp
-logo
....... _28 ~
:j:- - .A.
I
ll 17-J
~
........ 5111 Clamped 4" Ul
i! 115 25-1
'f69 Clamp stop Ul front
121f
~
.,.If
.. Leg folding pnx:edure
.J... .._, I • 25-2 .M f1!j]
~
Y71
.,~!:I:!.... -A 114 18-J 5112 Clamped 4" RH
~
~~
"' ....
:il'i
"'
• ..~no .._
·-
11 26-1 f1!j]
.......
!.;!. f1!j] Y70 Clamp stop RH front
.....
c!l!
~
o-il'i
....
• 76-2
~ Y72
I'! I= " " ' Cable !ram lntwlaclbox

"'II!
!!b:
~a
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l!i)l:
i!i~
i~
I! Electrical wiring diagram see drawing no. 800 750 Dvgno 800 749 [
REPRIJDUCTIDII DR DISCLOSURE TO THAD PARTIES IN Alf'( FIIRII WHATSOEVERT Chango Dolo I Sign I ECN No
IS NOT ALLOWED WITHOUT WRITTEN CONSENT Of THE PROPRIETORS. lAo• I I
~~-----------------------------------------,
Electric box damping ~

~
4.!in
l ~ llll
Llll ·~
iT
':~ )?W )()(
~~
T i ff~ ~ -1 Pwr ........ f w -
-2Pwr ........ b w -
- 3 Lack damping
- 4 l'nllln
ri1 - 5 Auto llllllng -
-e Spn
I~ - - + + ****
764771 - 7 Spn
Crouzlt PI.C-IIIH - 8 Spn
001211 < -9 +24\llC -
-10-cMlC-
1-- 1 2 3 4 5 6 7 8
------------- - ----
I r-"1
0
o b cf1>
r-"1 r-"1 r-"1
Jb o1:f l 1
0
lll ~
Electric box on rotator
See wiring diagram 802 931
l~ l~ l~ l~
L ___ I------------------- -1--------------------- _j
i T PCB4 X2
t
771 308 (2,&n)
~-~ ~
~
I +I
781253 Pos. Part name Note Qty. Part nr.
r r 1~
1 2 3 4 ......
,Wires CD Dll' cado
'W.Iol
11
10
-
-
Cable
Cable
Spb 24.1
Spb 24.2
4.5m
1
761 618
771 308
-1~-
-2,.-......-
-3 . -........
ctlctl I
Griin
Rod
law
•••n
lod
9
8
-
-
Harness
Inclinometer
Spb 24
INX360
1
1
781 253
764 770
-4 .. .....-
-s. -<-<-<-<
U"'U"' U"'U"'
-""""''""'""
>
Grl
Snrt 9
;...
BlaCk 7 - PLC CD 12R 1 764 771
"'U.,,...
0 0
c
0
ctD Ill n
c
cu
a
Vlt 10 White
6 - Fuse F1-6A 1 762 101
llr' -.::::11
-
., .... a.
a. a. ....
:r
5 - Fuse terminal F1 1 760 360
VI
u::::l
AI AI 5I VI
it-:2· i
oli"'
i
ex:>
......
... ...!E
!IE 124 4 -
3 -
Terminal
Terminal
WDK
WDK-1DA1
4
4
762
762
899
900
C)
2 - Terminal WDK-V 2 762 907
Vl
1 - Box P330 1 775 338
C)
Designer Drown by Cheche<t by Group ca<te Scole Replace
C)
Vl
NAN oc - -®- -
Folia
I[§[1[U][§ I Wiring diagram 111 D1~o9-01-09
D119na
BMIII.T8 KDNSIRUCI10N8 NJ Auto levelling damping 805 005
SECTION
D
MECHANICAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

SWEDISH
SPREADER
SYSTEMS MAIN FRAME PAGE NO D 779153
4 12
5
1 6
2
9
3 10
11
8
7
13
QTYS FOR A COMPLETE SPREADER

Note Item Part no Qty Part name
1 6996295 12 Bolt M6S M6x16

6996296 12 Washer M6 Nordlock
2 6990052 4 Strip
3 6990051 4 Cover
D) 4 2 Wear pads
5 1332281 2 Pin
6 6996194 2 Cotter pin
7 6996099 2 Washer
8 6990056 2 Bracket
9 302402 12 Nut M12 Locking
10 6996102 12 Washer
11 6996101 12 Bolt M6S M12x55
E) 12 2 Extension cylinder assy.
x) 1332281 2 Pin
x) 6996194 2 Cotter pin
x) 6996099 2 Washer
D) 13 2 Pendular twistlock assy.
D) See section D
E) See section E
x) Mounted in opposite end of the ext. cyl.
01-04(06-03)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS ROTATOR ASSY. WITH TILT PAGE NO D 780 556-1
59
60
61
5
1 10
2 11
3 6
8 12
2
7
4 9
10
11
13 14
15
16
17 18 19
20 23 24 25 26 27 28 21 22
35 21
22 29
31
30
32
46
58
47 51 45
56
52
53 50
36
63
64
62
55 57 2
41 42 4 54
50
43
44
22 21 37 38 39 40
45 4 2 49
48
46
47, 51 06-05(11-04,05-04,03-04,01-04,04-03,01-03,10-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
1 6996567 4 Bolt M6S M10x90

2 6996568 20 Washer
3 6990528 1 Bracket
4 6996007 10 Nut M10 Locking
E) 5 1 Valve assy. (swivel)
6 1329469 2 O-ring
E) 7 1 Sviwel assy.
x) 8 6996252 1 Hydraulic motor
9 6996288 1 Key
10 6996029 8 Screw allen MC6S M12x30
11 6996025 8 Washer M12 Nordlock
E) 12 1 Valve assy. (rotation/brake)
13 6996571 1 Cover
y) 14 6996569 2 Transmission
15 6990793 1 Bracket
F) 16 1 Splitter box
17 6996570 20 Bolt M6S M16x60
19 6990535 2 Key
20 6990536 2 Nut ring
22 6996294 36 Bolt M6S M10x25
F) 23 2 Sensor
24 6996419 2 Bracket
25 6996420 2 Top plate
28 6990658 2 Cover plate
29 6996725 43 Bolt M6S M24x210
30 6996309 52 Bolt M6S M24x150
31 6996299 190 Washer
32 6996563 95 Nut M24
35 6996297 1 Slewing ring
36 6990288 8 Nylon pad
6991005 X Shim t=2mm
6991008 X Shim t=10mm
37 6990289 8 Plate
38 6996028 16 Roll pin
39 6996310 24 Bolt M6S M20x100
40 6990290 4 Housing
41 6990199 4 Key
43 6996566 24 Washer
44 6996565 24 Nut M20
45 6990714 6 Pin
46 6990533 6 Ring
47 302408 6 Nut M36
E) 48 2 Sideshift cylinder assy.
49 6990462 2 Pin
50 6996005 6 Bolt M6S M10x80
06-05(11-04,05-04,03-04,01-04,04-03,01-03,10-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
51 320181 6 Washer
E) 52 4 Tilt cylinder assy.
53 1332285 4 Spacer
54 6990660 4 Pin
56 302400 2 Nut M8
57 6990661 2 Pin
58 1329442 4 Ball joint
59 6990715 2 Bracket (electrical box)
60 6996761 4 Bolt M6S M12x45
62 6990794 4 Shim
63 6990795 4 Wear pad
64 6996786 8 Screw allen MLC6S M12x25
E) See section E
F) See section F
x) Use seal kit: 6999020 for Charr Lynn type of motor
Use seal kit: 6999017 for Ross Parker type of motor
y) Use seal kit: 6999031
06-05(11-04,05-04,03-04,01-04,04-03,01-03,10-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS HYDRAULIC STOP ASSY PAGE NO D 779 154
3
2
1
10
8
7
6
6990033 1 Hydraulic stop assy.

1 6990036 1 Pin
2 6996061 1 Set screw
3 6996451 1 Bolt M12x40
4 6996057 4 Screw allen M8x150
x) 5 6990034 1 Hydraulic cylinder
6 1329443 1 Grease nipple
7 6990616 1 Housing
8 6996058 1 Grub screw
9 6996059 1 Bushing
10 6990037 1 Lock pin
x) Seal kit: 6999007
05-02
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS WEAR PADS PAGE NO D 776 897
SUPPORT RING OF
MAIN FRAME
1
2
REAR SUPPORT OF
11
EXTENSION BEAM
3
4
7 4
6
5
10 5 6
5 6 8 9
Multiply Qtys by 2 for a complete spreader
1 6996101 6 Bolt M6S M12x55

3 6990058 1 Shim
4 1332310 10 Wear pad
5 6996294 30 Bolt M6S M10x25 10.9
6 6996668 30 Washer M10
7 6990436 6 Retainer
8 6990522 2 Wear pad
9 6990583 1 Retainer
10 6990584 1 Retainer
11 6990585 1 Retainer
05-03(09-02)
SWEDISH
SPREADER
SYSTEMS LEG FOLDING ARRANGEMENT PAGE NO D 783 948-1
1 2 3 4 5 6 7 8 9
10
11
6 5 11 17 18 7 6 5
1 2 12 13 15 16
19 20 21 22
14
23
24
5
12-03
SWEDISH
SPREADER
SYSTEMS LEG FOLDING ARRANGEMENT PAGE NO D 783 948-2

3 6990251 4 Shaft
4 1462142 8 Bushing
6 320181 12 Washer
7 1332285 12 Spacer
9 6990373 4 Buffer
10 6990955 2 Shoulder LR, RR *
6990956 2 Shoulder RL, LL *
11 6990698 8 Pin
12 6990253 4 Shaft
13 6996262 8 Bushing
14 6990247 2 Leg RL, LL *
6990246 2 Leg LR, RR *
E) 15 6990699 2 Cyl. assy. Upper leg *
6990626 2 Cyl. assy. Lower leg *
16 6990700 4 Indicate ring
6996750 8 Set screw S6SS 12x14
E) 17 6990226 2 Cylinder assy. LR, RR *
6990250 2 Cylinder assy. RL, LL *
18 6990059 4 Pin
19 6990625 4 Rod end
20 302404 16 Nut M16 Locking
21 6996751 16 Washer
22 6996752 16 Bolt M6S M16x90
23 6990255 8 Buffer
24 6990624 4 Washer
E) See section E
*) See below
LL = Left Left
LR = Left Right
RR = Right Right
RL = Right Left
LR, RR LL, RL
Upper leg
RL, LL RR, LR
Lower leg
12-03
SWEDISH
SPREADER
SYSTEMS FOOT ASSY. PAGE NO D800 900-1
5 6 7 8
2 3 4 20
13
9 12
11
10
19 16 15
14
15
15 20
16
17
16
18 19
15
09-07(03-07)
C 2007 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS FOOT ASSY. PAGE NO D 800 900-2
MULTIPLY QTYS BY 4 FOR A COMPLETE SPREADER
D) 1 1 Leg
3 6990256 1 Cover
4 6996266 1 Bushing
5 6990954 1 Foot
6 6990248 1 Indicator
7 6990260 4 Sleeve
8 6996503 4 Spring
9 6990258 1 Spring
10 6996267 4 Screw allen MF6S M10x20
11 6991304 1 Foot indicator
12 6996735 1 Bolt M6S M5x6
F) 13 1 Proximity switch
14 6991305 1 Bracket
15 0292514 8 Bolt M6S M10x20
17 6990687 1 Bracket
20 6991306 1 Cover
D) See section D
F) See section F
09-07(03-07)
C 2007 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS PENDULAR TWISTLOCK ASSY. PAGE NO D 778 491-1
64
63
55
56
57
60
58
61
59
65 33
13,23 58 34
35
36
62 37
38
1 39
2 5
40
8
10
41
11
18
17 42
9
8 12 43
3 44
4
6 45
7
19 46 47
13 14 43
20
42
21
51
15 16 17 18 5
22
23
24 48
25
26 49
27 50
28 52
51
29 53
31
30
54
31
32
03-06(10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
Multiply Qtys by 2 for a complete spreader.
1 6990016 1 Tie rod

z) 2 6990636 1 Bracket
z) 3 6990637 1 Sensor bracket
z) 4 292516 2 Bolt M6S M10x45 8.8
z) 6 6996162 4 Washer
z) 7 6996188 2 Bolt M6S M10x40 8.8
z) 8 6996007 4 Nut M10 Locking
z) 320159 4 Washer
z) 9 6996301 4 Nut M6 Locking
z) 10 292507 4 Bolt M6S M6x60 8.8
s) 11 6990001 1 Twistlock cylinder assy.
12 6996654 2 Roll pin
13 6996014 6 Bolt M6S M10x25 8.8
15 6996186 4 Bolt M6S M6x35 8.8
z) 16 6996296 4 Washer M6 Nordlock
z) 17 6996420 4 Washer
z) 18 6996419 4 Bracket
19 6996478 4 Bolt M6S M10x65 8.8
21 6990291 2 Bracket
22 6996973 4 Screw allen MC6S 12x150 12.9
23 6996007 4 Nut M10 Locking
24 6990292 2 Indicator
25 6996724 2 Spring
26 6990293 2 Bracket
27 6996027 2 Spring
28 6996026 4 Screw allen MC6S M12x90 8.8
29 6990294 2 Rod
30 6990457 2 Seated tower
x) w) 31 6996028 6 Roll pin
32 6990011 2 Seated pin
33 6990007 2 Pin
x) 34 6996021 2 Screw allen MLC6S M8x16 8.8
03-06(10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
x) 35 6996022 2 Washer M8 Nordlock

x) 36 6996020 2 Ring pin
x) w) 37 6996023 8 Bolt M6S M8x80 8.8
x) w) 38 6996022 8 Washer M8 Nordlock
x) w) 39 6990012 2 Crank
x) w) 40 6990013 2 Collet
x) t) 41 6999001 2 Upper bearing
42 6996018 4 O-ring washer
43 6996016 4 O-ring
44 6996015 2 Ball joint
45 6990002 2 Adjuster
47 292658 2 Nut M16
x) u) 48 6999002 2 Lower bearing
x) v) 49 6996019 2 Bushing
x) v) 50 6990014 2 Sleeve
x) v) 52 6996017 8 Spring
x) w) 53 6990017 2 Key
x) w) 54 6990015 2 Twistlock
y) 55 6996638 1 Clamp
y) 56 6996008 1 Snap ring
y) 57 6996640 1 Washer
y) 58 6996641 2 Bushing
y) 59 6990576 1 Housing
y) 60 6996307 2 Bolt M6S M8x45 8.8
y) 61 6996006 4 Washer
y) 62 6990577 1 Arm
y) 63 6990575 1 Indicator
y) 64 302400 2 Nut M8 Locking
65 6991195 1 Bracket
F) See section F or electrical device list

s) Twistlock cyl. Seal kit no. 6999006
t) Upper bearing Use kit no. 6999001
u) Lower bearing Use kit no. 6999002
v) Sleeve Use kit no. 6999003
w) Twistlock Use kit no. 6999004
x) Twistlock assy. Use kit no. 6999005
y) Truck spreaders only
z) Sensor bracket kit. Use kit no. 6999041
03-06(10-04,05-04,09-03,02-03,12-02,10-02,09-02,06-02,05-02)
C 2002 ELME SWEDEN
SECTION
E
HYDRAULIC PARTS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

SWEDISH
SPREADER
SYSTEMS SIDESHIFT CYLINDER ASSY. PAGE NO E 779 751
2
3
2
8
9
10
9
8
6
5
4
2
6990542 1 Cylinder assy.

1 6990544 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
6 302100 1 Set screw
7 6990543 1 Shell
8 1329441 2 Snap ring
9 1329442 2 Ball joint
05-02
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO E800 904-1
29
31
30
33
32
14
15
13
12
11
10
27
28
26
24
25
1
9
23
8
1
7
6
1
5
1
4
3
1
22
2
21
16
20
14
15
19
17
18
09-07
C 2007 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS EXTENSION CYLINDER ASSY. PAGE NO E 800 904-2
x)y) 1 1473475 1 Seal kit

y) 2 302100 1 Set screw
y) 3 1332344 1 Nut
y) 4 1332346 1 Piston
y) 5 1473478 1 Spacer
y) 6 1473477 1 Bushing
y) 7 6990429 1 Gland
y) 8 1384403 1 Guide ring
y) 9 1473476 1 Washer
y) 10 1332343 1 Ring
y) 11 6996025 4 Washer M12 Nordlock
y) 12 6996466 4 Bolt M6S M12x85
y) 13 1473474 1 Piston rod
y) 14 356035 2 Ball joint
y) 15 1332342 2 Snap ring
E) 16 1 Valve assy.
17 6990523 1 Bracket
19 6996545 2 Bolt M6S M8x35
y) 20 6990019 1 Shell
21 6991307 1 Flex-track-chain
22 6990619 1 Flex chain bracket
23 6996035 8 Screw
24 6996036 4 Bolt M6S M8x20
25 6990218 2 Bracket
27 132860 4 Bolt M6S M12x25
30 6990620 1 Support
32 1332333 2 Nylon pad
33 1332332 4 Screw allen MC6LS M12x45
E) See section E
x) Repair kit Use kit no: 1473475
y) Hydraulic cylinder assy: 6990662
09-07
C 2007 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS SIDE TILT CYLINDER ASSY. PAGE NO E 779 753
2
3
2
10
6
5
4
2

L=328 1 6990665 1 Piston rod
x) 2 6999009 1 Seal kit
3 6990065 1 Gland
4 6990066 1 Piston
5 1329448 1 Nut
L=291 7 6990664 1 Shell
8 1329441 1 Snap ring
01-03(11-01)
SWEDISH
SPREADER
SYSTEMS FOLDING/CLAMPING CYLINDER ASSY. PAGE NO E 757 977
1
2
3 4
5
6
5
7
5
8
9
10
8
9
5
7
5 3
11
2
1
Item Part no Quantity Part name
6990250 6990226
1 1329441 2 2 Snap ring

2 1329442 2 2 Ball joint
3 1329443 4 4 Grease nipple
4 6990239 1 1 Piston rod
x) 5 1329449 2 2 Seal kit
6 1329445 2 2 Gland
7 1329447 2 2 Piston
8 1329448 2 2 Nut
9 302100 2 2 Grub screw
10 6990240 1 Shell
6990308 1 Shell
11 6990241 1 1 Piston rod
x) Repair kit available: Seal kit 1329449
12-04(01-03,01-01,08-99,02-95)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS FOLDING CYLINDER ASSY. (UPPER) PAGE NO E 780 514
2
3
2
8
9
10
7
6
4 5
2

L=663 1 6990244 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
L=538 7 6990243 1 Shell
8 1329441 2 Snap ring
10 1329443 2 Greaser
02-01
SWEDISH
SPREADER
SYSTEMS FOLDING CYLINDER ASSY. (LOWER) PAGE NO E 780 515
4 5
2
3
2
10
11
12
9
8
6 7
2

L=663 1 6990244 1 Piston rod
x) 2 1329449 1 Seal kit
3 1329445 1 Gland
4 1346135 1 O-ring
5 6990845 1 Shims
6 1329447 1 Piston
7 1329448 1 Nut
L=538 9 6990243 1 Shell
10 1329441 2 Snap ring
11 1329442 2 Ball joint
12 1329443 2 Greaser
02-01
SWEDISH
SPREADER
SYSTEMS POWERDAMP CYLINDER ASSY. PAGE NO E 784 224
POWERDAMP CYLINDER
2
3
2
10
6
5
4
2
6990979 1 Damping cylinder assy.

1 6990980 1 Piston rod
x) 2 6999016 1 Seal kit
3 6990230 1 Gland
4 1329447 1 Piston
5 1329448 1 Nut
7 6990947 1 Shell
8 1329441 1 Snap ring
02-05
C 2005 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS SWIVEL ASSY. PAGE NO E789 106
14 7
6 8
10
12
11
13
2 3
6991250 1 Swivel assy.

2 6991251 1 Base plate
5 6991252 1 Housing
6 6990540 1 Spindle
8 6996003 4 Washer
9 6996575 1 Bushing
x) 10 6996574 2 Seal ring
11 6996573 1 Bearing
x) 12 6996572 1 O-ring
13 6990541 1 Washer
14 1329469 2 O-ring
01-07
C 2007 ELME SWEDEN
SWEDISH
SPREADER VALVE ASSY. ROTATION/BRAKE
SYSTEMS
FOR ROTATOR WITH DUAL SPEED
PAGE NO E 782 871
1 2
4 6
3 8 10
6990907 1 Valve assy.

x) 2 6996041 1 Electro valve 24V
3 6996032 3 Relief valve
4 6996248 2 Flow regulator
5 6996855 2 Solenoid
6 6996856 2 Cartridge valve
y) 7 6996254 3 Fitting
8 6990276 1 Manifold
z) 9 6996047 2 Fitting
x) Solenoid: 6996293 (2x); Nut: 6996468 (2x)

y) O-ring: 1495111(3x)
z) O-ring: 1495113 (2x)
08-04
C 2004 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. (SWIVEL) PAGE NO E 787 044
7 8
4
6
2 1

1 6991203 1 Hydraulic block
2 1470828 1 Fitting
3 1470841 2 Fitting
4 6996182 2 Plug
6 6997045 1 Valve cartridge
7 6996595 2 Plug
8 6996597 1 Check valve
02-06
C 2006 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. FOR EXTENSION CYLINDER WITH STOPS PAGE NO E 787 359
2 3
4
8
7
6
EXTENSION
CYLINDER
SEE SECTION E
9 10 11
x) 1 6996096 1 Electro valve 24 VDc

5 1470841 2 Fitting
7 6996916 1 O-ring plate
6996130 1 O-ring kit
9 6996045 4 Fitting
10 6996131 1 Fitting
x) Solenoid: 6996293 (6x); Nut 6996468 (6x)
11-02
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. (SIDESHIFT) PAGE NO E 784 834
3
8
4
6
5
5
7
6

2 6996543 1 Electro valve 24 VDc
6996544 2 Solenoid
6996674 2 Nut
3 6991000 1 Valve body
4 6996471 2 Gauge adapter
5 1470841 4 Fitting
6 1470842 4 Fitting
8 1554710 2 Fitting
02-05
C 2005 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. SIDETILT PAGE NO E 757 983
9 3
8
4
5
3
6
3

x) 2 6996271 1 Electro valve 24VDc
y) 3 1470841 8 Fitting
4 6996272 2 Counterbalance
5 6990264 1 Manifold
y) 6 6996131 2 Fitting
y) 7 6996273 2 Fitting
8 6996040 2 Plug
x) Solenoid: 6996544 (2x); Nut: 6996674 (2x); O-ring kit: 6996159 (1x)
y) O-ring: 1495113 (12x)
06-05(02-02,01-99)
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. (TILTFLOAT) PAGE NO E 786 360

2 1470841 4 Fitting
3 6997037 1 Valve cartridge
11-05
C 2005 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. (DAMPING) PAGE NO E 784 836
9 11, 12
9
10
7,8 9
6
5 13
3
4
3
2
2
1
14
9
15

2 6996040 2 Plug
3 6996595 4 Plug
6 6996127 3 Gauge adapter
7 6996543 1 Electro valve 24VDc
6996544 2 Solenoid
6996674 2 Nut
9 1470841 5 Fitting
6996293 1 Solenoid
6996468 1 Nut
13 6996881 1 Pressure reducer reduction/relieving
14 6996467 1 Pressure reducer
15 1554710 2 Fitting
04-05
C 2005 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. FOLD/BLOCKSTACK PAGE NO E 757 981
5
9
10
5
8 10

6996544 2 Solenoid
6996674 2 Nut
3 1332277 2 Fitting Triple-lok
1470841 2 Fitting O-lok
4 6990267 1 Hydraulic body
6996278 2 Screw allen MC6S M8x130
x) 5 6996276 2 Check valve
x) 6 6996277 2 Sequence valve
7 6996280 1 Plug
x) 8 6996279 1 Counterbalance
10 6996182 3 Plug
x) Use seal kit: 6999018
11-02(11-99,08-99,01-99,09-98,04-97)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. FOLD/CLAMP PAGE NO E 757 982
10
10 14
2
10
3
8
4
6
3
7 10
8 11
3
9 10
11
12
13
15

x) 2 6996543 1 Electro valve 24VDc
y) 4 6996276 2 Check valve
y) 5 6996277 2 Sequence valve
6 6996280 1 Plug
y) 7 6996279 1 Counterbalance
9 6990265 1 Hydraulic body
6996278 2 Screw allen MC6S M8x130
z) 13 6996041 1 Electro valve 24VDc
14 6996182 1 Plug
x) Solenoid: 6996544 (2x); Nut: 6996674 (2x)

y) Use seal kit: 6999018
z) Solenoid: 6996293 (2x); Nut: 6996468 (2x)
C 2002 ELME SWEDEN 12-02(03-02,10-99,08-99,01-99,09-98,12-97)
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. PAGE NO E 757 986
1 3

1 6990237 1 Mani fold
2 6996254 4 Fitting
3 6996040 2 Plug
5 6996255 2 Cartridge
03-99
SWEDISH
SPREADER
SYSTEMS VALVE ASSY. FOLDCYLINDER PAGE NO E 780 518

1 6996272 1 Counter balance
2 6990853 1 Hydraulic block
or 1470841 4 Fitting O-lok
10-03(03-98)
C 2002 ELME SWEDEN
SWEDISH
SPREADER HYDRAULIC SYSTEM
SYSTEMS
FOR SPREADER MODEL 857 PAGE NO E 784 545-1
6 7 14 7
8 13
CYLINDER
FOLDING
32
5
33
11
4
CYLINDER
FOLDING
12 5
24 2
2
3 17
18 4
34
1 35
21
3 1
19
FOLDING/CLAMPING CYLINDER 20
22
23 3
2
21 16
15
25 26 4
1 3
22
CYLINDER
27
FOLDING
4 24 5
2 8
CYLINDER
FOLDING
5 9
10 13
28 29 30 31
10-06(02-05)
C 2005 ELME SWEDEN
SWEDISH
SYSTEMS
E) 1 4 Folding cylinder assy.

2 6996375 4 Hose assy.
3 6996376 4 Hose assy.
4 6996369 4 Hose assy.
5 6997092 4 Hose assy.
6 6996377 1 Hose assy.
7 6996378 2 Hose assy.
E) 8 2 Valve assy. (fold/clamp)
9 6996727 1 Hose assy.
10 6997096 1 Hose assy.
11 6996379 1 Hose assy.
12 6996380 1 Hose assy.
E) 13 2 Valve assy. (fold/blockstacking)
14 6996381 1 Hose assy.
15 6996391 1 Hose assy.
16 6997093 1 Hose assy.
17 6996389 1 Hose assy.
18 6996384 1 Hose assy.
19 6996385 1 Hose assy.
20 6996386 1 Hose assy.
E) 21 4 Folding/clamping cylinder assy.
22 6996387 2 Hose assy.
23 6996388 1 Hose assy.
E) 24 2 Valve assy. (preclamp)
25 6996389 1 Hose assy.
26 6996390 1 Hose assy.
27 6996341 1 Hose assy.
28 6996391 1 Hose assy.
29 6996392 1 Hose assy.
30 6996393 1 Hose assy.
31 6997094 1 Hose assy.
32 6996337 1 Hose assy.
33 6996336 1 Hose assy.
34 6996661 1 Hose assy.
35 6997095 1 Hose assy.
E) See section E
10-06(02-05)
C 2005 ELME SWEDEN
SWEDISH
SYSTEMS
1 2 4 5 6 3 7
3 2
9
TWL.CYL
EXTENSION CYL.
CYL.
EXTENSION CYL.
STOP
CYLINDER
CYLINDER
SIDESHIFT
SIDESHIFT
10
15
11 13 14 16
12 18 17
20
19 2 21 3
1 3 6 22 23 2 7
10-06(02-05)
C 2005 ELME SWEDEN
SWEDISH
SYSTEMS
E) 1 2 Valve assy. (fold/blockstacking)

2 6996373 4 Hose assy.
3 6996359 4 Hose assy.
4 6996360 1 Hose assy.
5 6996361 1 Hose assy.
6 6990307 2 Connection body
E) 7 2 Valve assy. (fold/clamp)
8 6997030 4 Hose assy.
9 6996552 4 Hose assy.
10 6996904 2 Hose assy.
11 6997083 1 Hose assy.
12 6997084 1 Hose assy.
E) 13 1 Valve assy. (sideshift)
14 6997031 2 Hose assy.
15 6996143 4 Hose assy.
16 6996884 1 Hose assy.
17 6996907 1 Hose assy.
18 6996604 1 Hose assy.
19 6996605 1 Hose assy.
20 6996905 1 Hose assy.
21 6997083 1 Hose assy.
22 6996372 1 Hose assy.
23 6996371 1 Hose assy.
E) See section E
10-06(02-05)
C 2005 ELME SWEDEN
SWEDISH
SYSTEMS
FOR SPREADER MODEL 817/857 PAGE NO E 789 114-1
CYLINDER
CYLINDER
TILT
TILT
1 4
2 3 5
SWIVEL
ASSY.
6
7 11
8
9 10
12
13 14 15
15 16
17 21
19
22
CYLINDER
CYLINDER
18
20
TILT
TILT
23
01-07
C 2007 ELME SWEDEN
SWEDISH
SYSTEMS
FOR SPREADER MODEL 817/857 PAGE NO E 789 114-2
1 6996909 1 Hose assy.

2 6996368 1 Hose assy.
E) 3 1 Valve assy. (swivel)
4 6996763 1 Hose assy.
5 6996762 1 Hose assy.
6 6997080 1 Hose assy.
7 6997081 1 Hose assy.
8 6996910 1 Hose assy.
9 6997082 1 Hose assy.
E) 10 1 Valve assy. (rotation/brake)
11 6996911 1 Hose assy.
12 6997011 2 Hose assy.
13 6996376 2 Hose assy.
14 6997078 2 Hose assy.
E) 15 2 Valve assy. (tiltfloat)
E) 16 1 Valve assy. (tilt)
17 6997079 1 Hose assy.
18 6996764 1 Hose assy.
19 6996933 1 Hose assy.
20 6996934 1 Hose assy.
21 6997078 1 Hose assy.
22 6996912 1 Hose assy.
E) 23 1 Valve assy. (sideshift)
E) See section E
01-07
C 2007 ELME SWEDEN
SWEDISH
PAGE NO
SPREADER
SYSTEMS Parker fittings O-lok for ELME spreader E 779 735-1
ORFS
THREAD DIM THREAD DIM
HYSTER NO. PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T5,T6 T5,T6 T
Male connector BSPP
6996677 4F42 EDMLOS 1/8 9,728 9/16-18
6996254 4-4F42 EDMLOS 1/4 13,157 9/16-18
6996596 4-6F42 EDMLOS 3/8 16,662 9/16-18
6996506 4-8F42 EDMLOS 1/2 20,955 9/16-18
6996659 8-4F42 EDMLOS 1/4 13,157 13/16-16
6996047 8F42 EDMLOS 3/8 16,662 13/16-16
1473491 8-8F42 EDMLOS 1/2 20,955 13/16-16
6996678 8-12F42 EDMLOS 3/4 26,441 13/16-16
6996431 10F42 EDMLOS 1/2 20,955 1-14
6996679 10-12F42 EDMLOS 3/4 26,441 1-14
6996258 12F42 EDMLOS 3/4 26,441 1.3/16-12
6996680 12-8F42 EDMLOS 1/2 20,955 1.3/16-12
Male connector UNF
6996681 8F5 OMLOS 3/4-16 13/16-16
6996682 8-6F5 oMLOS 9/16-18 13/16-16
6996683 8-12F5 OMLOS 1.1/16-12 13/16-16
6996684 10-12F5 OMLOS 1,1/16-12 1-14
6996685 12F5 OMLOS 1.1/16-12 1.3/16-12
Male connector Metric
6996686 6M14F82 EDMLOS M 14X1.5 11/16-16
Swivel male connector BSPP
6996687 8F642 EDMLS 3/8 16,662 13/16-16
6996688 8-4F642 EDMLS 1/4 13,157 13/16-16
6996689 10F642 EDMLS 1/2 20,955 1-14
Male elbow BSPP 45o
6996690 4-4V4 OMLOS 1/4 13,157 9/16-18
6996283 8V4 OMLOS 3/8 16,662 13/16-16
6996691 10-12V4 OMLOS 3/4 26,441 1-14
6996692 12V4 OMLOS 3/4 26,441 1.3/16-12
Male elbow BSPP 90o
6996518 4C4 oMLOS 1/8 9,728 9/16-18

6996045 4-4C4 OMLOS 1/4 13,157 9/16-18
6996131 8C4 OMLOS 3/8 16,662 13/16-16
6996626 8-4C4 OMLOS 1/4 13,157 13/16-16
6996693 8-8C4 OMLOS 1/2 20,955 13/16-16
6996694 10-12C4 OMLOS 34 26,441 1-14
6996695 12C4 OMLOS 3/4 26,441 1.3/16-12
Male elbow UNF 90o
6996696 12C5 OMLOS 1.1/16-12 1.3/16-12
Swivel nut elbow 90o

6996697 4C6 LOS 9/16-18 9/16-18
6996273 8C6 MLOS 13/16-16 13/16-16
6996698 12C6 MLOS 1.3/16-12 1.3/16-12
05-02(04-99,12-98)
C 2002 ELME SWEDEN
SWEDISH
PAGE NO
SPREADER
SYSTEMS Parker fittings O-lok for ELME spreader E 779 735-2
ORFS
THREAD DIM THREAD DIM
ELME NR PARKER NAME STRAIGHT
(INCHES) (MM)
THREAD
T1,T5,T6 T1,T5,T6 T
Male branch tee BSPP
6996699 8S4 OMLOS 3/8 16,662 13/16-16

Male run tee BSPP
6996700 8R4 OMLOS 3/8 16,662 13/16-16

6996613 12R4 OMLOS 3/4 26,441 1,3/16-12
Swivel nut run tee
6996701 8R6 MLOS 13/16-16 13/16-16
6996702 12R6 LOS 1,3/16-12 1,3/16-12
Swivel nut branch tee T
6996703 8S6 MLOS 13/16-16 13/16-16
Pressure gauge fitting

6996704 4-4G4 MLOMOS 1/4 13,157 9/16-18
Bulkhead union (without bulkhead locknut)
6996244 4W LOS 9/16-18
6996705 8W MLOS 13/16-16
6996493 10W MLOS 1-14
6996706 12W MLOS 1,3/16-12
Bulkhead union 90o elbow (without bulkhead locknut)
6996707 4WE LOS 9/16-18
6996708 8WE MLOS 13/16-16
Bulkhead locknut
6996599 4W LNLS 9/16-18
6996709 8W LNLS 13/16-16
6996710 10W LNLS 1-14
6996711 12W LNLS 1,3/16-12
O-ring for Parker fittings ORFS male

ORFS DIMENSION
ELME NR SIZE STRAIGHT THREAD (MM)
1495111 -4 9/16-18 7,65 x 1,78
1495113 -8 13/16-16 12,42 x 1,78
1495114 -10 1-14 15,6 x 1,78
1495115 -12 1,3/16-12 18,77 x 1,78
05-02(04-99,12-98)
C 2002 ELME SWEDEN
SECTION
F
ELECTRICAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

ELECTRIC SYSTEM PAGE NO
FOR SPREADER MODEL 857 F 580-412-1
5 6 5 3 7, 8 8, 9 8,10 7, 8 11
1 3 4
23 3
13, 14
16
14, 15 18
17 20
19
5
21
22 2 24
12
24
27,28 27,29 27,28

25
24 26
C 2006 ELME SWEDEN 03-10(04-08,10-06)

1 6990638 1 Electric box

2 6990672 1 Printed circuit
3 6996578 5 Cable gland
6996579 5 Nut
4 6990468 3 Cable assy.
5 1334633 5 Cover
6 6990586 1 Cable assy.
7 6996496 2 Indicator light Yellow
8 6996453 4 Bulb
9 6996497 1 Indicator light Red
10 6996498 1 Indicator light Green
11 6990044 1 Panel
12 6990724 1 Interface box
13 6996582 2 Reduction
6996588 2 Nut
15 6996592 1 Reduction
6996644 1 Nut
6996582 1 Reduction
16 6990678 3 Cable assy.
6996581 3 Nut
18 6990477 1 Cable assy.
19 6990694 1 Cable assy.
21 6996012 4 Sensor
22 6996767 1 Relay
23 6996439 2 Relay
6996644 3 Nut
25 6996743 1 Chassi housing
6996744 1 Insert 24-pin male
6996090 1 Insert 24-pin male
26 6996745 1 Chassi housing
6996746 1 Insert 24-pin female
6996091 1 Insert 24-pin female
27 6996589 3 Cable housing
28 6996086 2 Insert 16-pin female
29 6996087 1 Insert 16-pin male
C 2006 ELME SWEDEN 03-10(04-08,10-06)

6
23 23 23 5 7 8 9
4 4 4 4
10
3 16
12
15
4 11 12 13 14 4
17
22
19 20
18
18
20
21 19 22
22
21 19
20
18
18 19 20
22
17
C 2007 ELME SWEDEN 03-10(09-07)

1 6997098 - Cable/meter
2 6996946 1 Fuse
6996769 1 Fuse holder
3 6996768 2 Relay
4 6996313 9 Relay
5 6996748 2 Relay
6996747 1 Cover electric box
6996644 1 Nut
6996579 17 Nut
6996584 4 Nut
15 6991708 17 Cable assy.
16 6990480 4 Cable assy.
17 6996753 4 Working light
18 6999046 4 Sensor kit
20 6990470 4 Cable assy.
21 1334633 8 Cover
22 6996012 8 Sensor
23 6996439 6 Relay
C 2007 ELME SWEDEN 03-10(09-07)

ELECTRIC SYSTEM 857 PAGE NO
AUTO LEVELING F 580-557
7
15
14
6 5
10
15 13 12
16
1
11
3
1
4
1 6997240 2 PLC Unit

2 6997050 /m Cable/meter 5x0,75
4 6996583 1 Cable gland M16
6 6996770 2 Terminal
9 6996769 1 Fuse holder
10 6997242 1 Fuse 6A
11 6997243 1 Inclinometer
12 6990724 1 Cable harness
13 6990560 1 Cable assy.
14 6996593 4,5m Cable/m
15 6996578 2 Cable gland M20
16 6996630 1 Cable gland M12

SWEDISH
SPREADER
SYSTEMS
ELECTRICAL PARTS FOR TRUCK SPREADERS PAGE NO F 779 736-1
CABLE ASSY., INTERFACE BOXES, PRINTED CIRCUIT BOARD,

CHASSI HOUSING,ETC - SEE WIRING DIAGRAM SECTION C
ELECTRIC BOXES FOR TRUCK SPREADERS
SPREADER BOX (EMPTY) 6990614

ROTATOR BOX (EMPTY) 6990638
BRACKET 6990513
SHOCK ABSORBER 1459409 M8
NUT 302400 M8 LOCKING
WASHER 6996022 M8 NORDLOCK
BOLT 6996594 M6x40
NUT 6996301 M6 LOCKING
SENSORS
SENSOR 6996268 12 MM
ULTRA SONIC PROXIMIT SWITCH 6996542 18 MM
SENSOR KIT WITH 3-PIN CONNECTOR 6999046 12 MM

SENSOR WITH CABLE AND CONNECTOR 6996197 18 MM
SENSOR WITH CABLE AND CONNECTOR 6996012 30 MM
ULTRA SONIC PROXIMIT SWITCH -
- WITH CABLE AND CONNECTOR 6990906 18 MM
PHOTOELECTRIC SENSOR 6996500

PHOTOELECTRIC SENSOR WITH CABLE 6996854
SWITCH 6996303
- ARM 6996304
COVERS
COVER 3-POLE 6996499 (YELLOW)
COVER 10-POLE 1334633 (BLACK)
11-05(08-04,03-04,02-03,05-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS
ELECTRICAL PARTS FOR TRUCK SPREADERS PAGE NO F 779 736-2
SOCKET BLOCKS FOR PCB'S PART NR.
8-PIN 6996936
10-PIN 6996873
MOUNTING BLOCK (FOR SOCKET BLOCK) 1523909
11-05(08-04,03-04,02-03,05-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS
LIGHTS FOR TRUCK SPREADERS PAGE NO F 779 737
RUBBER FRAME 6996712

WORKING LIGHT
WORKING LIGHT (ROUND) 6990466 (ASSEMBLY NO.)

BULB 6996079
WORKING LIGHT (SQUARE) 6996753 (ASSEMBLY NO.) BULB 6996800
INDICATOR LIGHT ASSY. FOR 1 LIGHT.
COLOURS ASSEMBLY NO. (INKL. CABLE)

YELLOW 6990640 RIGHT
YELLOW 6990641 LEFT
PANEL 6990939
INDICATOR LIGHT ASSY. FOR 3 LIGHTS. COLOURS FROM LEFT TO RIGHT

GREEN, YELLOW, RED 6990642
GREEN, YELLOW, RED 6990643 (WITH 5 POL MALE CONNECTOR)
GREEN, WHITE, RED 6990644
GREEN, YELLOW, WHITE 6990645
GREEN, RED, WHITE 6990646 PANEL 6990191
WHITE, YELLOW, RED 6990647
RED, YELLOW, WHITE 6990648
RED, YELLOW, GREEN 6990649
YELLOW, WHITE, YELLOW 6990650
INDICATOR LIGHT ASSY. FOR 4 LIGHTS.

PANEL 6990044
COLOURS FROM LEFT TO RIGHT
COLOURS ASSEMBLYNO. (INKL. CABLE)

YELLOW,GREEN,RED,YELLOW 6990519
YELLOW,GREEN,RED,YELLOW 6990651(FOR 812,813 SPREADERS)
PANEL 6990389
INDICATOR LIGHT ASSY. FOR 6 LIGHTS. PANEL 6990508 (FOR 572 SPREADERS)

RED,RED,YELLOW
GREEN,RED,GREEN 6990652
YELLOW, GREEN, RED
YELLOW, GREEN, RED 6990653
INDICATOR LIGHT ASSY. FOR 11 PANELS

YELLOW YELLOW

WHITE,YELLOW,RED
WHITE RED
YELLOW (8X) 6990654
PANEL 6990655
INDICATION LIGHT COLOURS.
RED 6996497 GREEN 6996498 BULB 6996453

YELLOW 6996496 WHITE 6996713
08-04(02-04,05-02)
C 2002 ELME SWEDEN
SECTION
G
SPECIAL PARTS
SWEDISH
SPREADER
SYSTEMS
C 2004 ELME SWEDEN

SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS PAGE NO G 779 088
HOSE CLAMPS
HOSE CLAMP 1/4" KIT NO. 6999036

HOSE CLAMP 3/8" KIT NO. 6999037 (FOR HOSE WITH DIAMETER 17,4 MM)
HOSE CLAMP 3/8'' KIT NO. 6999055 (FOR HOSE WITH DIAMETER 15,5 MM)
10-04(10-02)
C 2002 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (BRACKETS FOR HOSES AND CABLES) PAGE NO G 784 446
BRACKETS
HOSE CLAMP BRACKET (ON SPREADER) 6990529

BOLT 292514 (4X)
WASHER 6996152 (4X)
HOSE CLAMP BRACKET (ON ROTATOR) 6990983

BOLT 6996556 (3X)
WASHER 6996025 (3X)
08-03
C 2003 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (PIN) PAGE NO G 783 813
PINS (FOR SIDESHIFT, SLEW/REACH AND DAMPING CYLINDERS)
- PIN PART NO. 6990714

- SPACER PART NO. 6990533
- WASHER PART NO. 320181
- NUT M36 LOCKING PART NO. 302408
06-03
C 2003 ELME SWEDEN
SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (PIN FOR DAMP CYL. ON ROTATOR) PAGE NO G 785 417
3, 4
1 1332285 2 Spacer
2 6990950 2 Pin
4 320181 2 Washer
02-05
C 2005 ELME SWEDEN
ADDITIONAL PARTS (FLEX-TRACK-CHAIN ) PAGE NO G 800 903
FLEX-TRACK-CHAIN FOR EXTENSION 50'
FLEX-TRACK-CHAIN (47 LINKS) PART NO. 6991307
-BRACKET PART NO. 6990218 (2X)

-SCREW PART NO. 6996035 (8X)
-BOLT M6S M8X20 PART NO. 6996036 (8X)
-NUT M8 LOCKING PART NO. 0302400 (8X)
C 2007 ELME SWEDEN 02-10(09-07)

SWEDISH
SPREADER
SYSTEMS ADDITIONAL PARTS (GROENEVELD CENTRAL GREASING SYSTEM) PAGE NO G 800 910
SPREADER PREPARATION FOR GROENEVELD CENTRAL GREASING SYSTEM
PART NO. S00979210010

2 HOSES PER BEAM IN THE FLEXTRAC (á 7 M)
09-07
C 2007 ELME SWEDEN

Ervice AND Arts Anual

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SERVICE AND PARTS MANUAL

C 2007 ELME SWEDEN

Section B Service manual

Section E Hydraulic parts

Section F Electrical parts

Section G Special parts

Section H Revision records

C 2004 ELME SWEDEN

Service manual build index

SECTION A USER INSTRUCTION

A100-001 Driver instruction

SECTION B SERVICE MANUAL

B110-185 Lubrication chart

C120-001 Hydraulic symbols

C 2007 ELME SWEDEN 09-07

Parts manual build index

SECTION D MECHANICAL PARTS

D779 153 Main frame

SECTION E HYDRAULIC PARTS

E779 751 Sideshift cylinder assy.

C 2007 ELME SWEDEN 09-07

Parts manual build index

SECTION F ELECTRICAL PARTS

F580-412 Electrical system

SECTION G SPECIAL PARTS (OPTIONAL)

G779 088 Additional parts (hose clamp)

SECTION H REVISON RECORDS

C 2007 ELME SWEDEN 09-07

C 2004 ELME SWEDEN

1. Pump 13. Directional valve

Motor Directional valve

Pressure relief valve 15. Directional valve

6. Load control valve Directional valve

9. Check valve 22. Pilot line

Flow control valve 23. Closed connection

Flow control valve

12. Flow control valve 27. Double acting cylinder

30. Components range

Sideshift ! Lr---- ------U I

! - --~ {1, •(} ! LH side ! -11 ! ! - --11 {, ,~ RH side !

L- c--- -- - - Lr--- --- J

~~ba~~ 1210ba~ Q1 1210ba~ ~ ~~ba~e ~1------------'

Biockstack Clamp Ciamp Blockstack Biockstack Clamp Clamp Blockstack

----( H11 Warklng light -~ .-:l,tln

SpB 12 -+0 Y24 Fold front up RH

Power damping bw. PoiNr damping fw.

(apllanl Tilt RH up Lock damping

.i r,. no1o11on s1op a:w ~ - E

- X4:1 ~ apeed nototlon ~- _tr-~>-+

'PI' ..c ~::::1

Spare JU!-1 JO M rJll

Indication Lokedh Not locked,

Front legs up I down "'\1)1

Seated utjaamped ut 112-13

Seated RHjallllplll RH ...1. ...6 .I.-I '""

Twistlocks lock ..... .1 ..

~-"'·· 8~00 749 [

Fald fnlnt logo up

lklfdd fnlnt logo down

ba 1210ba~ Q1 1210ba~ ~ ~~ba~e ~1------------'