McCoy Soudal

McCoy Soudal key figures
oy Souda ey gu es
WORLD:
• 45 years production experience of sealants adhesives & foams
45 years production experience of sealants, adhesives & foams
• 7 manufacturing units across 5 continents
• ( )
Turnover of more 350 mio EUR (= 2100 CR.)
• Team of 1.300 people
INDIA
• Widest range of Sealants, Adhesives & PU foams in the India
• Setting‐up manufacturing plant in Haryana State in 2011
• All
All our products meet international standards:
d t ti t ti l t d d
 A complete product range
7 different segments:  Wide range of Building Chemicals:
• Façade & Glazing
l • Sealants
S l t
 Silicone
• Doors & Windows
 Acrylics
• Automotive  Polyurethanes
• Hardware  MS Polymers
 Adhesives
• Construction
• PU Foams
PU Foams
• Industry
• Technical Aerosols
• HVAC • Chemical Anchors

3
 McCoy Soudal network

• 8 regional offices
• Presence in 27 States
• Direct Key Accounts in all major 
Direct Key Accounts in all major
industries
• Channel of 1.000 dealers
• Retail network of more than 
50.000 outlets
• SAARC countries
SAARC countries
 Production & R&D centre India
odu o e e da
• Total area of McCoy Soudal plant will be 2,00,000 sq ft
• Total investment 1st phase 65 CR.
• State of the art European plant machinery 
& equipments
& equipments
• Location: Northern India (Bawal – Haryana)
• Start operations 2nd Quarter 2011
• First of its kind in the Indian Sub Continent
i f i ki d i h di S b C i
 Complete Range of Sealants
Complete Range of Sealants

• Silicone Sealants
Silicone Sealants
• Polyurethane Sealants
• MS Polymer Sealants
MS Polymer Sealants
• Acrylic Sealants
 IMPORTANCE OF 

USING RIGHT PRODUCT 

FOR RIGHT APPLICATION

FOR RIGHT
 Example 1
Example 1
• Holiday Inn (International Airport Mumbai)
– 5 months old hotel – moisture problems
– cost reparation?
 Example 2
Example 2
• Prahba International (4 star hotel Bangalore)
– Sealing bathroom done with cement – cracking due to movement
– Moisture problem due to water leakage (observed problem in all 
rooms)
– cost reparation?
 Example 3
Example 3
• Construction site
– Sealing uPVC windows
– Use a Neutral Silicone sealant to avoid adhesion failures
 Example 4
Example 4
• Fungus in shower
– Use sealant with anti‐fungus 
properties
– Cleaning & standard hygiene is 
required to avoid fungus in 
bathrooms
 Joints

Stress on the joints

Movements due to Stress from Outside Stress from inside

Temperature Rain Humidity
Humidity UV Paints
Traffic Wind Cleaning products
Mechanical noise Mechanical
 Different Joints
Different Joints
• Static joint
– Movement of the joint between the elements is < 7%

• Connection Joint
– Movement of the joint between the elements is < 15%

• Elastic joint
– Movement of the joint between the elements is < 25%
SEALANTS : Joint dimensions
SEALANTS : Joint dimensions

Width

Depth Plasto & Plasto-elastic

Width = Depth

Elastic
Depth = Width/2
SEALANTS : Expansion Joints
SEALANTS : Expansion Joints

Depth = Width / 2 Depth = Width

Only elastic types

SEALANTS: Possible causes 
of cracking

>25%

3 point adhesion !!!! Movements > Max.

Max
Allowed distortion
 Preparation of the joint
Preparation of the joint
• Joint surfaces need to be :
– Dust free
– Free of loose material
– Free of grease
– Dry

• Use backingg material to achieve the correct jjoint dimension and

prevent 3 point adhesion

• For renovation : cut the old joint away.

 Joint : preparation
Joint : preparation
• Dust free,, grease
g free,, water free for optimal
p adhesion.
 Joint : preparation
Joint : preparation
• Cut away old joints
 Joint : preparation
Joint : preparation
• We can use PU or PE backing material
material.
 Joint : preparation
Joint : preparation
• Also possible: old paper
paper.
 Some of our Specialty Sealants
Some of our Specialty Sealants
• Silirub PS: Projectseal High Performance Silicone Sealant 
• Silirub WSL: Engineering Grade Weatherseal Silicone Sealant
• Silirub NS‐W: Non‐Staining Weatherseal Silicone Sealant
• Silirub GS: Glass Seal 100% Acetoxy Silicone Sealant
Sili b GS Gl S l 100% A Sili S l
• Silirub AQ: Superior Grade Aquarium Silicone Sealant
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• Silirub HP: Hygiene Protection Bath & Kitchen Silicone Sealant
• Silirub Cleanroom: FDA Approved Cleanroom Silicone Sealant
• Fire Silicone B1 FR: Fire Retardant Silicone Sealant
• Gap Filler: Paintable Acrylic Sealant
ll bl l l
• Firecryl FR: Fire Retardant Paintable Acrylic Sealant
 SSilirub PS
ub S
PROJECTSEAL HIGH PERFORMANCE SILICONE SEALANT

• Colors: Brilliant White, Black, Transparent, Grey & Ivory
• Perimeter sealant with excellent UV resistance
• Segment: 
– uPVC 
– Aluminium
– W d
Wood
– Telecom Shelter 

• Applications:
– Perimeter sealing of door & window frames (exterior)
 SSilirub WSL
ub S
ENGINEERING GRADE WEATHERSEAL SILICONE SEALANT

• Packing: 300ml cartridges & 600ml sausages
• Colors: Black, Grey
• USP: High Strength  Weather  Grade
• Façade & Glazing application 
 SSilirub NS‐W
ub S
NON‐STAINING WEATHERSEAL SILICONE SEALANT

• Colors: Black, Beige, Grey.
• USP: Economical Non Staining sealant 
• Most silicone sealants tend to stain porous materials such as 
marble, granite and other natural stones. 
• Darkened borders around the joint, can ruin expensive building 
materials irreversibly. 
• Applications:
– All kind of natural stones
– All porous substrates
Stone Sealing (non‐staining)
Stone Sealing (non staining)
STAINING

STAINING
 SSilirub GS
ub S
GLASS SEAL 100% ACETOXY SILICONE SEALANT

• Colors: Black & Transparent
• USP: 100% Acetoxy Silicone, high strength silicone for glass 
y , g g g
to glass bonding / butt joints, spider glazing.
• Segment: Glass 
• Applications:
– Glass to glass joints like shower cubicles
– Glass facades
– Spider glazing
S id l i
 SSilirub AQ
ub Q
SUPERIOR GRADE AQUARIUM SILICONE SEALANT

• Packing: 300 ml
• Colors: Transparent
p
• USP: specially formulated Aquarium sealant
– Construction of full glass aquaria and terraria
– Glueing of glass constructions
Glueing of glass constructions
– All reparations of aquaria and terraria
• Segment: Aquarium
 SSilirub HP
ub
HYGIENE PROTECTION  BATH & KITCHEN SILICONE SEALANT

• Colors: Black, Transparent, Ivory, White.
• USP: Mould resistant, top grade Neutral Silicone
• Applications:
– Bathroom sealing 
– Floor joint sealing
– Bath tub sealing
– Wash basin sealing
– Seat & cistern sealing
Seat & cistern sealing
– Kitchen sealing – shelves, sinks and top
Sanitary Sealing
Sanitary Sealing
 SSilirub Cleanroom
ub ea oo
FDA APPROVED CLEANROOM SILICONE SEALANT

• USP: FDA Approved
• Silirub Cleanroom has been tested according to:
– FDA
FDA (code CFR 21§177.2600 (e) and (f)), tested by Ianesco(France)
(code CFR 21§177.2600 (e) and (f)), tested by Ianesco(France)
– IKI Institut für Krankenhaushygiene und Infektionskontrolle 
(Germany)
• Applications:
– Production halls where pharmaceutical, electronical and other 
sterile products are produced
– Food industry
– Coldstore warehouses
Coldstore warehouses
– Refrigerated trucks for food transport
– Operation theatres in hospitals
– Computer mainframe area
Computer mainframe area’ss
 Possible applications in 
Cl
Cleanroom
Sealing around air filter Sealing around lighting fittings Sealing joint between
ceiling materials

4
Sealing around
window frames 3

1
Sealing between
wall panels
2
5

Sealing joint between wall

materials and flooring materials
 SSilirub HT‐N
ub
HIGH TEMPERATURE NEUTRAL SILICONE SEALANT

• Packing: 300ml
• Colors: Black
• USP: Withstands temperatures up to 280°C, Neutral cure 
with very good adhesion 
• Applications:
– sealing heating installations
– gaskets in pumps and motors
– all sealant applications which require high temperature 
resistance
 Gasketseal
as e sea
FORM IN PLACE GASKETSEAL SILICONE SEALANT

• Packing: 80ml ‐ 300ml
• Colors: Red
• USP: high temperature resistance up to 285°C
• Applications: 
– creation of heat resistant gaskets
– sealing between metal parts
– gaskets in pumps and motors
– sealing in heating systems
– sealing in kitchen machinery
 Gap Filler /Acryrub PRO
Gap Filler /Acryrub PRO
HIGH PERFORMANCE PAINTABLE ACRYLIC SEALANT

• Colors: white
• USP: paintable sealant
p
• Applications:
– Interior: wall to wall joints
– Gap filling between cupboard and wall
Gap filling between cupboard and wall
– Gap filling between modular kitchen & wall
– Perimeter sealing interior for door & window frames
 Fire Silicone B1 FR
eS o e
FIRE RETARDANT B1 SILICONE SEALANT

• Colors: Black, Grey
• USP: Conforms to DIN4102 B1 standard for fire retardancy, 
with fire rating up to 4 hours.
ith fire rating p to 4 ho rs
• Applications: 
– Lift areas
– Stair cases
– Kitchen doors
– Movement / Expansion joints
– Metal Pipe penetration
– Electrical panels
 Firecryl FR
e y
FIRE RETARDANT PAINTABLE ACRYLIC  SEALANT

• Colors: White
• USP: Conforms to DIN4102 B1 standard for fire retardancy, 
with fire rating up to 4 hours.
g p
• Applications: 
– Drywall joints
– Top‐of‐wall joints
p j
– Wall to wall joints
– Door Frame joints
– Metal pipe penetration
Metal pipe penetration
– HVAC duct penetration
 Soudaflex 25LM
Soudaflex 25LM
• Low modulus sealant
• expansion joints, connection joints
• good adhesion on concrete and aluminium
• joints in any kind of buildings (commercial –
residential)
 Soudaflex 40 FC
Soudaflex 40 FC
• Sealant and adhesive
• Sheet metal industry: bonding and sealing
• Floor joints
• Container / car body manufacturing
 MS Polymers: advantages
MS Polymers: advantages
• In
In comparison with PU sealants, MS does not contain 
comparison with PU sealants MS does not contain
isocyanates or solvents (no need for safety labels)
• Can be painted over with waterbased paints (~ Acrylics)
• No bubble‐formation (no CO2 release)
• UV‐resistant (~ Silicones)
• Good workability
Good workability
• Excellent adhesion to the most common substrates 
• High strength (~ Polyurethanes)
• Permanently elastic properties (~ Silicones)
• Plastics and PS can be bonded without risk for deterioration
 MS:properties
PVC
low odor GLASS

environmental
friendliness
CONCRETE
MS
PUR
Low temperature
SILICONE AC
gunnability
bilit ALUMINUM

Paintability
slump resistance

UV stability Staining
Non-bubbling
 Soudaseal 250XF
Soudasea 50
HIGH PERFORMANCE FAST CURE SEALANT ADHESIVE

• Can be used on both dry and wet surfaces
• Can be painted after 15 minutes, without retarding the cure
• Unique bonding on most materials – without using a primer
• Does not contain any solvents or isocyanides, is odorless
• Cures without shrinking, resists vibrations and remains flexible
• Excellent chemical resistance after curing
• Hi h t il t
High tensile strength and unique bonding –
th d i b di 314N/ ²
314N/cm² = 
32kg/cm²
• U.V. and weather resistant, suitable for sanitary applications
y pp y
• Easy to apply and to structure
• Available in different colours and crystal clear
RIVETLESS BONDING OF GYPROC BOARDS
Project: metal to metal
Project: metal to metal

S d
Soudaseal
l 250XF
Project: construction
Project: construction

Soudaseal 250XF