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LuK Product Info GearBOX Ford 210x297 LowRes EN PDF

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Product information

LuK GearBOX Ford DPS6


Article number 462 0205 10
Gearbox series: 6DCT250

Gearbox type: DPS6

Manufacturer: Getrag

Application: Double clutch transmission

The 6DCT250 6-speed double clutch transmission was Repair solution:


developed by Getrag for vehicles with a maximum The LuK GearBOX (part no. 462 0205 10) contains all of the components
torque of up to 280 Nm. Ford is one of the vehicle required to professionally repair the DPS6 gearbox — main bearings
manufacturers to use this gearbox under the DPS6 and sealing elements. A special feature of the DPS6 gearbox is the
designation in the compact and medium-sized split drive shaft in which the seal and the roller and cage assembly
vehicle segment. are replaced.

Typical failures: Repair instructions:


The main reason for failure of the Ford DPS6 gearbox, To professionally repair the Ford DPS6 gearbox, refer to the available
usually at a high mileage, is wear of the main bearings. repair manual (part no. 999 6010 430 — available at www.repxpert.com).
This form of wear can be caused by wear debris in the
gearbox oil. Wear of this nature on the DPS6 gearbox Special tools:
can be perceived as bearing noise. The LuK special tool for dry double clutches is recommended for
disassembling the double clutch and removing the gearbox housing.
Note: The basic tool kit (part no. 400 0418 10) and the Ford tool kit (part no.
Due to technical developments (and associated 400 0427 10) are required. If the double clutch is used again after it
component changes), the LuK GearBOX repair solution has been removed, the transport fastener must be reset. The reset
OE Manufacturer‘s names and numbers are used for reference purposes only

is suitable for the Ford DPS6 gearbox constructed after tool kit (part no. 400 0425 10) is required for this work.
mid of 2011. These gearboxes feature a modification
Issued 06.2017 LuK 9996010430 Technical content subject to change

to the holding plates and main bearings on the


output shaft. The new bearings have a shoulder
that measures 2.2 mm. These bearings are part of
© 2017 Schaeffler Automotive Aftermarket GmbH & Co. KG

the LuK GearBOX repair solution.

A manual gearbox may also exhibit additional


damage. For this reason, each time that repair work
is performed on any component (e.g. synchronization
work, work on shafts and gears) it is necessary to
check for wear. It is recommended that the
double clutch is replaced when repair work is
performed on the gearbox (LuK RepSet 2CT; part
no. 602 0008 00).

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LuK GearBOX Ford DPS6
Article number 462 0205 10

Schaeffler spare parts list for Ford DPS6 Transmission


Article
Article Picture Comments
number
LuK GearBOX
462 0205 10 Main bearings and sealing elements
(Ford DPS6)

LuK RepSet 2CT 602 0008 00 Clutch kit

Repair manual for


999 6010 430 Repair instructions for LuK GearBOX (Ford DPS6)
LuK GearBOX (Ford DPS6)

Special tool kit for assembling and disassembling


Tool kit gearbox repair 400 0477 10
the Ford DPS6 gearbox

LuK double clutch special tool – Special tool kit for assembling and disassembling
400 0418 10
basic tool kit dry double clutches

LuK double clutch Ford Special tool kit for assembling and disassembling
400 0427 10
special tool the dry double clutch from Ford

LuK double clutch special tool –


400 0425 10 Special tool for assembling a used double clutch
reset tool kit

Support bearing for drive shaft 2 712 0556 10

Speed gear bearing for


722 0334 10
reverse gear

Differential bearing KLM29749.LM29711 Not available for all design samples

More garage knowledge:


www.repxpert.com

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