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BIONIC 5 LA SW 10.03.01 Com Yaskawa

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The document describes test procedures for different functions of an elevator control system including learn, recall, inspection modes.

The goal of this test case is to prove the correct motor over-temperature service handling.

When the COP is disconnected during traveling, the elevator will serve the call and the door may close and open but will remain open. The elevator will change to normal mode when the COP is reconnected.

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01 with Yaskawa EB 44921327 Page 2

Index
1  Abbreviations, References and Definitions ....................................................................................... 3 
1.1  Abbreviations ........................................................................................................................... 3 
1.2  Applicable Documents ............................................................................................................. 3 
1.3  Reference Documents ............................................................................................................. 3 
1.4  Definitions ................................................................................................................................ 3 
2  Unit Under Test (UUT) ...................................................................................................................... 3 
3  Test Requirements ........................................................................................................................... 4 
4  Test and Measurement Setup .......................................................................................................... 4 
4.1  Description of Test Setup ........................................................................................................ 4 
4.1.1  Configuration .................................................................................................................. 4 
4.1.2  Meta Data....................................................................................................................... 4 
4.1.3  System info for controller and Drive ............................................................................... 4 
4.1.4  Hardware........................................................................................................................ 4 
4.2  Description of Measurement Setup ......................................................................................... 5 
4.3  Pre-Tests ................................................................................................................................. 5 
5  Test Execution and Detailed Results ................................................................................................ 5 
5.1  Test Data ................................................................................................................................. 5 
5.2  Test Flow ................................................................................................................................. 5 
5.3  Detailed Test Results .............................................................................................................. 5 
5.4  Findings ................................................................................................................................... 5 
5.5  Summary of Non-Conformities ................................................................................................ 5 
5.6  Short Description ..................................................................................................................... 6 
5.7  Document History .................................................................................................................... 6 
6  TC1000 Learn travel ......................................................................................................................... 7 
6.1  TC1100.1 – Verification and manipulations of learn trip .......................................................... 7 
7  TC2000 Recall travel JRH .............................................................................................................. 10 
7.1  TC2100.1 – Verification and manipulations of recall mode ................................................... 10 
7.2  TC2200.1 – Installation with disconnected car ...................................................................... 12 
7.3  TC2200.2 – Installation in recall mode .................................................................................. 13 
8  TC3000 Inspection travel ................................................................................................................ 15 
8.1  TC3100.1 – Verifications and manipulations of inspection mode .......................................... 15 
8.2  TC3200.1 – Installation in inspection mode........................................................................... 17 
8.3  TC3300.1 – Inspection activation TSD .................................................................................. 19 
8.4  TC3300.2 – Inspection travel TSD ........................................................................................ 20 
8.5  TC3300.3 – Inspection deactivation TSD .............................................................................. 22 
9  TC4000 Load measure ................................................................................................................... 26 
9.1  TC4100.1 – Commissioning of load measure system LMS................................................... 26 
9.2  TC4200.1 – Overload service ................................................................................................ 27 
10  TC5000 Initialization and Configuration .......................................................................................... 28 
10.1  TC5200.1 – LOP configuration .............................................................................................. 28 
11  TC6000 Special trips ...................................................................................................................... 29 
11.1  TC6100.1 – Verification of relevel trip ................................................................................... 29 
11.2  TC6200.1 – Correction trip .................................................................................................... 29 
12  TC8000 Others ............................................................................................................................... 32 
12.1  TC8100.1 – Motor over-temperature ..................................................................................... 32 
12.2  TC8200.1 – Communication failure COP .............................................................................. 33 
Appendix 1: List of Test Equipment ................................................................................................ 33 

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1 Abbreviations, References and Definitions

1.1 Abbreviations

FMT Failure Mode Test


AAT Automatic Acceptance Test
SRT Software Release Test
BOT Basic Operation Test
UUT Unit under Test
N.A. Not Applicable
N.T. Note of the Tester
TC Test Case
EL Error Log Entry
EI Extra Info in error log entry
TOC Top of car
MR Machine room
PC Post Condition
ADDUM Autonomous Door Drive Unit Modernization
ECUMR Elevator Control Unit Machine Room
HMI Human Machine Interface

1.2 Applicable Documents

Doc. N° Ae Document Date Remark


[A1] EQ 41'014530 03 TEST CASE – BOT Bionic 5-6 Generated by Mercury
Quality Center
[A2] EQ 41'002'030 07 Software Release Test (SRT)
on System Level

1.3 Reference Documents

Doc. N° Ae Document Date Remark


[R1] K600400 25 Symbols Used in Formulas for
Elevators

1.4 Definitions

2 Unit Under Test (UUT)

Description: Bionic 5 ZLA


ID n°:
Series N°:
SW Version: 10.03.01
HW Version: <SMICE 61.Q.C> <SCPU 1.Q.A.> <SEM 11.QH>
KA:

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3 Test Requirements

Perform the BOT according to [A1].

4 Test and Measurement Setup

4.1 Description of Test Setup


4.1.1 Configuration
Group 1, Pattern L1
Floor Front/Side Rear/Side Door Mode
8 yes No

Chip Card
Code / EN81
Standards
Inputs
Outputs
Others
VKN 1.6 m/s
Equipment CADI-GC, Quick reference book user manual, Elevator schematics
Special Equipment Wire bridge, second person
Other Test
Requirements
e.g. CADI settings)

4.1.2 Meta Data


Controller Type Bionic 5.6
Controller SW 10.03.01
Version
Drive Type Yaskawa L7 FCL2-2-41-C-A-O
Drive SW version VSZ101890
CDI SW version 2.03B03
Control Mode
Door Drive / SW FERMATOR C2
Services

4.1.3 System info for controller and Drive


System info
Drive info
Log Files

4.1.4 Hardware
CPU SCPU 1.Q.A
Car Interface SDIC 53.Q SW 3.1
Door Interface
Peripherals CANCP 211.QA
….
….

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4.2 Description of Measurement Setup

R&D-SA (SAO) Test Tower Shaft #2

4.3 Pre-Tests
None

5 Test Execution and Detailed Results

5.1 Test Data

Who: F.Maniga
Where: R&D-SA Test Tower Shaft#2
Date (dd/mm/yyyy): 19/12/2013

5.2 Test Flow

According to [A1]

5.3 Detailed Test Results

See chapter 6 and list of findings chapter 5.5

5.4 Findings

5.5 Summary of Non-Conformities

Remark: Insert all findings with severity 1 to 5 in the list below.


Test Case Results and Notes Change Request No.* Severity**
TC 1100.1-3-2 Error log missing 3
TC 3100.1-1-2 Behavior different from expected not assessed
(TC must be fitted)
TC 3300 Feature no available not assessed
TC 8100.1-3 Error log different from expected 3
* Change Request number form ClearQuest
** Legend of severity: see document 'Generic SRT Test Specification' EQ41002030

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5.6 Short Description


BOT Test Specification (Basic Operation Test)

This test case document describes the basic operation test BOT for Bionic 5 and Bionic 6 products.
Each test case has to be done one by one to prove the relevant functions.

Used for Vacon CL and VarioLow drive system.

This test has to be done on a real installation no simulator!


ESE tableau with JRH

States for Bionic-Controls:


Persistent Breakdown: HMI: 99 (Drive state = block permanent)

Commands for Bionic-Controls:

Remarks:
Note, persistent breakdown state means that not any movement of the drive is initiated nor performed,
no calls accepted or executed.
In order to release from persistent breakdown state use the HMI command 101 and reset the control.

Legend:
TC: Test Case
EL: Error Log Entry
EI: Extra Info in error log entry
TOC: Top of car
MR: Machine room
PC: Post Condition
CCU: Car Control Unit (Car roof)
LDU: Landing door Unit
HMI: Human Machine Interface
BIC5: Bionic 5
BIC6: Bionic 6

5.7 Document History


AE # Date Description Responsible
01 15.04.2011 - Initial Version for Bionic 5 B. Ziegler
20.05.2011
02 17.04.2012 Rework after first test. B. Ziegler
03 28.11.2012 – Bionic 6 and VarioLow added. B. Ziegler
15.02.2013

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6 TC1000 Learn travel

6.1 TC1100.1 – Verification and manipulations of learn trip


Test Case Version: 17.04.2012 ZIE (tested on TO-C-5 17.05.2011)
Use Case Reference:
Schematics: S274610 KA211547 date 20-10-2006
Schematics: S274612 KA212617 date 23-12-2010

Test goal:
The goal of this TC is to prove the behavior of learn trip in different interruptions cases.

Description test cases:


Case 1: <Interruption of learn trip by safety circuit> during learn trip
Case 2: <Interruption of learn trip by JRH> during learn trip
Case 3: <Interruption of learn trip by error condition> during learn trip
Case 4: <Start position of learn trip> on floor level bottom
Case 5: <Start position of learn trip> middle of shaft

Test Tools:
• CADI-GC Bionic Terminal
• Telegram to erase the shaft image
GC_erase_ee:=1

Precondition for sub cases 1 to 4:


• Current Service: Installation mode, HMI 105 set to 1
Shaft image not available (can be done by GC_erase_ee:=1)
• Car Position: Between the lowest floor and the KSE-D / Standstill
• Door Status: Closed

Precondition for sub case 5:


• Current Service: Normal
• Car Position: On any floor
• Door Status: Closed

Remarks:
• TSD System: After start up elevator generates a beep for 10 seconds before starting the learning
trip.

Case 1: <Interruption of learn trip by safety circuit> during learn trip


Step Action / Description Expected Result
Step 1 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 2 ¾ During learn trip upwards open 9 Safety circuit opens and the Passed
the safety circuit by KTS elevator stops immediately
(triangular key). with fatal error.
9 HMI display 98
9 EL= 0401
9 EL= 0031
Step 3 ¾ Switch JEM to ON. 9 Safety circuit is open. Passed

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Step 4 ¾ Press reset on control. 9 Elevator starts up and locks Passed


the door.
9 Safety circuit can not close
and the elevator change to
fatal error.
9 HMI display 98
9 EL= 0031
Step 5 ¾ Switch JEM to OFF. 9 Elevator starts up and Passed
¾ Switch on the JRH and press changes into recall mode.
reset on control.
Step 6 ¾ Set HMI 105 to 1. 9 Elevator change into Passed
installation mode.
Step 7 ¾ Place elevator between the Passed
lowest floor and the KSE-D.
PC ¾ Switch JRH to normal. 9 Elevator is in installation Passed
mode.

Case 2: <Interruption of learn trip by JRH> during learn trip


Step Action / Description Expected Result
Step 1 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 2 ¾ During learn trip upwards 9 JRH is turned ON and the Passed
switch JRH to recall. elevator stops immediately
with fatal error.
9 HMI display 98
9 EL= 0401
9 EL= 0031
Step 3 ¾ Press reset on control. 9 Elevator starts up and Passed
changes into recall mode.
Step 4 ¾ Set HMI 105 to 1. 9 Elevator change into Passed
installation mode.
Step 5 ¾ Place elevator between the Passed
lowest floor and the KSE-D.
PC ¾ Switch JRH to normal. 9 Elevator is in installation Passed
mode.

Case 3: <Interruption of learn trip by error condition> during learn trip


Step Action / Description Expected Result
Step 1 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 2 ¾ During learn trip upwards 9 Error condition is active and Passed
BIC5: Remove wiring the elevator stops EL= 2401 was
SMIC.VF.2 (CAN_H drive) immediately with fatal error. not logged
BIC6: Remove plug VF.CAN 9 HMI display 98
9 EL= 2401
9 EL= 2402
9 EL= 0031
Step 3 ¾ Reconnect CAN bus. Switch 9 Elevator starts up and Passed
on the JRH and press reset on changes into recall mode.
control.

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Step 4 ¾ Set HMI 105 to 1. 9 Elevator change into Passed


installation mode.
Step 5 ¾ Place elevator between the 9 Elevator is in installation Passed
lowest floor and the KSE-D mode.
and switch JRH to normal.
Step 6 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 7 ¾ During learn trip upwards 9 Error condition is active and Passed
remove wiring the elevator stops
SMIC(FC).SKC.13 (CAN_H immediately with fatal error.
car) 9 HMI display 98
9 EL= 0316
9 EL= 0031
9 EL= 0037
Step 8 ¾ Reconnect wiring. Switch on 9 Elevator starts up and Passed
the JRH and press reset on changes into recall mode.
control.
Step 9 ¾ Set HMI 105 to 1. 9 Elevator change in Passed
installation mode.
Step 10 ¾ Place elevator between the 9 Elevator is in installation Passed
lowest floor and the KSE-D mode.
and switch JRH to normal.
Step 11 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 12 ¾ During learn trip upwards 9 Error condition is active and Passed
BIC5: Remove and plug in the the elevator stops
plug SEM.VF (Brake error) immediately with fatal error.
BIC6: Remove and plug in the 9 HMI display 98
plug VF.MGB (Brake error) 9 EL= 2364 or 2370 or 2371
(depending of the brake)
9 EL= 0031
Step 13 ¾ Reconnect plug. Switch on the 9 Elevator starts up and Passed
JRH and press reset on changes into recall mode.
control.
Step 14 ¾ Set HMI 105 to 1. 9 Elevator change into Passed
installation mode.
Step 15 ¾ Place elevator on the lowest 9 Elevator is in installation Passed
floor level and switch JRH to mode.
normal.
PC 9 Elevator is in installation Passed
mode.

Case 4: <Start position of learn trip> on floor level bottom


Step Action / Description Expected Result
Step 1 ¾ Switch JRH to recall and place Done
elevator on the lowest floor
level.
Step 2 ¾ Switch JRH to normal. 9 Elevator is in installation Passed
mode.

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Step 3 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 4 ¾ Wait until the learn trip is 9 HMI displays 42 Passed
concluded.
Step 5 ¾ Disable the CLC 9 CLC is disabled Passed
(HMI 107 set to 1) 9 HMI displays 11
Step 6 ¾ Enter any call. 9 Elevator serves call. Passed
PC ¾ Enable and configure the CLC 9 HMI displays 01. Passed

Case 5: < Start position of learn trip > middle of shaft


Step Action / Description Expected Result
Step 1 ¾ Switch JRH to recall. 9 Elevator is in recall mode. Passed
Step 2 ¾ Place elevator in the middle of Passed
the shaft.
Step 3 ¾ Start learn trip with HMI 116 9 Elevator starts moving Passed
set to 1 and switch JRH to downwards to the bottom
normal. floor level.
9 Elevator starts the learn trip.
Step 4 ¾ Wait until the learn trip is 9 Elevator change to normal Passed
concluded. mode.
PC ¾ Enter any call. 9 Elevator serves call. Passed

7 TC2000 Recall travel JRH

7.1 TC2100.1 – Verification and manipulations of recall mode


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC400
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case of recall mode.

Description test cases:


Case 1: <Recall travel> recall mode
Case 2: <Wrong manipulation on Recall panel> recall mode
Case 3: <Door behaviors> recall mode
Case 4: <Recall travel with opened KBV, KNE and KF> recall mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: JRH switched to recall
CLC is disabled (HMI 107 set to 1)
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:

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Case 1: <Recall travel> recall mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U and keep it 9 Elevator starts moving Passed
pressed. upwards at inspection
speed.
Step 2 ¾ Release DRH-U. 9 No car and door movement. Passed
Step 3 ¾ Press DRH-D and keep it 9 Elevator starts moving Passed
pressed. downwards at inspection
speed.
Step 4 ¾ Release DRH-D. 9 No car and door movement. Passed
PC 9 Elevator is in recall mode Passed

Case 2: <Wrong manipulation on Recall panel> recall mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U and DRH-D 9 No car and door movement. Passed
together.
Step 2 ¾ Release DRH-U and DRH-D. 9 No car and door movement. Passed
PC 9 Elevator is in recall mode Passed

Case 3: <Door behaviors> recall mode


Step Action / Description Expected Result
Step 1 ¾ Open the door manually. 9 Elevator is in recall mode Passed
and the door is open.
Step 2 ¾ Press DRH-D and keep it 9 Door starts closing and stop Passed
pressed. by releasing the DRH-D.
¾ Release DRH-D when door is
half closed.
Step 3 ¾ Open the door manually. 9 Elevator is in recall mode Passed
and the door is open.
Step 4 ¾ Press DRH-D and activate the 9 Door starts closing. Stop Passed
KSKB. and reopen once the KSKB
is active.
Step 5 ¾ Release the DRH-D and the 9 No car and door movement. Passed
KSKB.
Step 6 ¾ Open the door manually. 9 Elevator is in recall mode Passed
and the door is open.
Step 7 ¾ Press DRH-D and keep it 9 Door starts closing and stop Passed
pressed. by pressing JHM.
¾ Press JHM when door is half
closed.
Step 8 ¾ Release JHM and press JHC Passed
and open the door manually.
Step 9 ¾ Press DRH-U 9 No car and door movement. Passed
Step 10 ¾ Press DRH-D 9 No car and door movement. Passed
Step 11 ¾ Release JHC and switch 9 Elevator is in inspection Passed
JREC to inspection. mode.
Step 12 ¾ Press DRH-U 9 No car and door movement. Passed
Step 13 ¾ Press DRH-D 9 No car and door movement. Passed
Step 14 ¾ Switch JREC to normal. 9 Elevator is in recall mode. Passed
Step 15 ¾ Press DRH-D and keep it 9 Door starts closing, locks Passed
pressed. and elevator starts moving
¾ Activate the photocell PHT downwards at inspection
when door is half closed. speed.
Step 16 ¾ Release the DRH-D. 9 Elevator stops immediately. Passed
Step 17 ¾ Release the PHT. 9 No car and door movement. Passed
PC 9 Elevator is in recall mode Passed

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Case 4: <Recall travel with opened KBV, KNE and KF> recall mode
Step Action / Description Expected Result
Step 1 ¾ Remove plug KNE on SDIC. 9 Elevator is in recall mode. Passed
Remove wiring SDIC.UCC.1 Safety circuit is partially
and SMIC(FC).KBV.1. opened.
Step 2 ¾ Press DRH-D and keep it 9 Elevator starts moving at Passed
pressed. inspection speed.
Step 3 ¾ Release the DRH-D 9 Elevator stops. Passed
Step 4 ¾ Reconnect wirings and plug. 9 Elevator is in recall mode. Passed
Step 5 ¾ Switch JRH to normal. 9 Elevator synchronized and Passed
change to normal mode.
PC ¾ Enter any call. 9 Elevator serves call. Passed

7.2 TC2200.1 – Installation with disconnected car


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC101
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case of installation with disconnected car in recall mode.

Case 1: <Recall traveling> recall in installation mode


Case 2: <Switch off JRH during traveling> recall in installation mode
Case 3: <Press JHM during traveling> recall in installation mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Installation mode (HMI 105 set to 1)
JREC switched to normal or raise the TSD lever.
JRH switched to recall
Shaft image not available (can be done by GC_erase_ee:=1)
CLC is disabled (HMI 107 set to 1)
CCU is disconnected (SMIC(FC).SKC)
Safety circuit bypassed from SMIC(FC).SKC.1 to SMIC(FC).SKC.3
Chip card is not inserted.
Battery is disconnected
• Car Position: On any Floor / Standstill
• Door Status: Closed (Safety contact KTS and KTC closed)

Remarks:

Case 1: <Recall traveling> recall in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U and keep it 9 Elevator starts moving Passed
pressed. upwards.
9 Check that car speed does
not exceed inspection
speed with HMI 701.
Step 2 ¾ Release DRH-U. 9 Elevator stops immediately. Passed

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Step 3 ¾ Press DRH-D and keep it 9 Elevator starts moving Passed


pressed. downwards.
9 Check that car speed does
not exceed inspection
speed with HMI 701.
Step 4 ¾ Release DRH-D. 9 Elevator stops immediately. Passed
PC 9 Elevator is in recall in Passed
installation mode

Case 2: <Switch off JRH during traveling> recall in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U. 9 Elevator stops immediately. Passed
¾ During traveling switch JRH
back to normal. (DRH-U
keeping pressed)
Step 2 ¾ Release DRH-U 9 No car and door movement. Passed
Step 3 ¾ Switch JRH back to recall. 9 Elevator change to recall in Passed
installation mode
Step 4 ¾ Press DRH-D. 9 Elevator stops immediately. Passed
¾ During traveling switch JRH
back to normal.( DRH-D
keeping pressed)
Step 5 ¾ Release DRH-D 9 No car and door movement. Passed
Step 6 ¾ Switch JRH back to recall. 9 Elevator change to recall in Passed
installation mode
PC 9 Elevator is in recall in Passed
installation mode

Case 3: <Press JHM during traveling> recall in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U. 9 Elevator stops immediately. Passed
¾ During traveling press JHM
(DRH-U keeping pressed)
Step 2 ¾ Release DRH-U and JHM. 9 No car and door movement. Passed
Step 3 ¾ Press DRH-D. 9 Elevator stops immediately. Passed
¾ During traveling press JHM
(DRH-D keeping pressed)
Step 4 ¾ Release DRH-D and JHM. 9 No car and door movement. Passed
PC ¾ Remove bridge. 9 Elevator is in recall in Passed
(SMIC(FC).SKC.1 to installation mode
SMIC(FC).SKC.3)

7.3 TC2200.2 – Installation in recall mode


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC102
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case of installation in recall mode.

Description test cases:


Case 1: <Recall traveling> recall in installation mode
Case 2: <Switch off JRH during traveling> recall in installation mode
Case 3: <Press JHM during traveling> recall in installation mode

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Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Installation mode (HMI 105 set to 1)
JREC switched to normal or raise the TSD lever.
JRH switched to recall
Shaft image not available (can be done by GC_erase_ee:=1)
CLC is disabled (HMI 107 set to 1)
CCU is connected (SMIC(FC).SKC)
Chip card is inserted.
Battery is connected
• Car Position: On any Floor / Standstill
• Door Status: Closed (Safety contact KTS and KTC closed)

Remarks:

Case 1: <Recall traveling> recall in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U and keep it 9 Elevator starts moving Passed
pressed. upwards.
9 Check that car speed does
not exceed inspection
speed with HMI 701.
Step 2 ¾ Release DRH-U. 9 Elevator stops immediately. Passed
Step 3 ¾ Press DRH-D and keep it 9 Elevator starts moving Passed
pressed. downwards.
9 Check that car speed does
not exceed inspection
speed with HMI 701.
Step 4 ¾ Release DRH-D. 9 Elevator stops immediately. Passed
PC 9 Elevator is in inspection in Passed
installation mode

Case 2: <Switch off JRH during traveling> recall in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U. 9 Elevator stops immediately. Passed
¾ During traveling switch JRH
back to normal. (DRH-U
keeping pressed)
Step 2 ¾ Release DRH-U 9 No car and door movement. Passed
Step 3 ¾ Switch JRH back to recall. 9 Elevator change to recall in Passed
installation mode
Step 4 ¾ Press DRH-D. 9 Elevator stops immediately. Passed
¾ During traveling switch JRH
back to normal.( DRH-D
keeping pressed)
Step 5 ¾ Release DRH-D 9 No car and door movement. Passed
Step 6 ¾ Switch JRH back to recall. 9 Elevator change to recall in Passed
installation mode
PC 9 Elevator is in recall in Passed
installation mode

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Case 3: <Press JHM during traveling> recall in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DRH-U. 9 Elevator stops immediately. Passed
¾ During traveling press JHM
(DRH-U keeping pressed)
Step 2 ¾ Release DRH-U and JHM. 9 No car and door movement. Passed
Step 3 ¾ Press DRH-D. 9 Elevator stops immediately. Passed
¾ During traveling press JHM
(DRH-D keeping pressed)
Step 4 ¾ Release DRH-D and JHM. 9 No car and door movement. Passed
Step 5 ¾ Switch JRH to normal. 9 Elevator starts the learn trip. Passed
¾ Start learn trip with HMI 105
set to 0 and press reset on
control.
PC ¾ Enter any call. 9 Elevator serves call. Passed

8 TC3000 Inspection travel

8.1 TC3100.1 – Verifications and manipulations of inspection mode


Test Case Version: 17.04.2012 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC200
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case inspection mode.

Description test cases:


Case 1: <KSE-U and KSE-D> inspection mode
Case 2: <Wrong manipulation on Inspection panel> inspection mode
Case 3: <Door behaviors> inspection mode
Case 4: <Recall panel interaction> inspection mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: JREC switched to inspection
CLC is disabled (HMI 107 set to 1)
Non TSD system.
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:
• JHC2 only available for cabin weight higher than 1000kg.

Case 1: <KSE-U and KSE-D> inspection mode


Step Action / Description Expected Result
Step 1 ¾ Press DREC-U and keep it 9 Elevator starts moving Passed
pressed. upwards at inspection
¾ Beware of headroom! speed.
9 Elevator stops at KSE-U.

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Step 2 ¾ Release DREC-U and press it 9 No car and door movement. Not Passed
again. The elevator
starts moving
upwards
Step 3 ¾ Release DREC-U. Passed
Step 4 ¾ Press DREC-D and keep it 9 Elevator starts moving Passed
pressed. downwards at inspection
speed.
9 Elevator stops at KSE-D.
Step 5 ¾ Release DREC-D and press it 9 No car and door movement. Passed
again.
Step 6 ¾ Release DREC-D. 9 No car and door movement. Passed
PC 9 Elevator is in inspection Passed
mode

Case 2: <Wrong manipulation on Inspection panel> inspection mode


Step Action / Description Expected Result
Step 1 ¾ Press DREC-U and DREC-D 9 No car and door movement. Passed
together.
Step 2 ¾ Release DREC-U and DREC- 9 No car and door movement. Passed
D.
PC 9 Elevator is in inspection Passed
mode

Case 3: <Door behaviors> inspection mode


Step Action / Description Expected Result
Step 1 ¾ Open the door manually. 9 Elevator is in inspection Passed
mode and the door is open.
Step 2 ¾ Press DREC-U and keep it 9 Door starts closing and stop Passed
pressed. by releasing the DREC-U.
¾ Release DREC-U when door
is half closed.
Step 3 ¾ Open the door manually. 9 Elevator is in inspection Passed
mode and the door is open.
Step 4 ¾ Press DREC-U and activate 9 Door starts closing. Stop
the KSKB. and reopen once the KSKB Passed
is active.
Step 5 ¾ Release the DREC-U and the 9 No car and door movement. Passed
KSKB.
Step 6 ¾ Open the door manually. 9 Elevator is in inspection Passed
mode and the door is open.
Step 7 ¾ Press DREC-U and keep it 9 Door starts closing and stop Passed
pressed. by pressing JHC/JHC2.
¾ Press JHC/JHC2 when door is
half closed.
Step 8 ¾ Release JHC/JHC2 9 Elevator is in inspection Passed
mode.
Step 9 ¾ Press JHM and open the door 9 Elevator is in inspection Passed
manually. mode and the door is open.
Step 10 ¾ Press DREC-U 9 No car and door movement. Passed
Step 11 ¾ Press DREC-D 9 No car and door movement. Passed
Step 12 ¾ Release JHM 9 Elevator is in inspection Passed
mode and the door is open.
Step 13 ¾ Press DREC-U and keep it 9 Door starts closing, locks Passed
pressed. and elevator starts moving
¾ Activate the photocell PHT upwards at inspection
when door is half closed. speed.

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Step 14 ¾ Release the DREC-U and 9 Elevator stops immediately. Passed


PHT.
Step 15 ¾ Press DREC-U. 9 Elevator starts moving Passed
¾ During inspection traveling upwards at inspection
press JHC/JHC2. speed and stop by pressing
JHC/JHC2.
Step 16 ¾ Release JHC/JHC2. 9 No car and door movement. Passed
PC 9 Elevator is in inspection Passed
mode

Case 4: <Recall panel interaction> inspection mode


Step Action / Description Expected Result
Step 1 ¾ Switch JRH to recall. 9 Elevator remains in Passed
inspection mode.
Step 2 ¾ Press DREC-U and keep it 9 With PF91 recall: Elevator Passed
pressed. starts moving upwards at
inspection speed. No car movement
9 Otherwise no car
movement.
Step 3 ¾ Release the DREC-U 9 Elevator stops.
¾ Press DREC-D and keep it 9 With PF91 recall: Elevator Passed
pressed. starts moving downwards at
inspection speed. No car movement
9 Otherwise no car
movement.
Step 4 ¾ Release the DREC-D 9 Elevator stops.
Step 5 ¾ Press DRH-U. 9 No car and door movement. Passed
Step 6 ¾ Press DRH-D. 9 No car and door movement. Passed
Step 7 ¾ Switch JRH to normal. 9 No car and door movement. Passed
9 Elevator remains in
inspection mode.
Step 8 ¾ Press DREC-U and keep it 9 Elevator starts moving Passed
pressed. upwards at inspection
speed.
Step 9 ¾ During inspection traveling 9 Elevator stops immediately. Passed
press JHM.
Step 10 ¾ Release JHM and press 9 Elevator starts moving Passed
DREC-D and keep it pressed. downwards at inspection
speed.
Step 11 ¾ During inspection traveling 9 Elevator stops immediately. Passed
press JHM.
Step 12 ¾ Release JHM. 9 Elevator synchronized and Passed
¾ Switch JREC to normal. change to normal mode.
PC ¾ Enter any call. 9 Elevator serves call. Passed

8.2 TC3200.1 – Installation in inspection mode


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC103
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case of installation in inspection mode.

Description test cases:


Case 1: <Enter car and floor call> installation mode

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Case 2: <Inspection traveling> inspection in installation mode

Test Tools:
• CADI-GC

Precondition for sub case 1:


• Current Service: Installation mode (HMI 105 set to 1)
JREC switched to normal or raise the TSD lever.
JRH switched to normal
Shaft image not available (can be done by GC_erase_ee:=1)
CLC is disabled (HMI 107 set to 1)
• Car Position: On any Floor / Standstill
• Door Status: Closed (Safety contact KTS and KTC closed)
Precondition for sub case 2:
• Current Service: Installation mode (HMI 105 set to 1)
JREC switched to inspection or lower the TSD lever.
JRH switched to normal
Shaft image not available (can be done by GC_erase_ee:=1)
CLC is disabled (HMI 107 set to 1)
• Car Position: On any Floor / Standstill
• Door Status: Closed (Safety contact KTS and KTC closed)

Remarks:

Case 1: <Enter car and floor call> installation mode


Step Action / Description Expected Result
Step 1 ¾ Enter any floor and car calls 9 No car and door movement. Passed
with CADI-GC/Terminal.
Step 2 ¾ Switch JREC to inspection or 9 Elevator change into Passed
lower the TSD lever. inspection in installation
mode
PC 9 Elevator is in inspection in Passed
installation mode

Case 2: <Inspection traveling> inspection in installation mode


Step Action / Description Expected Result
Step 1 ¾ Press DREC-U and keep it 9 Elevator starts moving Passed
pressed. upwards at inspection
speed.
Step 2 ¾ Release DREC-U. 9 Elevator stops immediately. Passed
Step 3 ¾ Press DREC-D and keep it 9 Elevator starts moving Passed
pressed. downwards at inspection
speed.
Step 4 ¾ Release DREC-D. 9 Elevator stops immediately. Passed
Step 5 ¾ Switch JREC to normal or 9 Elevator starts the learn trip. Passed
raise the TSD lever.
¾ Start learn trip with HMI 105
set to 0 and press reset on
control.
PC ¾ Enter any call. 9 Elevator serves call. Passed

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8.3 TC3300.1 – Inspection activation TSD


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC301
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case inspection activation TSD.

Description test cases:


Case 1: <Inspection activation with TSD> normal mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Normal mode
CLC is disabled (HMI 107 set to 1)
TSD system is available.
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:
• Timer T1 = 180 seconds
• Timer T2 = 180 seconds

Case 1: <Inspection activation with TSD> normal mode


Step Action / Description Expected Result
Step 1 ¾ Enter some car and floor calls. 9 Buzzer on control generates N.A.
¾ Press Inspection Reset button a sound.
for more than 2 seconds. 9 Inspection LED starts
blinking.
9 Elevator deletes all pending
landing calls.
9 Elevator continuous serving
all pending car calls.
Step 2 ¾ Enter some other car and floor 9 They are not registered. N.A.
calls.
Step 3 ¾ Last car call is served. (no car 9 Elevator performs a trip to N.A.
calls are pending) the LDU floor.
9 At LDU floor door opens.
9 Timer T1 starts (see
remarks)
Step 4 ¾ Press Inspection Reset button 9 Door closes and elevator N.A.
within timer T1. moves downwards for the
configured distance.
Step 5 ¾ Elevator at configured position. 9 Timer T2 starts (see N.A.
remarks)
9 Inspection and Normal LED
are blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 6 ¾ Open the door with the triangle 9 Inspection and Normal LED N.A.
key (KNET) within the timer remains blinking.
T2. 9 Buzzer on SDIC and control
are OFF.

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Step 7 ¾ Close the door. 9 Inspection and Normal LED N.A.


remains blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 8 ¾ Lower the TSD lever (KSR-A). 9 Elevator changes into N.A.
inspection mode.
9 Inspection LED is ON and
Normal LED is OFF.
9 Buzzer on SDIC and control
are OFF:
PC 9 Elevator is in inspection N.A.
mode

8.4 TC3300.2 – Inspection travel TSD


Test Case Version: 17.04.2012 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC302
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case TSD inspection mode.

Description test cases:


Case 1: <KSE-U and KSE-D> TSD inspection mode
Case 2: <Wrong manipulation on Inspection panel> TSD inspection mode
Case 3: <Door behaviors> TSD inspection mode
Case 4: <Recall panel interaction> TSD inspection mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: TSD Inspection mode
CLC is disabled (HMI 107 set to 1)
TSD system is available.
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:
• JHC2 only available for cabin weight higher than 1000kg.

Case 1: <KSE-U and KSE-D> TSD inspection mode


Step Action / Description Expected Result
Step 1 ¾ Press DREC-U and keep it 9 Elevator starts moving N.A.
pressed. upwards at inspection
¾ Beware of headroom! speed.
9 Elevator stops at KSE-U.
Step 2 ¾ Release DREC-U and press it 9 No car and door movement. N.A.
again.
Step 3 ¾ Release DREC-U. N.A.
Step 4 ¾ Press DREC-D and keep it 9 Elevator starts moving N.A.
pressed. downwards at inspection
speed.
9 Elevator stops at KSE-D.
Step 5 ¾ Release DREC-D and press it 9 No car and door movement. N.A.
again.

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Step 6 ¾ Release DREC-D. 9 No car and door movement. N.A.


PC 9 Elevator is in inspection N.A.
mode

Case 2: <Wrong manipulation on Inspection panel> TSD inspection mode


Step Action / Description Expected Result
Step 1 ¾ Press DREC-U and DREC-D 9 No car and door movement. N.A.
together.
Step 2 ¾ Release DREC-U and DREC- 9 No car and door movement. N.A.
D.
PC 9 Elevator is in inspection N.A.
mode

Case 3: <Door behaviors> TSD inspection mode


Step Action / Description Expected Result
Step 1 ¾ Open the door manually. Elevator is in inspection mode N.A.
and the door is open.
Step 2 ¾ Press DREC-U and keep it 9 Door starts closing and stop N.A.
pressed. by releasing the DREC-U.
¾ Release DREC-U when door
is half closed.
Step 3 ¾ Open the door manually. 9 Elevator is in inspection N.A.
mode and the door is open.
Step 4 ¾ Press DREC-U and activate 9 Door starts closing. Stop N.A.
the KSKB. and reopen once the KSKB
is active.
Step 5 ¾ Release the DREC-U and the 9 No car and door movement. N.A.
KSKB.
Step 6 ¾ Open the door manually. 9 Elevator is in inspection N.A.
mode and the door is open.
Step 7 ¾ Press DREC-U and keep it 9 Door starts closing and stop N.A.
pressed. by pressing JHC/JHC2.
¾ Press JHC/JHC2 when door is
half closed.
Step 8 ¾ Press JHM and open the door 9 Elevator is in inspection N.A.
manually. mode and the door is open.
Step 9 ¾ Press DREC-U 9 No car and door movement. N.A.
Step 10 ¾ Press DREC-D 9 No car and door movement. N.A.
Step 11 ¾ Release JHM 9 Elevator is in inspection N.A.
mode and the door is open.
Step 12 ¾ Press DREC-U and keep it 9 Door starts closing, locks N.A.
pressed. and elevator starts moving
¾ Activate the photocell PHT upwards at inspection
when door is half closed. speed.
Step 13 ¾ Release the DREC-U and 9 Elevator stops immediately. N.A.
PHT.
Step 14 ¾ Press DREC-U. 9 Elevator starts moving N.A.
¾ During inspection traveling upwards at inspection
press JHC/JHC2. speed and stop by pressing
JHC/JHC2.
Step 15 ¾ Release JHC/JHC2. 9 No car and door movement. N.A.
PC 9 Elevator is in inspection N.A.
mode

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Case 4: <Recall panel interaction> TSD inspection mode


Step Action / Description Expected Result
Step 1 ¾ Switch JRH to recall. 9 Elevator remains in N.A.
inspection mode.
Step 2 ¾ Press DREC-U and keep it 9 With PF91 recall: Elevator N.A.
pressed. starts moving upwards at
inspection speed.
9 Otherwise no car
movement.
Step 3 ¾ Release the DREC-U 9 Elevator stops. N.A.
¾ Press DREC-D and keep it 9 With PF91 recall: Elevator N.A.
pressed. starts moving downwards at
inspection speed.
9 Otherwise no car
movement.
Step 4 ¾ Release the DREC-D 9 Elevator stops. N.A.
Step 5 ¾ Press DRH-U. 9 No car and door movement. N.A.
Step 6 ¾ Press DRH-D. 9 No car and door movement. N.A.
Step 7 ¾ Switch JRH to normal. 9 No car and door movement. N.A.
9 Elevator remains in
inspection mode.
Step 8 ¾ Press DREC-U and keep it 9 Elevator starts moving N.A.
pressed. upwards at inspection
speed.
Step 9 ¾ During inspection traveling 9 Elevator stops immediately. N.A.
press JHM.
Step 10 ¾ Release JHM and press 9 Elevator starts moving N.A.
DREC-D and keep it pressed. downwards at inspection
speed.
Step 11 ¾ During inspection traveling 9 Elevator stops immediately. N.A.
press JHM.
Step 12 ¾ Release JHM. 9 Elevator synchronized and N.A.
¾ Switch JREC to normal. change to normal mode.
PC ¾ Enter any call. 9 Elevator serves call. N.A.

8.5 TC3300.3 – Inspection deactivation TSD


Test Case Version: 17.04.2012 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC303, TC305 to TC208
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior in case inspection deactivation TSD.

Description test cases:


Case 1: <Inspection deactivation with TSD> TSD inspection mode
Case 2: <Inspection deactivation T1 with TSD> normal mode
Case 3: <Inspection deactivation T2 with TSD> normal mode
Case 4: <Inspection deactivation T2 after KNET with TSD> normal mode
Case 5: <Inspection deactivation T2 after INS with TSD> normal mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition for sub case 1:


• Current Service: TSD inspection mode

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CLC is disabled (HMI 107 set to 1)


TSD system is available.
• Car Position: On any Floor / Standstill
• Door Status: Closed

Precondition for sub cases 2 to 5:


• Current Service: Normal mode
CLC is disabled (HMI 107 set to 1)
TSD system is available.
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:
• Timer T1 = 180 seconds
• Timer T2 = 180 seconds
• Timer T3 = 10 seconds

Case 1: <Inspection deactivation with TSD> TSD inspection mode


Step Action / Description Expected Result
Step 1 ¾ Rise the TSD lever (KSR-A). 9 Inspection LED is blinking. N.A.
Step 2 ¾ Open the door and get off the 9 Timer T2 starts (see N.A.
car roof. Close the door remarks)
9 Inspection and Normal LED
are blinking.
9 Buzzer on control and SDIC
are sounds.
Step 3 ¾ Press Inspection Reset button 9 Timer T3 starts (see N.A.
within the timer T2. remarks).
9 Inspection LED is OFF.
9 Normal LED is ON.
9 Buzzer on SMIC and SDIC
are sounds.
Step 4 ¾ Time T3 expires. 9 Elevator synchronized and N.A.
change to normal mode.
9 Normal LED is ON.
PC ¾ Enter any call. 9 Elevator serves call. N.A.

Case 2: <Inspection deactivation T1 with TSD> normal mode


Step Action / Description Expected Result
Step 1 ¾ Press Inspection Reset button 9 Buzzer on control generates N.A.
for more than 2 seconds. a sound.
9 Inspection LED starts
blinking.
9 Elevator deletes all pending
landing calls.
9 Elevator continuous serving
all pending car calls.
Step 2 ¾ Last car call is served. (no car 9 Elevator performs a trip to N.A.
calls are pending) the LDU floor.
9 At LDU floor door opens.
9 Timer T1 starts (see
remarks)

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Step 3 ¾ Wait 3 minutes. 9 After 3 minutes elevator N.A.


close the door.
9 Elevator is in normal mode.
9 Normal LED is ON.
9 Inspection LED is OFF.
PC ¾ Enter any call. 9 Elevator serves call. N.A.

Case 3: <Inspection deactivation T2 with TSD> normal mode


Step Action / Description Expected Result
Step 1 ¾ Press Inspection Reset button 9 Buzzer on control generates N.A.
for more than 2 seconds. a sound.
9 Inspection LED starts
blinking.
9 Elevator deletes all pending
landing calls.
9 Elevator continuous serving
all pending car calls.
Step 2 ¾ Last car call is served. (no car 9 Elevator performs a trip to N.A.
calls are pending) the LDU floor.
9 At LDU floor door opens.
9 Timer T1 starts (see
remarks)
Step 3 ¾ Press Inspection Reset button 9 Door closes and elevator N.A.
within timer T1. moves downwards for the
configured distance.
Step 4 ¾ Elevator at configured position. 9 Timer T2 starts (see N.A.
remarks)
9 Inspection and Normal LED
are blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 5 ¾ Wait 3 minutes. 9 After 3 minutes the timer T3 N.A.
starts. (see remarks)
9 Inspection LED is OFF.
9 Normal LED is blinking.
9 Buzzer on control and SDIC
are sounds.
Step 6 ¾ Timer T3 expires. 9 Elevator starts a N.A.
synchronize trip if the car is
on the KSE, else perform a
correction trip.
9 Normal LED is ON.
PC ¾ Enter any call. 9 Elevator serves call. N.A.

Case 4: <Inspection deactivation T2 after KNET with TSD> normal mode


Step Action / Description Expected Result
Step 1 ¾ Press Inspection Reset button 9 Buzzer on control generates N.A.
for more than 2 seconds. a sound.
9 Inspection LED starts
blinking.
9 Elevator deletes all pending
landing calls.
9 Elevator continuous serving
all pending car calls.

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Step 2 ¾ Last car call is served. (no car 9 Elevator performs a trip to N.A.
calls are pending) the LDU floor.
9 At LDU floor door opens.
9 Timer T1 starts (see
remarks)
Step 3 ¾ Press Inspection Reset button 9 Door closes and elevator N.A.
within timer T1. moves downwards for the
configured distance.
Step 4 ¾ Elevator at configured position. 9 Timer T2 starts (see N.A.
remarks)
9 Inspection and Normal LED
are blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 5 ¾ Open the door with the triangle 9 Inspection and Normal LED N.A.
key (KNET) within the time T2. remains blinking.
9 Buzzer on SDIC and control
are OFF.
Step 6 ¾ Close the door. 9 Timer T2 starts (see N.A.
remarks).
9 Inspection and Normal LED
remains blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 7 ¾ Wait 3 minutes. Timer T3 9 Inspection LED is blinking. N.A.
expires. 9 Normal LED is OFF.
9 Elevator does not change in
normal mode.
Step 8 ¾ Enter any calls. 9 Elevator does not accept N.A.
calls.
Step 9 ¾ Reset the Elevator. 9 Elevator synchronized and N.A.
¾ Press “RESET INSPECTION” change to normal mode.
button as soon as the control
generates a sound.
PC ¾ Enter any call. 9 Elevator serves call. N.A.

Case 5: <Inspection deactivation T2 after INS with TSD> normal mode


Step Action / Description Expected Result
Step 1 ¾ Press Inspection Reset button 9 Buzzer on control generates N.A.
for more than 2 seconds. a sound.
9 Inspection LED starts
blinking.
9 Elevator deletes all pending
landing calls.
9 Elevator continuous serving
all pending car calls.
Step 2 ¾ Last car call is served. (no car 9 Elevator performs a trip to N.A.
calls are pending) the LDU floor.
9 At LDU floor door opens.
9 Timer T1 starts (see
remarks)
Step 3 ¾ Press Inspection Reset button 9 Door closes and elevator N.A.
within timer T1. moves downwards for the
configured distance.

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Step 4 ¾ Elevator at configured position. 9 Timer T2 starts (see N.A.


remarks)
9 Inspection and Normal LED
are blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 5 ¾ Open the door with the triangle 9 Inspection and Normal LED N.A.
key (KNET) within the time T2. remains blinking.
9 Buzzer on SDIC and control
are OFF.
Step 6 ¾ Close the door. 9 Inspection and Normal LED N.A.
remains blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 7 ¾ Lower the TSD lever (KSR-A) 9 Elevator change into N.A.
inspection mode.
9 Inspection LED is ON.
9 Normal LED is OFF.
9 Buzzer on SDIC and control
are OFF.
Step 8 ¾ Rise the TSD lever (KSR-A) 9 Inspection LED is blinking. N.A.
Step 9 ¾ Open the door, get off the car 9 Timer T2 starts (see N.A.
roof and close the door. remarks).
9 Inspection and Normal LED
are blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 10 ¾ Wait 3 minutes. Timer T2 9 Inspection LED is blinking. N.A.
expires. 9 Normal LED is OFF.
9 Elevator does not change in
normal mode.
Step 11 ¾ Enter any calls. 9 Elevator does not accept N.A.
calls.
Step 12 ¾ Reset the Elevator. 9 Elevator synchronized and N.A.
¾ Press “RESET INSPECTION” change to normal mode.
button as soon as the control
generates a sound.
PC ¾ Enter any call. 9 Elevator serves call. N.A.

9 TC4000 Load measure

9.1 TC4100.1 – Commissioning of load measure system LMS


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the correct commissioning of load measuring system.

Description test cases:


Case 1: <CLC configuration> standstill

Test Tools:
• CADI-GC Bionic Terminal

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Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:

Case 1: <CLC configuration> standstill


Step Action / Description Expected Result
Step 1 ¾ Set HMI 107 to 0 9 CLC is enabled. Passed
Step 2 ¾ Activate the configuration 9 Elevator is in configuration Passed
mode. (Menu 40) mode.
Step 3 ¾ Check parameter CF8PA1 and 9 Parameters are correctly. Passed
CF8PA8.
Step 4 ¾ Start zero load calibration. 9 Zero load calibration is Passed
(CF98) done. HMI displays "LD 00".
Step 5 ¾ Load the car with the 9 Reference car load Passed
reference car load and start calibration is done. HMI
reference car load calibration displays "LD xx"
(CF99) 9 xx = Reference car load
9 (1 = 10kg)
Step 6 ¾ Unload the car and check load 9 Load measurement works Passed
measurement with CF95) as expected.
¾ (1 = 10kg)
Step 7 ¾ Deactivate the configuration 9 Elevator changes into Passed
mode. normal mode.
PC ¾ Enter any call. 9 Elevator serves call. Passed

9.2 TC4200.1 – Overload service


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the correct overload service handling.

Description test cases:


Case 1: <Overload> standstill

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Normal
LMS is commissioned
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:

Case 1: <Overload> standstill


Step Action / Description Expected Result
Step 1 ¾ Enter any call. 9 Elevator serves call. Passed
9 Door(s) opens

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Step 2 ¾ Load the car with overload. 9 Elevator activates overload Passed
service.
9 HMI displays 39
9 Buzzer car active
9 Overload indication active
9 EL= 0003
9 Door(s) still open
Step 3 ¾ Enter any car calls. 9 No car calls are accepted. Passed
Step 4 ¾ Unload the car. 9 Elevator changes into Passed
normal mode.
9 HMI displays 01.
PC ¾ Enter any call. 9 Elevator serves call. Passed

10 TC5000 Initialization and Configuration

10.1 TC5200.1 – LOP configuration


Test Case Version: 19.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the correct LOP configuration.

Description test cases:


Case 1: <LOP configuration> standstill

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:

Case 1: <LOP configuration> standstill


Step Action / Description Expected Result
Step 1 ¾ Activate the configuration 9 Elevator is in configuration Passed
mode. (Menu 40) mode.
Step 2 ¾ Start LOP configuration. 9 Elevator change in LOP Passed
(CF00) configuration mode.
Step 3 ¾ Configure all LOP's. (See user 9 Configuration is done as Passed
manual) expected.
Step 4 ¾ Deactivate the configuration 9 Control starts the LOP Passed
mode. counting.
9 After that the elevator
changes into normal mode.
PC ¾ Enter any call. 9 Elevator serves call. Passed

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11 TC6000 Special trips

11.1 TC6100.1 – Verification of relevel trip


Test Case Version: 28.11.2012 ZIE (tested on TO-C-n dd.mm.yyyy)
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior of the relevel trip

Description test cases:


Case 1: <Relevel trip> normal mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition for all sub cases:


• Current Service: Normal mode
• Car Position: On any Floor / Standstill
• Door Status: Closed
• Hardware: Releveling is available (PHNR-U/D)

Remarks:

Case 1: <Relevel trip> normal mode


Step Action / Description Expected Result
Step 1 ¾ Enter any call on actual floor to 9 Door(s) open Passed
open the door(s)
¾ Hold door(s) open (e.g. with an
obstacle, JRVC …)
Step 2 ¾ Displace the floor level flag 9 Elevator performs a relevel Passed
about 15 millimeters in up trip up.
direction
Step 3 ¾ Place the floor level flag to its 9 Elevator performs a relevel Passed
former position. trip down.
Step 4 ¾ Allow the door closing. (e.g. 9 Elevator stays in normal. Passed
remove the obstacle, switch off
JRVC …)
PC ¾ Tighten the floor level flag 9 Elevator serves call. Passed
¾ Enter any call.

11.2 TC6200.1 – Correction trip


Test Case Version: 20.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ410145043 (FMT) TC800
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the behavior of correction trip.

Description test cases:


Case 1: <Interruption of normal trip by safety circuit> during traveling up
Case 2: <Interruption of normal trip by safety circuit> during traveling down
Case 3: <Interruption of normal trip by JHM> during traveling up
Case 4: <Interruption of normal trip by JHM> during traveling down

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Test Tools:
• CADI-GC Bionic Terminal

Precondition for sub cases 1 and 3:


• Current Service: Normal
• Car Position: Lowest Floor / Standstill
• Door Status: Closed

Precondition for sub cases 2 and 4:


• Current Service: Normal
• Car Position: Uppermost floor / Standstill
• Door Status: Closed

Remarks:
• Ensure that the safety circuit tap ISPT is closed during emergency stop. Otherwise the elevator
will synchronize.

Case 1: <Interruption of normal trip by safety circuit> during traveling up


Step Action / Description Expected Result
Step 1 ¾ Enter call above the current 9 Elevator starts moving. Passed
car position.
Step 2 ¾ During trip outside the door 9 Once JEM is ON an Passed
zone switch JEM to ON and emergency stop is
OFF. performed.
Step 3 ¾ Wait 10 seconds. 9 After 10 seconds a Passed
correction trip upwards at
slow speed to next floor is
performed.
9 Elevator serves the pending
call.
Step 4 ¾ Enter call above the current 9 Elevator starts moving. Passed
car position. During trip inside 9 Once JEM is ON an
the door zone switch JEM to emergency stop is
ON and OFF. performed.
Step 5 ¾ Wait 10 seconds. 9 Elevator knows is inside the Passed
door zone and serves the
pending call.
Hint: If PHNR-U/D available the
Elevator performs a relevel trip
first.
PC ¾ Enter any call. 9 Elevator serves call. Passed

Case 2: <Interruption of normal trip by safety circuit> during traveling down


Step Action / Description Expected Result
Step 1 ¾ Enter call below the current 9 Elevator starts moving. Passed
car position.
Step 2 ¾ During trip outside the door 9 Once JEM is ON an Passed
zone switch JEM to ON and emergency stop is
OFF. performed.
Step 3 ¾ Wait 10 seconds. 9 After 10 seconds a Passed
correction trip downwards at
slow speed to next floor is
performed.
9 Elevator serves the pending
call.

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Step 4 ¾ Enter call below the current 9 Elevator starts moving. Passed
car position. During tip inside 9 Once JEM is ON an
the door zone switch JEM to emergency stop is
ON and OFF. performed.
Step 5 ¾ Wait 10 seconds. 9 Elevator knows is inside the Passed
door zone and serves the
pending call.
Hint: If PHNR-U/D available the
Elevator performs a relevel trip
first.
PC ¾ Enter any call. 9 Elevator serves call. Passed

Case 3: <Interruption of normal trip by JHM> during traveling up


Step Action / Description Expected Result
Step 1 ¾ Enter call above the current 9 Elevator starts moving. Passed
car position.
Step 2 ¾ During trip outside the door 9 Once JHM is pressed an Passed
zone press JHM and release emergency stop is
it. performed.
9 Pending calls are cancelled.
Step 3 ¾ Wait 10 seconds. 9 After 10 seconds a Passed
correction trip upwards at
slow speed to next floor is
performed.
Step 4 ¾ Enter call above the current 9 Elevator starts moving. Passed
car position. During tip inside 9 Once JHM is pressed an
the door zone press JHM and emergency stop is
release it. performed.
9 Pending calls are cancelled.
Step 5 ¾ Wait 10 seconds. 9 Elevator knows is inside the Passed
door zone and change to
normal mode.
Hint: If PHNR-U/D available the
Elevator performs a relevel trip.
PC ¾ Enter any call. 9 Elevator serves call. Passed

Case 4: <Interruption of normal trip by JHM> during traveling down


Step Action / Description Expected Result
Step 1 ¾ Enter call below the current 9 Elevator starts moving. Passed
car position.
Step 2 ¾ During trip outside the door 9 Once JHM is pressed an Passed
zone press JHM and release emergency stop is
it. performed.
9 Pending calls are cancelled.
Step 3 ¾ Wait 10 seconds. 9 After 10 seconds a Passed
correction trip downwards at
slow speed to next floor is
performed.
Step 4 ¾ Enter call below the current 9 Elevator starts moving. Passed
car position. During tip inside 9 Once JHM is pressed an
the door zone press JHM and emergency stop is
release it. performed.
9 Pending calls are cancelled.

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Step 5 ¾ Wait 10 seconds. 9 Elevator knows is inside the Passed


door zone and change to
normal mode.
Hint: If PHNR-U/D available the
Elevator performs a relevel trip.
PC ¾ Enter any call. 9 Elevator serves call. Passed

12 TC8000 Others

12.1 TC8100.1 – Motor over-temperature


Test Case Version: 20.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Based on: Quality Center EQ41014502 (AAT) TC1016
Use Case Reference:
Schematics:

Test goal:
The goal of this TC is to prove the correct motor over temperature service handling.

Description test cases:


Case 1: <Motor Over Temperature> normal mode

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:

Case 1: <Motor Over Temperature> normal mode


Step Action / Description Expected Result
Step 1 ¾ Readout the actual motor 9 Note the motor temperature Passed
temperature.
(HMI 708)
Step 2 ¾ Change the motor temperature 9 The temperature fault limit Passed
fault limit (HMI CF16 PA48). its only 2° more than the
¾ The Value must be 2° higher actual motor temperature
than the value readout before
on the menu 708
Step 3 ¾ Enter any calls until elevator 9 Elevator serves calls until EL = 1516
goes into over-temperature over-temperature is active. instead of 2316
mode. 9 If over-temperature active
during traveling elevator
stops on next coming floor.
9 HMI display 71
9 EL= 2316
9 EL= 0406
Step 4 ¾ Press DT-O 9 DT-O is working. Passed
Step 5 ¾ Wait 5 minutes 9 Over-temperature time Passed
expire, elevator return in
normal mode.

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Step 6 ¾ Test person change the motor 9 The default value for the Passed
temperature fault limit to the motor temperature fault limit
original value (HMI CF16 is stored.
PA48).
PC ¾ Enter any call. 9 Elevator serves call. Passed

12.2 TC8200.1 – Communication failure COP


Test Case Version: 20.05.2011 ZIE (tested on TO-C-5 17.05.2011)
Use Case Reference:
Schematics: S274612 KA212617 date 23-12-2010

Test goal:
The goal of this TC is to prove the behavior if no COP available anymore.

Description test cases:


Case 1: <COP disconnected> standstill
Case 2: <COP disconnected> during traveling

Test Tools:
• CADI-GC Bionic Terminal

Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed

Remarks:
Sim_car_call
Case 1: <COP disconnected> standstill
Step Action / Description Expected Result
Step 1 ¾ Disconnect plug XCOP on Car 9 Door opens and remains Passed
Operating Panel. open.
9 HMI display 70
9 EL= 0037
Step 2 ¾ Reconnect plug. 9 Elevator change to normal Passed
mode.
9 HMI display 01
PC ¾ Enter any call. 9 Elevator serves call. Passed

Case 2: <COP disconnected> during traveling


Step Action / Description Expected Result
Step 1 ¾ Enter any car call. 9 Elevator starts moving. Passed
Step 2 ¾ During traveling disconnect 9 Elevator serves call. Passed
plug XCOP on Car Operation 9 HMI display 70
Panel. 9 EL= 0037
9 Door may closes and
opens.
9 Door remains open.
Step 3 ¾ Reconnect plug. 9 Elevator change to normal Passed
mode.
9 HMI display 01
PC ¾ Enter any call. 9 Elevator serves call. Passed

Appendix 1: List of Test Equipment


Following test equipment was used during the test:

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Test Equipment (calibrated periodically)


Test Equipment no. Device Type Type Supplier

Test Equipment (non calibrated)


Test Equipment no. Device Type Type Supplier

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