BIONIC 5 LA SW 10.03.01 Com Yaskawa
BIONIC 5 LA SW 10.03.01 Com Yaskawa
BIONIC 5 LA SW 10.03.01 Com Yaskawa
Index
1 Abbreviations, References and Definitions ....................................................................................... 3
1.1 Abbreviations ........................................................................................................................... 3
1.2 Applicable Documents ............................................................................................................. 3
1.3 Reference Documents ............................................................................................................. 3
1.4 Definitions ................................................................................................................................ 3
2 Unit Under Test (UUT) ...................................................................................................................... 3
3 Test Requirements ........................................................................................................................... 4
4 Test and Measurement Setup .......................................................................................................... 4
4.1 Description of Test Setup ........................................................................................................ 4
4.1.1 Configuration .................................................................................................................. 4
4.1.2 Meta Data....................................................................................................................... 4
4.1.3 System info for controller and Drive ............................................................................... 4
4.1.4 Hardware........................................................................................................................ 4
4.2 Description of Measurement Setup ......................................................................................... 5
4.3 Pre-Tests ................................................................................................................................. 5
5 Test Execution and Detailed Results ................................................................................................ 5
5.1 Test Data ................................................................................................................................. 5
5.2 Test Flow ................................................................................................................................. 5
5.3 Detailed Test Results .............................................................................................................. 5
5.4 Findings ................................................................................................................................... 5
5.5 Summary of Non-Conformities ................................................................................................ 5
5.6 Short Description ..................................................................................................................... 6
5.7 Document History .................................................................................................................... 6
6 TC1000 Learn travel ......................................................................................................................... 7
6.1 TC1100.1 – Verification and manipulations of learn trip .......................................................... 7
7 TC2000 Recall travel JRH .............................................................................................................. 10
7.1 TC2100.1 – Verification and manipulations of recall mode ................................................... 10
7.2 TC2200.1 – Installation with disconnected car ...................................................................... 12
7.3 TC2200.2 – Installation in recall mode .................................................................................. 13
8 TC3000 Inspection travel ................................................................................................................ 15
8.1 TC3100.1 – Verifications and manipulations of inspection mode .......................................... 15
8.2 TC3200.1 – Installation in inspection mode........................................................................... 17
8.3 TC3300.1 – Inspection activation TSD .................................................................................. 19
8.4 TC3300.2 – Inspection travel TSD ........................................................................................ 20
8.5 TC3300.3 – Inspection deactivation TSD .............................................................................. 22
9 TC4000 Load measure ................................................................................................................... 26
9.1 TC4100.1 – Commissioning of load measure system LMS................................................... 26
9.2 TC4200.1 – Overload service ................................................................................................ 27
10 TC5000 Initialization and Configuration .......................................................................................... 28
10.1 TC5200.1 – LOP configuration .............................................................................................. 28
11 TC6000 Special trips ...................................................................................................................... 29
11.1 TC6100.1 – Verification of relevel trip ................................................................................... 29
11.2 TC6200.1 – Correction trip .................................................................................................... 29
12 TC8000 Others ............................................................................................................................... 32
12.1 TC8100.1 – Motor over-temperature ..................................................................................... 32
12.2 TC8200.1 – Communication failure COP .............................................................................. 33
Appendix 1: List of Test Equipment ................................................................................................ 33
1.1 Abbreviations
1.4 Definitions
3 Test Requirements
Chip Card
Code / EN81
Standards
Inputs
Outputs
Others
VKN 1.6 m/s
Equipment CADI-GC, Quick reference book user manual, Elevator schematics
Special Equipment Wire bridge, second person
Other Test
Requirements
e.g. CADI settings)
4.1.4 Hardware
CPU SCPU 1.Q.A
Car Interface SDIC 53.Q SW 3.1
Door Interface
Peripherals CANCP 211.QA
….
….
4.3 Pre-Tests
None
Who: F.Maniga
Where: R&D-SA Test Tower Shaft#2
Date (dd/mm/yyyy): 19/12/2013
According to [A1]
5.4 Findings
This test case document describes the basic operation test BOT for Bionic 5 and Bionic 6 products.
Each test case has to be done one by one to prove the relevant functions.
Remarks:
Note, persistent breakdown state means that not any movement of the drive is initiated nor performed,
no calls accepted or executed.
In order to release from persistent breakdown state use the HMI command 101 and reset the control.
Legend:
TC: Test Case
EL: Error Log Entry
EI: Extra Info in error log entry
TOC: Top of car
MR: Machine room
PC: Post Condition
CCU: Car Control Unit (Car roof)
LDU: Landing door Unit
HMI: Human Machine Interface
BIC5: Bionic 5
BIC6: Bionic 6
Test goal:
The goal of this TC is to prove the behavior of learn trip in different interruptions cases.
Test Tools:
• CADI-GC Bionic Terminal
• Telegram to erase the shaft image
GC_erase_ee:=1
Remarks:
• TSD System: After start up elevator generates a beep for 10 seconds before starting the learning
trip.
Step 3 ¾ Start learn trip with HMI 105 9 Elevator start up and Passed
set to 0 and press reset on moving upwards till KSE-D
control. and back downwards to the
bottom floor level.
9 Elevator starts the learn trip.
Step 4 ¾ Wait until the learn trip is 9 HMI displays 42 Passed
concluded.
Step 5 ¾ Disable the CLC 9 CLC is disabled Passed
(HMI 107 set to 1) 9 HMI displays 11
Step 6 ¾ Enter any call. 9 Elevator serves call. Passed
PC ¾ Enable and configure the CLC 9 HMI displays 01. Passed
Test goal:
The goal of this TC is to prove the behavior in case of recall mode.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: JRH switched to recall
CLC is disabled (HMI 107 set to 1)
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
Case 4: <Recall travel with opened KBV, KNE and KF> recall mode
Step Action / Description Expected Result
Step 1 ¾ Remove plug KNE on SDIC. 9 Elevator is in recall mode. Passed
Remove wiring SDIC.UCC.1 Safety circuit is partially
and SMIC(FC).KBV.1. opened.
Step 2 ¾ Press DRH-D and keep it 9 Elevator starts moving at Passed
pressed. inspection speed.
Step 3 ¾ Release the DRH-D 9 Elevator stops. Passed
Step 4 ¾ Reconnect wirings and plug. 9 Elevator is in recall mode. Passed
Step 5 ¾ Switch JRH to normal. 9 Elevator synchronized and Passed
change to normal mode.
PC ¾ Enter any call. 9 Elevator serves call. Passed
Test goal:
The goal of this TC is to prove the behavior in case of installation with disconnected car in recall mode.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Installation mode (HMI 105 set to 1)
JREC switched to normal or raise the TSD lever.
JRH switched to recall
Shaft image not available (can be done by GC_erase_ee:=1)
CLC is disabled (HMI 107 set to 1)
CCU is disconnected (SMIC(FC).SKC)
Safety circuit bypassed from SMIC(FC).SKC.1 to SMIC(FC).SKC.3
Chip card is not inserted.
Battery is disconnected
• Car Position: On any Floor / Standstill
• Door Status: Closed (Safety contact KTS and KTC closed)
Remarks:
Test goal:
The goal of this TC is to prove the behavior in case of installation in recall mode.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Installation mode (HMI 105 set to 1)
JREC switched to normal or raise the TSD lever.
JRH switched to recall
Shaft image not available (can be done by GC_erase_ee:=1)
CLC is disabled (HMI 107 set to 1)
CCU is connected (SMIC(FC).SKC)
Chip card is inserted.
Battery is connected
• Car Position: On any Floor / Standstill
• Door Status: Closed (Safety contact KTS and KTC closed)
Remarks:
Test goal:
The goal of this TC is to prove the behavior in case inspection mode.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: JREC switched to inspection
CLC is disabled (HMI 107 set to 1)
Non TSD system.
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
• JHC2 only available for cabin weight higher than 1000kg.
Step 2 ¾ Release DREC-U and press it 9 No car and door movement. Not Passed
again. The elevator
starts moving
upwards
Step 3 ¾ Release DREC-U. Passed
Step 4 ¾ Press DREC-D and keep it 9 Elevator starts moving Passed
pressed. downwards at inspection
speed.
9 Elevator stops at KSE-D.
Step 5 ¾ Release DREC-D and press it 9 No car and door movement. Passed
again.
Step 6 ¾ Release DREC-D. 9 No car and door movement. Passed
PC 9 Elevator is in inspection Passed
mode
Test goal:
The goal of this TC is to prove the behavior in case of installation in inspection mode.
Test Tools:
• CADI-GC
Remarks:
Test goal:
The goal of this TC is to prove the behavior in case inspection activation TSD.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Normal mode
CLC is disabled (HMI 107 set to 1)
TSD system is available.
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
• Timer T1 = 180 seconds
• Timer T2 = 180 seconds
Test goal:
The goal of this TC is to prove the behavior in case TSD inspection mode.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: TSD Inspection mode
CLC is disabled (HMI 107 set to 1)
TSD system is available.
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
• JHC2 only available for cabin weight higher than 1000kg.
Test goal:
The goal of this TC is to prove the behavior in case inspection deactivation TSD.
Test Tools:
• CADI-GC Bionic Terminal
Remarks:
• Timer T1 = 180 seconds
• Timer T2 = 180 seconds
• Timer T3 = 10 seconds
Step 2 ¾ Last car call is served. (no car 9 Elevator performs a trip to N.A.
calls are pending) the LDU floor.
9 At LDU floor door opens.
9 Timer T1 starts (see
remarks)
Step 3 ¾ Press Inspection Reset button 9 Door closes and elevator N.A.
within timer T1. moves downwards for the
configured distance.
Step 4 ¾ Elevator at configured position. 9 Timer T2 starts (see N.A.
remarks)
9 Inspection and Normal LED
are blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 5 ¾ Open the door with the triangle 9 Inspection and Normal LED N.A.
key (KNET) within the time T2. remains blinking.
9 Buzzer on SDIC and control
are OFF.
Step 6 ¾ Close the door. 9 Timer T2 starts (see N.A.
remarks).
9 Inspection and Normal LED
remains blinking.
9 Buzzer on SDIC and control
generates a sound.
Step 7 ¾ Wait 3 minutes. Timer T3 9 Inspection LED is blinking. N.A.
expires. 9 Normal LED is OFF.
9 Elevator does not change in
normal mode.
Step 8 ¾ Enter any calls. 9 Elevator does not accept N.A.
calls.
Step 9 ¾ Reset the Elevator. 9 Elevator synchronized and N.A.
¾ Press “RESET INSPECTION” change to normal mode.
button as soon as the control
generates a sound.
PC ¾ Enter any call. 9 Elevator serves call. N.A.
Test goal:
The goal of this TC is to prove the correct commissioning of load measuring system.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
Test goal:
The goal of this TC is to prove the correct overload service handling.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Normal
LMS is commissioned
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
Step 2 ¾ Load the car with overload. 9 Elevator activates overload Passed
service.
9 HMI displays 39
9 Buzzer car active
9 Overload indication active
9 EL= 0003
9 Door(s) still open
Step 3 ¾ Enter any car calls. 9 No car calls are accepted. Passed
Step 4 ¾ Unload the car. 9 Elevator changes into Passed
normal mode.
9 HMI displays 01.
PC ¾ Enter any call. 9 Elevator serves call. Passed
Test goal:
The goal of this TC is to prove the correct LOP configuration.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
Test goal:
The goal of this TC is to prove the behavior of the relevel trip
Test Tools:
• CADI-GC Bionic Terminal
Remarks:
Test goal:
The goal of this TC is to prove the behavior of correction trip.
Test Tools:
• CADI-GC Bionic Terminal
Remarks:
• Ensure that the safety circuit tap ISPT is closed during emergency stop. Otherwise the elevator
will synchronize.
Step 4 ¾ Enter call below the current 9 Elevator starts moving. Passed
car position. During tip inside 9 Once JEM is ON an
the door zone switch JEM to emergency stop is
ON and OFF. performed.
Step 5 ¾ Wait 10 seconds. 9 Elevator knows is inside the Passed
door zone and serves the
pending call.
Hint: If PHNR-U/D available the
Elevator performs a relevel trip
first.
PC ¾ Enter any call. 9 Elevator serves call. Passed
12 TC8000 Others
Test goal:
The goal of this TC is to prove the correct motor over temperature service handling.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
Step 6 ¾ Test person change the motor 9 The default value for the Passed
temperature fault limit to the motor temperature fault limit
original value (HMI CF16 is stored.
PA48).
PC ¾ Enter any call. 9 Elevator serves call. Passed
Test goal:
The goal of this TC is to prove the behavior if no COP available anymore.
Test Tools:
• CADI-GC Bionic Terminal
Precondition:
• Current Service: Normal
• Car Position: On any Floor / Standstill
• Door Status: Closed
Remarks:
Sim_car_call
Case 1: <COP disconnected> standstill
Step Action / Description Expected Result
Step 1 ¾ Disconnect plug XCOP on Car 9 Door opens and remains Passed
Operating Panel. open.
9 HMI display 70
9 EL= 0037
Step 2 ¾ Reconnect plug. 9 Elevator change to normal Passed
mode.
9 HMI display 01
PC ¾ Enter any call. 9 Elevator serves call. Passed