4100XPC

Electric Mining Shovel – DC Drive

Product Overview
 P&H 4100XPC Electric Mining Shovel – DC Drive

P&H 4100XPC DC Shovel

building on proven success
Mine operations and maintenance managers demand the best from their Komatsu Mining is the
loading tools. For this reason, Komatsu Mining has been the electric
mining shovel market share leader and preferred equipment supplier to worldwide leader in
the world’s toughest mining environments for over 100 years. electric mining shovels.
Komatsu is proud to offer the P&H 4100XPC DC electric mining shovel. The P&H 4100XPC DC
The P&H shovel line is combining its solid reputation of reliability with
the proven Centurion electrical control system, time-tested DC systems, sets the standard
rugged structures and the industry’s only direct field service and support in performance
network to set the industry standard for electric mining shovels.
and productivity.
Proven availability and productivity ultimately lead to the lowest cost The P&H performance edge
per tonne and the most efficient ultra-class loading tool available in the
industry today. P&H shovels dig deeper into the realms of productivity,
Attachment of choice for World-class cab / • Designed for severe-duty
safety and reliability with greater control, comfort and consistency.
the world’s toughest applications loading control center digging and loading
• Twin-leg dipper handle – Stable Performance and comfort have been
optimized with: • Years of experience in building
dipper trajectory, faster cycle times,
higher productivity rugged, reliable equipment
• Smart ergonomics
• Rack and pinion crowd – Less • Extensive collaboration with
maintenance, all weather performer • Clear sight lines customers and our partner
• Easy access to command and ABB during development
• Optima dippers – Mine-matched
dippers with adjustable pitch braces for control functions
We are driven by achieving
precise rake angles • Access to key data on machine health the lowest total cost of
and performance provided by Centurion ownership for our customers:
Rugged components electrical control system
Proven performance • Dual hoist motors – Balanced and
evenly distributed load Smart Solutions
• Quality components

• Focus on machine availability

• Delta drive – Improved shoe- Our smart connected products and
P&H DC-drive shovels have been A closer look and productivity
to-tumbler engagement systems, advanced analytics and direct
exceeding customer requirements The P&H 4100XPC DC utilizes services are integrated together and • Heavy-duty structures
and expectations since 1920. proven components. • Planetary transmissions – Proven long customized to solve our customers'
life on swing and propel with over toughest challenges: • Komatsu Mining field support
• Lowest total cost of ownership • Structures developed with 20 million hours logged
advanced design software • Service products and consumables
• Highest productivity
and field data collection Technology
• Machine assembly and rebuild
• Superior machine reliability • Centurion electrical control system –
• Motors designed and manufactured
and durability Superior performance, monitoring and • Component exchange programs
by Komatsu specifically for electric
data integration capabilities
mining shovels • Life cycle management
We set the industry standard
for electric mining shovels • Universal shovel interface – Send
and receive data with any mine • Genuine OEM parts
management system • Prognostics and remote
• PreVail remote health management – health management
Real time machine health and
performance management

2 Komatsu Mining Corp. Group Komatsu Mining Corp. Group 3

 P&H 4100XPC Electric Mining Shovel – DC Drive

P&H 4100XPC DC Drive Electric Mining Shovel Electrical control Dipper and dipper trip
Centurion supervisory controller provides direct integrated communication Optima dippers combine consistent productivity with high durability and
General Specifications with motor drives giving precise motor control and fast cycle times. Real-
time multi-tasking capability allows for optimal machine logic sequencing,
maintainability. Dippers are configured to mine specific conditions and
capacity requirements from a variety of combinations of body and lip
monitoring and control. designs, as well as other unique Komatsu technologies. Specific wear
packages and GET styles can be cooperatively specified.
Centurion I/O system uses ‘Profibus’ communication protocol for seamless
integration of all shovel subsystems and future expandability. Low-voltage TripRite system utilizes a brushless DC electric motor with sealed planetary

meters
24V DC I/O drop points feature open and short circuit detection for improved drive unit for reliable trip and slack take up operation.

feet
diagnostics and troubleshooting.
22 72.2
Centurion information system’s enhanced Graphical User Interface (GUI) Swing
features intuitive, icon-based screens to display vital information such
20 65.6 as shovel status, troubleshooting information, and optional production Three modular P&H planetary gear cases of proven design and a single piece
monitoring data and operator feedback forged swing gear transmit torque for fast cycle times.

18 59.1 P&H digital DC drive provides precise, reliable, solid state power to the main Spring-set air release disc brakes – one per motor.
motion motors. Splash lube filtration system.
16 52.5
Electrical control systems Propel
14 45.9 P&H digital DC static DC power conversion Two rugged P&H planetary gear cases of proven design independently
and reactive power compensation transmit torque to the drive sprockets, producing the tractive effort required
Hoist**/Propel Swing Crowd/Propel for fast, efficient propel and positioning operations.
12 39.4
Continuous armature P&H brand Delta drive low tension sprocket drive system with heavy duty
converter KW rating 2x1860 kW 1860 kW 1860 kW cast crawler shoes.
10 32.8 @ 600 VDC* Spring-set air release disc brakes – one per motor.
15 Sec. armature
3700 amp. 3700 amp. 3700 amp.
8 26.2 converter current rating*
Crowd
Continuous field
150 amp. 150 amp. 150 amp. Powerband V-belt drive between motor and gear case absorbs shock loads.
6 19.7 converter rating*
* Rated at 600 V and based on outside ambient temperature of 50°C or 122°F. First and second reduction gearing in enclosed gear case for reliable splash
** Cascaded hoist converters. lubrication, ease of maintenance, and extended component life.
4 13.1
Twin-leg dipper handle with torsion box and rack and pinion drive has
P&H digital DC automatic reactive power compensation* inherent stability in the bank for optimal digging.
2 6.6
60 Hz (7 step) 50 Hz (8 step) Spring-set air release disc brake.
Switched steps +4725 kVAR total +6000 kVAR total
0 0
Hoist
* Nominal rating at rated capacitor voltage (600 VAC)
* Rated at 600 V and based on outside ambient temperature of 50°C or 122°F. All gearing housed in single enclosed gear case with filtered and cooled oil
2 6.6 ** Cascaded hoist converters. fed to all bearings in addition to splash lubrication for reliable operation and
meters 6 4 2 0 2 4 6 8 10 12 14 16 18 20 22 24 ease of maintenance.
feet 19.7 13.1 6.6 0 6.6 13.1 19.7 26.2 32.8 39.4 45.9 52.5 59.1 65.6 72.2 78.7
CL ROTATION P&H DC fast response main machinery motors Large 68" diameter hoist drum for extended rope bending life. Ferrule becket
system and dual electric tuggers are standard for efficient rope change.
Hoist motor Continuous rating @ 600 volts Total 2148kW / 2880hp
(two used) peak developed power 2770kW / 3713hp Spring-set air release disc brakes – one per motor.
Swing motor Continuous rating @ 550 volts Total 1119kW / 1500hp
Working ranges Capacity (three used) peak developed power 1340kW / 1796hp Cable data
Height of cut 16.8 m 55 ft. 2 in. Nominal payload* 99.8-108.9 mt 110-120 st Crowd motor Continuous rating @ 550 volts Total 537kW / 720hp Hoist (wire rope) 73 mm 2.75 in. dia.
Radius of cut 23.9 m 78 ft. 8 in. Nominal dipper capacity (one used) peak developed power 825 kW / 1106hp
Suspension (bridge strand) 102 mm 4.00 in. dia.
SAE struck 52.8-61.2 m3 69-82 yd3 Propel motor Continuous rating @ 550 volts Total 1074kW / 1440hp
Dumping height*
9.5 m 31 ft. 0 in. SAE 2:1 58.3-67.6 m3 74.4-88.4 yd3 (two used) peak developed power 1434kW / 1922hp Dipper trip (wire rope) 19 mm 0.75 in. dia.
(door open)
Rated suspended load 195 mt 215 st
Floor level radius 16.0 m 52 ft. 6 in.
Optimum truck size Power requirements
Tail swing radius 9.8 m 32 ft. 3 in. 218-363 mt 240-400 st
(360 mt (400 st) truck shown)
Operator eye level 10.1 m 33 ft. 1 in. Supply voltage* 7200 or 13800V 6000, 6600, 7200 or 11000
*Payload and dipper capacity are dependent on many factors. 3 phase, 60 Hz 3 phase, 50 Hz
*Height shown with bail-type dipper. Heights will be greater with bail-less or compact-bail Contact Komatsu Mining for an analysis of your specific application.
Supply transformer (minimum) 3750 kVA
dippers. Actual dumping height can be greater than door clearance height.
Minimum short circuit VA available at shovel 30 MVA
*Voltage per customer requirements

4 Komatsu Mining Corp. Group Komatsu Mining Corp. Group 5

 P&H 4100XPC Electric Mining Shovel – DC Drive
Overall dimensions Loading control center
A Width 14.4 m 47 ft. 1 in.
B Length 15.0 m 49 ft. 4 in.
C Height over gantry 14.7 m 48 ft. 3 in. Ante room
Space for mine
(shown with
communications equipment
1930 mm 76 in.
D Width of crawler shoes optional toilet)
2210 mm 87 in. Touchscreen GUI and
E Width of crawlers (76") 10.2 m 33 ft. 6 in. optional remote
Electrical cabinet camera system
F Length of crawlers 11.7 m 38 ft. 6 in.
G Ground clearance 0.7 m 2 ft. 2 in. Space for appliances Armrest mounted,
pistol grip joysticks
H Height — ground to bottom of counterweight slabs 3.6 m 11 ft. 10 in. Trainer’s station

Lockers
A B 6-way power adjustable
Storage cabinet air suspension seat with
heat and vibratory massage

Ground pressure and weight Features and customization

Bearing area – ground pressure The P&H 4100XPC is built with several features to enhance safety,
reliability, and productivity over the life cycle of the operation.
C Standard:
Crawler bearing area 34.58 m2 53,597 in2 • Automatic lubrication and compressed air systems with advanced
76" shoes / 1930 mm diagnostic and control
Crawler ground pressure • Temperature monitoring system for all DC motors, drum shaft bearings,
418.9 kPa 60.8 psi
76" shoes / 1930 mm shipper shaft bearings
H Optional: • Automatic Boom Soft Setdown System (ABSS) and boom profile
G Crawler bearing area 39.58 m2 61,354 in2 protection envelope to help prevent excessive loading to the attachment
D 87" shoes / 2210 mm during operation
E F Crawler ground pressure • Anti-swing-in-bank system to reduce excessive side loading on handle
87" shoes / 2210 mm 369.5 kPa 53.6 psi
and attachment
Weights – approximate* • Remote hoist control pendant and hoist rope winch to assist in safe and
Machinery deck plan efficient rope changeouts
Working weight (with dipper, approx. wt.)
The shovel has multiple options for local and minesite specific conditions in
Air compressor Lubrication room 76" shoes / 1930 mm 1,486,900 kg 3,278,000 lbs
Converter the following areas:
cabinet Lube system controls 87" shoes / 2210 mm 1,491,400 kg 3,288,000 lbs • Climate control
Hoist Hoist motor Counterweight (punchings)** 204,100 kg 450,000 lbs
motor • Technology and software
* All weights subject to 5% variation.
Lube reservoir
** To be furnished by customer. • Maintenance systems
(2347 liter / 620 gal. grease
Transfer cabinet
1570 liter / 415 gal. OGL)

Swing motor and transmission Air receiver

(908 liter / 240 gal.)

Hoist motor
access doors
Reactive power
compensation High and low
cabinet voltage collectors
(deck mounted)
Hoist drum Contact a Komatsu Mining
Swing motor
and transmission service representative
for more information
Main transformer
120 VAC
on the P&H 4100XPC DC drive
Ground fault
load center electric mining shovel
suppression cabinet Centurion electrical or visit https://mining.komatsu
control system cabinet
Auxiliary touch screen monitor
circuit breakers
Auxiliary load center

Auxiliary
transformer Motor control center
High voltage cabinet
with isolators
Electronics room

6 Komatsu Mining Corp. Group Komatsu Mining Corp. Group 7

Komatsu Mining Corp. Group Product designs, specifications and/or data in this document are provided for informational
purposes only and are not warranties of any kind. Product designs and/or specifications may
mining.komatsu be changed at any time without notice. The only warranties that apply to sales of products and
services are Komatsu’s standard written warranties, which will be furnished upon request.
Komatsu, Joy, Montabert, P&H, Centurion, Delta, Optima, PreVail, TripRite and other trademarks
and service marks used herein are the property of Komatsu Ltd., Komatsu Mining Corp., or their
respective owners or licensees.
© 2018 Komatsu Mining Corp. All rights reserved.

EN-4100XPCDC01-0218-V2