PM 4
PM 4
PM 4
Work Job
Job Operation: Part Number: Part Qty: Part Description: Comp: Job: Mod: Qty: Job Loc: App: Cond: Cab Type:
TAKE & ANALYZE S-O-S
FROM ENGINE OIL 1348 008
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note: Engine oil sample
ADJUST V-BELT(S) 1357 025
Additional Note:
Parts Note:
CHECK FINAL DRIVE FLUID
LEVEL 4050 535 FLV
Additional Note:
Parts Note:
Additional Note:
Page 1 of 9 3/27/2020
Parts Note:
Additional Note:
Parts Note:
CHECK WINCH FLUID
LEVEL 5163 535 FLV
Additional Note:
Parts Note:
CHECK EQUALIZER BAR
FLUID LEVEL 7206 535 FLV
Additional Note:
Parts Note:
INSPECT & MAINTAIN FUEL
TANK CAP(S) 1273 042 Z2
9X-2205 1 KIT
Additional Note:
Parts Note: Fuel tank filler cap filter kit
9X-8600 1 SEAL-O-RING
Additional Note:
Parts Note: Fuel tank filler cap seal
CLEAN FUEL TANK
STRAINER 1273 070 STR
Additional Note:
Parts Note:
CLEAN CRANKCASE
BREATHER ENGINE 1317 070 ENG
4F-7390 1 SEAL-O-RING
Additional Note:
Parts Note: Engine crankcase breather seal / gasket.
TAKE & ANALYZE S-O-S
FROM TRANSMISSION 3030 008
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note: Transmission oil sample
CLEAN TRANSMISSION
BREATHER 3030 070 BRE
Page 2 of 9 3/27/2020
Additional Note:
Parts Note:
REPLACE WITH NEW FUEL
FILTER PRIMARY FILTER AS- 1261 511 PY
WATER SEP &
326-1644 1 FUE
Additional Note:
Parts Note: Fuel/Water Separator Element - Install Dry, Prime System
220-8678 1 SEAL
Additional Note:
Parts Note: Fuel/Water Separator Bowl Seal
TAKE & ANALYZE S-O-S
FROM FINAL DRIVE 4050 008
SCHEDULED
SOS 2 OIL SAMPLE
Additional Note:
Parts Note: Final drive oil samples
REPLACE WITH NEW FUEL
FILTER SECONDARY 1261 511 SE
1R-0762 1 FILTER
Additional Note:
Parts Note:
Additional Note:
Parts Note:
TAKE & ANALYZE S-O-S
FROM HYDRAULIC SYSTEM 5050 008
SCHEDULED
SOS 1 OIL SAMPLE
Additional Note:
Parts Note: Hydraulic oil sample
REPLACE WITH NEW
ENGINE OIL & FILTER A 500 service hour engine oil change interval is available,
1318 provided
511 that operating conditions and recommended
DIESEL
multigrade oil types are met. When theseENG
requirements are not met, shorten the oil change interval to 250 service hours,
DEO-ULS
or use an SOS12oil sampling andOIL-ECF-3/API
analysis program to determine an acceptable oil change interval. For additional
Additional Note: information, consult the O&MM.
Parts Note: A 500 service hour engine oil change interval is available, provided that operating conditions and recommended
multigrade oil types are met. When these requirements are not met, shorten the oil change interval to 250 service hours,
1R-0716
or use an SOS1 oil sampling andFilter as-0il
analysis program to determine an acceptable oil change interval. For additional
Additional Note: information, consult the O&MM.
Parts Note: Engine oil filter
Page 3 of 9 3/27/2020
CLEAN TRANSMISSION
SCREEN 3030 070 Z3
Additional Note:
Parts Note:
REPLACE WITH NEW
TRANSMISSION OIL FILTER 3067 511
ELEMENT-
132-8876 1 FILTER
Additional Note:
Parts Note: Transmission Oil Filter (S/N J8BFILTER
1-1425)
ELEMENT AS-
1R-0778 1 OIL
Additional Note:
Parts Note: Transmission Oil Filter (S/N J8BFILTER
1-1425)
ELEMENT AS-
1R-1809 2 OIL
Additional Note:
Parts Note: Transmission Oil Filter (S/N J8BFILTER
1426-1913)
ELEMENT AS-
328-3655 2 OIL
Additional Note:
Parts Note: Transmission Oil Filter (S/N J8B 1914-UP)
3J-1907 2 SEAL
Additional Note:
Parts Note: Transmission Oil Filter Drain Plug Seal
5P-3620 2 SEAL-O-RING
Additional Note:
Parts Note: Transmission Oil Filter Housing Seal (S/N J8B 1-1913)
130-0229 2 SEAL-O-RING
Additional Note:
Parts Note: Transmission Oil Filter Housing Seal (S/N J8B 1914-UP)
REPLACE WITH NEW
STEERING OIL FILTER 431F 511
1G-8878 1 FILTER
Additional Note:
Parts Note: Steering Charge Oil Filter (or Optional 102-2828)
465-6506 1 Filter-Hydraulic
Additional Note:
Parts Note: Service Replacement for 1G-8878
REPLACE WITH NEW
HYDRAULIC OIL FILTER 5068 511
5H-6733 1 SEAL-O-RING
Page 4 of 9 3/27/2020
Additional Note:
Parts Note: Hydraulic Oil Filter (Case Drain) Cover Seal
HYDRAULIC
1R-0777 1 FILTER
Additional Note:
Parts Note: Hydraulic Oil Filter (Case Drain)
2H-6124 1 SEAL-O-RING
Additional Note:
Parts Note: Hydraulic Oil Filter Cover Gasket/Seal
DRAIN & REFILL
TRANSMISSION OIL 3080 044
TRANS/DRIVE
TDTO 41 TRAIN OIL
Additional Note:
Parts Note:
LUBRICATE LIFT/HOIST
CYLINDER BEARING 5102 086 BD
Additional Note:
Parts Note:
Additional Note:
Parts Note:
Additional Note:
REPLACE WITH NEW AIR
Parts Note:
FILTER ELEMENT
SECONDARY FILTER 1054 511 SE
ELEMENT AS-
6I-2506 1 AIR
Additional Note: Replace the secondary filter element when you service the primary element for the third time.
Parts Note:
REPLACE WITH NEW
PRIMARY AIR FILTER FILTER 105A 511
ELEMENT AS-
6I-2505 1 AIR
Additional Note:
Page 5 of 9 3/27/2020
TAKE & ANALYZE S-O-S
Parts Note:
FROM ENGINE COOLANT
LEVEL TWO LEVEL 2 1395 008 L2
SOS COOL- COOLANT
2 1 CHECK
Additional Note:
Parts Note:
DRAIN & REFILL FINAL
DRIVE OIL 4050 044 OC
TRANS/DRIVE
TDTO 7 TRAIN OIL
Additional Note:
Parts Note:
REPLACE WITH NEW FINAL
DRIVE SEAL 4052 511
SEAL
137-9810 4 (PACKING)
Additional Note: If Equipped
Parts Note: Final Drive Guard Packing - 2 Required per Side
GREASE-
129-1928 2 ARTIC
Additional Note: If Equipped
Parts Note: Grease - 1 required per Side
INSPECT UNDERCARRIAGE 4150 040
Additional Note:
Parts Note:
INSPECT TRACK
GUIDE/GUARD 4177 040
Additional Note:
Parts Note:
DRAIN & REFILL
HYDRAULIC TANK 5056 044
HYDRAULIC
HYDO 20 OIL
Additional Note:
Parts Note:
9H-6454 1 GASKET
Additional Note:
REPLACE WITH NEW Parts Note: Hydraulic Tank Filler Cap Gasket
HYDRAULIC OIL FILTER
PILOT SYSTEM 5068 511 PS
126-1813 1 FILTER-OIL
Additional Note:
Parts Note: Hydraulic Oil Filter (Pilot)
Page 6 of 9 3/27/2020
INSPECT RADIATOR
GUARD PIN 7155 040 PN
Additional Note:
Parts Note:
REPLACE WITH NEW A/C
RECEIVER/DRYER 7322 511
RECEIVER -
3E-3535 1 DRYER
Additional Note:
Parts Note: Air Conditioning Receiver Dryer
PERFORM PM 4 7504 540
Additional Note:
Parts Note:
Page 7 of 9 3/27/2020
Model: D8T Customer Name:
Serial Number (Prefix/Range): J8B Equipment Number:
PM 4 (2000 HOUR
Maintenance Interval: Work Order Number:
INTERVAL)
Last Updated Data Date: 8/23/2019 Equipment SMU:
Parts Manual Media Number: SEBP4195 Equipment Location:
OMM Media Number: Print Date: 3/27/2020
Employee:
NOTE: THIS PLANNED MAINTENANCE ("CHECKLIST") IS MEANT TO BE A QUICK REFERENCE ONLY. IT DOES NOT REPLACE THE OPERATOR AND MAINTENANCE MANUAL ("OMM")
APPLICABLE TO YOUR CATERPILLAR PRODUCT. THE DATA ON THIS CHECKLIST MAY BE CHANGED OR UPDATED WITHOUT NOTICE.
Page 8 of 9 3/27/2020
2 328-3655 FILTER ELEMENT AS-OIL Transmission Oil Filter (S/N J8B 1914-UP)
2 3J-1907 SEAL Transmission Oil Filter Drain Plug Seal
2 5P-3620 SEAL-O-RING Transmission Oil Filter Housing Seal (S/N J8B 1-1913)
2 130-0229 SEAL-O-RING Transmission Oil Filter Housing Seal (S/N J8B 1914-UP)
1 1G-8878 FILTER Steering Charge Oil Filter (or Optional 102-2828)
1 465-6506 Filter-Hydraulic Service Replacement for 1G-8878
1 5H-6733 SEAL-O-RING Hydraulic Oil Filter (Case Drain) Cover Seal
1 1R-0777 HYDRAULIC FILTER Hydraulic Oil Filter (Case Drain)
1 2H-6124 SEAL-O-RING Hydraulic Oil Filter Cover Gasket/Seal
41 TDTO TRANS/DRIVE TRAIN OIL
4 TDTO TRANS/DRIVE TRAIN OIL
1 6I-2506 FILTER ELEMENT AS-AIR
1 6I-2505 FILTER ELEMENT AS-AIR
1 SOS COOL-2 LEVEL 2 COOLANT CHECK
7 TDTO TRANS/DRIVE TRAIN OIL
4 137-9810 SEAL (PACKING) Final Drive Guard Packing - 2 Required per Side
2 129-1928 GREASE-ARTIC Grease - 1 required per Side
20 HYDO HYDRAULIC OIL
1 9H-6454 GASKET Hydraulic Tank Filler Cap Gasket
1 126-1813 FILTER-OIL Hydraulic Oil Filter (Pilot)
1 3E-3535 RECEIVER - DRYER Air Conditioning Receiver Dryer
Page 9 of 9 3/27/2020