G81 - 2 Housing Materials PDF
G81 - 2 Housing Materials PDF
G81 - 2 Housing Materials PDF
ENA Engineering Recommendation G81 “Framework for Design and Planning, Materials
Specification and Installation and Record for Greenfield Low Voltage Housing Development
Installations and Associated, New, HV/LV Distribution Substations” – Part 2 Materials
Specification. Version agreed at Ofgem ECSG on 12th October 2004
Unless otherwise stated the document applies across all 4 WPD licence areas.
1.0 Introduction
1.1 Information contained in this Framework Appendix must be read in conjunction with the
National Framework Documents, the Adoption Agreement, the other two Western Power
Distribution (WPD) Housing Development Framework Appendices relating to
Installation and Design and the WPD Framework Appendix on cable recording
techniques.
1.2 In the event of query please speak to the WPD Planner acting as the focal point of contact
for the scheme. If other than the listed materials or makers are proposed, please pass
detailed information to the WPD Planner, who will make contact with the relevant
Specifier within WPD to provide a response. Full details of any proposed variation are
required, including;
2.0 HV switchgear
2.1 WPD require non-oil designs of HV switchgear. WPD’s current suppliers of HV Ring
Main type equipment are Schneider Electric (Ringmaster range) and Lucy (Sabre range).
3.1 HV/LV transformers are purchased to WPD specification based on EATS 35-1. WPD
specify maximum acceptable losses for the ratings of transformers employed; 500, 800
and 1000kVA as below.
3.2 Limitation of transformer noise is important to WPD; please note that specified noise
limits are included in ENATS 35-1 and the WPD spec, but are not included in
BS EN60076.
3.3 Transformer oil must be certified as being free of PCBs < 2ppm. Transformer oil must
comply with BS 148.
4.2 Provision for connecting a generator as detailed in Clause 7.1.1.f of ENATS 37-2 shall be
provided.
The connection from the transformer side to the synchronising reference fuses shall be
double insulated and of not less than 16mm2.
Female ‘Litton’ connectors (or equivalent) shall be provided on each busbar and the
neutral/earth bar to allow the safe connection of generator cables onto live SCDB’s.
Evidence of temperature rise tests shall be supplied at the time of tender, with the
generator cables carrying the full 600A current and the adjacent outgoing ways arranged
to obtain current balance.
The cabinet/pillar doors shall be able to be closed and locked with the generator cables
connected.
5.1 HV/LV substations shall be situated indoors; normally within a glass reinforced plastic
(g.r.p) enclosure. All g.r.p. enclosures shall meet WPD specification as set out below.
Dimensions are for unit type arrangements employing Schneider Ringmaster non
extensible ring main or circuit breaker equipments.
5.2 Introduction
This specification covers the sizes, material and physical design of GRP enclosures,
roofs, doors and panels suitable for the WPD’s Distribution Substations.
5.3 General
This specification details the minimum permissible standard. Suppliers may submit
alternative designs for consideration and approval by WPD.
All designs must take into account the often severe, climatic conditions experienced in
the South West of England, South Wales and coastal areas of East Midlands Suppliers
shall be able to demonstrate that all equipment supplied will be 'Fit For Purpose'.
All items shall have sufficient protective packaging to prevent any damage in transit.
All enclosures, when erected, shall offer degrees of protection against solid foreign
objects and against water by having an 'IP Rating' of IP23, or better, as described in BS
EN60529:1992.
Holes cut in the GRP in order to accommodate ventilation panels shall be coated to seal
the cut edges.
Housings which have been previously tested shall have the type test evidence submitted
for consideration at the time of tender. The undertaking of a type test for each contract is
not required, however significant design changes to a tested design will require a new
test.
Significant design changes may include, but are not limited to:
The judgement on the acceptability of the housing design as having passed the explosion
test will be based on:
(a) A high speed video, to the requirements of BRE test report TAR 20/97.
(b) The written report of the approved testing Authority.
All items shall be manufactured using glass fibre polyester resin. Except where
otherwise stated they will be made from at least three layers of 450 grams glass fibre per
square metre, having an overall minimum thickness of 4mm. and gel-coated on all
external and internal surfaces. Both sides of all finished, completed assemblies shall be
constructed to BS476 Part 7 Class II, or equivalent, as a minimum standard - (Surface
Spread of Flame). Suppliers shall confirm the standard to which items have been
constructed, together with the method of construction of all component parts. NOTE: Use
of Class II listed resin does not necessarily achieve this result.
Both sides of all finished, completed assemblies shall be constructed to BS476 Part 12
taking Source F as the 'real' ignition source as a minimum standard. An equivalent
standard may be used but in any case suppliers shall confirm the standard to which items
have been constructed.
If tests for fire resistance to BS476 Part 20, or equivalent, have been conducted, the
supplier will advise the results of these tests, separately, in respect of walls, doors and
roof for stability, integrity and insulation.
Unless panels are completely gel-coated on all internal and external surfaces, all timber
used in the course of manufacture will be 'pressure impregnated'. All timber used will
have bevelled edges and be fully encapsulated between layers of GRP.
All plyboard used in the course of manufacture will be 'WPB grade' and have a minimum
thickness of 12mm. All plyboard will be fully encapsulated between layers of GRP.
The standard colour of completed assemblies shall be Buff BS4800 08-B-21 in a smooth
gel-coat finish which is maintenance free and UV resistant. Other colours or finishes may
be requested from time to time where site conditions so dictate.
The exterior appearance of all panels shall be aesthetically acceptable. Suppliers shall
provide detailed proposals with tenders.
5.6 Fittings
In order to avoid creation of electrolytic corrosion cells, all metallic fittings, unless
otherwise stated, shall be of stainless steel in a grade to be agreed between purchaser and
supplier. As alternatives, ventilation panels may be constructed of suitable grade hot
dipped galvanised mesh and door hinges may be suitable grade brass.
All panels, including those provided with enclosures and wicket panels, shall be secured
by a hasp and staple arrangement able to accept a lock with a 7mm hasp. Enclosures and
double door sets shall have top and bottom internal drop bolts fitted on the door fitted
with the staple.
Enclosure fixing brackets shall be provided to connect between panels and roof, and
between panels and ground/walls. Foundation fixings shall be in the form of brackets
bolted to the front and rear box sections. All fixings for joining component parts, i.e.
walls, doors etc., including hinges, door bolts, padlocking points etc., shall be accessible
only from within the enclosure.
5.7 Enclosures
Enclosures shall normally be supplied in the five sizes detailed below. However, there
may be a requirement for alternative sizes to be supplied when site conditions so dictate.
(i) 3050mm width, 2225mm depth, 2300mm height, (clear inside dimensions), - Unit
Substation Enclosure, - diagram1.
(ii) 3050mm width, 1830mm depth, 2300mm height, (clear inside dimensions, - Unit
Substation Enclosure, - diagram1.
(iii) 2462mm width, 1830mm depth, 2300mm height, (clear inside dimensions), - Unit
Substation Enclosure, - diagram 1.
A welded steel box frame of cross section at least 40mm x 40mm x 3mm to be fully
laminated into the periphery of the front and rear of the enclosure. Timber reinforcing
members at least 75mm x 32mm shall be positioned as shown in diagram 2 to further
strengthen the enclosure.
With the exception of mini switch covers, which will have one opening door, all
enclosures will be constructed with a set of double doors, dimensioned so as to fill the
area available within the steel box reinforced front frame.
Enclosure roofs shall be 'tight fitting'. With the exception of Mini Switch Covers, roofs
shall be constructed of a single section which is double skinned, reinforced, pitched and
domed with no joints, and with a steel angle encapsulated inside the bottom edge of the
roof to provide fixing points to the side. In order to minimise condensation, the roof shall
be polyurethane foam filled with a minimum foam thickness of 18mm. It will be able to
withstand a single 100kg load over an area of 300mm x 300mm at any position with no
more than a 25mm deflection, and without permanent damage. Threaded sockets shall be
provided on the top of the roof to accept lifting eyebolts. The sockets shall be sealed in
order to prevent the ingress of moisture and must be fixed such that, when eyebolts are
fitted to all sockets, the roof can safely and without damage, be lifted and lowered using
only these points. Suitable eyebolts shall be provided where specified. In order to reduce
weight, Mini Switch Cover roofs shall be single skin as previously specified and provided
without threaded sockets for eyebolts.
The weight of each panel, including the roof, shall be clearly stencilled on the inside
panel face and, in addition, where suppliers confirm in writing that the complete
enclosure may be lifted by means of eyebolts or lifting brackets, the weight of the
complete structure must be clearly stencilled on the inside of the roof.
Ventilation panels, shall be fitted to the top and bottom of enclosures in positions to be
agreed between purchaser and supplier and will be covered by approved cowls. Before
the fitting of cowls, each unit substation enclosure will have ventilation of 0.80 sq. metre
net free area shared equally between the top and bottom of the enclosures, positioned in
the top and bottom rear corners of the side panels and the four corners of the rear panels
as indicated on the attached drawings. Switchgear enclosures will have ventilation of 0.02
sq. metre net free area shared equally between the top and bottom of the enclosure.
From time to time it may be necessary to vary the amount of ventilation in Unit
Substation Enclosures. All Unit Substation Enclosures shall be supplied with sufficient
approved ventilation panel blanking plates to blank off all, but two, panels. Blanking
plates shall be securely attached on the inside of the enclosure. A labelled storage facility
shall also be provided within each enclosure for any blanking plates which are not in use.
The positioning of this 'store' will be agreed between purchaser and supplier.
Except where stated below 'Vandal Resistant Enclosures' shall be constructed to the
specification described previously.
Such enclosures shall be robust in order to withstand vandal attack. The walls, doors and
roof shall be constructed from GRP inner and outer skins totally encapsulating a rigid
plywood core. Plywood may be laminated into the construction in a number of sections
provided a continuous core is maintained. Ventilation louvres and grilles shall be vandal
resistant.
(iv) Material and construction of framework for corner posts, walls, roof, door frame
and doors.
(vi) Information on BS476 Parts 7, & 12, or equivalent, fire tests, shall be provided
and Part 20 tests shall be provided if available.
(vii) List of customers to whom similar enclosures have been provided, with particular
respect to UK. Electricity Companies.
12kV circuit breaker WPD ENATS 41-36 Schneider – Leeds TXF Mounted SF6
(fuse switch equiv) EE SPEC 2/5 W Lucy & Co – Thame Free Standing SF6
SF6
12kV circuit breaker WPD ENATS 41-36 Schneider – Leeds TXF Mounted RMU
Ring Main Unit SF6 EE SPEC 2/5 W Lucy & Co – Thame Free ST RMU
12kV circuit breaker WPD ENATS 41-36 Schneider – Stafford
vacuum or SF6 EE SPEC 3/3 FKI – Blackwood
Siemens – Manchester
Insulating oil BS148 + EOS
(for transformer) PCB<2PPM
GRP Enclosure WPD Morgan Marine - Swansea V Resistant
with internal arc EE SPEC 19/6 3050x2225x2300mm
pressure relief 3050x1830x2300mm
Unit S/S Enc
3050x1830x2300mm
3050x2225x2300mm
Link Disconnection WPD EE SPEC 114 Prysmian (2 or 4 way) Insulated Type/Resin
Boxes Filled
Meter Cupboard ENATS 12-03 Matris Composites UK Ltd - Small Gas Com EA12-3
Stoke on Trent Modified Large Meter
Ritherdon & Co - Darwen, Box Surface Mounted
Lancs Standard Large Meter
Autopress Composites – Box Fire Resistant Small
Stoke on Trent
Meter Boards Wootton & Co 490x490 to SWEB
Shaw Timber - Huddersfield G4008
300x300 Wall Mounting
575mmx375mm
Medium
650x460mm Large
490x330 Autopress
500x340 Hampton Small
Box
Multi-service WPD SPEC Lucy Switchgear 7 Way – THM0029785
Distribution Board EE118/1 10Way – THM00133667
12 Way – THM0021311
18 Way – THM0021313
24 Way – THM0021315
36 Way -
Underground ENATS 09-07 Tratos Cables 25mm 1PH SNE Cu
Service Cable Plain Conc 25mm 1PH SNE SAC
BS 7870 35mm 1PH CNE SAC
Part 3.11 25mm 3PH SNE Cu
BS 7870 35mm 3PH CNE SAC
Part 3.21 35mm 3 PH CNE Cu
Split 35mm 3PH SNE Cu
11kV EPR WPD EE SPEC: BS 7870 Part Prysmian Cables & 630 mm2
Single Core Cable 82/1 4.10 Tratos Cables
Cu
HV Earthing (U/G) ENATS 41-24 Johnson - Wakefield
11kV EPR single WPD EE SPEC: BS 7870 Part Prysmian Cables & 95 mm2
core cable solid Al 82/1 4.10 Tratos Cables
conductor
11kV EPR Triplex WPD EE SPEC: BS 7870 Part Prysmian Cables & 95 mm2
solid Al conductor 82/1 4.10 Tratos Cables 185 mm2
300 mm2
11kV Terminations WPD EE SPEC: HD 628 & TE Connectivity 70-95mm² indoor CSTI-
Indoor & Outdoor 112 HD 629 3121-GB01, 185 to
300mm2
Indoor CSTI-3131-
GB01, 400-630mm²
CSTI-3141-GB01&
Outdoor 70-95mm²
outdoor CSTO-3121-
GB01, 185 to 300mm²
outdoor CSTO-3131-
GB01, 400-630mm²
CSTO-3141-GB01
11kV Straight Joints WPD EE SPEC: HD 628 & Lovink K85 - 95 to 185 mm2
K95 - 185 to 400 mm2
112 HD 629
11kV Stop Ends WPD EE SPEC: HD 628 & Lovink K85 - 95 to 185 mm2
K95 - 185 to 400 mm2
112 HD 629
11kV Live Break WPD EE SPEC: HD 628 Nexans (Euromold) 95 mm2
Elbows and Bushing 112
well insert
11kV Branch Joints WPD EE SPEC: HD 628 & Lovink 95 to 185 mm2
112 HD 629 185 to 300 mm2
11kV Loop Joints WPD EE SPEC: HD 628 & Lovink 95 to 185 mm2
112 HD 629 185 to 300mm2
WPD EE SPEC: HD 629.1 S1 Nexans (Euromold) 630mm² single -
11kV Separable 112 for 630mm2 for 300mm² K440TB/G-32-TMBC400-
Connectors 630 MWS
630mm² double -
K440TB/G-P2-32 TMBC
400-630MWS;
300mm² - K400TB/G-
25-TMBC120-300 MWS
HD 629.1 S1 Nexans (Euromold) K430TB/G
for Lucy Sabre Mk2 RMU
HV cable terminations shall not be physically crossed inside cable boxes under any
circumstances. The correct phasing of the busbars shall be established by crossing cores
in joints where necessary.
The colour conventions commonly encountered in the WPD include, but are not limited
to:
Plant New cables Examples of local historical
National colours
Standard HV LV HV or Core Number British Harmonised PILSTA Leicester plain
LV Standard European PILSWA lead cables
Standard
L1 A a U 1 Red Brown Red Brown
L3 B b V 2 Yellow Black Yellow or Green
White
L3 C c W 3 Blue Grey Blue Red
N n N 0 Black Blue Green or Blue
Black
The Applicant must not assume that any marking on cables or plant represent National
Standard phases. Some parts of the WPD system has non-standard phasing as a legacy of
individual electric power undertaking’s local standards inherited at nationalisation in
1947.