iSLM - Mold Design Data Platform

Mold Design Big Data Platform
Jimmy Chien
Data Management
Design Data Manufacturing Data
Traditional way to keep mold trial data

2
Pain Points in CAE Design Data Management - 1
> It’s difficult to manage the Moldex3D CAE projects

– How to share CAE projects?
– How to backup CAE projects?
– How to search historical CAE projects?
Can you find the historical projects you want?
3
> It’s difficult to compare CAE result with mold tryout data
– Not easy to get complete molding process parameter
– The mold tryout data can’t be linked easily
– The comparison data can only be record in PPT report
4
> CAE talent training is not easy

– Senior CAE engineers need more than 3 years of experience
– In addition to the CAE background, you also need to understand
on-site practices
– Talent digging between competition companies
5
Data Management Platform (DMP)
MDX
Project
Information share to
stakeholder
Raw Data
Report Server Management
Management
As a KM system for
injection molding
Mold Trial Data Data
Data Storage & Version Support for
Backup Control part/mold design
Mold
Data Security Integrate with other
Information system/platform
web based cloud service

…
6
Record Your Virtual & Real Mold Tryout Data
> Both virtual mold trial data and on-site mold trial data are
all treasure experience for part/mold design, and we need
to combine them together.
On-Site Mold Trial CAE Virtual Mold Trial

(Physical Data) (Digital Data)
uncontrolled cost accuracy depend on engineer
Experience oriented CAE Virtual Mold Trial

closer to real and cost controllable
7
What is Moldex3D iSLM ?
1 Web-based cloud system

Users can easily use iSLM without complicated installation process as long as
they have web browser
2 Gather and store Moldex3D projects

With each project upload, the authorized team members can access the project,
saving time and efforts in file transfer and email communications
3 Categorize and visualize Moldex3D results

Team members can easily read Moldex3D results without opening projects,
helping users to make an effective decision for solving issues induced by
manufacturing process.
4 Gather and store on-site mold tryout data

Record on-site mold trial molding data and product defects, the system can
generate on-site mold trial report automatically. The on-site mold trial data can
even compare with CAE virtual trial data.
8
What is Moldex3D iSLM ?
5 Search historical design

The classified historical design can be searched by filters. People can visualize
the historical data by statistic pipeline or list items. As a Knowledge
Management system for part design/mold design/molding process.
6 Account management
Facilitate collaboration between different teams. With role management, the
access authority can be controlled for protecting and securing data.
7 File server management

Save hardware cost and it’s easy to extend server.
9
Key Modules in iSLM
1. Solution Management
– Mold information settings
– Mold related files upload
2. Mold Tryout Management

– On-site mold tryout record
3. Knowledge Management
– Historical design comparision
4. Content Management
– iSLM server & database settings
– administrator permission
10
Upload Moldex3D Project by On Click Moldex3D
Project
> The compacted Moldex3D projects can upload to iSLM

directly
– Back end system automatic extract data in project
– System automatic capture the representative model image
11
Moldex3D Analysis Result in iSLM Moldex3D
Project
> Directly visualize 3D distribution results in web browser

– Option to reset the view angle to fit the model
12
How to Collect On-Site Mold Trial Data? Mold Trial
Data
> Collect the on-site mold trial Data by web App
13
Virtual Data V.S. Physical Data Mold Trial
Data
> Short shot comparison
– Image tool to stack CAE melt front simulation on on-site short
shot test
• Allow to rotate the model to fit the image layout
• Allow to adjust the melt front position to fit image
14
Customized Component Quality Inspection Report Mold Trial
Data
> Customized measurement items & related values
– Defined in system, and members can follow the same rule.
> Support to upload files for the measurement result.
15
Knowledge Management in iSLM
> Purpose: New development can base on historical design

experience
Simulation History Database
Model Gate Design Processing Analysis Reports

Model Gate Design Processing
Process Analysis
On-site Mold Reports
Knowledge
Part Design Mold Design
Design Trail Manager
Moldex3D
iSLM
Mold Process
Part Designer Analysis Reports
Designer Designer
A new part/mold design

16
Knowledge Management Filter in iSLM
> Using Multi-Level Classification to easily group similar cases

– Allow multiple selection for each level
> Using the options in “Advanced filter” to filter the solutions
for specific criteria.
17
What You Can Find in KM
> Review the data from both CAE and Mold Tryout
> List view display > Statistics data

– Show all detailed values – Allowed to group by material
18
Scenarios in iSLM Cloud Service Environment
CAD Part Runner & Molding 3D Tooling Injection

Model Evaluation Cooling Simulation Modeling Process Tryout
Team Collaboration
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Why Moldex3D Customers Need iSLM ?
For Execution Team
For Top Management Team
Pain Points in Company’s CAE Team Value
1. CAE talent training is not easy

– Senior CAE engineers need more than 3 years experience
– CAE engineers still need to understand on-site practices
– Talent poaching between competition companies
2. CAE talent change affects the company's technology growth

– Design experience and CAE experience accumulated in talents
– Talents change cause technical gaps
3. How to retain the experience to enhance corporate value?

– How to transform the experience accumulated by engineers into a
company-specific database?
– How can engineers solve problems through company’s database?
4. Data management and security issues

– Data storage and backup management
– Data access permission
21
Enhance Core Competitiveness through
iSLM
1. iSLM as an enterprise internal database for mold design

and processing
– iSLM can keep data securely
– The authorization setting function help to manage the
read/write permissions of each account
2. Through iSLM transforms personal experience into a

company's data assets
– iSLM help convert the company’s historical data into
corporate domain know how
– Not only CAE data, but also mold processing parameters
22
Pain Points in CAE Team Daily Work
1. CAE analysis project management is not easy

– Analysis project sharing and version control are difficult
– Analysis project backup is not easy
– Searching for historical projects is not easy
2. Desktop application usage hard to penetration to other team

members
– The application license limitation
– Application installation limitation
3. Difficult to collect and save on-site mold tryout data

– No tools to obtain complete on-site mold tryout data
– The result comparison between CAE and on-site mold tryout
data can only be done on the PPT, it is not easy to save
23
Reduce Management Costs by iSLM
1. Sharing the part/mold design and molding related data

through iSLM platform
– Any time and any where, you can review all related data
– Just go through the browser, even mobile phones can view
the mold flow analysis result
2. Collect complete mold data with iSLM

– Complete record of mold design data from DFM, CAE to on-
site mold tryout
– Records of on-site tryout molding problems and solutions
– Further compare the results of virtual (CAE) and real (on-
site mold tryout) data
> Knowledge management system for mold design by

iSLM
– As a data sharing & knowledge management platform
24
Thank you for your attention!

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Mold Design Big Data Platform

Traditional way to keep mold trial data

> It’s difficult to manage the Moldex3D CAE projects

Can you find the historical projects you want?

> CAE talent training is not easy

web based cloud service

On-Site Mold Trial CAE Virtual Mold Trial

Experience oriented CAE Virtual Mold Trial

1 Web-based cloud system

2 Gather and store Moldex3D projects

3 Categorize and visualize Moldex3D results

4 Gather and store on-site mold tryout data

5 Search historical design

7 File server management

2. Mold Tryout Management

> The compacted Moldex3D projects can upload to iSLM

> Directly visualize 3D distribution results in web browser

> Purpose: New development can base on historical design

Model Gate Design Processing Analysis Reports

A new part/mold design

> Using Multi-Level Classification to easily group similar cases

> List view display > Statistics data

CAD Part Runner & Molding 3D Tooling Injection

1. CAE talent training is not easy

2. CAE talent change affects the company's technology growth

3. How to retain the experience to enhance corporate value?

4. Data management and security issues

1. iSLM as an enterprise internal database for mold design

2. Through iSLM transforms personal experience into a

1. CAE analysis project management is not easy

2. Desktop application usage hard to penetration to other team

3. Difficult to collect and save on-site mold tryout data

1. Sharing the part/mold design and molding related data

2. Collect complete mold data with iSLM

> Knowledge management system for mold design by

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