Finance Case Study
Finance Case Study
Finance Case Study
CASE STUDY ON
SUBMITTED TO
BY
KRISHNA PRAJAPAT
IB1614317 I FINANCE
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A STUDY OF EVALUATION & SELECTION OF
A NEW SEAT MANUFACTURING PROJECT
USING CAPITAL BUDGETING TECHNIQUES AT
LEAR AUTOMOTIVE INDIA PVT LTD
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A STUDY OF EVALUATION & SELECTION
OF A NEW SEAT MANUFACTURING
PROJECT USING CAPITAL BUDGETING
TECHNIQUES AT LEAR AUTOMOTIVE
INDIA PVT. LTD.
Submitted By
KRISHNA PRAJAPAT
PGDM (FINANCE)
IN
This is to certify that Mr. Krishna Prajapat, student of Two Year Full Time
Post Graduate Programme in Management – PGDM (FINANCE) of Balaji
Institute of International Business (BIIB), Pune – 411033 has completed A
NEW
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SR.NO. PARTICULARS PG. NO.
I Abbreviations 8
II Executive Summary 9
1 Introduction 10
2 Research Methodology 18
3.9 Bibliography 28
34
TABLE OF CONTENTS
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EXECUTIVE SUMMARY
Once projects have been identified, management then begins the financial process of
determining whether or not the project should be pursued. The three common capital
budgeting decision tools are the payback period, net present value (NPV) method and
the internal rate of return (IRR) method.
The objective of this study is to evaluate the viability of a new manufacturing project
proposal and to understand the Nitty-gritty of estimating the CapEx requirement for
the same, and the optimizations which will lead to generate better cash flows.
Two new seat manufacturing proposals were taken into consideration in making of
business cases during the project as to see how capital budgeting techniques impacts
the decision in undertaking the new project. NPV, IRR, PBP, DPBP methods were
used to evaluate the project.
Key assumptions were made as to simplify the CapEx estimation. Real CapEx figures
were not available due to privacy policy of the company.
The company uses NPV method for selection of the projects. We also seen in various
studies that majority of companies uses payback and NPV as their tools of capital
budgeting.
The two cases resulted in negative and positive NPV figures respectively, of which
business case 2 was selected as per its positive NPV figures. Other methods viz. IRR,
PBP, DPBP also supports the results of NPV method and streamlines decision
making.
Company takes capital budgeting decisions using NPV method, other techniques
could have been also considered, specially MIRR which is known to be more precise.
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CHAPTER 1: INTRODUCTION
1.1. This project was undertaken at “Finance Department” of “Lear Automotive India
Pvt. Ltd., Pune”.
1.1.1. Lear Corporation is ranked #154 on the Fortune 500 with world-class products
designed, engineered and manufactured by a diverse team of talented employees.
As a leading supplier of automotive seating and electrical, Lear serves its
customers with global capabilities while maintaining individual commitment.
With headquarters in Southfield, Michigan, Lear maintains 243 locations in 37
countries around the globe and employs approximately 150,000 employees. Lear
is traded under the symbol [LEA] on the New York Stock Exchange. In india
Lear corporation have its operations in 5 locations viz. pune, halol, Gujrat,
haridwar and Chennai engaged in automotive seating and vertically integrated
products like recliners, adjusters and metal frames for seats. Mahindra, Nissan,
Ford, General Motors, Daimler, Suzuki, Renault Volkswagen, TATA are some
of key clients of Lear corporation in india.
1.1.2. The project undertaken Is “Study of Evaluation & Selection of A New Seat
Manufacturing Project Using Capital Budgeting Techniques at Lear
Automotive India Pvt. Ltd”
Capital budgeting plays a pivotal role in any organization’s financial
management strategy. It is the “process of evaluating and selecting long term
investments that are consistent with the business’s goal of maximizing owner
wealth”. Typically, every Organization that embarks on this process must take
all necessary steps to ensure that their decision-making criteria supports the
business’s strategy and enhances its competitive advantage over its rivalries.
The realization that a business leverages its competitive advantage on its
resources and on how it undertakes decisions relating to the use of its
resources, such as financial resources call for managers to make informed
decisions.
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2.
3.
4.
5.
6.
7.
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8.
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CHAPTER 5: RESEARCH METHODOLOGY
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CHAPTER 6: DATA ANALYSIS, INTERPRETATION
AND FINDINGS
11.1.1. There are two business cases used for the evaluation.
11.1.4. We will evaluate the business cases and choose whether company will
yield profits at the end of the project.
11.1.5. Company uses NPV as a benchmark method to select a particular
project.
11.1.6. Other capital budgeting methods are used to find any variations in the
final decision making.
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Income Tax rate @ 35%
Insurance cost will be 0.1% of Capex.
SOP Jan-18
CAPEX (INR_CRORES)
IT CAPEX 4.25
UNITS TO BE
MANUFACTURED
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YEARS 2017 2018 2019 2020 2021 2022 2023
VOLUME
(CAR NA 85,000 90,000 100,000 110,000 130,000 140,000
SET)
SALES REVENUE 12,500 - 106.25 112.50 125.00 137.50 162.50 175.00 818.75
MATERIAL COST:
RAW MATERIAL COST (BASE) 10,000 85.00 90.00 100.00 110.00 130.00 140.00 655.00
INBOUND FREIGHT 350 2.98 3.15 3.50 3.85 4.55 4.90 22.93
(1) RAW MATERIAL COST (TOTAL) 10,350 87.98 93.15 103.50 113.85 134.55 144.90 677.93
% RAW MATERIAL COST (TOTAL) 0.0% 82.8% 82.8% 82.8% 82.8% 82.8% 82.8% 82.8%
CONVERSION COST:
DIRECT LABOR 27,000 1.94 2.07 2.30 2.53 2.98 3.21 15.03
INDIRECT LABOR 17,000 0.51 0.55 0.61 0.67 0.80 0.86 4.00
SALARIED 52,500 0.63 0.63 0.63 0.63 0.63 0.63 3.78
INSURANCE COST 0.1% 0.02 0.02 0.02 0.02 0.02 0.02 0.13
OTHER OVERHEADS EXCEPT 850 7.23 7.65 8.50 9.35 11.05 11.90 55.68
DEPRECIATION AND INITIAL COST
DEPRECIATION (6 YEARS FULLY, SLM) 3.64 3.64 3.64 3.64 3.64 3.64 21.85
INITIAL COST 0.85 0.85 0.85
(2) TOTAL CONVERSION COST 0.85 13.97 14.57 15.71 16.84 19.12 20.26 101.32
% TOTAL CONVERSION COST 0.0% 13.2% 12.9% 12.6% 12.3% 11.8% 11.6% 12.4%
PROGRAM SPECIFIC COST / RECOVERY:
TOOLING COST 3.25 2.28 0.98 3.25
TOOLING RECOVERY (0.42) (0.45) (0.50) (0.55) (0.65) (0.69) (3.25)
ENGINEERING COST 2.00 2.00 2.00
ENGINEERING RECOVERY (0.26) (0.27) (0.31) (0.34) (0.40) (0.43) (2.00)
(3) NET OFF TOOLING & ENGINEERING 4.28 0.29 (0.72) (0.80) (0.88) (1.04) (1.12) -
COST & RECOVERY
% NET OFF TOOLING & ENGINEERING 0.0% 0.3% -0.6% -0.6% -0.6% -0.6% -0.6% 0.0%
COST & RECOVERY
COST OF GOODS SOLD 5.13 102.24 107.00 118.40 129.81 152.63 164.04 779.24
% COST OF GOODS SOLD 0.0% 96.2% 95.1% 94.7% 94.4% 93.9% 93.7% 95.2%
OPERATING INCOME (5.13) 4.01 5.50 6.60 7.69 9.87 10.96 39.51
% OPERATING INCOME 0.0% 3.8% 4.9% 5.3% 5.6% 6.1% 6.3% 4.8%
SELLING, GENERAL & ADMINISTRATION 3.5% - 3.72 3.94 4.38 4.81 5.69 6.13 28.66
EXPENSES
EARNING BEFORE TAX (5.13) 0.29 1.57 2.22 2.88 4.18 4.84 10.85
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% EARNING BEFORE TAX 0.0% 0.3% 1.4% 1.8% 2.1% 2.6% 2.8% 1.3%
CORPORATE INCOME TAX 35% (1.79) 0.10 0.55 0.78 1.01 1.46 1.69 3.80
EARNING AFTER TAX (3.33) 0.19 1.02 1.44 1.87 2.72 3.15 7.05
% EARNING AFTER TAX 0.0% 0.2% 0.9% 1.2% 1.4% 1.7% 1.8% 0.9%
NET CASH INFLOW / (OUTFLOW) (25.28) (1.04) 4.39 4.51 4.94 5.22 14.31 7.05
6.2.4.1 Now we have Future cash flows with us, we will find NPV, IRR, PBP, DPBP:
11.2.5. Comments
In respect of the above calculations we do not find any favorable results
yield from the project.
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As IRR is below the COC, NPV is negative also PBP is close to 6 years
and DPBP not recovering the investment in 6 years.
As we are not able to recover the investment costs, would try to
formulate another business case.
11.3.1. Assumptions
Land of existing Plant is considered for this business case. New Building is to
be constructed.
life of project will be of 6 years.
DL & IDL HC will increase in proportion to Volume on year to year basis.
Inflation of 5% is considered and this is to be offset by Operations cost saving
on year to basis, thus no impact of inflation net off cost saving.
All Investment is to be depreciated on program life, i.e., on 6 years. SLM basis
is used for Depreciation.
Cost of Capital is assumed as 10%
Onetime expense-to be expensed off on 2017
Tooling Cost is to be incurred as 70% in 2017 and 30% in 2018. Cost is to be
recovered from customer thru piece price recovery on program life Volume.
Engineering Cost is to be incurred as 100% in 2017. Cost is to be recovered
from customer thru piece price recovery on program life Volume.
Income Tax rate @ 35%
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Insurance cost will be 0.1% of Capex.
SOP Jan-18
INBOUND FREIGHT ON RM 3% of RM
CAPEX (INR_CRORES)
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UNITS TO BE
MANUFACTURED
YEARS 2017 2018 2019 2020 2021 2022 2023
VOLUME
(CAR NA 85,000 90,000 100,000 110,000 130,000 140,000
SET)
other overhead costs brought down to 600 INR/Cs from 850 INR/Cs by
optimizing and reducing,
o Cleaning costs of equipment.
o Material handling like forklifts
o Maintenance of the equipment.
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o Cost of per HC/month of direct labor reduced to INR 25,000 from
INR27,000.
o Cost of per HC/month of Indirect Labor reduced to INR 15,000
from INR 17,000.
o Cost of per HC/month of Salaried staff reduced to INR 50,000
from INR 52,500.
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11.3.4. COMPUTATION OF EARNING AFTER TAX (in INR crores)
EARING AFTER TAX COMPUTATION 2017 2018 2019 2020 2021 2022 2023 TOTAL
VOLUME 85,000 90,000 100,000 110,000 130,000 140,000 655,000
SALES REVENUE 12,500 - 106.25 112.50 125.00 137.50 162.50 175.00 818.75
MATERIAL COST:
RAW MATERIAL COST (BASE) 10,000 85.00 90.00 100.00 110.00 130.00 140.00 655.00
INBOUND FREIGHT 300 2.55 2.70 3.00 3.30 3.90 4.20 19.65
(1) RAW MATERIAL COST (TOTAL) 10,300 87.55 92.70 103.00 113.30 133.90 144.20 674.65
% RAW MATERIAL COST (TOTAL) 0.0% 82.4% 82.4% 82.4% 82.4% 82.4% 82.4% 82.4%
CONVERSION COST:
DIRECT LABOR 25,000 1.80 1.92 2.13 2.34 2.76 2.97 13.92
INDIRECT LABOR 15,000 0.45 0.49 0.54 0.59 0.70 0.76 3.53
SALARIED 50,000 0.60 0.60 0.60 0.60 0.60 0.60 3.60
INSURANCE COST 0.1% 0.02 0.02 0.02 0.02 0.02 0.02 0.12
OTHER OVERHEADS EXCEPT
600 5.10 5.40 6.00 6.60 7.80 8.40 39.30
DEPRECIATION AND INITIAL COST
DEPRECIATION (6 YEARS FULLY, SLM) 3.32 3.32 3.32 3.32 3.32 3.32 19.90
INITIAL COST 0.85 0.85 0.85
(2) TOTAL CONVERSION COST 0.85 11.29 11.74 12.61 13.47 15.20 16.06 81.22
% TOTAL CONVERSION COST 0.0% 10.6% 10.4% 10.1% 9.8% 9.4% 9.2% 9.9%
PROGRAM SPECIFIC COST / RECOVERY:
TOOLING COST 3.25 2.28 0.98 3.25
TOOLING RECOVERY (0.42) (0.45) (0.50) (0.55) (0.65) (0.69) (3.25)
ENGINEERING COST 2.00 2.00 2.00
ENGINEERING RECOVERY (0.26) (0.27) (0.31) (0.34) (0.40) (0.43) (2.00)
(3) NET OFF TOOLING & ENGINEERING
4.28 0.29 (0.72) (0.80) (0.88) (1.04) (1.12) -
COST & RECOVERY
% NET OFF TOOLING & ENGINEERING
0.0% 0.3% -0.6% -0.6% -0.6% -0.6% -0.6% 0.0%
COST & RECOVERY
COST OF GOODS SOLD 5.13 99.13 103.72 114.81 125.89 148.06 159.14 755.87
% COST OF GOODS SOLD 0.0% 93.3% 92.2% 91.8% 91.6% 91.1% 90.9% 92.3%
OPERATING INCOME (5.13) 7.12 8.78 10.19 11.61 14.44 15.86 62.88
% OPERATING INCOME 0.0% 6.7% 7.8% 8.2% 8.4% 8.9% 9.1% 7.7%
CORPORATE INCOME TAX 35% (1.79) 1.19 1.69 2.04 2.38 3.06 3.41 11.98
EARNING AFTER TAX (3.33) 2.21 3.15 3.78 4.42 5.69 6.33 22.25
% EARNING AFTER TAX 0.0% 2.1% 2.8% 3.0% 3.2% 3.5% 3.6% 2.7%
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11.3.5. COMPUTATION OF FUTURE CASH FLOWS (in INR crores)
6.3.5.1 Now we have Future cash flows with us, we will find NPV, IRR, PBP, DPBP:
11.3.6. Comments
I see that in this business case we have favorable results in each
technique.
IRR is now more than COC and NPV is resulted into positive.
PBP is close to four and a half which can be termed as good.
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11.4. INTERPRETATION AND FINDINGS
1. IRR was less than COC (10%) in business case:1 which is not acceptable,
while in business case:2 it was more than COC. (page__
2. NPV was negative in business case:1, while in case:2 it came positive, which
is a deciding factor. (page__
3. PBP was acceptable in both cases as it recovered the cost in less than 6 years,
but PBP of case 2 was better in recovering costs. (page___
4. According to DPBP method, in case 1 it is not possible to recover the
investments in project life of 6 years but was acceptable in case 2. (page__
5. Projects can be made profitable by making optimizations to processes and
negotiations and reducing CAPEX. (page__
6. According to company practices, project with better NPV will be accepted.
7. Business case 2 has better yields than that of case 1.
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CHAPTER 7: CONCLUSION AND
RECOMMENDATION
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