Adaptors & Reducers Brochure (TCS02-Feb2013)
Adaptors & Reducers Brochure (TCS02-Feb2013)
Adaptors & Reducers Brochure (TCS02-Feb2013)
Thread Conversion
Solutions
Introduction
2
Smarter Products
Hawke International has provided peace of mind to contractors, installers
and end users for over 55 years. Our innovative range of cable connection
and termination products, specifically designed with the customer in mind,
have gained worldwide approval and credibility for the testing conditions of
hazardous (classified) locations and hostile environments.
The customers requirements for sustained safety and reliability under
extreme conditions are therefore Hawke's primary objectives. Furthermore
our superior designs allow ease of installation, use long life materials and are
manufactured to rigorous quality standards. All this provides the customer
with unparalleled benefits of the lowest lifetime cost of purchase.
Worldwide
Located in Manchester, UK, Hawke International has subsidiary locations in
Houston, USA and Singapore, along with direct representation in Brazil, the
Middle East, Canada, China, Malaysia, South Korea and Australia.
Hawke International is supported worldwide by the Hubbell Group along with
a global network of agents and distributors.
Product Development
Hawke International recognises that the demands of the customer base never
stand still and we are therefore committed to the ongoing development of
our products and features to provide improved safety, versatility, reliability and
ease of use.
First Choice
Predominantly used on Offshore and Onshore oil and gas exploration,
production and processing facilities. Hawke's products are the 'First Choice'
for the world's major oil, gas and petrochemical companies.
A Quality Company
Hawke International's products are designed and manufactured under a
quality system not only complying with ISO 9001 but also with the latest
international standards. Rigorous and regular in-house testing ensures that
every product manufactured meets the highest quality standards expected
by the market.
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Contents 3
487 Dome Head Stopping Plug Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
7
489 Breather Drain Exd I / Exd IIC
479 Male to Male Inline Adaptor Exe IIC / Exd IIC / Extb IIIC
8
480 Female to Female Inline Adaptor Exe IIC / Exd IIC / Extb IIIC
9 476 Adaptor and Reducer Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
490 Inline Swivel Union Lockstop Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
12
491 Inline Swivel Union Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
492 Elbow Swivel Elbow Lockstop Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
13
493 Elbow Swivel Elbow Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
15 478 Insulated Adaptor Exe I / Exd I / Exe IIC / Exd IIC / Extb IIIC
15 - 17 Accessories
18 Product Overview
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Stopping Plugs
4 Domed Head & Hexagon Head
Increased Safety Exe
Dual Certified ATEX / IECEx
375 Domed Head Stopping Plug 390 Hexagon Head Stopping Plug
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Earth Lead Adaptor
& Breather Drain 5
SELECTION TABLE
Across Across Cable
Thread Size Cable Size
Flats Corners Lengh
Male / Female (sq. mm)
(mm) (mm) (mm)
M20 / M20 24 26.5 250 4.0
M25 / M25 30 32.5 250 4.0 SELECTION TABLE
M32 / M32 36 39.5 250 6.0 Length of Across
M40 / M40 46 50.5 250 10.0 Across Flats
Thread Size Thread Corners
(mm)
M50 / M50 55 60.5 500 16.0 (mm) (mm)
M63 / M63 70 77.5 500 25.0 M20 15 30 32.5
M75 / M75 80 88.0 500 25.0 M25 15 36 39.5
Ordering Example: Always state the male thread first Ordering Example:
Product Thread Size Material Finish Product Thread Size Pitch Material Finish
383 M32 Male x M32 Female Brass Nickel Plated 389 M25 1.5 mm Brass Nickel Plated
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Stopping Plugs
6 (Tamperproof)
Flameproof Exd
Dual Certified ATEX / IECEx
475 Tamperproof Stopping Plug 477 Tamperproof Stoppin
Stopping Plug
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Domed Head Stopping
Plug & Breather Drain 7
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Inline Adaptors
8
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476 Adaptors / Reducers
Overview 9
Certification Details
• Increased Safety and Flameproof Exe IMb, Exd IMb, Exe IIC Gb,
Exd IIC Gb, Extb IIIC Db, IM2 / II 2GD.
• Certificate No's: Baseefa11ATEX0067X and IECEx BAS 11.0037X.
• GOST R certified.
• Operating Temperature Range -60°C to +200°C.
• Group I, II and III.
General Information
• Manufactured in Brass, Nickel Plated Brass, Steel, Nickel Plated
Steel and Stainless Steel. (Aluminium for Group II use only).
• M12 to M130 (3⁄8" NPT to 6" NPT) as standard.
• Other thread options available on request, including
BSPP, BSPTr, PG, ET, NPT and NPSM.
• Up to two step thread sizes above the male thread on the adaptor
is permitted.
• Suitable for use in Zone 1, Zone 2, Zone 21 and Zone 22.
• Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-1
IEC/EN 60079-7 and IEC/EN 60079-31.
• Ingress Protection: IP66.
• Assembly Instruction Sheet: AI 380.
Always state the male thread first
Note: When ordering metric threads larger than M75,
Ordering Examples: include the thread pitch details. Ordering Example: Always state the male thread first
Product Thread Size Material Finish Product Thread Size Material Finish
476/Adaptor M20 Male x 1" NPT Female Brass Nickel Plated 476/Reducer M32 Male x M20 Female Stainless Steel N/A
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Adaptors / Reducers
10
Metric – BS 3643
Major Dia. Pitch
Size
(mm) (mm)
M12 11.97 1.5 KEY: METRIC & ET
M16 15.97 1.5
1 ¼"
1 ½"
2 ½"
½"
¾"
5⁄8"
M20 19.97 1.5
1"
2"
A = ADAPTOR
M25 24.97 1.5
M100
M110
M115
M120
M130
M32 31.97 1.5 R = REDUCER
M12
M16
M20
M25
M32
M40
M50
M63
M75
M80
M90
M40 39.97 1.5
M50 49.97 1.5 ½" * M12 * A A A
M63 62.97 1.5 5⁄8" * M16 * A A A A
M75 74.97 1.5 ¾" M20 R A A A A
M80 79.97 2.0
1" M25 R R R A A A
M90 89.97 2.0
1 ¼" M32 R R R R A A A
M100 99.97 2.0
1 ½" M40 R R R R R A A A
M110 109.97 2.0
METRIC & ET 2" M50 R R R R R R A A A
M115 114.97 2.0
M120 115.97 2.0 2 ½" M63 R R R R R R R A A A
M130 129.97 2.0 M75 R R R R R R R R A A A
M80 R R R R R R R R R A A A
M90 R R R R R R R R R R A A A
National Pipe Thread NPT – USAS B 2.1 M100 R R R R R R R R R R R A A A
Taper 1 in 15 on Major Diameter M110 R R R R R R R R R R R R A A A
Major Dia. M115 R R R R R R R R R R R R R A A A
Size TPI
(mm)
M120 R R R R R R R R R R R R R R A A
3⁄8" 17.15 18
M130 R R R R R R R R R R R R R R R A
½" 21.34 14
¾" 26.67 14 3⁄8" * A A A A
1" 33.40 11 ½
MALE THREAD
NPT, BSPP, BSPTr & NPSM
½" R A A A A
1 ¼" 42.16 11 ½
1 ½" 48.26 11 ½ ¾" R R R A A A
2" 60.33 11 ½ 1" R R R R A A A
2 ½" 73.03 8 1 ¼" R R R R R A A A
3" 88. 90 8 1 ½" R R R R R R A A A
3 ½" 101.60 8 2" R R R R R R R A A A
4" 114.30 8
2 ½" R R R R R R R R A A A
5" 141.30 8
6" 168.28 8 3" R R R R R R R R R R A A A
3 ½" R R R R R R R R R R R A A A
4" R R R R R R R R R R R R A A A
5" R R R R R R R R R R R R R R R R
Pipe Gauge 6" R R R R R R R R R R R R R R R R
PG – DIN 40430
Major Dia. PG7 * A A A
Size TPI
(mm)
PG9 * A A A
PG 7 12.50 20
PG11 * R A A A
PG 9 15.20 18
PG 11 18.60 18 PG13.5 R A A A A
PG 13.5 20.40 18 PG16 R R A A A A
PG
PG 16 22.50 18 PG21 R R R A A A
PG 21 28.30 16 PG29 R R R R R A A A
PG 29 37.00 16 PG36 R R R R R R A A A
PG 36 47.00 16
PG42 R R R R R R A A A
PG 42 54.00 16
PG48 R R R R R R R A A
PG 48 59.30 16
* Group II Only.
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Adaptors / Reducers
11
2 ½"
3 ½"
PG11
PG16
PG21
PG29
PG36
PG42
PG48
½"
¾"
3⁄8"
1"
2"
3"
4"
5"
6"
1" 33.40 11 ½
PG7
PG9
1 ¼" 42.16 11 ½
A A A A A 1 ½" 48.26 11 ½
A A A A A A A 2" 60.33 11 ½
A A A A R A A A A A 2 ½" 73.03 8
3" 88. 90 8
R A A A A R R R A A A A
3 ½" 101.60 8
R R R A A A R R R R R A A A
4" 114.30 8
R R R R A A A R R R R R R A A A 5" 141.30 8
R R R R R A A A R R R R R R R A A A 6" 168.28 8
R R R R R R A A A R R R R R R R R R A
R R R R R R R A A A R R R R R R R R R R
R R R R R R R R A A A R R R R R R R R R R
R R R R R R R R A A A R R R R R R R R R R
R R R R R R R R R A A A R R R R R R R R R R
Electrical Thread Imperial
R R R R R R R R R R A A A R R R R R R R R R R
ET – BS 31
R R R R R R R R R R A A A R R R R R R R R R R
Major Dia.
R R R R R R R R R R R A A R R R R R R R R R R Size TPI
(mm)
R R R R R R R R R R R A A R R R R R R R R R R ½" 12.50 18
5⁄8" 15.88 16
A A A A A A A ¾" 19.05 16
A A A A R R A A A A 1" 25.40 16
R A A A A R R R R A A A 1 ¼" 31.75 16
R R R A A A R R R R R A A A 1 ½" 38.10 14
2" 50.80 14
R R R R A A A R R R R R R A A A
2 ½" 63.50 14
R R R R A A A A R R R R R R R A A A
R R R R R R A A A R R R R R R R R A A
R R R R R R R A A A R R R R R R R R R R
R R R R R R R R A A A R R R R R R R R R R
R R R R R R R R R A A A R R R R R R R R R R
R R R R R R R R R R A A A R R R R R R R R R R British Standard Pipe - Parallel
R R R R R R R R R R R A A R R R R R R R R R R BSPP – BS 2779 & BSPTr – BS 21
R R R R R R R R R R R R A R R R R R R R R R R Major Dia.
Size TPI
(mm)
A A A A A 3⁄8" 16.66 19
A A A A A A ½" 20.96 14
¾" 26.44 14
A A A R A A A A
1" 33.25 11
A A A A R R A A A A 1 ¼" 41.91 11
R A A A R R A A A A A 1 ½" 47.80 11
R R A A A R R R R R A A A 2" 59.61 11
R R R A A A R R R R R R A A A 2 ½" 75.18 11
R R R R A A A R R R R R R R A A A 3" 87.88 11
4" 113.03 11
R R R R R R A A R R R R R R R R A A
5" 138.43 11
R R R R R R A A R R R R R R R R R A
6" 163.35 11
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TCS02
In-Line Swivel Coupling
12
Ordering Example: Always state the male thread first Ordering Example: Always state the male thread first
Product Thread Size Pitch Material Finish Product Thread Size Pitch Material Finish
490 M32 Male x M32 Female 1.5 mm Brass Nickel Plated 491 M32 Male x M32 Female 1.5 mm Brass Nickel Plated
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TCS02
Swivel Elbows
13
Ordering Example: Always state the male thread first Ordering Example: Always state the male thread first
Product Thread Size Pitch Material Finish Product Thread Size Pitch Material Finish
492 M32 Male x M32 Female 1.5 mm Brass Nickel Plated 493 M32 Male x M32 Female 1.5 mm Brass Nickel Plated
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Unions
14
Flameproof Exd
Dual Certified ATEX / IECEx
481 (M to F) Union 482 (F to F) Union
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Insulated Adaptor
& Shrouds 15
Flameproof Exd
Dual Certified ATEX / IECEx
478 Insulated Adaptor Shrouds
Ordering Example: Always state the male thread first Ordering Example:
Product Thread Size Pitch Material Finish Product Thread Size
478 M20 Male x ¾" NPT Female 1.5 mm Brass Nickel Plated Shroud C
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Accessories
16
Note: All dimensions are in millimetres except where * denotes dimensions in inches. Note: All dimensions are in millimetres except where * denotes dimensions in inches.
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Accessories
17
Earthtags Locknuts
'Y' 'Z'
'Z'
0 'V'
'W'
'X'
'Y'
'X'
Note: All dimensions are in millimetres except where * denotes dimensions in inches.
SELECTION TABLE
Note: All dimensions are in millimetres.
Across Across NPT * Across Across
Gland
SELECTION TABLE Flats Corners 'Z' Gland Flats Corners 'Z'
Size
Gland Size 'X' 'Y' Size 'X' 'Y'
'Y' 'W' 'X' 'Z'
'V' M16 19.0 21.2 3.2 – – – –
M20 6.75 39.6 33.1 1.5 M20 24.0 26.5 4.0 ½" 27.0 30.0 4.7
M25 6.85 45.5 36.5 1.5 M25 30.0 32.5 4.0 ¾" 30.0 32.5 4.7
M32 12.6 52.0 40.9 1.5 M32 41.0 46.5 4.0 1" 36.0 39.5 6.4
M40 13.4 59.6 44.2 1.5 M40 46.0 50.5 4.8 1 ¼" 46.0 50.5 6.4
M50 13.5 78.9 58.1 1.5 M50 65.0 70.8 4.7 1 ½" 55.0 60.6 6.4
M63 13.5 87.6 66.8 1.5 M63 80.0 88.0 6.4 2" 65.0 70.8 6.4
M75 13.5 93.7 72.9 1.5 M75 95.0 104.0 6.4 2 ½" 80.0 88.0 6.4
M80 14.0 128.0 104.0 1.5 M80 106.4 119.2 10.0 3" 95.0 107.0 6.4
M90 14.0 128.0 104.0 1.5 M90 106.4 119.2 10.0 3 ½" 127.0 143.0 9.0
M100 14.0 128.0 104.0 2.0 M100 127.0 139.0 9.0 4" 140.0 152.0 10.0
M110 13.5 136.0 115.0 2.0 M110 127.0 139.0 9.0 5" 170.0 187.0 10.0
M115 13.5 141.0 120.0 2.0 M115 127.0 139.0 9.0 6" 200.0 220.0 10.0
M120 13.5 143.5 122.5 2.0 M120 140.0 152.0 9.0 --- --- --- ---
M130 13.5 153.0 128.0 2.0 M130 150.0 165.0 9.0 --- --- --- ---
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TCS02
Hawke Product Range
18
OTHER PRODUCTS
Cable Glands
Providing safe, reliable, mechanical, environmental and
explosion protection, to the wide range of cable types and
explosion protected enclosures at the cable entry point in gas
and dust hazardous applications. These products are supplied
predominantly to the oil, gas and pharmaceutical producing
industries.
Junction Boxes
Range consists of a large variety of of enclosure sizes manufactured from
stainless steel or glass reinforced plastics which enable safe, reliable circuit
connections in gas and dust hazardous areas. Supplied predominately to
the oil and gas producing industries.
Connectors
Topside electrical connections using a pin and socket
arrangement which gives explosion protection for low - medium
power and instrumentation connections.
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Harsh and Hazardous
19
www.harshandhazardous.com
OUR BRANDS
• Petrochemical
• Industrial
• Marine
• Military
• Transport
• Commercial
Our brands are all long established and well respected businesses within
each of their industries
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TCS02
Agent/Distributor
Visit us at www.ehawke.com
To the best of our knowledge the information contained in this brochure, All copyright reserved-Hubbell Ltd 2011. This document and all copyright
is accurate at the time of going to print and the company reserves the therein is the property of: Hawke International, a division of Hubbell Ltd
right to improve or modify any product illustrated without notification. (A member of the Hubbell Group of Companies).
The company is unable to accept liability for any inaccuracies, errors or
omissions that may exist. It is the customer’s responsibilty to ensure that Copyright Condition: This document shall be used only for the purpose
the product is suitable for their application. which it is provided and no reproduction or publication of the document
may be made and no article may be manufactured or assembled in
accordance with information contained in the document without prior
written consent of the owner.
ATEX
UK Office USA Office Singapore Office
Hawke International Hawke International Hawke International
Oxford Street West, 4140 World Houston Parkway, 130 Joo Seng Road
Ashton-under-Lyne, Suite 130, Houston, #03-02
Lancashire 0L7 0NA. UK. TX 77032, USA Olivine Building
Tel: +44 (0) 161 830 6695 Tel: 00 (1) 281 445 7400 Singapore 368357
Fax: +44 (0) 161 830 6698 Wats: (800) 354 9189 Tel: +65 (6282) 2242
E-mail: sales@ehawke.com Fax: 00 (1) 281 445 7404 Fax: +65 (6284) 4244
E-mail: america@ehawke.com E-mail: asia@ehawke.com
Hawke International is a division of Hubbell Ltd. A member of the Hubbell Group of Companies.
Registered No. 669157 in England. Registered Office: Mitre House, 160 Aldersgate Street, London EC1A 4DD.
TCS02 - Feb 2013