Biological Safety Cabinet Maintenance Manual
Biological Safety Cabinet Maintenance Manual
Biological Safety Cabinet Maintenance Manual
Manual
Thank you for Choosing Biolab products. Please read the “Operating Instructions” and
“Warranty” before operating this unit to assure proper operation.
Biological Safety Cabinet Maintenance Manual
Index
01 Device Debugging.........................................................................................................03
02 Failure and Maintenance..............................................................................................07
03 The Fan and Filter Replacement................................................................................23
04 Wiring Diagram................................................................................................................47
2 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
01 Device Debugging
Standard values: inflow 0.53m/s, downflow 0.33m/s
Adjustment of actual wind speed
Attention:
Safety cabinets before leaving the factory, wind speeds have already adjusted to standard
values.
Install and run the device, if wind speeds in screen are inconsistent with standard values,
please test the actual wind speed values with anemograph(Test down flow) and weather
gauge(Test inflow)
If you do not have the weather gauge, you could also use the anemometer instead.(But
accuracy is not guaranteed)
anemometer
If test wind speed and standard values are consistent, following the Display pressure and wind
speed adjustment in part2 Failure and Maintenance,fault 12.
If the two are inconsistent, need to adjust the speed gears of fan, you need following the The
actual wind speed adjustment in part1 first, and then follow the part 2 Failure and
Maintenance, fault 12. the steps are as follows :
www.biolabscientific.com 3
Biological Safety Cabinet Maintenance Manual
The actual wind speed adjustment of the new control board A2 type safety cabinet
Steps:
The wind speed adjustment is divided into two situations(A or B):
A: If the inflow and down flow wind speed are both greater than or less than the nominal
value, adjust the setting of the fan gear:
1.Turn on the power to turn on the power lock,Enter the standby interface.
(Standby state refers to the situation where the power lock is open but the power
button is not pressed. The display screen is not light up)
2. Press The fan key which is shown in picture 1 for about 5 seconds to enter the
adjustment interface of the fan speed.
Picture 1
3. After entering the fan speed adjustment interface, you can select to adjust the wind speed
of the external exhaust fan (the left side Number)or inner fan (the right side number) by
pressing the mute (sound) button
For example , there are 60(left) and 50(right) Numbers in picture 2 will blink .
The 60 number is the speed adjustment of the external exhaust fan, which is the inflow of
wind speed adjustment.
4 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
The 50 number is the internal fan speed adjustment, which is the downflow wind speed
adjustment.
Value of these two Numbers are for the inner and outer fan gears, The larger the value, the
larger the flow velocity, and the smaller the numerical value, the smaller the flow velocity, and
by adjusting the two values, the wind speed can reach the nominal value.
Picture 2
4. After adjusting (inflow 0.53m/s, downflow 0.33m/s, which is showed on the anemograph),
press the fan key for 5 seconds to save.
B: When the inflow of wind speed and the down flow wind speed do not match, the inflow
wind speed is less than the nominal value and the down flow wind speed is greater than the
nominal value, or the inflow of wind speed is greater than the nominal value and the down
flow wind speed is less than the nominal value:
1. Loosen the retaining bolt of the top adjusting plate, as shown in figure 3, adjust the
adjusting plate at the top:
2. Pull out the adjustment plate, the inlet air flow velocity increases, the down flow velocity
decreases;
www.biolabscientific.com 5
Biological Safety Cabinet Maintenance Manual
3. When the adjustment plate is pushed in, the inlet air flow velocity decreases and the down
flow velocity increases.
4. To match the inflow wind speed and the down flow wind speed, after adjusting, tighten the
retaining bolt at the top.
Picture 3
Next, you need to adjust the display speed on the display screen. Please refer to Part 2
Attention:
All operations of Part 2 are built on the premise that the actual wind speed has reached the
nominal value through the anemometer and the weather gauge.
6 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
www.biolabscientific.com 7
Biological Safety Cabinet Maintenance Manual
Picture 4
1.3 Confirm the above no problem, open the operation panel (as shown in picture5),using the
support frame (fixed the operation panel as picture) hold up operation panel in a safe
position, using a multimeter to test input and output voltage with power lock opening
(voltage should be the power supply voltage).
8 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
Picture 5
1.4 Confirm the above no problem, use multimeter testing input voltage of transformer
(voltage values should be the supply voltage of the device) and the output voltage. First use
multimeter test two lines at CN9(as shown in picture6),check whether there have voltage, this
voltage is the supply voltage. Then test the transformer out put voltage: AC test with a
multimeter, if CN10 voltage is between 12V-14V , indicating it is normal; If there is no voltage,
indicating that transformer is damaged, please replace the transformer.
www.biolabscientific.com 9
Biological Safety Cabinet Maintenance Manual
Picture 6
10 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
Picture 7
1.4 Confirm the above no problem, check the cable connection between CN11(in picture6)
and CN1(in picture7).
1.5After confirming the above no problems, please replace control board.
Fault 2: The display is not bright (Normal alarm when power on)
After electrifying equipment and turn on power lock, button functions are normal, the display
is not bright. The step deal with this type of problems as follows:
2.1 Check whether the screen is broken, if it is damaged, replace display panels.
2.2 Open the operation panel (picture5), check the cable between display panel and control
panel is correctly connected.
2.3 Confirm the above no problem, please replace control board.
Fault 3: Button no response and display is not bright (Normal alarm when power on)
After electrifying equipment and turn on power lock, button functions no response, the
display is not bright The step deal with this type of problems consult fault 2
www.biolabscientific.com 11
Biological Safety Cabinet Maintenance Manual
Picture 8
Fault 5: No alarm when the front window is not in the safe height
NO alarm when the front window is not in the safe height (Normally higher or below the safe
height(200mm) the device will alarm; when front window completely at the bottom, it won’t
alarm)), the front window will automatically stop and stop alarm when it reaches the safe
height during the up and down.
The step deal with this type of problems as follows:
5.1When the current window is not in the safe height, confirm whether" "on the screen is
flashing, if the icon is flashing and not in the mute mode, but the device don’t alarm,
indicating control board needs to be replaced.
5.2 If isn’t flashing, open the operation panel (see picture5). Using a multimeter to test
whether micro-switches are damaged or short circuit(Test H, L,CN10- Double travel
switch/CN10-Single travel switch,see picture7), make sure travel switch lever contact with
glass and the switch can be closed.
When front window is in safety height, high limit travel switch of double switch bracket is
disconnected, low switch of double switch bracket and travel witch of single switch bracket is
closed (as shown in Picture9).
When front window is not in safe height, loose bolts, adjusting travel switch to make double
switch bracket of high switch in disconnect mode, low switch and travel switch of single switch
bracket is closed (as shown in Picture10).
This method is also applicable the front window reach safe height does not automatically
stop.
12 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
Picture 9
Check whether the welding wiring harness of two micro switch on the double micro switch
bracket is firmly connected, check whether the micro switch is damaged, and whether the
switch action can be made when the glass is moving.
www.biolabscientific.com 13
Biological Safety Cabinet Maintenance Manual
Picture 10
5.3 Check wiring connection in ‘CN8’ (as shown in picture7), high switch connect to ‘CN8
H’,low switch connect to the ‘CN8 L’. Single-switch connect to ‘CN10’ (as shown in picture7).
5.4 Confirm the above no problem, please replace control board.
14 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
Picture 11
www.biolabscientific.com 15
Biological Safety Cabinet Maintenance Manual
Picture 12
8.3 Confirm the above no problem, open the operation panel(see 1.3 picture5). Use
multimeter to check whether the line is disconnected, if it is, please connect it again. Socket
line connect to CN4 in strong electric board (Note: Check circuits under cut off the power).
8.4 If above no problem, electrifying equipment and turn on power lock, press the power
button and socket button, observe whether the socket icon is bright, if it is not bright, control
board or display board is damaged, replace the circuit board.
8.5 If above no problem, press the power button and the socket button, using multimeter to
16 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
test CN4 voltage(voltage should be the power supply voltage of the instrument) in the control
board (as shown in Picture7), if no voltage, control board is damaged, please replace the
control board.
9.2 If the above no problem, open the operation panel(see 1.3 picture5), using multimeter to
test CN5 voltage(voltage should be the power supply voltage of the instrument) in the control
board (as shown in Picture7), if not ,control board is damaged, please replace the control
board.
9.3 If above no problem, check whether the connection between lamp and ballast is loose ,if
loose, reconnect the wires .
www.biolabscientific.com 17
Biological Safety Cabinet Maintenance Manual
Picture 13
9.4 If above no problem, ballast is damaged, replace the new same specification lamp
ballast.
10.2 If above no problem,open the operation panel(see 1.3 picture5),check whether control
UV interlock switch is in the off state and the wire is disconnected, connect to the " CN10".
10.3 If above no problem,to power the device and turn on the power lock, press the power
18 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
button and the UV key in turn .Using multimeter to test CN6 voltage (voltage should be the
power supply voltage of the instrument)in the control board (as shown in Picture7), if not
control board is damaged, please replace the control board.
Picture 14
10.3 If above no problem, check whether the connection between UV lamp and UV ballast
is loose ;check whether the connection between control board and UV ballast is loose,If loose,
reconnect the wires .
10.4 If above no problem, ballast is damaged, replace same specification UV ballast
www.biolabscientific.com 19
Biological Safety Cabinet Maintenance Manual
12.2 Setting:
Pressure regulation
The pressure of the filter (air supply filter and exhaust filter) of A2 type safety cabinet is
between 80 and 110Pa.
If the pressure is in the range, there is no need to adjust the pressure.
If you do not need to adjust the pressure, simply click the fan key and wait for 5
minutes to start regulating the wind speed.
If the pressure is off, it needs to adjust. The method is as follows:
Steps:
1. Press the fan key to open the fan.
2.Wait for the fan to work for about 5 minutes, Let the wind speed reach a stable state. long
press the socket key about 5 seconds, after the alarm sound, enter the adjustment
pressure state.
3.First, adjust the pressure of the downflow filter (the number on the right side of the screen
flashing, for example "50"), and adjust the key to the nominal value through the upper
and lower keys;
4.And then press the mute(sound) button, switch to the exhaust filter pressure
adjustment (the number on the left side of the screen flashing, for example "60"), through the
upper and lower keys adjust the minor to the nominal value.
1. After the pressure adjustment has been completed, the fan has been in a running state.
Then adjust the wind speed, press the UV key for about 5 seconds, then enter the wind
speed adjustment state after hearing the alarm sound.
20 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
2.First, adjust the downflow wind speed (the number on the right side of the screen flashing,
for example "50"), and adjust to the nominal value through the upper and lower
keys;
3.Then press the mute(sound) button to switch to the inflow speed adjustment (the
number on the left side of the screen flashing, for example "60"), and adjust to the nominal
When barcodes is full on the screen, the device will alarm and the filter need to be replaced.
After replacing the filter, pressing the ‘light’ button 5 seconds(In standby mode, refer to
page2) to reset the using time. Steps of filter replace see Part3.The fan and filter replacement.
www.biolabscientific.com 21
Biological Safety Cabinet Maintenance Manual
Fault 14 : Front window broken, replace the front window glassOpen the operation panel (see
1.3 picture5), remove right glass decoration strip, remove right PVC glass guide (keep upper
screws are not removed),take off the glass locking buckle, remove the glass; install a same
22 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
light button first, then press the power button for about 5 seconds. After hearing the alarm,
enter the clock adjustment state.
At the beginning,“minutes” flashing,through up and down keys to adjust to the current
time;
press the mute button to switch to the “hour”, by up and down keys to adjust to the current
time.
After the clock has been adjusted, Press the light button first, then press the power button for
about 5 seconds to save the adjustment.
Picture 20
www.biolabscientific.com 23
Biological Safety Cabinet Maintenance Manual
24 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
Picture 23
3.If above no problems, indicating circuit board is broken, need to replace the circuit board.
www.biolabscientific.com 25
Biological Safety Cabinet Maintenance Manual
FIG A BCBS-201
26 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
www.biolabscientific.com 27
Biological Safety Cabinet Maintenance Manual
Picture 25
3.2 BCBS-203 and BCBS-204 Safety Cabinet replace fan and filter steps:
a) Place the glass door to the bottom, cut off the power, open the operation panel.
b) Take off the glass lock button, loosen the conveyor belt,remove travel switch bracket,
remove weld screws for securing front panel, remove the front panel.
28 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
e) Remove internal front panel, pull out the ducts, record the position.
www.biolabscientific.com 29
Biological Safety Cabinet Maintenance Manual
f) Remove the fan installation plate, pay attention to the safety of the bottom glass
g) Remove the filter and replace the filter with the same specification
i) Remove ducts, take the filter tray and the filter, pay attention to the arrow direction
30 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
j) Replace the same type of upper filter, adjusting tray and filter, reconnect ducts,
www.biolabscientific.com 31
Biological Safety Cabinet Maintenance Manual
l) Cut white porcelain between the fan and fan plate with a blade.
n) Replace the same type of fan,install fan mounting plate connector and gluing.
32 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
p) Sealant coating
p) Put in the below filter, pay attention to the direction of the arrow is down
q) Put in the below filter, pay attention to the direction of the arrow is down
www.biolabscientific.com 33
Biological Safety Cabinet Maintenance Manual
34 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
www.biolabscientific.com 35
Biological Safety Cabinet Maintenance Manual
36 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
www.biolabscientific.com 37
Biological Safety Cabinet Maintenance Manual
38 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
g) Cut white porcelain between the fan and fan plate with a blade
www.biolabscientific.com 39
Biological Safety Cabinet Maintenance Manual
40 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
i) Remove upper press bar, remove the upper filter and plate
Uniform net
Fan
Replace the fan steps: take the fan out of the safety cabinet,According to the
following figure, remove the uniform net, unloading fan, replace the same type
www.biolabscientific.com 41
Biological Safety Cabinet Maintenance Manual
42 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
www.biolabscientific.com 43
Biological Safety Cabinet Maintenance Manual
44 www.biolabscientific.com
Biological Safety Cabinet Maintenance Manual
k) After repla
l) Replace the fan, take out the fan from safety cabinet, remove uniform net and fan,
www.biolabscientific.com 45
Biological Safety Cabinet Maintenance Manual
46 www.biolabscientific.com
47
Biological Safety Cabinet Maintenance Manual
www.biolabscientific.com
1 2 3 4 5 6 7 8
D T&H SENSOR D
D O O R O P EN D ET EC TI ON
F O O T SW I T C H U P
F O O T S W IT CH D OW N
BLACK(Φ0.5)
W IN DO W H
W IN DO W L
BLACK(Φ1)
U V BA L L A S T
BLACK(Φ0.5)
WHITE(Φ0.5)
UV LAMP WHITE(Φ0.5)
BLUE(Φ1)
R E D ( Φ 0 .5 )
R E D ( Φ 0 .5 )
W H I T E ( Φ 0 .5 )
B L A C K ( Φ 0 .5 )
B L U E ( Φ 0 .5 )
1 3
2
W in do w
H
L
GND
V CC
H T UV Ctrl
G ND
BLUE(Φ0.5)
RED(Φ0.5)
up
F oo t
YELLOW(Φ0.5) down
C BLACK(Φ0.5) C
LAMP YELLOW(Φ0.5)
220 V/50 Hz
A NJ IA N
1 MCU EIGHT CORE CABLE
LCD
L IG H T BA L LA S T
2
RED(Φ0.5) GREEN(Φ1)
3
BCBS-201 / BCBS-202 wiring diagram
RED(Φ0.5)
4
TRANS-IN
5 BLUE(Φ1)
04 Wiring Diagram
BLACK(Φ0.5) 6 L
EX-FAN 12V/0 .5A
BLACK(Φ0.5) 7 N
8
BLUE(Φ0.5) L
LAMP
N TRANS-OUT SPEAK
BLUE(Φ0.5)
L
UV
N
SIXTEEN CORE CABLE
SOCKET L
L IG HT S OC KE T L
N
RED(Φ1) FUSE3 RED(Φ1) SPEAKER
L
5A N
BLUE(Φ1)
YELLOW GREEN (Φ1.0) BROWN(Φ1.0)
RE D( Φ 1)
D OW N
D OO R MO TO R
BLUE(Φ1.0) DOWN-FAN N UP
N
L N
B SOCKET B
YELLOW GREEN (Φ1.0)
BLUE(Φ1) BLACK(Φ1) BROWN(Φ1)
YELLOW(Φ1) BLUE(Φ1)
BROWN(Φ1.0) FUSE2 DOOR MOTOR
L
W A V E FIL T ER
10A DOWN FAN
POWER POWER LOCK
YELLOW GREEN (Φ1.0)
YELLOW GREEN (Φ1.0)
BLUE(Φ1.0)
N
A A
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
D T&H SENSOR D
D OO R OPEN D ET EC TI ON
F OO T SWIT CH U P
F OO T SW IT CH D OW N
BLACK( Φ 0.5)
W IN DO W H
W IN DO W L
BLACK( Φ1)
U V BA LL A S T
BLACK( Φ0.5)
WHITE( Φ 0.5)
UV LAMP WHITE( Φ 0.5)
BLUE( Φ1)
R E D( Φ 0 .5 )
R E D ( Φ 0.5 )
W H I T E ( Φ 0 .5 )
B L A C K ( Φ 0 .5 )
B L U E ( Φ 0 .5 )
1 3
2
W in do w
H
Biological Safety Cabinet Maintenance Manual
GND
V CC
H T UV Ctrl
G ND
BLUE( Φ0.5)
RED( Φ 0.5)
up
Foo t
YELLOW(Φ 0.5) down
C BLACK( Φ 0.5) C
LAMP YELLOW( Φ 0.5)
220 V/ 50 Hz
A NJ IA N
1 MCU EIGHT CORE CABLE
LCD
LIGHT BALLAS T
2
RED( Φ 0.5) GREEN( Φ1)
3
RED( Φ 0.5)
4
TRANS-IN
5 BLUE( Φ 1)
BLACK( Φ0.5) 6 L
EX-FAN 12V/0 .5A
BLACK( Φ0.5) 7 N
8
BLUE( Φ 0.5) L
LAMP
N TRANS-OUT SPEAK
BLUE( Φ 0.5)
L
UV
N
SIXTEEN CORE CABLE
SOCKET L
L IG HT
N
RED( Φ 1) FUSE3 RED( Φ 1) SPEAKER
L
S OC KE T
5A N
BLUE( Φ1)
YELLOW GREEN ( Φ 1.0) BROWN( Φ 1.0)
R E D( Φ 1 )
D OW N
D OO R MO TO R
BLUE( Φ1.0) DOWN-FAN N
www.biolabscientific.com
UP
N
L N
B SOCKET B
YELLOW GREEN (Φ 1.0)
BCBS-203 wiring diagram
FUSE4
10A BLUE( Φ 1) BLACK( Φ 1) BROWN( Φ 1)
YELLOW( Φ 1) BLUE( Φ1)
BROWN( Φ 1.0) FUSE2 DOOR MOTOR
L
W A V E FIL T ER
10A DOWN FAN
POWER POWER LOCK
YELLOW GREEN (Φ 1.0)
YELLOW GREEN ( Φ 1.0)
BLUE( Φ1.0)
N
A A
48
1 2 3 4 5 6 7 8
49
Biological Safety Cabinet Maintenance Manual
1 2 3 4 5 6 7 8
www.biolabscientific.com
T&H SENSOR
D OOR OP EN D ET ECTI ON
D D
FOO T SWIT CH D OW N
BLACK( Φ0.5)
F OOT SW ITCH U P
U V BA LL AS T
BLACK( Φ1)
WIN DO W L
BLACK( Φ0.5)
W INDO W H
WHITE( Φ0.5)
UV LAMP WHITE( Φ0.5)
BLUE(Φ 1)
WH I T E( Φ 0 .5 )
BL U E ( Φ 0.5 )
BL A C K( Φ 0 .5 )
RE D ( Φ 0 .5 )
RE D ( Φ 0 .5 )
BLACK( Φ0.5) 1 3
U V BA LL A S T
BLACK( Φ1)
BLACK( Φ0.5) 2
WHITE( Φ0.5)
BLUE( Φ1)
W in do w
UV LAMP WHITE( Φ0.5) H
L
GND
V CC
H T UV Ctrl
G ND
BLACK( Φ0.5) BLUE( Φ0.5)
L IGH T B A L LA S T
Foot
down
BLUE(Φ 0.5) BLACK( Φ0.5)
BLUE( Φ1)
BLUE( Φ0.5) 220V/ 50 Hz
ANJ IA N
MCU EIGHT CORE CABLE LCD
C C
YELLOW( Φ0.5) TRANS-IN
1
L IGH T BA L LA S T
YELLOW( Φ0.5) L
EX-FAN 12V/0 .5A
N
RED(Φ 0.5)
L
RED(Φ 0.5) 18B2-EF
N TRANS-OUT SPEAK
L
UV
N SIXTEEN CORE CABLE
SOCKET L
LIG HT
N
RED(Φ 1) FUSE3 RED(Φ 1) SPEAKER
L
SOC KE T
5A N
BLUE(Φ 1)
BROWN( Φ1.5)
红 ( Φ 1)
DOW N
DOO R MOTO R
BLUE(Φ 1.5) DOWN-FAN N UP
N
L N
SOCKET
B B
YELLOW GREEN (Φ 1.0)
FUSE4
BCBS-204 wiring diagram
W A V E FIL T ER
10A BLOWER
POWER LOCK
POWER
YELLOW GREEN ( Φ1.0)
YELLOW GREEN (Φ 1.5)
N BLUE( Φ1.5)
A A
1 2 3 4 5 6 7 8
Biological Safety Cabinet Maintenance Manual
50 www.biolabscientific.com