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    Welder List

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    vinas kusdinar
    This document provides a standard procedure for weld repair of an RTO KO drum. It outlines the general process, references welding codes and standards, describes the purpose and scope of work. The execution section specifies quality control steps to identify defects, prepare surfaces, inspect repairs, and get approval. It limits repairs to no more than 3 times at a location before replacement is required. A flow chart shows the repair process from identification to inspection and approval.

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    Welder List

    Uploaded by

    vinas kusdinar
    53 views3 pages
    This document provides a standard procedure for weld repair of an RTO KO drum. It outlines the general process, references welding codes and standards, describes the purpose and scope of work. The execution section specifies quality control steps to identify defects, prepare surfaces, inspect repairs, and get approval. It limits repairs to no more than 3 times at a location before replacement is required. A flow chart shows the repair process from identification to inspection and approval.

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    This document provides a standard procedure for weld repair of an RTO KO drum. It outlines the general process, references welding codes and standards, describes the purpose and scope of work. The execution section specifies quality control steps to identify defects, prepare surfaces, inspect repairs, and get approval. It limits repairs to no more than 3 times at a location before replacement is required. A flow chart shows the repair process from identification to inspection and approval.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    53 views3 pages

    Welder List

    Uploaded by

    vinas kusdinar
    This document provides a standard procedure for weld repair of an RTO KO drum. It outlines the general process, references welding codes and standards, describes the purpose and scope of work. The execution section specifies quality control steps to identify defects, prepare surfaces, inspect repairs, and get approval. It limits repairs to no more than 3 times at a location before replacement is required. A flow chart shows the repair process from identification to inspection and approval.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    PT.

    DWIKAPPA ASRI UTAMA


    Standard Procedure Responsible Department Procedure No. Revision No.
    Weld Repair Method Engineering 001-DAU-01-PRO-MECH-0008 1

    WELD REPAIR METHOD


    OF
    RTO KO DRUM

    Client : PT. Synthetic Rubber Indonesia


    Project Name : RTO KO Drum Fabrication and Installation
    Project No. : DAU-001-2019

    1 28 Apr19 For Approval AP VK JZ


    0 24 Apr 19 For Approval AP VK JZ
    Rev Date of Status Prepared Checked Approved
    Issue

    Page 1 of 3
    PT. DWIKAPPA ASRI UTAMA
    Standard Procedure Responsible Department Procedure No. Revision No.
    Weld Repair Method Engineering 001-DAU-01-PRO-MECH-0008 1

    1. GENERAL

    This Specification covers the repair of welding defects

    2. REFERENCE
    The repair activity shall comply with the requirements of the following codes and
    standards and Purchaser requirements.

    AWS D1.1Latest Edition : Structural Welding Code – steel


    1

    3. PURPOSE
    The Purpose of this “Weld Fabrication Repair” is to specify the step by step method
    on how to repair the welding defect

    4. SCOPE OF WORK

    No. Description Correction


    1 Cracks in weld or base metal The crack shall be removed and re welded.
    2 Porosity Unacceptable portion shall be removed and re
    welded.

    5. EXECUTION
    5.1 Quality Control together with Company to identify the defect location..
    5.2 In order to perform Penetrant Test, the surface preparation to be done by brushing,
    chipping and grinding.
    5.3 Each weld repair area shall be 100% re-inspected by visual examination and
    Penetrant Test.
    5.4 The welding repair activity shall be performed in accordance with the approved
    WPS.
    5.5 Each critical step in this activity shall be done only after advanced notification and
    agreed by SRI.
    5.6 Repair report shall be issued and signed not later than 1 day after the activity.
    5.7 Contractor is allowed to proceed after get the NDE Clearance from SRI

    6. LIMITATION OF REPAIR
    6.1 The repair at the same location shall not be more than 3 (three) times.
    6.2 In the event the welding defect still exists after 3 (three) times of repair, the joints
    or parts shall be removed and replaced with the new ones.

    Page 2 of 3
    PT. DWIKAPPA ASRI UTAMA
    Standard Procedure Responsible Department Procedure No. Revision No.
    Weld Repair Method Engineering 001-DAU-01-PRO-MECH-0008 1

    7. FLOW CHART

    STRUCTURE REPAIR FLOW CHART

    QC and Company identify


    the defect location

    Perform NDE Examination


    (Surface Preparation to be
    done by chipping or
    grinding)

    If success , the
    report shall be
    endorse by QC
    and reviewed by
    Company Welder will carry out the
    repair data and welding in
    accordance with the approved
    WPS and requirement

    On completion of the repair


    QC will carry out a visual
    inspection and inform the
    company to witness the
    Result

    Page 3 of 3

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