DMANE01000034-Manual System100 Full Hydro LCD STD2 ENG
DMANE01000034-Manual System100 Full Hydro LCD STD2 ENG
DMANE01000034-Manual System100 Full Hydro LCD STD2 ENG
Full_HYDRO_LCD_STD2 Hydro
Temperature Controller for Pellet Stove
Rev: 31/01/2018
Date Description
05/06/2018 Added Summer Standby option, if there is not DHW demand, for
configurations 0 and 1
31/01/2018 Added the Lithuanian on pack language number 3
06/06/2017 Added language pack number 5
19/04/2017 Extended A57 parameter range
06/02/2017 Added language pack number 4
Added parameter P29 for the adjustment Combustion Fan pulses number
Error List introduction
06/12/2016 Parameter introduction, in order to display the “Counters reset” Menu
Service Reset Feature can be used also before T66 expires
No overpressure warning bug fixed (Er10)
Added language pack number 2
13/09/2016
Er09 reporting modified
02/09/2016 Plumbing plant number 2 modified
Added Er23 management
17/05/2016 Thermostats’ range Modified
Modified Hysteresis range for exhaust probe thermostats
16/02/2016 Added Easytouch keyboard
Enable Primary Air Regulator in Fixed Ignition, Variable Ignition and
12/01/2016
Stabilization
Added parameters A10, PA18 and PA19
09/10/2015 Added language package 3
Changed ranges of parameters SP01 and SP08
Added parameter A62
Added function “Cleaning Engine per Power” on configurable inputs
Added Minimum Draught and Maximum Draught test
18/07/2015
Added parameters for Periodic cleaning per recipe TM01-TM10, PA01-PA07,
PA11-PA17
Modified “Block Auger” function
1 ELECTRICAL CONNECTIONS.................................................................................................................... 4
1.1 LANGUAGES ................................................................................................................................................. 6
1.2 FIRST CONFIGURATION................................................................................................................................... 6
2 CONTROL PANEL: USE AND FUNCTIONS ................................................................................................. 7
2.1 DISPLAY LCD100 ......................................................................................................................................... 7
2.2 DISPLAY K100 ............................................................................................................................................. 8
2.3 DISPLAY K200 ............................................................................................................................................. 8
2.4 DISPLAY K400 ............................................................................................................................................. 9
2.4.1 Home Page 1 .........................................................................................................................................9
2.4.2 Home Page 2 ....................................................................................................................................... 10
2.5 ALARMS .................................................................................................................................................... 11
2.6 MESSAGES ................................................................................................................................................ 11
2.7 VISUALIZATIONS ......................................................................................................................................... 11
3 USER MENU 1 ........................................................................................................................................ 12
4 USER MENU 2 ........................................................................................................................................ 15
5 FUNCTIONING STATES .......................................................................................................................... 16
5.1 BLOCK...................................................................................................................................................... 16
5.2 OFF ......................................................................................................................................................... 16
5.3 CHECK UP ................................................................................................................................................. 16
5.4 IGNITION-PREHEATING ................................................................................................................................. 16
5.5 IGNITION -PRELOAD .................................................................................................................................... 16
5.6 IGNITION - FIXED PHASE .............................................................................................................................. 16
5.7 IGNITION - VARIABLE PHASE .......................................................................................................................... 17
5.8 STABILIZATION ........................................................................................................................................... 17
5.9 IGNITION RECOVER ..................................................................................................................................... 17
5.10 NORMAL - RUN MODE .................................................................................................................................. 18
5.11 MODULATION ............................................................................................................................................. 18
5.12 STANDBY .................................................................................................................................................. 19
5.13 SAFETY .................................................................................................................................................... 19
5.14 EXTINGUISHING .......................................................................................................................................... 19
6 FUNCTIONS ........................................................................................................................................... 20
6.1 MODEM MANAGEMENT.................................................................................................................................. 20
6.2 CONFIGURABLE INPUTS MANAGEMENT .............................................................................................................. 21
6.2.1 Door Sensor ......................................................................................................................................... 21
6.2.2 Pellet Thermostat ................................................................................................................................. 21
6.2.3 Room Thermostat ................................................................................................................................. 21
6.2.4 Flow Switch .......................................................................................................................................... 21
6.2.5 Pellet Sensor ........................................................................................................................................ 21
6.2.6 Buffer Probe ......................................................................................................................................... 22
6.2.7 Limit Switch Cleaning Brazier Engine ...................................................................................................... 22
6.2.8 Room Probe ......................................................................................................................................... 22
6.2.9 Primary Air Regulator ............................................................................................................................ 22
6.2.10 External Chrono.................................................................................................................................... 24
6.3 CONFIGURABLE OUTPUTS MANAGEMENT ........................................................................................................... 24
6.3.1 Pellet Safety Valve ................................................................................................................................ 24
6.3.2 Load Pellet Engine ................................................................................................................................ 24
6.3.3 Output under Thermostat ..................................................................................................................... 24
6.3.4 Cleaning Engine.................................................................................................................................... 24
6.3.5 Combustion Fan 2 ................................................................................................................................ 24
6.3.6 Heating Fan ......................................................................................................................................... 25
6.3.7 Air Valve .............................................................................................................................................. 25
6.3.8 Errors Signaller ..................................................................................................................................... 25
6.3.9 Cleaning Engine 2 ................................................................................................................................. 25
6.3.10 Pump P1 .............................................................................................................................................. 25
6.3.11 Electro valve or Pump P2 ...................................................................................................................... 25
6.3.12 Auger 2................................................................................................................................................ 25
6.3.13 Igniter ................................................................................................................................................. 25
6.3.14 Cleaning Engine Brazier ........................................................................................................................ 25
6.3.15 Block Auger .......................................................................................................................................... 26
1 Electrical connections
It is possible to use this control board matching or not an additional module.
NOTE: for the outputs Combustion Fan (pin 3-4), Heating Fan (pin 5-6) and R Output (pin 7-8), the total maximum
consumption must not exceed 3,5 A.
P1 P2
FL S1 P1 P2 S1 FL
Configuration 1 (P26=1)
S1 P1 FL
FL S1 P1
P2 P2
P1 S2 P1 S2
S1 P2 S1
BOIL ER
SANIT.
BOIL ER
SANIT.
P2
S2
Configuration 6 (P26=6)
Button Function
P1 Exit Menu/Submenu
P2 Ignition and extinguishing (push for 3 seconds), Reset errors (push for 3 seconds), Enable/disable chrono
P3 Enter in User Menu 1/submenu, Enter in User Menu 2 (push for 3 seconds), Save data
P4 Enter in Visualizations Menu, Increase
P5 Activation chrono time band
P6 Enter in Visualizations Menu, Decrease
Led Function
D1 Auger ON D9 External Chrono reached
D2 V2 ON Output D10 Lack of pellet
D3 R output ON D11 Local Room Thermostat reached
D4 Aux1 ON Output D12 Sanitary water demand
D5 Aux2 ON Output
Button Function
K1 Exit Menu/Submenu
K2 Ignition and extinguishing (push for 3 seconds), Reset errors (push for 3 seconds), Enable/disable chrono
K3 Enter in User Menu 1/submenu, Enter in User Menu 2 (push for 3 seconds), Save data
K4 Enter in Visualizations Menu, Increase
K5 Enter in Visualizations Menu, Decrease
Led Function Led Function
Lack of pellet External Chrono reached
Domestic hot water demand Local room Thermostat reached
Winter Summer
Navigation Keys:
Back to the Main Frame Exit the Menu and save data
Scroll
Scroll to the left
Increase of the value
Scroll
Scroll to the right
Decrease of the value
Led:
The Led zone is not always visible in the main frame of the display. To make it appear/disappear, press down on the display
area containing the main temperature or the functioning state. The visible Leds are:
Auger On External Chrono Reached
V2 Output On Lack of material in the tank
R Output On Room Thermostat Reached
Touch the cross by stylus. Touch the cross by stylus. Touch the cross by stylus.
X1: 749 Y1: 764 X1: 749 Y1: 764
X2: 455 Y2: 561
Please note: For more details about the K400 control panel, refer to the specific manual.
The main screen consists of two home pages.
2.4.1 Home Page 1
Selection Buttons
Main Leds
The arrow on the top screen of the home allows access to the quick bar of special LEDs.
new time slot values and exit the menu, press on the
key. To Not Save the new time slot values and exit the menu,
5.2 Off
Parameters Controls Combustion Fan Auger Igniter
Exhaust temperature>Thermostat Th01 goes in Extinguishing
OFF OFF OFF
Water temperature> Th25 goes in Block
5.3 Check Up
Parameters Controls Combustion Fan Auger Igniter
T01 Exhaust temperature>Thermostat Th09 goes in Normal-Run Mode Max speed OFF OFF
5.4 Ignition-Preheating
Parameters Controls Combustion Fan Auger Igniter
T02 Exhaust temperature>Thermostat Th09 goes in Normal-Run Mode P24 OFF ON
Above
Antenna
CN4
CN4
The Regulator reads the Air Flow Speed in the induction pipe of the Stove/boiler. The reading range is 0÷2000. In case of
not connected sensor the Speed value is 0. It is possible to use a Differential Pressure Sensor or a Flow Switch.
With the use of a Differential Pressure switch:
it must be mounted horizontally with the available fixing flask
the connections for the pressure reading (see fig. particulars 1 and 2) must be oriented towards the low part.
For the reading connect P2 (see fig. particular 2); free connector P1.
connections with board 31=+12V; 27=SEG; 26=GND
Legend
1 Pressure connection P1 (high pressure)
2 Pressure connection P2 (low pressure)
3 Electrical connections
Functioning:
The aim of regulator, by acting on the Auger and Combustion Fan, is to keep the air flow constant for each working power
in order to optimize the combustion. The regulator is on only in Run Mode and Modulation states; if A72=1 it works also in
Fixed Ignition, Variable Ignition and Stabilization. For correct use, proceed as follows. For correct use, proceed as follows:
1. Switch on the system and deactivate the regulator (A24=0). In Normal and Modulation control the combustion air speed
for all the used powers.
2. After finding the optimal values set:
Electrical Wiring:
S1=Boiler Probe -> Pin 19–20; S2=Buffer Probe -> Pin 17-18, FL=Flow Switch
P1=P1 Pump; P2=P2 Pump or Electro Valve
CONFIGURATION 0
Setting the parameter P26 = 0 it is chosen the configuration shown in pic.1 and in pic.2.
fig. 1 fig. 2
Heating Plant
The Pump is on if the water temperature is greater than Th20 Thermostat. To avoid freezing, the Pump is on if the water
temperature is below the thermostat Th18. If the water temperature exceeds the value of the Th21 thermostat for safety
reasons the Pump is always on.
Sanitary Plant
When there is a water demand for domestic use and the water temperature in the boiler exceeds the value of Th19
thermostat or the water temperature in the boiler exceeds the value of the Th20 thermostat the valve is on. If the water
temperature exceeds the value of the Th21 thermostat the valve switches to the heating plant.
Example: Th18 = 5 °C, Th19 = 40 °C, Th20 = 30 °C, Th21 = 70 °C
Water Temperature Flow Switch Modality P2 Valve P1 Pump
T < 5°C plant (OFF) ON
5°C ≤ T< 30°C plant (OFF) OFF
30°C ≤ T< 40°C sanitary (ON) ON
open Winter plant (OFF) ON
40°C ≤ T< 70°C open Summer sanitary (ON) OFF
closed sanitary (ON) ON
T≥70°C plant (OFF) ON
CONFIGURATION 1
Setting the parameter P26=1 it is chosen the configuration shown in pic.3 and in pic.4.
P1
FL S1 P1 S1 FL
P2 P2
fig. 3 fig. 4
Heating Plant
The P1 Pump is on if the water temperature is greater than Th19 Thermostat. When there is a demand of domestic water
the Pump P1 is blocked. To avoid freezing, the Pump P1 is on if the water temperature is below the thermostat Th18. If the
water temperature exceeds the value of the Th21 thermostat for safety reasons the P1 Pump is always on.
Sanitary Plant
When there is a water demand for domestic use and the water temperature in the boiler exceeds the value of Th19
thermostat or the water temperature in the boiler exceeds the value of the Th20 thermostat the Pump P2 is on. If the water
temperature exceeds the value of the Th21 thermostat the Pump P2 is turned off.
Example: Th18 = 5 °C, Th19 = 40 °C, Th20 = 30 °C, Th21 = 70 °C
Water Temperatu Flow Switch Modality P2 Pump P1 Pump
T < 5°C OFF ON
5°C ≤ T< 30°C OFF OFF
30°C ≤ T< 40°C ON OFF
Winter OFF ON
open
40°C ≤ T< 70°C Summer OFF OFF
closed ON OFF
T≥70°C OFF ON
CONFIGURATION 2
Setting the parameter P26=2 it is chosen the configuration shown in pic.5.
BOILER
SANIT.
fig. 5
Heating Plant
The pump P1 is on if the water temperature in the boiler exceeds the value of Th20 thermostat and the difference between
the read temperature by probe S1 and S2 probes is greater than the Th57 thermostat.
The Pump is on if the water temperature in the boiler is greater than Th19 Thermostat. To avoid freezing, the Pump is on
if the water temperature in the boiler is below Th18 thermostat. If the water temperature in the boiler exceeds the value
of the Th21 thermostat for safety reasons the Pump is always on.
Sanitary Plant
If buffer temperature is lower than Th58 thermostat and the boiler temperature is higher than Th20 thermostat the Valve
P2 is on. If the boiler temperature exceeds the Th21 thermostat’s value the valve P2 is turned off.
Example: Th18 = 5 °C, Th19 = 65 °C, Th20 = 50 °C, Th21 = 70 °C, Th57 = 5 °C, Th58 = 55 °C
S1 Temp. Probe S2 Temp. Probe Modality Diff. P2 Valve P1 Pump
T < 5°C plant (OFF) ON
T > 55°C Winter plant (OFF) OFF
5°C ≤ T< 50°C T < 55°C Winter sanitary (ON) OFF
Summer sanitary (ON) OFF
< 5°C sanitary (ON) OFF
T < 55°C
≥ 5°C sanitary (ON) ON
50°C ≤ T< 65°C Winter plant (OFF) OFF
T > 55°C Summer < 5°C sanitary (ON) OFF
Summer ≥ 5°C sanitary (ON) ON
< 5°C sanitary (ON) OFF
T < 55°C
≥ 5°C sanitary (ON) ON
65°C ≤ T< 70°C Winter plant (OFF) ON
T > 55°C Summer < 5°C sanitary (ON) OFF
Summer ≥ 5°C sanitary (ON) ON
T≥70°C plant (OFF) ON
CONFIGURATION 3
Setting the parameter P26=3 it is chosen the configuration shown in pic.6.
P1 S2
S1
BOILER
SANIT.
P2
fig. 6
Heating Plant
The pump P1 is on above the Th19 thermostat if the difference between the temperature read by probes S1 and S2 is less
than the Th57 thermostat. To avoid freezing, the Pump is on if the water boiler temperature is below the Th18 thermostat
or if exceed the value of thermostat Th21.
Sanitary Plant
The Pump P2 has to heat the water inside the sanitary tank. It will be activated only if the water temperature in the boiler
exceeds the value of the thermostat Th20 and the difference between the temperature read by probes S1 and S2 is greater
than the Th57 thermostat. If the boiler temperature exceeds the value of the Th21 thermostat for safety reasons the Pump
P2 turns off.
Example: Th18 = 5 °C, Th19 = 65 °C, Th20 = 50 °C, Th21 = 70 °C, Th57 = 5 °C, Th58 = 55 °C
S1 Temp. Probe S2 Temp. Probe Modality Diff. P2 Pump P1 Pump
T < 5°C OFF ON
5°C ≤ T< 50°C OFF OFF
< 5°C OFF OFF
T < 55°C
≥ 5°C ON OFF
50°C ≤ T< 65°C
< 5°C OFF OFF
T > 55°C
Winter ≥ 5°C OFF OFF
CONFIGURATION 4
Setting the parameter P26=4 it is chosen the configuration shown in pic.7.
S1 P1 P2
S2
fig. 7
Loading Buffer
If the temperature in the boiler is greater than the Th19 thermostat, the system heats the water in the Buffer if there is
differential between the two probes (S1 temperature–S2 temperature > thermostat Th57). If the water temperature exceeds
the value of the Th21 thermostat for safety reasons the Pump P1 is always active. The Pump P2 turns on if the buffer
temperature exceeds the thermostat Th59 value.
Example: Th18 = 5 °C, Th19 = 40 °C, Th21 = 70 °C, Th57 = 5 °C, Th59 = 40 °C
S1 Temperature Probe Differential P1 Pump P2 Pump
T < 5°C ON OFF
T < 40°C OFF OFF
< 5°C OFF ON
T ≥ 40°C
≥ 5°C ON ON
T ≥ 70°C ON ON
CONFIGURATION 5
Setting the parameter P26=5 it is chosen the configuration shown in pic.8.
fig. 8
The Output Aux 1 switches on if the boiler temperature exceeds the thermostat Th56 value.
Heating Plant
The pump P1 is activated if the water temperature in the boiler exceeds the value of Th19 thermostat.
To avoid freezing, the Pump is On if the water temperature is below the thermostat Th18. If the water temperature exceeds
the value of the Th21 thermostat for safety reasons the Pump is always on.
Sanitary Plant
When there is a sanitary water demand the system stops the Pump.
Example: Th18 = 5 °C, Th19 = 40 °C, Th21 = 70 °C
Water Temperature Modality Flow Switch P1 Pump
T < 5°C ON
5°C < T< 40°C OFF
Summer OFF
40°C < T< 70°C Winter closed OFF
Winter open ON
T>70°C ON
CONFIGURATION 6
Setting the parameter P26=6 it is chosen the configuration shown in pic.9.
Heating Plant
The pump P2 is on above the Th19 thermostat if there isn’t a sanitary water demand. To avoid freezing the water pump P2
is on if the water temperature is under the thermostat Th18 or if it is greater than Th21 thermostat.
Sanitary Plant
The Pump P1 is on if the water temperature is greater than thermostat Th20. To avoid freezing, the Pump P2 is on if the
water temperature is below the thermostat Th18.
Example: Th18 = 5 °C, Th19 = 40 °C, Th20 = 30 °C, Th21 = 70 °C
S1 Temp. Probe Flow Switch Modality P1 Pump P2 Pump
T < 5°C ON ON
5°C ≤ T< 30°C OFF OFF
30°C ≤ T< 40°C ON OFF
closed ON OFF
40°C ≤ T< 70°C Winter ON ON
open
Summer OFF OFF
T ≥ 70°C ON ON
Tensione (Volt)
2
1,5
1,5
1
1
0,5 0,5
0 0
0 500 1000 1500 2000 2500 3000 0 1000 2000 3000 4000
Pressione (mbar) Pressione (mbar)
2,5
Tensione (Volt)
1,5
0,5
0
0 500 1000 1500 2000 2500 3000 3500 4000
Pressione (mbar)
Connections
On the right is reported the wiring scheme
for connecting the Remote keyboard to the
board SYPlug02, which leads outside the
heater / boiler the connectors RS232 and
RS485 of control board.