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Structural Cracks in Beam

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Structural Cracks

A) Shear & Flexural Cracks If cracks continue to grow in length and width then it is
sign for trouble. It means the member is over stressed. The location of cracks will
indicate what the failure mode of structural member is. In beams, for example, there
can be mainly two types of cracks i.e. shear cracks, or flexural cracks as shown in the
figure below.

If these types of cracks appear in a beam then it will need retrofitting in the form of jacketing,
or load on the beam may have to be reduced to reduce the stress within allowable limits.
Shear failure of beam can be brittle and without any warning, while if the beam is correctly
designed then flexural failure should be ductile.

B)Beam may exhibit compression failure cracks which are due to incorrect design of
beam. If beam is over reinforced, then this type of failure will occur. Cracks will appear in
the compression zone of beam accompanied by crushing of concrete.

Repair of such cracks may be done by providing additional compression reinforcement such
that balanced design is achieved, and jacketing of beam.

c)There can also be another type of cracking in structure which is caused by rusting of
reinforcement. These are horizontal in direction and can be on the sides or bottom/top of the
Beam or underside of Slab. Their depth will be up to the concrete cover. If this is the case
then concrete cover needs to be removed and rust must be removed from all around the
reinforcement, then member should be repaired by applying rust inhibitor and polymer or
cement based repair material or epoxy coating.
D)Another type of cracking can be due to Alkali-Silica Reaction (ASR). This happens
when aggregates contain some minerals which react with alkalies present in concrete.
Aggregates should be tested for ASR, or low alkali cement should be used if use of reactive
aggregates is unavoidable. These take the form of alligator cracks with appearance of white
bi-product of reaction in the cracks as shown below:

These types of cracks are most difficult to deal with. The alkali-silica reaction will continue
as long as there is alkali and reactive silica present in cement, and as long as they are in
contact with each other. Once any of these conditions cease to exist the reaction will stop. It
might be the case that although initially cracks appearing in the structure are very few but
potential for ASR to continue is large, which will mean that cracking will continue and
eventually become large. Hence, depending upon the extent of damage, and potential for
ASR to continue, repair work can be carried out by removing the damaged concrete and
jacketing the member. In worst case, structural member may have to be demolished and re-
built.

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