Water Treatment and Plant Design PDF
Water Treatment and Plant Design PDF
Water Treatment and Plant Design PDF
1. WATER QUALITY
Water quality refers to the chemical, physical, biological, and radiological characteristics of
water. It is a measure of the condition of water relative to the requirements of one or more
biotic species and or to any human need or purpose. Water quality is measured by several
factors, such as the concentration of dissolved oxygen, bacteria levels, the amount of salt (or
salinity), or the amount of material suspended in the water (turbidity). In some bodies of water,
the concentration of microscopic algae and quantities of pesticides, herbicides, heavy metals,
and other contaminants may also be measured to determine water quality.
Although scientific measurements are used to define water quality, it is not a simple thing to
say “that water is good” or “that water is bad.” So, the determination is typically made relative
to the purpose of the water – is it for drinking or to wash a car with or for some other purpose?
Poor water quality can pose a health risk for people. Poor water quality can also pose a health
risk for ecosystems.
Absolutely pure water is never found in nature and contains number of impurities in varying
amounts. The rainwater which is originally pure also absorbs various gases, dust and other
impurities while falling. This water when moves on the ground further carries salt, organic and
inorganic impurities. So this water before supplying to the public should be treated and purified
for the safety of public health, economy and protection of various industrial processes. It is the
most essential for the water work engineer to thoroughly check, analyze and do the treatment of
the raw water obtained from the sources, before its distribution. The water supplied to the
public should be strictly according to the standards laid down from time to time.
oxygen, nitrogen, carbon dioxide, rare gases, sweep particulates, salt nuclei (principally
chlorides), radio-active fallout etc.
iii. Surface runoff water
When the rain water falling on the ground surface takes the form of surface runoff, it picks up
particulates (silt and clay), organic matter, nitrates, phosphorous etc. the characteristics of the
surface runoff water thus depends upon the topography and vegetation of the catchment, along
with land use and management. Thus the surface runoff water contains
- Mineral and organic particulates picked up by erosion
- Soil bacteria and other organism
- Salt and soluble substances
- Natural and synthetic fertilizers
iv. River water
Since the surface runoff water normally joins the river and streams, the characteristics of river
water are particularly the same as those of surface runoff water. However, if the river receives
the municipal and industrial wastewaters, additional pollution parameters are added to it.
v. Lake and pond water
When water is ponded in lakes and reservoirs, algae and similar other organisms grow on the
surface, giving rise to odors, tastes and color. Decaying vegetation further intensify these
elements. In addition to this, thermal stratification takes place in the reservoirs resulting in
- Low dissolved oxygen
- Dissolution of iron and manganese
- Production of H2S
- Increase in CO2
- Reduction in pH of water
vi. Ground water
When rain water infiltrates in to the ground to join the water table, it becomes ground water.
Groundwater has the following characteristics:
- It absorbs gases of decomposition and degradable organic matter (such as H2S, CH4)
within the pores of soil mantle through which it percolates
- In earth strata which in rich is organic matter, oxygen is removed from percolating
water and CO2 is added
- Groundwater has lower pH
- Soil minerals are dissolved in groundwater. Carbonates, sulphates and chlorides are
added, resulting in hardness
For the purpose of classification, the impurities present in water may be divided into the
following three categories.
A. Physical Characteristics
Physical characteristics are parameters that can be detected with our sense organ which include:
Turbidity
Color
Taste and odor
Temperature
Foam
1. Turbidity
Turbidity is caused due to presence of suspended and colloidal solids. The suspended solids
may be dead algae or other organisms. It is generally silt, clay rock fragments and metal oxides
from soil.
The amount and character of turbidity will depend upon:
The type of soil over which the water has run and
The velocity of the water
When the water becomes quite, the heavier and larger suspended particles settle quickly, while
the lighter and more finely divided ones settle very slowly. Very finely divided clay may
require months of complete quiescence for settlement. Groundwater is normally clear because,
slow movement through the soil has filtered out the turbidity. Lake waters are clearer than
stream waters, and streams in dry weather are clearer than streams in flood because of the
smaller velocity and because dry-weather flow is mainly ground water seepage. Low inorganic
turbidity (silt and clay) may result in a relatively high organic turbidity (color). The explanation
of this is that low inorganic turbidity permits sunlight to penetrate freely into the water and
stimulates a heavier growth of algae, and further, that organics tend to be absorbed upon soil
fractions suspended in water.
Turbidity is a measure of resistance of water to the passage of light through it. Turbidity is
expressed as NTU (Nephelometric Turbidity Units) or PPM (parts per million) or Milligrams
per liter (mg/l).
Water
sample
Drinking water should not have turbidity more than 10 NTU. This test is useful in determining
the detention time in settling for raw water and the dosage of coagulants required to remove
turbidity. Sedimentation with or without chemical coagulation and filtration are used to remove
it.
2. Color
Color is caused by materials in solution or colloidal conditions and should be distinguished
from turbidity, which may cause an apparent (not true) color.
True color is caused by dyes derived from decomposing vegetation. Colored water is not only
undesirable because of consumer objections to its appearance but also it may discolor clothing
and adversely affect industrial processes.
Before testing the color of water, total suspended solids should be removed by centrifugal force
in a special apparatus. The color produced by one milligram of platinum in a liter of water has
been fixed as the unit of color. The permissible color for domestic water is 20ppm on platinum
cobalt scale.
3. Temperature
Temperature increase may affect the portability of water, and temperature above 15 0c is
objectionable to drinking water. The temperature of surface waters governs to a large extent the
biological species present and thereof activity. Temperature has an effect on most chemical
reactions that occur in natural water systems. It also has pronounced effect on the solubility of
gases in water.
4. Foam
Foam, from various industrial waste contributions and detergents, is primarily objectionable
from the aesthetic standpoint.
The terms taste and odor are themselves definitive of this parameter. Because the sensations of
taste and smell are closely related and often confused, a wide variety of tastes and odors may be
attributed to water by consumers. Substances that produce an odor in water will almost in
variably impart a taste as well. The converse is not true, as there are many mineral substances
that produce taste but no odor.
Many substances with which water comes into contact in nature or during human use may
import perceptible taste and odor. These include minerals, metals, and salts from the soil, and
products from biological reactions, and constituents of wastewater. Inorganic substances are
more likely to produce tastes unaccompanied by odor. Alkaline material imports a bitter taste to
water, while metallic salts may give salty or bitter taste.
Organic material, on the other hand, is likely to produce both taste and odor. A multitude of
organic chemicals may cause taste & odor problems in water with petroleum-based products
being prime offenders. Biological decomposition of organics may also result in taste-and odor-
producing liquids and gases in water. Principal among these are the reduced products of sulfur
that impart a rotten egg taste and odor. Also certain species of algae secrete an oily substance
that may result in both taste and odor.
Consumers find taste and odor aesthetically displeasing for obvious reasons. Because water is
thought of as tasteless and odorless, the consumer associates taste and odor with contamination
and may prefer to use a tasteless, odorless water that might actually pose more of a health
threat.
B. Chemical Characteristics
1. Total Solids
Total solids include the solids in suspension, colloidal and in dissolved form. Suspended solids
are important as pollutants and pathogens are carried on the surface of particles. The smaller
the particle size, the greater the total surface area per unit mass of particle, and so the higher the
pollutant load that is likely to be carried. The quantity of suspended solids is determined by
filtering the sample of water through fine filter, drying and weighing. The quantity of dissolved
and colloidal solids is determined by evaporating the filtered water obtained from the
suspended solid test and weighing the residue. The total solids in a water sample can be directly
determined by evaporating the water and weighing the residue, the residue of total solids is
fused in a muffle furnace the organic solids will decompose whereas only inorganic solids will
remain. By weighing we can determine the inorganic solids and deducting it from the total
solids, we can calculate organic solids.
Figure 2: Filter paper Figure 3: Using filter paper to remove dirt from water
2. Alkalinity
It is defined as the quantity of ions in water that will react to neutralize hydrogen ions.
Alkalinity is thus the measure of the ability of water to neutralize acids. By far the most
constituents of alkalinity in natural waters are carbonate (CO32-), bicarbonate (HCO3-) and
hydroxide (OH-). These compounds result from the dissolution of mineral substances in the soil
atmosphere.
Effects:
i) Non pleasant taste
ii) Reaction between alkaline constituent and cation produces precipitation in pipe
3. pH
pH is a measure of the concentration of free hydrogen ion in water. It expresses the molar
concentration of the hydrogen ion as its negative logarithm. Water and other chemicals in
solution therein, will ionize to a greater or lesser degree. Pure water is only weakly ionized.
The ionization reaction of water may be written:
HOH H+ +OH-
The reaction has an equilibrium defined by the equation:
[H][OH]/ [HOH] = Kw
In which HOH, H, OH is the chemical activities of the water hydrogen and hydroxyl ion
respectively. Since water is solvent, its activity is defined as being unity. In dilute solution,
molar concentrations are frequently substituted for activities yielding
[H][OH) = Kw (10-14 at 20oC)
Taking negative logs of both sides, Log [H] + Log [OH] = -14
- Log [H] - Log [OH] = 14
Defining –Log = p; pH + pOH = 14
In neutral solutions at equilibrium (OH) = (H), hence pH = pOH = 7.
1
Mathematically it is expressed as; pH = -log [H+] = log 7
[H ]
Increasing acidity leads to higher values of [H+], thus to lower values of pH. Low pH is
associated with high acidity, high pH with caustic alkalinity. It may be readily measured
potentially by use of a pH meter.
pH is important in the control of a number of water treatment and waste treatment processes
and in control of corrosion.
Temperature (0C) 0 10 20 30
DO (mg/1) 14.6 11.3 9.1 7.6
Oxygen saturated waters have pleasant taste and waters lacking in DO have an insipid tastes.
Drinking water is thus aerated if necessary to ensure maximum DO. The presence of oxygen in
the water in dissolved form keeps it fresh and sparkling. But more quantity of oxygen causes
corrosion to the pipes material.
Observing a heated pot of water, one can observe that bubbles form on the walls of the pot
prior to reaching the boiling point. These cannot be filled with only water vapor because liquid
water will not begin to vaporize until it has reached its boiling point. One can surmise that this
gas is oxygen, or at least a mixture of gases from the air, because bubbles of this sort form in
water from virtually every source: what other gas mixture besides air is in constant contact with
water? When these bubbles form, they eventually grow to a sufficient size to leave the surface
of the pot and escape to the air: the dissolved gas in the liquid has decreased. This seems to
support the hypothesis that dissolved oxygen will decrease when temperature is increased.
5. Oxygen Demand
An indication of the organic content of water can be detected by measuring the amount of
oxygen required for stabilization.
BOD is the quantity of oxygen required for the biochemical oxidation of the decomposable
matter in a sample at specified temperature within specified time. Unpolluted waters should
have less than 5 mg/l of BOD found from an incubation period of five days and a temperature
of 20°c. Higher values of BOD lead to the suspicion regarding the quality of water.
6. Nitrogen
The forms most important to water quality engineering include:
a) Organic – nitrogen: in the form of protein, amino acids and urea
b) Ammonia – nitrogen: nitrogen as ammonium salts. eg. (NH4).CO3
c) Nitrite- nitrogen: an intermediate oxidation stage. Not normally present in large quantity.
d) Nitrate- nitrogen: final oxidation product of nitrogen.
e) Gaseous nitrogen (N2)
The presence of nitrogen compounds in surface waters usually indicates pollution. Excessive
amount of ammonia and organic nitrogen may result from recent sewage discharges or runoff
contamination by relatively fresh pollution. Therefore, water containing high org-N &
ammonia –N levels are considered to be potentially dangerous. While waters in which most of
nitrogen is in nitrate form are considered to somewhat stabilized to constitute prior pollution.
Effect (s):
- NO3 – poisoning in human and animal babies (human below 6 month old)
– will substitute O2 in blood vessel (methaemoglobinaemenia)
- Excessive algae breeding and aquatic plants
7. Hardness
Hard water is formed when water percolates through deposits of calcium and magnesium-
containing minerals such as limestone, chalk and dolomite. Hardness is caused by the sum of
the alkali earth elements present in water although the major constituents are usually calcium
and magnesium. These materials in water react with soap, causing precipitation which as scum
or curd on the water surface. Until enough soap has been dissolved to react with all these
materials, no lather can be formed. Water that behaves like this is said to be ‘hard ‘. The
hardness compounds are temporary and permanent:
1. Temporary hardness (carbonate hardness)
Calcium bicarbonate (Ca(HCO3) 2)
Magnesium bicarbonate (Mg(HCO3) 2)
Generally a hardness of 100 to 150 mg/liter is desirable. Excess of hardness leads to the
following effects:
1. Large soap consumption in washing and bathing
2. Fabrics when washed become rough and strained with precipitates.
3. Hard water is not fit for industrial use like textiles, paper making, dye and ice-cream
manufactures.
4. The precipitates clog the pores on the skin and makes the skin rough
5. Precipitates can choke pipe lines and values
6. It forms scales in the boiler tubes and reduces their efficiency
7. Very hard water is not palatable
Softening is practiced when hardness exceeds 300mg/lit. Water hardness more than 600mg/lit
have to rejected for drinking purpose.
8. Chloride
The natural waters near the mines and sea dissolve sodium chloride and also presence of
chlorides may be due to mixing of saline water and sewage in the water. Excess of chlorides is
dangerous and unfit for use. The chlorides can be reduced by diluting the water. Chloride may
9. Fluoride
It is generally associated with a few types of sedimentary or igneous rocks; fluoride is seldom
found in surface waters and appears in groundwater in only few geographical regions. Fluoride
is toxic to humans and other animals in large quantities, while small concentrations can
beneficial.
Concentrations of approximately 1.0mg/1 in drinking water help to prevent dental cavities in
children. During formation of permanent teeth, fluoride combines chemically with tooth
enamel, resulting in harder, stronger teeth that are more resistant to decay. Fluoride is often
added to drinking water supplies if quantities for good dental formation are not naturally
present.
Effect (s):
Excessive intakes of fluoride can result in discoloration of teeth. Noticeable discoloration,
called mottling, is relatively common when fluoride concentrations in drinking water exceed
2.0mg/1, but is rare when concentration is less than 1.5mg/1. Adult tooth are not affected by
fluoride, although both the benefits and liabilities of fluoride during teeth formation years carry
over into adulthood. Excessive concentrations of greater than 5mg/1 in drinking water can also
result in bone fluorosis and other skeletal abnormalities.
Water contains various minerals or metal substances such as iron, manganese, copper, lead,
barium, cadmium, selenium, arsenic etc.
The concentration of iron and manganese should not allow more than 0.3ppm. Excess will
cause discoloration of clothes during washing and incrustation in water mains due to deposition
of ferric hydroxide and manganese oxide. Lead and barium are very toxic, low ppm of these is
allowed. Arsenic, Selenium are poisonous, therefore they must be removed totally. Human
beings are affected by presence of high quantity of copper in the water.
C. Biological Characteristics
A feature of most natural water is that they contain a wide variety of micro – organisms
forming a balance ecological system. The types and numbers of the various groups of micro –
organisms present are related to water quality and other environmental factors.
Microorganisms that bring diseases are called “pathogen”. Their quantities are very small
compared to other microorganisms. The experiments to determine the presence of all pathogens
takes a long time and very expensive. Water polluted by pathogenic micro- organisms may
penetrate into private and or public water supplies either before or after treatment. The presence
of pathogenic microorganism is shown by indicator microorganism.
Properties of indicator microorganism:
- Can be used for all types of water
- Always present when pathogen is present
- Always absent when pathogen is absent
- Easily experimented and give reliable results
Typical indicators used are coliform group which includes:
- Fecal coliform e.g. E.Coli
- Total coliform e.g. fecal coliform, soil coliform and others
1. Bacterium
Many are found in water. Some bacteria are indicator of pollution but are harmless; other few
in number are pathogenic. Bacterial-born diseases include: typhoid fever, cholera, and bacterial
dysentery
2. Viruses
These are group of infectious which are smaller than ordinary bacteria and that require
susceptible host cells for multiplication and activity. Viral-born diseases include infectious
hepatitis and poliomyelitis.
3. Algae
These are small, chlorophyll bearing generally one–celled plants of varying shapes and sizes
which live in water. When present in large numbers they may cause turbidity in water and an
apparent color. They cause trouble in water works by undue clogging of filters, but their most
troublesome characteristics in the taste and odor that they may cause.
4. Protozoa
They are the lowest and simplest forms of animal life. Protozoa–born diseases include
giardiasis and amebic dysentery.
1.Sampling
Samples must be taken from locations that are representative of the water source, treatment
plant, storage facilities, distribution network, points at which water is delivered to the
consumer, and points of use.
In selecting sampling points, each locality should be considered individually; however, the
following general criteria are usually applicable:
- Sampling points should be selected such that the samples taken are representative of the
different sources from which water is obtained by the public or enters the system.
- These points should include those that yield samples representative of the conditions at
the most unfavourable sources or places in the supply system, particularly points of
possible contamination such as unprotected sources, loops, reservoirs, low-pressure
zones, ends of the system, etc.
- Sampling points should be uniformly distributed throughout a piped distribution system,
taking population distribution into account; the number of sampling points should be
proportional to the number of links or branches.
- The points chosen should generally yield samples that are representative of the system
as a whole and of its main components.
- Sampling points should be located in such a way that water can be sampled from
reserve tanks and reservoirs, etc.
- In systems with more than one water source, the locations of the sampling points should
take account of the number of inhabitants served by each source.
- There should be at least one sampling point directly after the clean-water outlet from
each treatment plant.
Sampling frequency
The most important tests used in water-quality surveillance or quality control are those for
microbiological quality (by the measurement of indicator bacteria) and turbidity and for free
chlorine residual and pH where chlorination is used. These tests should be carried out whenever
a sample is taken, regardless of how many other physical or chemical variables are to be
measured.
It is imperative that samples are kept in the dark and that cooling is rapid. If these conditions
are not met, the samples should be discarded. When water that contains or may contain even
traces of chlorine is sampled, the chlorine must be inactivated. If it is not, microbes may be
killed during transit and an erroneous result will be obtained. The bottles in which the samples
are placed should therefore contain sodium thiosulfate to neutralize any chlorine present. The
box used to carry samples should be cleaned and disinfected after each use to avoid
contaminating the surfaces of the bottles and the sampler’s hands. Normally plastics are used
for chemical analysis (except for oil & grease) and glass for bacteriological analysis.
2. Standard Tests
i. Titration (volumetric) method
Volumetric or titrimetric analyses are quantitative analytical techniques which employ a
titration in comparing an unknown with a standard. In a titration, a volume of a standardized
solution containing a known concentration of reactant "A" is added incrementally to a sample
containing an unknown concentration of reactant "B". The titration proceeds until reactant "B"
is just consumed (stoichiometric completion). This is known as the equivalence point. At this
point the number of equivalents of "A" added to the unknown equals the number of equivalents
of "B" originally present in the unknown.
The basic requirements or components of a volumetric method are:
i. A standard solution (i.e., titrant) of known concentration which reacts with the analyte
with a known and repeatable stoichiometry (i.e., acid/base, precipitation, redox,
complexation)
ii. A device to measure the mass or volume of sample (e.g., pipet, graduated cylinder,
volumetric flask, analytical balance)
iii. A device to measure the volume of the titrant added (i.e., buret)
iv. If the titrant-analyte reaction is not sufficiently specific, a pretreatment to remove
interferents
v. A means by which the endpoint can be determined. This may be an internal indicator
(e.g., phenolphthalein) or an external indicator (e.g., pH meter).
The recommended determinations made by colorimetric method are: color, turbidity, iron
(Fe++), manganese (Mn++), chlorine (Cl2), fluoride (F-), nitrate (NO3-), nitrite (NO2), phosphate
(PO4---), ammonia (NH4+), arsenic, phenols, etc.
The recommended determinations made by gravimetric methods are: sulfate (SO4), Oil and
grease, TDS, TSS, TS, etc.
The common feature of all these routine screening procedures is that the primary analysis is for
indicator organisms rather than the pathogens that might cause concern. Indicator organisms
are bacteria such as non-specific coliforms, Escherichia coli (E-coli) and Pseudomonas
aeruginosa that are very commonly found in the human or animal gut and which, if detected,
may suggest the presence of sewage. Indicator organisms are used because even when a person
is infected with a more pathogenic bacteria, they will still be excreting many millions times
more indicator organisms than pathogens. It is therefore reasonable to surmise that if indicator
organism levels are low, then pathogen levels will be very much lower or absent. Judgements
as to suitability of water for use are based on very extensive precedents and relate to the
probability of any sample population of bacteria being able to be infective at a reasonable
statistical level of confidence.
Analysis is usually performed using culture, biochemical and sometimes optical methods.
When indicator organisms levels exceed pre-set triggers, specific analysis for pathogens may
then be undertaken and these can be quickly detected (where suspected) using specific culture
methods or molecular biology.
Methods
i. Plate count
The plate count method relies on bacteria growing a colony on a nutrient medium so that the
colony becomes visible to the naked eye and the number of colonies on a plate can be counted.
To be effective, the dilution of the original sample must be arranged so that on average between
30 and 300 colonies of the target bacterium is grown. Fewer than 30 colonies makes the
interpretation statistically unsound whilst greater than 300 colonies often results in overlapping
colonies and imprecision in the count. To ensure that an appropriate number of colonies will be
generated several dilutions are normally cultured.
The laboratory procedure involves making serial dilutions of the sample (1:10, 1:100, 1:1000,
etc.) in sterile water and cultivating these on nutrient agar in a dish that is sealed and incubated.
Typical media include plate count agar for a general count or MacConkey agar to count Gram-
negative bacteria such as E. coli. Typically one set of plates is incubated at 22°C and for 24
hours and a second set at 37°C for 24 hours. The composition of the nutrient usually includes
reagents that resist the growth of non-target organisms and make the target organism easily
identified, often by a colour change in the medium. Some recent methods include a fluorescent
agent so that counting of the colonies can be automated. At the end of the incubation period the
colonies are counted by eye, a procedure that takes a few moments and does not require a
microscope as the colonies are typically a few millimeters across.
ii. Membrane filtration
Most modern laboratories use a refinement of total plate count in which serial dilutions of the
sample are vacuum filtered through purpose made membrane filters and these filters are
themselves laid on nutrient medium within sealed plates. The methodology is otherwise similar
to conventional total plate counts. Membranes have a printed millimeter grid printed on and can
be reliably used to count the number of colonies under a binocular microscope.
1. Domestic Sewage
If domestic sewage is not properly after it is produced or if the effluent received at the end of
sewage treatment is not of adequate standard, there are chances of water pollution.
The indiscriminate way of handling domestic sewage may lead to the pollution of underground
sources of water supply such, as wells. Similarly if sewage or partly treated sewage is directly
discharged into surface waters such as rivers, the waters of such rivers get contained.
2. Industrial Wastes
If industrial wastes are thrown into water bodies without proper treatments, they are likely to
pollute the watercourses. The industrial wastes may carry harmful substances such as grease,
oil, explosives, highly odorous substances, etc.
3. Catchment Area
Depending upon the characteristics of catchment area, water passing such area will be
accordingly contained. The advances made in agricultural activities and extensive use of
fertilizers and insecticides are main factors, which may cause serious pollution of surface
waters.
4. Distribution System
The water is delivered to the consumers through a distribution of pipes which are laid
underground. If there are cracks in pipes or if joints are leaky, the flowing water gets
contaminated by the surrounding substances around the pipes.
5. Oily Wastes
The discharge of oily wastes from ships and tankers using oil as fuel may lead to pollution.
6. Radioactive Wastes
The discharge of radioactive wastes from industries dealing with radioactive substance may
seriously pollute the waters. It may be noted that radioactive substances may not have color,
odour, turbidity or taste. They can only be detected by and measured by the use of special
precise instruments.
7. Travel of Water
Depending upon the properties of ground through which water travels to reach the source of
water supply; it is charged with the impurities.
Lecture Note Page 21
BDU, IOT (2015/16) Wree-3152 Water Treatment and Plant Design
2. WATER TREATMENT
2.1 Introduction
All surface water and some groundwater require treatment prior to consumption to ensure that
they do not represent a health risk to the user. Health risks to consumers from poor quality
water can be due to microbiological, chemical, physical or radioactive contamination.
Most treatment systems are designed to remove microbiological contamination and those
physical constituents which affect the acceptability or promote microorganism survival largely
related to the suspended solids in the water. A disinfectant is nearly always included in
treatment plants of any size. This is done for two main reasons: firstly it is added to inactivate
any remaining bacteria as the final unit of treatment; and, more importantly, to provide a
residual disinfectant which will kill any bacteria introduced during storage and/or distribution.
The degree of treatment depends on the quality of the water source.
The main objective of the treatment process is to remove the impurities of raw water and bring
the quality of water to the required standard. The objective may be summarized as follow:
i. Preventing disease transmission
Organisms that cause disease must be removed or inactivated to make the water safe.
Such organisms are small animals (invertebrates) and their eggs (ova), protozoa and
their cysts, bacteria which may form spores, and viruses.
Chlorine is most commonly used to inactivate such pathogens, but the effectiveness of
chlorine on some forms e.g. cysts and ova are much less than others, and suspended
material in the water may shelter the pathogens from the chlorine.
3.1 Screening
Screening of water which is one form of pre-treatment is done by passing the water through
closely spaced bars, gratings or perforated plates. Screening usually involves a simple
screening or straining operation to remove large solids and floating matter as leaves, dead
animals, fish etc. Screening does not change the chemical or bacteriological quality of the
water. It serves to retain the coarse material and suspended matter that are larger than the screen
openings.
Purposes:
(i) Removal of floating and suspended matter which clogs pipes, damages pumps, etc.
(ii) Clarification by removal of suspended matter to lighten the load on subsequent treatment
processes.
Types of screen
a. Coarse/Bar screens
b. Fine/Mesh screens - with opening of 0.05 – 2cm
Coarse screen spacing is typically between 7.5 and 10cm. Mostly bars are kept inclined so that
they can be cleaned easily with a rake. Angle of inclination of bars is 60 - 75° if screening is
very small and 30 - 45° if larger amount is retained over the screen bar.
Velocity of flow should be low towards the screen bar (0.1 - 0.2m/sec). It may be increased to
0.3 - 0.5 after the screen to prevent settling there. Between the openings the velocity should be
restricted to up to 0.7m/sec to avoid forcing through the suspended solids. If regular cleaning is
done an allowance for loss of heads of up to 0.1 to 0.2m is made. However to allow for delay
and mechanical failures a loss of head allowance between 0.5 to 1.0m is made.
hl
V1
V2
Where:
c = empirical discharge coefficient to account for turbulence and eddy motion. (c = 0.7 for
clean bar and 0.6 for clogged bar screen)
V2 = velocity of flow through openings
V1 = approaching velocity of upstream channel
g = gravitational acceleration (9.81m/s2)
Where
c = empirical discharge coefficient to account for turbulence and eddy motion (c = 0.6)
g = gravitational acceleration (9.81m/s2)
Q = discharge (m3/s)
A = effective opening area of the screen
Example 1
Determine the building up of headloss through a bar screen when 50% of the flow area is
blocked off by the accumulation of coarse solids assume the following conditions are applied.
Approach velocity = 0.6m/s
Velocity through a clean bar screen = 0.9m/s
Open area for flow through clean bar screen = 0.19m2
Solution:
i. Compute the headloss through a clean bar screen
50 Ai Ai
Af
100 2
Example 2
Design a coarse screen and calculate the headloss through the rack, using the following
information:
Peak design wet weather flow = 0.631 m3/s
Velocity through rack at peak wet weather flow = 0.90 m/s
Velocity through rack at maximum design dry weather flow = 0.6 m/s
= 60°, with a mechanical cleaning device
Upstream depth of wastewater = 1.12m
Solution:
Step 1: Calculate bar spacing and dimensions
(a) Determine total clear area (A) through the rack
3.2 Aeration
Aeration is the process of bringing water in intimate contact with air, while doing so water
absorbs oxygen from the air.
Objective:
Aeration removes or modifies the constituents of water using two methods - scrubbing action
and oxidation. Scrubbing action is caused by turbulence which results when the water and air
mix together. The scrubbing action physically removes gases from solution in the water,
allowing them to escape into the surrounding air. Carbon dioxide and hydrogen sulfide are
being removed by scrubbing action. Scrubbing action will remove tastes and odors from water
if the problem is caused by relatively volatile gases and organic compounds.
Oxidation is the other process through which aeration purifies water. Oxidation is the addition
of oxygen, the removal of hydrogen, or the removal of electrons from an element or compound.
When air is mixed with water, some impurities in the water, such as iron and manganese,
become oxidized. Once oxidized, these chemicals fall out of solution and become suspended in
the water. The suspended material can then be removed later in the treatment process through
filtration.
The carbonic acid increases the acidity of the water (lowers the pH) which can cause corrosion
of pipes in the distribution system. A large concentration of carbon dioxide in water can also
keep iron in solution, making it difficult to remove from the water.
Carbon dioxide in the water can be dealt with either through aeration of the water or through
addition of lime. Aeration is usually used in water with a high concentration of carbon dioxide.
The Iron and Manganese may be removed as a precipitate after aeration. Chemically, these
reactions may be written as follows:
Efficiency
The efficiency of the aeration process depends almost entirely on the amount of surface contact
between the air and water. This contact is controlled primarily by the size of the water droplet
or air bubble.
Aeration can also cause other problems unrelated to the supersaturated water. Aeration can be a
very energy-intensive treatment method which can result in overuse of energy. In addition,
aeration of water can promote algal growth in the water and can clog filters.
i. Gravity aerators
a) Cascade towers
Inlet
chamber
Collection
Chamber
Inlet
chamber
Collection
Chamber
Figure 1: Gravity aerators
c) Tray aerator
In tray aerator water falls through a series of trays perforated with small holes, 5 - 12mm
diameter and 25 - 75mm spacing center to center. They are often built in stacks of 4 - 6 trays
giving a total height of 1.2 - 3m. The trays may be filled with layers of activated
charcoal/carbon or gravel of 50mm size to insure purification.
ii. Spray aerators: - spray droplets of water into the air from stationary or moving orifices or
nozzles. Water is pumped through pressure nozzles to spray in the open air as in fountain to
a height of about 2.5m.
Mechanical aeration systems are able to remove most volatile contaminants, but they are
limited to removals of 50 to 80 percent, depending on conditions.
4. PLAIN SEDIMENTATION
Sedimentation is a solid-liquid separation utilizing gravitational settling to remove suspended
solids. Most of the suspended particles present in water have specific gravity > 1. When water
has little or no movement, suspended solids sink to the bottom under the force of gravity and
form sediment.
Plain sedimentation - when impurities are separated from water by the action of gravity alone
Coagulant aided sedimentation - when the particles are too small to be removed by gravity
and aided with coagulants to increase size and agglomeration.
Particle-fluid separation processes are difficult to describe by theoretical analysis, mainly
because the particles involved are not regular in shape, density, or size.
The various regimes in settling of particles are commonly referred to as
Type – I: Discrete particle settling
Type – II: Flocculant settling
Type – III: Hindered (zone) settling
Type – IV: Compression settling
The terminal settling velocity of a single discrete particle is derived from the forces
(gravitational force, buoyant force, and drag force) that act on the particle. The sedimentation
of discrete particles may be described by Newton’s Law, from which the terminal settling
velocity is found by:
FD = FG - FB
: density of fluid
g: gravitational acceleration
: volume of particle
From Newton’s Law
The value of vt is solved by iteration. First, assume the flow is laminar and calculate Cd,
compute vt and Re and with the computed Re, compute Cd until the values of vt converges.
iii. 500 - 1000 < Re < 200,000, Turbulent flow zone
Figure 7: Variation of drag coefficient Cd with Reynolds number Re for single particle
sedimentation
Example 1
Find the terminal settling velocity of a spherical particle with diameter of 0.5mm and a specific
gravity (sg) of 2.65 settling through water at 200 C ( =1.002*10-3Ns/m2, w = 1000kg/m3).
Solution
Given
D = 0.5mm
Sg = 2.65
=1.002*10-3Ns/m2, w = 1000kg/m3
Check Re
Check Re
Therefore, vt = 0.09m/sec
The critical particle in the settling zone of an ideal rectangular sedimentation tank, for design
purposes, will be one that enters at the top of the settling zone and settles with a velocity just
sufficient to reach the sludge zone at the outlet end of the tank.
In an ideal sedimentation tank with horizontal or radial flow pattern, particles with settling
velocity less than vs (vt) can still be removed partially.
(1) Velocity of flow: The velocity of flow of water in sedimentation tanks should be sufficient
enough to cause the hydraulic subsidence of suspended impurities. It should remain
uniform throughout the tank and it is generally not allowed to exceed 150mm to 300mm
per minute.
(2) Capacity of tank: Capacity of tank is calculated by
i) Detention period
ii) Overflow rate
i) Detention period: The theoretical time taken by a particle of water to pass between entry
and exit of a settling tank is known as the known as the detention period. The capacity of tank
is calculated by:
C = Q * T where C → Capacity of tank
Q → Discharge or rate of flow
T → Detention period in hours
The detention period depends on the quality of suspended impurities present in water. For plain
sedimentation tanks, the detention period is found to vary from 3 to 8 hours.
ii) Overflow Rate (Vo): In this method it is assumed that the settlement of a particle at the
bottom of the tank does not depend on the depth of tank and depends upon the surface area of
the tank.
Settling time =
Detention time = where,
To get the desired settling with most efficient tank size, tR = ts which occurs when Vo = Vs.
For example:
Suppose the tank has 400m2 surface area and rate of inflow is 1.6m3/s, then
Hence,
- All particles having will be removed
- Only 50% of the particles having will be removed
- Only 25% of the particles having will be removed and so on.
It, therefore, follows that the quantity i.e. the discharge per unit of plan area is a very
important term for the design of settling tanks.
The efficiency of a sedimentation tank indicates the overall percentage removal of suspended
matter at a given overflow rate .
Prediction of efficiency of basin requires a settling column analysis from which the cumulative
frequency distribution curve may be obtained Figure 9.
Approximation:
Inlet zone
The inlet is a device, which is provided to distribute the water inside a tank. The two primary
purposes of the inlet zone of a sedimentation basin are to distribute the water and to control the
water's velocity as it enters the basin. In addition, inlet devices act to prevent turbulence of the
water. The incoming flow in a sedimentation basin must be evenly distributed across the width
of the basin to prevent short-circuiting. Short-circuiting is a problematic circumstance in which
water bypasses the normal flow path through the basin and reaches the outlet in less than the
normal detention time. It is undesirable since it may result in shorter contact, reaction or
settling times in comparison with the presumed detention time.
Outlet Zone
The outlet zone controls the water flowing out of the sedimentation basin - both the amount of
water leaving the basin and the location in the basin from which the out flowing water is
drawn. Like the inlet zone, the outlet zone is designed to prevent short-circuiting of water in the
basin. In addition, a good outlet will ensure that only well-settled water leaves the basin and
enters the filter. The outlet can also be used to control the water level in the basin.
Outlets are designed to ensure that the water flowing out of the sedimentation basin has the
minimum amount of particle or floc suspended in it. The best quality water is usually found at
the very top of the sedimentation basin, so outlets are usually designed to skim this water off
the sedimentation basin.
Outlet arrangement consists of
(i) weir, notches or orifices
(ii) effluent trough or launder
(iii) outlet pipe
Weir loading rates are limited to prevent high approach velocities near the outlet. Weirs
frequently consist of V-notches approximately 50mm in depth, placed 150 – 300mm on
centers, with a baffle in front of the weir to prevent floating material from escaping the
sedimentation basin and clogging the filters.
The settling zone may be simply a large expanse of open water. But in some cases, tube settlers
and lamella plates are included in the settling zone. Tube settlers and lamella plates increase the
settling efficiency and speed in sedimentation basins. Each tube or plate functions as a
miniature sedimentation basin, greatly increasing the settling area. Tube settlers and lamella
plates are very useful in plants where site area is limited, in packaged plants, or to increase the
capacity of shallow basins.
Sludge Zone
The sludge zone is found across the bottom of the sedimentation basin where the sludge
collects temporarily. Velocity in this zone should be very slow to prevent re-suspension of
sludge.
A drain at the bottom of the basin allows the sludge to be easily removed from the tank. The
tank bottom should slope toward the drains to further facilitate sludge removal. In some plants,
sludge removal is achieved continuously using automated equipment. In other plants, sludge
must be removed manually. If removed manually, the basin should be cleaned at least twice per
year or more often if excessive sludge buildup occurs. Many plants have at least two
sedimentation basins so that water can continue to be treated while one basin is being cleaned,
maintained, and inspected.
Figure 11: Typical sedimentation tanks: (a) rectangular horizontal flow tank; (b) circular,
radial-flow tank; (c) hopper-bottomed, upward flow tank
The following are the parameters for satisfactory performance of sedimentation tank.
1. Detention period ….. 3 to 4 hours for plain settling
2 to 2.5 hours for floc settling
1 to 1.5 hours for vertical flow type
2. Overflow rate ……… 15 - 30 m3/m2/day for plain settling
30 - 40m3/m2/day for horizontal flow
40 - 50m3/m2/day for vertical flow
3. Velocity of flow…….. 0.5 to 1.0 cm/sec
4. Weir loading………... 300m3/m/day
5. L:W …………………. 3:1 to 5:1
Breadth of tank…….. (10 to 12m) to 30 to 50m
6. Depth of tank………. 2.5 to 5m (with a preferred value of 3m)
7. Diameter of circular tank…. up to 60m
8. Solids removal efficiency….. 50%
9. Turbidity of water after sedimentation ….. 15 to 20 NTU
10. Inlet and outlet zones………. 0.75 to 1.0m
11. Free board…………………… 0.5m
12. Sludge Zone…………………. 0.5m
Exercise 1:
Find the settling velocity (vs) for sand particles with a diameter of 0.02mm. ρp= 2650 kg/m3, µ=
1.002*10‐3Ns/m2 at 20°C.
Exercise 2:
Design plain sedimentation tanks to be used to remove grit and sand from river water that is
used to produce 20,000m3/d drinking water. Use the overflow rate and horizontal velocities
calculated in exercise 1. Use two tanks.
Exercise 3:
Repeat Exercise 2 using circular tank. Note: the maximum tank diameter is 40
Example 3:
A clarifier is designed to have a surface overflow rate of 28.53 m3/m2/d. Estimate the overall
removal with the settling analysis data and particle size distribution in cols. 1 and 2 of Table 1.
The wastewater temperature is 15c and the specific gravity of the particles is 1.20.
Table 1: Results of settling analysis test and estimation of overall solid removal
Particle size Weight fraction Settling velocity Weight fraction
in mm > size, % in mm/sec < size, percent
0.1 12 0.968 88
(88% of the particles pass the 0.10 sieve)
0.08 18 0.620 82
0.07 35 0.475 65
0.06 72 0.349 28
0.05 86 0.242 14
0.04 94 0.155 6
(6% of the particles pass the 0.04 sieve)
0.02 99 0.039 1
0.01 100 0.010 0
Answer: F = 92%
Example 4:
Given: A settling basin is designed to have a surface overflow rate of 32.6 m/day = 0.37mm/s
Find: The overall removal obtained for a suspension with the size distribution given below. The
specific gravity of the particles is 1.2 and T = 20C, = 1.027*10-3Ns/m2, = 1000kg/m3.
Table 2: Results of settling analysis test and estimation of overall solid removal
Particle size, mm 0.10 0.08 0.07 0.06 0.04 0.02 0.01
Weight fraction 10 15 40 70 93 99 100
greater than size, 40% of the 100% of the
percent particles > 0.07 particles > 0.01
Weight fraction 90 85 60 30 7 1 0
less than size, 90% of the 7% of the
percent particles pass particles pass
the 0.10 sieve the 0.04 sieve
Answer: F = 90%
For dealing water with such impurities a chemical process was evolved. This process removes
all these impurities within reasonable period of 2 – 3hrs. This chemical process is called
coagulation and the chemical used in the process is called coagulant. The objective of
coagulation is to unit several colloidal particles together to form bigger sized settable flocs
which may settle down in the tank.
The principle of coagulation can be explained from the following two conditions:
1. Floc formation
When coagulants (chemicals) are dissolved in water and thoroughly mixed with it, they
produce a thick gelatinous precipitate. This precipitate is known as floc and this floc has got the
property of arresting suspended impurities in water during downward travel towards the bottom
of tank. The gelatinous precipitate has therefore, the property of removing fine and colloidal
particles quickly.
2. Electric charges
Most particles dissolved in water have a negative charge, so they tend to repel each other. As a
result, they stay dispersed and dissolved or colloidal in the water.
The purpose of most coagulant chemicals is to neutralize the negative charges on the
turbidity particles to prevent those particles from repelling each other. The amount of coagulant
which should be added to the water will depend on the zeta potential, a measurement of the
magnitude of electrical charge surrounding the colloidal particles. You can think of the zeta
potential as the amount of repulsive force which keeps the particles in the water. If the zeta
potential is large, then more coagulants will be needed.
Coagulants tend to be positively charged. Due to their positive charge, they are attracted to the
negative particles in the water, as shown below.
The combination of positive and negative charge results in a neutral. As a result, the particles
no longer repel each other. The next force which will affect the particles is known as van der
Waal's forces. Van der Waal's forces refer to the tendency of particles in nature to attract each
other weakly if they have no charge.
Figure 3: Neutrally charged particles attract due to van der Waal's forces
Once the particles in water are not repelling each other, van der Waal's forces make the
particles drift toward each other and join together into a group. When enough particles have
joined together, they become floc and will settle out of the water.
Diffused double layer created by cations attaching to negatively charged particles (fixed layer)
and cations and anions loosely attaching in outer diffused layer.
3. Entrapment in precipitate
Al and Fe salts added at right pH will precipitate as flocs with colloids as nuclei.
4. Particle bridging
Large organic molecules (both anionic and caionic) attach to multiple particles ‘bridging’
them (often used in addition to metal salts)
Once particles are coagulated, they can be flocculated.
In water treatment plants, the following are the coagulants most commonly used:
i. Aluminum sulfate [Al 2(SO4) 3.18H2O]
It is also called alum. It is the most widely used chemical coagulant in water purification work.
Alum reacts with water only in the presence of alkalinity. If natural alkalinity is not present,
lime may be added to develop alkalinity. It reacts with alkaline water to form aluminum
hydroxide (floc), calcium sulphate and carbon dioxide. Due to the formation of calcium
sulphate, hardness and corrosiveness of water is slightly increased.
Example 3:
Find out the quantity of alum required to treat 18 million liters of water per day. The dosage of
alum is 14mg/lit. Also work out the amount of CO2 released per liter of treated water.
Solution:
Dose of coagulant
The water is tested to determine what sort and amount of treatment will be required. Then
chemicals are added to the water in a set amount per day.
The dosage is the required concentration of the chemical within the water (mg/l). Tests of
water characteristics determine the required dosage of each chemical. A higher dose means that
more chemical is getting into the water.
The chemical feed is the amount of chemical you add to the water (mg/day). The chemical
feed rate is typically set on a chemical feeder of some sort so that the chemical is automatically
added to the water throughout the day. A higher chemical feed rate means that chemicals are
being added to the water more quickly.
Feeding of coagulant
In order to feed chemicals to the water regularly and accurately, some type of feeding
equipment must be used.
Coagulants may be put in raw water either in powder form or in solution form.
1. Dry-Feed Type
Dry powder of coagulant is filled in the conical hopper. The hoppers are fitted with agitating
plates which prevent the chemical from being stabilized. Agitating plates are used to prevent
arching of chemicals. Feeding is regulated by the speed of toothed wheel or helical spring
(Figure 6). Activated carbon and lime are added to raw water in powder form.
Mixing devices
The process of floc formation greatly depends upon the effective mixing (rapid mixing) of
coagulant with the raw water.
Rapid mixing of the mixture of coagulant and raw water is used to:
- Disperse chemicals uniformly throughout the mixing basin
- Allow adequate contact between the coagulant and particles
- Formation of microflocs
The mixing is done by mixing device.
1. Hydraulic jump - flume with considerable slope is developed
2. Pump method - centrifugal pump is used to raise raw water
3. Compressed air method – compressed air is diffused from bottom of the mixing tank
4. Mixing channels
Mixing of raw water and coagulant is made to pass through the channel in which flume
has been done. Vertical baffles are also fixed at the end of the flumed part on both sides
of the channel (Figure 7).
A. Flash mixer
The mixing of coagulant in water is achieved by rotating vigorously fans fixed in the mixing
basin. The deflecting wall avoids short-circuiting and deflects the water flow towards the fan
blades. Chemical pipe discharges the coagulant just near the rotating fan (Figure 8).
Example 1: If you added 230 mg of polymer to 100 ml of water, you would have a liquid
polymer solution with a concentration of 2.3 mg/ml.
Example 2: Consider a situation in which the flow of water into the plant is 5 MGD and the
alum dosage is 10 mg/l. The liquid alum has a concentration of 520 mg/ml. The chemical
feeder setting would be determined as follows:
5.2 Flocculation
After adding the coagulant to the raw water, rapid agitation is developed in the mixture to
obtain a thorough mixing. Next to rapid mixing, mixture is kept slowly agitated for about 30 to
60 minute. Slow mixing process in which particles are brought into contact in order to promote
their agglomeration is called flocculation. The tank or basin in which flocculation process is
carried out is called flocculation chamber.
Flocculation occurs by:
1. Brownian motion (the random motion of particles suspended in a fluid resulting from
their collision) - important for small particles (< 0.5m) --- Perikinetic flocculation
2. Stirring– mechanical stirring strong enough to cause particle collisions but not so
strong as to break up particles. --- Orthokinetic flocculation
3. Differential settlement – larger, faster particles catch up with smaller, slower particles
The velocity of flow in the flocculation chamber is kept between 12 – 18cm/sec. Activated
carbon in powder form can be used to speed up the flocculation.
The rate of agglomeration or flocculation is dependent upon:
- Type and concentration of turbidity
- Type of coagulant and its dose
- Temporal mean velocity gradient caused by mixing – G in the basin
Velocity Gradient
- The mean velocity gradient is the rate of change of velocity per unit distance normal to
the section - (meter per second per meter) (T-1).
- The velocity of water flowing through the flocculation basin must be within a very
specific range, designed to gently mix the water without breaking apart the floc.
- Measurement of the intensity of mixing in the chamber.
- Determines how much the water is agitated in the tank.
- Determines how much energy is used to operate the flocculator.
The value of G can be computed in terms of power input by the following equation:
Where:
CD = coefficient of drag, 1.8 for flat blades
Ap = area of paddle blades, m2
= density of water, kg/m3
Therefore,
The flocculation technique most commonly used involves mechanical agitation with rotating
paddle wheels or vertical mounted turbines (Figure 10).
except that its detention period is lower. The detention period commonly adopted is 2 to 2.5hrs
with an overflow rate of 1 to 1.2 m/hr.
Section of sedimentation unit consisting of flash mixer, flocculator and settling basin (Fig. 11)
Example 4:
Design a settling tank (coagulation–sedimentation) with continuous flow for treating water for
a population of 48,000 persons with an average daily consumption of 135lit/head. Take
detention period of 2.5hrs and maximum day factor of 1.8.
Example5:
Design a conventional vertical-shaft rapid mix tank unit for uniformly dispersing coagulant in
10 MLD of settled raw water as per design parameters given below:
Detention time (t): 20 – 60 s
Ratio of tank height (H) to diameter (D): (1:1 to 1:3)
Ratio of impeller diameter (DI) to tank diameter (D): (0.2:1 to 0.4:1)
Velocity gradient (G): > 300s-1
Gt: 10000 – 20000
Tank diameter (D): <3m
Paddle tip speed (vp): 1.75 – 2.0 m/s
Velocity of paddle relative to water (v): 0.75 * paddle tip speed
To calculate the paddle area the following empirical formula can be used:
Exercise:
1. Design a conventional rectangular horizontal-shaft flocculation tank unit for 10 MLD of
settled raw water after coagulant addition and rapid mixing as per design parameters given
below:
Detention time (t): 10 – 30 minutes
Velocity gradient (G): 20 – 75 s-1
Gt: 2*104 – 6*104
Tank Depth (D): <5m
Paddle tip speed (vp): 0.25 – 0.75 m/s
Velocity of paddle relative to water (v): 0.75 * paddle tip speed
Paddle area (Ap)/Tank section area (AT): 0.1 – 0.2
Coefficient of drag on paddle blade (CD): 1.8
Maximum length of each paddle (L): 5.0 m
Maximum width of each paddle (b): 0.50 m
Kinematic viscosity: 1.003*10-6 m2/s
Dynamic viscosity of water: 1.002*10-3 Ns/m2
Freeboard: 0.50 m
Draw a net sketch of the designed tank (top and front view) clearly showing tank dimensions,
paddle shaft position, paddle blade dimensions, water level, etc. Also mention paddle rotation
speed and power requirement.
Exercise 2:
A mechanical flocculator is used to treat 38,000m3/day water with detention time 20 minutes.
a) Design the dimension of the tank if L : W : d = 1 : 4 : 2
b) Find the power required when velocity gradient is 55s-1 and dynamic viscosity 1.002*
10-3 Ns/m2
c) If the tank have 3 paddles and every paddle have 4 plate with relative velocity of
paddles is 0.38 m/s and coefficient drag is 1.8, find the area of 1 plate.
Jar Test
Purpose
To determine the optimum concentration of coagulant to be added to the source water
In many water treatment plants, changing water characteristics require the operator to adjust
coagulant dosages at intervals to achieve optimal coagulation. Different dosages of coagulants
are tested using a jar test, which mimics the conditions found in the treatment plant. The first
step of the jar test involves adding coagulant to the source water and mixing the water rapidly
(as it would be mixed in the flash mix chamber) to completely dissolves the coagulant in the
water. Then the water is mixed more slowly for a longer time period, mimicking the
flocculation basin conditions and allowing the forming floc particles to cluster together.
Finally, the mixer is stopped and the floc is allowed to settle out, as it would in the
sedimentation basin.
The type of source water will have a large impact on how often jar tests are performed. Plants
which treat groundwater may have very little turbidity to remove are unlikely to be affected by
weather-related changes in water conditions. As a result, groundwater plants may perform jar
tests seldom, if at all, although they can have problems with removing the more difficult small
suspended particles typically found in groundwater. Surface water plants, in contrast, tend to
treat water with a high turbidity which is susceptible to sudden changes in water quality.
Operators at these plants will perform jar tests frequently, especially after rains, to adjust the
coagulant dosage and deal with the changing source water turbidity.
Procedure
1. Decide on six dosages of the chemical(s).
Use the chemicals in use at the treatment plant. These chemicals may include
coagulants, coagulant aids, and lime.
The dosages should be in a series with the lowest dosage being lower than the dosage
currently used in the plant and the highest dosage being higher than the dosage currently
used in the plant.
If pre-lime has to be fed, it is usually best to hold the amount of lime constant and vary
the coagulant dosage.
2. Prepare a stock solution of the chemical(s).
You will need to prepare a stock solution for each type of chemical used. The strength
of the stock solution will depend on the chemical dosages which you decided to use in
step 1. The table below shows what strength stock solution you should prepare in each
circumstance.
Approximate dosage Stock solution 1ml added to
required, mg/l concentration, mg/l 1L sample equals
1-10 mg/l 1,000 mg/l 1 mg/l
10-50 mg/l 10,000 mg/l 10 mg/l
50-500 mg/l 100,000 mg/l 100 mg/l
For example, if all of your dosages are between 1 and 10 mg/L, then you should prepare
a stock solution with a concentration of 1,000 mg/L. This means that you could prepare
the stock solution by dissolving 1,000mg of the chemical in 1L of distilled
water. However, this would produce a much larger quantity of stock solution than you
need and would waste chemicals. You will probably choose instead to dissolve 250 mg
of the chemical in 250 mL of distilled water.
3. Collect eight liter sample of the water to be tested. This should be the raw water.
4. Measure 1,000 ml of raw water and place in a beaker. Repeat for the remaining beakers.
5. Place beakers in the stirring machine.
6. With a measuring pipet, add the correct dosage of lime and then of coagulant solution to
each beaker as rapidly as possible.
7. With the stirring paddles lowered into the beakers, start the stirring machine and operate
it for one to three minute at a speed of 80 RPM. While the stirrer operates, record the
appearance of the water in each beaker. Note: the presence or absence of floc, the
cloudy or clear appearance of water, and the color of the water and floc.
The stirring equipment should be operated as closely as possible to the conditions in the
flash mix and/or flocculation facilities of the plant. Mixing speed and time may vary at
your plant from the times and speeds listed in this and the following step.
8. Reduce the stirring speed to 20 RPM and continue stirring for 30 minutes. Record a
description of the floc in each beaker 5, 10, 15, 20, 25, and 30 minutes after addition of
the chemicals.
9. Stop the stirring apparatus and allow the samples in the beakers to settle for 30 minutes.
Record a description of the floc in each beaker after 15 minutes of settling and again
after 30 minutes of settling.
10. Determine which coagulant dosage has the best flocculation time and the most floc
settled out. This is the optimal coagulant dosage.
A hazy sample indicates poor coagulation. Properly coagulated water contains floc
particles that are well-formed and dense, with the liquid between the particles clear.
11. Test the turbidity of the water in each beaker using a turbidometer.
12. If lime or a coagulant aid is fed at your plant in addition to the primary coagulant, you
should repeat the jar test to determine the optimum dosage of lime or coagulant aid. Use
the concentration of coagulant chosen in steps 10 and 11 and alter the dosage of lime or
coagulant aid.
13. Using the procedure outlined in step 11, measure the turbidity of water at three
locations in the treatment plant - influent, top of filter, and filter effluent.
6. FILTRATION
In this chapter we will answer the following questions:
How does filtration fit into the water treatment process?
How does filtration clean water?
What types of filters are used for water treatment?
How are filters cleaned?
What media are used in filters?
What factors affect filter efficiency?
The effluent obtained after coagulation does not satisfy the drinking water standard and is not
safe. So it requires further treatments. Filtration is one of the water purification process in
which water is allowed to pass through a porous medium to remove remaining flocs or
suspended solids from the previous treatment processes. In the filter, up to 99.5% of the
suspended solids in the water can be removed, including minerals, floc, and microorganisms.
Filtration process assist significantly by reducing the load on the disinfection process,
increasing disinfection efficiency.
Theory of Filtration
Filtration consists of passing water through a thick layer of sand. During the passage of water
through sand, the following effects take place.
i) Suspended matter and colloidal matter are removed
ii) Chemical characteristic of water get changed
iii) Number of bacteria considerably reduced
These phenomena can be explained on the basis of the following mechanisms of filtration.
1. Mechanical straining
Mechanical straining of suspended particles in the sand pores. Passing the water through a
filter in which the pores are smaller than the particles to be removed.
3. Electrolytic action
Due to the friction between medium and suspended solids, certain amount of dissolved and
suspended matter is ionized. Suspended matter in water is ionized, carries charge of one
polarity and the particles of sand in filter which are also ionized, possess electrical charges
of opposite polarity. These neutralize each other; change the chemical character of water.
4. Biological Action
The growth and life process of the living cells, biological metabolism. The surface layer
gets coated with a film in which the bacterial activities are the highest and which feed on
the organic impurities. The bacteria convert organic impurities by a complex biochemical
action into simple, harmless compounds – purification of water.
Rate of Filtration
Rate of filtration (loading rate) is the flow rate of water applied per unit area of the filter. It is
the velocity of the water approaching the face of the filter:
Types of filters
Two types of filter:
1. Gravity filter system
i. Slow Sand Filter (SSF)
ii. Rapid Sand Filter (RSF)
2. Pressure filter system
Slow sand filters are best suited for the filtration of water for small towns. The sand used for
the filtration is specified by the effective size and uniformity coefficient. The effective size,
D10, which is the sieve in mm that permits 10% sand by weight to pass. The uniformity
coefficient is calculated by the ratio of D60 and D10.
Construction
Slow sand filter is made up of a top layer of fine sand of effective size 0.2 to 0.3mm and
uniformity coefficient 2 to 3. The thickness of the layer may be 75 to 90 cm. Below the fine
sand layer, a layer of coarse sand of such size whose voids do not permit the fine sand to pass
through it. The thickness of this layer may be 30cm. The lowermost layer is a graded gravel of
size 2 to 45mm and thickness is about 20 to 30cm. The gravel is laid in layers such that the
smallest sizes are at the top. The gravel layer is used to retain the coarse sand layer and is laid
over the network of open jointed clay pipe or concrete pipes called under drainage. Water
collected by the under drainage is passed into the out chamber (Figure 11).
Operation
The water from sedimentation tanks enters the slow sand filter through a submersible inlet as
shown in figure 11. This water is uniformly spread over a sand bed without causing any
disturbances. The water passes through the filter media at an average rate of 2.4 to
3.6m3/m2/day. This rate of filtration is continued until the difference between the water level on
the filter and in the inlet chamber is slightly less than the depth of water above the sand. The
difference of water above the sand bed and in the outlet chamber is called the loss of head.
During filtration as the filter media gets clogged due to the impurities, which stay in the pores,
the resistance to the passage of water and loss of head also increases. When the loss of head
reaches 60cm, filtration is stopped and about 2 to 3cm from the top of bed is scrapped and
replaced with clean sand before putting back into service to the filter.
The scrapped sand is washed with the water, dried and stored for return to the filter at the time
of the next washing. The filter can run for 6 to 8 weeks before it becomes necessary to replace
the sand layer.
Uses
The slow sand filters are effective in removal of 98 to 99% of bacteria of raw water and
completely all suspended impurities and turbidity is reduced to 1 NTU. Slow sand filters also
removes odours, tastes and colours from the water but not pathogenic bacteria which requires
disinfection to safeguard against water-borne diseases. The slow sand filter requires large area
for their construction and high initial cost for establishment. The rate of filtration is also very
slow.
Maintenance
The algae growth on the overflow weir should be stopped. Rate of filtration should be
maintained constant and free from fluctuation. Filter head indicator should be in good working
condition. Trees around the plant should be controlled to avoid bird droppings on the filter bed,
No coagulant should be used before slow sand filtration since the floc will clog the bed quickly.
Operation
The water from coagulation sedimentation tank enters the filter unit through inlet pipe and
uniformly distributed on the whole sand bed. Water after passing through the sand bed is
collected through the under drainage system in the filtered water well. The outlet chamber in
this filter is also equipped with filter rate controller.
Three factors can be used to assess when a filter needs backwashing. Some plants use the
length of the, filter run, arbitrarily scheduling backwashing after 24 - 48 hours or some other
length of filter operation. Other plants monitor turbidity of the effluent water and head loss
within the filter to determine when the filter is clogged enough to need cleaning.
Headloss is a loss of pressure (also known as head) by water flowing through the filter. When
water flows through a clogged filter, friction causes the water to lose energy, so that the water
leaving the filter is under less pressure than the water entering the filter. Head loss is displayed
on a headloss gauge. Once the headloss within the filter has reached between six and ten hours,
a filter should be backwashed.
The Rose equation is used to determine the headloss resulting from the water passing through
the filter medium. It is applicable to rapid sand filters with a uniform near spherical or spherical
medium. It is given by:
Washing of Filter
Washing of filter is done by the back flow of water through the sand bed as shown in Figure 12.
First the valve ‘V1’ is closed and the water is drained out from the filter leaving a few
centimeter depth of water on the top of sand bed. Keeping all values closed the compressed air
is passed through the separate pipe system for 2 - 3 minutes, which agitates the sand bed and
stirrer it well causing the loosening of dirt, clay etc. inside the sand bed.
Now valve ‘V4’ and ‘V5’ are opened gradually, the wash water tank, rises through the laterals,
the strainers gravel and sand bed. Due to back flow of water the sand expands and all the
impurities are carried away with the wash water to the drains through the channels, which are
kept for this purpose.
Washing process is continued till the sand bed appears clearly. The washing of filter is done
generally after 24 - 48hours and it takes 10 minutes and during backwashing the sand bed
expands by about 50%.
Construction
Rapid sand filter consists of the following five parts:
1. Enclosure tank – A water tight tank is constructed either masonry or concrete
2. Under drainage system – may be perforated pipe system or pipe and stracher system
3. Base material – gravel should free from clay, dust, silt and vegetable matter. Should be
durable, hard, round and strong and depth 40cm.
4. Filter media of sand – The depth of sand 60 to 75cm
5. Appurtenances – Air compressors useful for washing of filter and wash water troughs for
collection of dirty water after washing of filter.
Rapid sand filter bring down the turbidity of water to 1 NTU. This filter needs constant and
skilled supervision to maintain the filter gauge, expansion gauge and rate of flow controller and
periodical backwash.
Pressure filter is type of rapid sand filter in a closed water tight cylinder through which the
water passes through the sand bed under pressure. All the operation of the filter is similar to
rapid gravity filter; expect that the coagulated water is directly applied to the filter without
mixing and flocculation. These filters are used for industrial plants but these are not economical
on large scale.
Pressure filters may be vertical pressure filter and horizontal pressure filter. Backwash is
carried by reversing the flow with values. The rate of flow is 120 to 300m3/m2/day.
The chemical characteristics of the water being treated can influence both the preceding
coagulation/flocculation and the filtration process. In addition, the characteristics of the
particles in the water are especially important to the filtration process. Size, shape, and
chemical characteristics of the particles will all influence filtration. For example, floc which is
too large will clog the filter rapidly, requiring frequent backwashing, or can break up and pass
through the filter, decreasing water quality.
The types and degree of previous treatment processes greatly influence filtration as well.
Conventional, direct, and in-line filtration will all have different levels of efficiency. Finally,
the type of filter used and the operation of the filter will influence filter efficiency.
Example 1:
11.75 MLD of water after secondary sedimentation (Turbidity: < 10 NTU) is to be filtered
through a battery of rapid sand filters to reduce water turbidity to < 1.0 NTU. Based on pilot
plant studies, it was determined that 60 cm deep filter beds of sand (0.5 mm average sand
diameter) were suitable for this purpose. It was further determined that such beds could be
safely operated up to 7.5 hours at a filtration rate of 10 m3/m2/hr, without the terminal head-loss
Lecture Note Page 72
BDU, IOT (2015/16) Wree-3152 Water Treatment and Plant Design
reaching 3m. Filter backwashing rate was 1 m3/m2/min and the backwash time was 5 minutes.
A filter unit will be off-line for 30 minutes during each backwash operation. Based on this
information, determine the numbers of filter units to be provided and dimensions of each unit.
The maximum surface per filter is limited to 50m2. Determine how much filtered water is
required for backwashing each day. Also determine the schedule of operation of the filters in a
typical day.
Solution:
Note that the total water to be filtered is more than 11.75 MLD, since filter backwash
(say, B m3/d) is cycled back to the head for the flocculation tank and filtered again.
So, total water to be filtered = (11750 + B) m3/d
Considering a filter is off-line 1.5 hours/day for backwashing
(11750 + B) m3 of water must be filtered in 22.5 hours at a filtration rate of 10 m3/m2/hr
Therefore,
3 2
Hence total water produced = 12590 m in 22.5 hrs using 55.95m filter area
2
Provide 2 filters (in parallel), each with cross-sectional area of 55.95/2 = 27.98m
Take L/B = 1.4 [1.3:1 – 1.5:1]
L = 6.25m; B = 4.47m
3
12590 m filtered in 22.5 hours
3
840 m filtered in 1.5 hours = 90 minutes
Water (for consumption) actually produced by a filter for 22.5 – 1.5 = 21 hours
3
In 21 hours of useful operation per day, the filter produced 11750 m of water
3
The filter produces further 840 m of water in 1.5 hours of operation to be used for
backwashing
The filter is off-line (producing no water) for 1.5 hours a day for backwashing
Example 2:
Design a slow sand filter for a community of 40,000 population. The per capita water demand
of the water supply is 180lit/capita per day and the rate of filtration is 150lit/m2/hr. MDF = 1.8.
Example 3:
Design a rapid sand filter to treat water for 240,000 population, the per capital water
consumption of the town is 200lit/head/day. The filter works all the 24hrs. Assume rate of
filtration as 6000lit/m2/hr and maximum day factor is 1.8.
Example 4:
Determine the percentage of filtered water required for wash-water based on the following
criteria:
Flow, Qf = 300 l/s
Rate of filtration, Vof = 170 m3/m2/day
Time of washing = 10 min
Rate of washing, VoBW = 15 mm/s (0.9 m3/m2/min)
Ans: 5.3%
7. DISINFECTION
The process of killing harmful bacteria from water and making it safe to the consumers is said
to be disinfection. The materials which are used for disinfection of water are called the
disinfectants.
Requirements of Good Disinfectant
1) Destroy bacteria/pathogens within a practicable period of time, over an expected range
of water temperature.
2) Effective at variable compositions, concentration and conditions of water treated.
3) Neither toxic to humans and domestic animals nor unpalatable or otherwise
objectionable in required concentration.
4) Don’t change water properties
5) Have residual in a sufficient concentration to provide protection against recontamination
6) Can be determined easily, quickly, and preferably automatically.
7) Dispensable at reasonable cost
8) Safe and easy to store, transport, handle and supply
9) Don’t form toxic by-products due to their reactions with any naturally occurring
materials in water.
Methods of Disinfection
The disinfection of water can be done by one of the following methods:
a) Boiling of water e) Excess lime
b) Ultra–Violate rays f) Potassium permanganate [KMnO4]
c) Iodine and bromine g) Chlorine
d) Ozone O3
The most common method of disinfection is the use of chlorine i.e. chlorination. The various
chlorine compounds which are available in the market and used as disinfectants are:
1. Calcium hypochlorite [Ca(OCl)2] – power from
2. Sodium hypochlorite [NaOCl] – liquid from
3. Free chlorine Cl2 – Gaseous form
Chlorination Chemistry
When chlorine is added to water, a variety of chemical processes take place. The chlorine reacts
with compounds in the water and with the water itself. Some of the results of these reactions
(known as the chlorine residual) are able to kill microorganisms in the water.
Each of these reactions uses up the chlorine in the water, producing chloride ions or hydrochloric
acid which have no disinfecting properties. The total amount of chlorine which is used up in
reactions with compounds in the water is known as the chlorine demand. A sufficient quantity
of chlorine must be added to the water so that, after the chlorine demand is met, there is still
some chlorine left to kill microorganisms in the water.
Reactions of Chlorine Gas with Water
At the same time that chlorine is being used up by compounds in the water, some of the chlorine
reacts with the water itself. The reaction depends on the type of chlorine added to the water as
well as on the pH of the water itself.
Chlorine gas is compressed into a liquid and stored in metal cylinders. The gas is difficult to
handle since it is toxic, heavy, corrosive, and an irritant. At high concentrations, chlorine gas can
even be fatal.
When chlorine gas enters the water, the following reaction occurs:
Chlorine + Water Hypochlorous Acid + Hydrochloric Acid
The chlorine reacts with water and breaks down into hypochlorous acid and hydrochloric
acid. Hypochlorous acid may further break down, depending on pH:
There are three types of hypochlorites - sodium hypochlorite, calcium hypochlorite, and
commercial bleach:
Hypochlorites and bleaches work in the same general manner as chlorine gas. They react with
water and form the disinfectant hypochlorous acid. The reactions of sodium hypochlorite and
calcium hypochlorite with water are shown below:
Calcium hypochlorite + Water Hypochlorous Acid + Calcium Hydroxide
Ca(OCl)2 + 2H2O 2HOCl + Ca(OH)2
Sodium hypochlorite + Water Hypochlorous Acid + Sodium Hydroxide
NaOCl + H2O HOCl + NaOH
Chloramines
Some plants use chloramines rather than hypochlorous acid to disinfect the water. To produce
chloramines, first chlorine gas or hypochlorite is added to the water to produce hypochlorous
acid. Then ammonia is added to the water to react with the hypochlorous acid and produce a
chloramine.
Chloramines are weaker than chlorine, but are more stable, so they are often used as the
disinfectant in the distribution lines of water treatment systems. Despite their stability,
chloramines can be broken down by bacteria, heat, and light. Chloramines are effective at killing
bacteria and will also kill some protozoans, but they are very ineffective at killing viruses.
Dosage of Chlorine
The chlorine dose required depends on two considerations: the chlorine demand and the desired
chlorine residual.
Example 1:
A water treatment plant has used 150.6 kg of chlorine during the past 24 hours. The flow for the
same period was 19.95 MLD. What is the dose of chlorine applied to the water in mg/l?
Solution:
Next, between points A and B, the chlorine reacts with organics and ammonia which is naturally
found in the water. Some combined chlorine residual is formed - chloramines. Note that if
chloramines were to be used as the disinfecting agent, more ammonia would be added to the
water to react with the chlorine. The process would be stopped at point B.
In contrast, if hypochlorous acid is to be used as the chlorine residual, then chlorine will be
added past point B. Between points B and D, the chlorine will break down most of the
chloramines in the water, actually lowering the chlorine residual.
Finally, the water reaches the breakpoint, shown at point D. The breakpoint is the point at
which the chlorine demand has been totally satisfied - the chlorine has reacted with all reducing
agents, organics, and ammonia in the water. When more chlorine is added past the breakpoint,
(D) De-chlorination
Removal of excess chlorine resulting from super chlorination in part or completely is called ‘De-
chlorination’. Excess chlorine in water gives pungent smell and corrodes the pipe lines. Hence
excess chlorine is to be removed before supply.
Physical methods like aeration, heating and absorption on charcoal may be adopted. Chemical
methods like sulphur dioxide (SO2), Sodium Bi-sulphate (NaHSO3), Sodium Thiosulphate
(Na2S2O8) are used.
Points of Chlorination
Chlorine applied at various stages of treatment and distribution accordingly they are known as
pre, post and re-chlorination.
a) Pre-Chlorination
Chlorine applied prior to the sedimentation and filtration process is known as pre-chlorination.
This is practiced when the water is heavily polluted and to remove taste, odour, colour and
growth of algae on treatment units. Pre-chlorination improves coagulation and post chlorination
dosage may be reduced.
b) Post Chlorination
When the chlorine is added in the water after all the treatment is known as post-chlorination.
After chlorination water is sent for distribution to the consumers.
c) Re-Chlorination
In long distribution systems, chlorine residual may fall tendering the water unsafe. Application
of excess chlorine to compensate for this may lead to unpleasant smell to consumers at the points
nearer to treatment point in such cases chlorine is applied again that is re-chlorinated at
intermediate points generally at service reservoirs and booster pumping stations.
Example1:
Consider water from a polluted river having BOD5 = 5 mg/L, TKN = 1 mg/l (as N), and MPN:
106 organisms / ml. This water will be treated in a conventional water treatment plant and
Calcium and magnesium ions are released into water as it dissolves rocks and minerals. These
mineral ions in the water can cause scale buildup in plumbing, fixtures and appliances and affect
performance. These, while not undesirable from a health standpoint, may make the water less
suitable for some non-potable uses.
The cations are usually associated with the following anions: HCO3-, CO32- (These are alkalinity
anions), and SO42-, NO3-, and Cl- (These are acidity anions). Carbonate hardness is the amount of
hardness associated with alkalinity ions. The difference between the equivalents of the hardness
ions, calcium and magnesium, and the equivalents of bicarbonate and carbonate anions is
noncarbonated hardness.
The compounds producing temporary and permanent hardness in water are shown in Table 1.
The former precipitated as scale when water is heated; the latter not. A large proportion of waters
from the underground sources are hard, particularly waters from chalk and limestone which often
have a carbonate hardness of 200 - 300mg/l. A major source of non-carbonate hardness in
surface waters is the calcium sulfate present in clays and other deposits.
Table 1: Types of hardness
Temporary hardness Permanent hardness
Calcium Bicarbonate Ca(HCO3)2 Calcium Sulphate CaSO4
Magnesium Bicarbonate Mg(HCO3)2 Magnesium Sulphate MgSO4
Calcium Chloride CaCL2
Magnesium Chloride MgCL2
Softening is the process used for the reduction of hardness. Softened, or conditioned, water is
water that has the detrimental hardness minerals removed. It is not essential to soften the water in
order to make the water safe for public uses. Hard water contributes to wearing out our clothing
and other fabrics, our appliances and the plumbing in our homes and businesses.
Thus, advantage of softening lies chiefly in:
- Reduction in soap use.
- Longer life for water heaters.
- Less incrustation of pipes.
Industrial users of municipal water benefit through the lower cost of producing process and
boiler waters from softened water. In the hot water heater, heat causes some removal of calcium
carbonate and magnesium carbonate from the water resulting in scale buildup. Scale buildup in
the water heater can slow the heating process and increase the energy usage.
Methods of removal of hardness
1. Boiling
2. Lime addition
3. Lime-soda process
4. Caustic soda process
5. Zeolite process
Methods 1 and 2 are suitable for removal of temporary hardness and 3 to 5 for both temporary
and permanent hardness.
1. Boiling
2. Addition of lime
3. Lime-soda process
Lime softening involves a relatively complicated series of chemical reactions which will be
discussed in depth below. The goal of all of these reactions is to change the calcium and
magnesium compounds in water into calcium carbonate and magnesium hydroxide. These are
the least soluble calcium and magnesium compounds and thus will settle out of the water at the
lowest concentrations. Carbon dioxide is the primary compound which creates the initial demand
for lime. Once the carbon dioxide demand has been met, the lime is free to react with and
remove carbonate hardness from the water.
In many cases, only the carbonate hardness needs to be removed, requiring only the addition of
lime. However, if non-carbonate hardness also needs to be removed from water, then soda ash
(Na2CO3) must be added to the water along with lime.
The precipitation of CaCO3 and Mg(OH)2 is pH dependent. The optimum pH for CaCO3
precipitation by lime addition is from 9 to 9.5. While the effective precipitation of Mg(OH)2
under water-treatment plant conditions requires a pH of about 11.0. Since most natural waters
have a pH considerably below these values, it is often necessary to artificially raise the pH. This
can be accomplished by the addition of an excess amount of lime.
CaO + H2O Ca2+ + 2OH-
The addition of about 1.25mequiv/l of lime is sufficient to raise the pH to 11.0.
Recarbonation
The reactions which remove carbonate and non-carbonate hardness from water require a high pH
and produce water with a high concentration of dissolved lime and calcium carbonate. If allowed
to enter the distribution system in this state, the high pH would cause corrosion of pipes and the
excess calcium carbonate would precipitate out, causing scale. So the water must be
recarbonated, which is the process of stabilizing the water by lowering the pH and precipitating
out excess lime and calcium carbonate.
The goal of recarbonation is to produce stable water, which is water in chemical balance,
containing the concentration of calcium carbonate in which it will neither tend to precipitate out
of the water (causing scale) nor dissolve into the water (causing corrosion). This goal is usually
achieved by pumping carbon dioxide into the water. Excess lime reacts with carbon dioxide in
the reaction shown below, producing calcium carbonate:
Lime + Carbon dioxide → Calcium carbonate + Water
Ca(OH)2 + CO2 → CaCO3 + H2O
Recarbonation also lowers the pH, which encourages the precipitation of calcium carbonate and
magnesium hydroxide.
First, carbon dioxide reacts with the caustic soda to make sodium carbonate and water.
Carbon dioxide + Caustic soda → Sodium Carbonate + Water
CO2 + 2NaOH → Na2CO3 + H2O
Then the remaining caustic soda can react with calcium bicarbonate and magnesium bicarbonate.
Calcium bicarbonate + Caustic soda → Calcium carbonate + Soda ash + Water
Ca(HCO3)2 + 2NaOH → CaCO3 + Na2CO3 + 2H2O
Magnesium bicarbonate + Caustic soda → Magnesium hydroxide + Soda ash + Water
Mg(HCO3)2 + 4NaOH → Mg(OH)2 + 2Na2CO3 + 2H2O
The caustic soda can also react with magnesium non-carbonate hardness, as shown below. Also
note that the reactions between caustic soda and carbonate hardness produced soda ash, which can
react with non-carbonate hardness as well.
Magnesium sulfate + Caustic soda → Magnesium hydroxide + Sodium sulfate
MgSO4 + 2NaOH → Mg(OH)2 + Na2SO4
5. Zeolite process
This is also known as the base-exchange or Ion exchange process. The hardness may be
completely removed by this process.
Zeolites are compounds (silicates of aluminum and sodium) which replace sodium Ions with
calcium and magnesium Ions when hard water is passes through a bed of zeolites. The zeolite
can be regenerated by passing a concentrated solution of sodium chloride through the bed. The
chemical reactions involved are:
Dosages
Jar 1 Jar 2 Jar 3 Jar 4 Jar 5 Jar 6
Volume of Raw Water (mL)
Coagulant Dose (mg/L)
Coagulant Aid Dose (mL)
Lime Dose (mL)