Danfoss
Danfoss
Danfoss
50%
Energy saving
Speed control of fans and
pumps can in many cases lead
to significant energy savings.
www.danfoss.com/drives
Contents
PAGE 26
of drives applications – a major benefit in commission-
PAGE 6
PAGE 28
PAGE 10
drive that combines flexibility and efficiency in a pack- mounting. It can be mounted on the machine/wall –
age designed to minimize total system and lifecycle close to the motor. The decentral design eliminates the
costs in HVAC applications. Designed to provide the need for space-consuming control cabinets and the
highest effi ciency solution with both asynchronous and need for long screened motor cables is significantly
permanent magnet motors from all major suppliers, the reduced.
VLT® HVAC drive is the leading drive for heating, ventila-
tion and air conditioning systems.
tions covering compressors, evaporators, condensers, features, the VLT® DriveMotor FCP 106 can provide
pumps and cooling towers. Efficiently runs compressors, efficient control of motors in the 0.55 – 7.5 kW range.
fans and pumps. Setup of the drive is made easy by the By mounting the drive directly on the motor, owners are
built-in setup guide, that helps the installer program free to choose their own motor manufacturer and design
the drive effectively & efficiently thus improving people the optimal system for their application.
productivity and processes performance.
water and wastewater systems, offering advanced features, the VLT® DriveMotor FCM 106 is a highly
application protective features. Available with cascade dedicated, space saving motor and control solution in
control of up to 8 pumps in fixed speed mode or master/ the 0.55-7.5 kW range.
follower mode. The drive is delivered from the factory attached to either
a standard induction motor or a size optimized
permanent magnet motor.
is designed to meet the comfort requirements. High frequency converter and a high standard quality
efficiency and motor independent-concept help us induction motor in a single product. The frequency
differentiate from competitors. converter is attached in place of the motor terminal box
and it is no higher than the standard terminal box – nor
wider or longer than the motor.
PAGE 36
18,5 kW. box. As part of the Danfoss VLT® FlexConcept® the VLT®
OneGearDrive® is an energy-efficient drive system that
helps to optimise plant productivity and reduce energy
costs.
4
VLT® Soft Starter MCD 500 VLT® Common Mode Filters
A total motor-starting solution with advanced start, stop Common mode filters are placed between the frequency
PAGE 40
PAGE 54
and protection features, Adaptive Acceleration Control, converter and the motor. They are nano-crystalline cores
inside delta connection, 4 line graphical display and that mitigate high frequency noise in the motor cable
multiple programming setup menus. (shielded or unshielded) and reduce bearing currents in
the motor.
PAGE 56
PAGE 42
plications where direct-on-line starting is undesirable. converter and the motor. They are differential-mode
MCD 200 is, because of its size and functionality, a good low-pass filters that suppress the switching frequency
alternative to other reduced voltage starting methods component from the frequency converter and smooth
such as star/delta starters. out the phase-to-phase output voltage of the frequency
converter to make it sinusoidal. This reduces the motor
insulation stress, bearing currents and eliminates the
switching acoustic noise from the motor.
PAGE 58
AC motors from 1.1 – 11 kW. Due to a unique semicon- and the motor. They are differential-mode low-pass filters
ductor design it is a true “fit and forget” product. that reduce motor terminal phase-to-phase peak voltage
spikes and reduce the rise time to a level that lowers the
stress on the insulation of motor windings. dU/dt filters
are smaller, weigh less and have a lower price compared
to Sine-Wave filters.
PAGE 60
PAGE 62
higher power range. The Danfoss 12-pulse VLT® drive determine whether harmonics will be an issue in your
offers reduced harmonics for demanding industry installation as a consequence of nonlinear load. MCT 31
applications above 250 kW. The 12-pulse VLT® drive is estimates the benefits of adding various harmonic
a high efficiency variable frequency converter which is mitigation solutions from the Danfoss product portfolio
built to the same modular design as the popular 6-pulse and calculates system harmonic distortion.
VLT® drives.
central harmonic mitigation. Danfoss Advanced Active project estimate the energy savings. Later you can easily
PAGE 50
Filters can compensate for individual VLT® drives as a compare your estimations with the actual energy savings
compact integrated solution or can be installed as a and carbon footprint reduction using the trend and
compact stand-alone solution at a point of common cou- energy data stored in your drive.
pling, compensating for multiple loads simultaneously.
Danfoss Active Filters can operate at medium voltage
level by means of a step-down transformer.
The Danfoss Advanced Harmonic Filters have been the necessary VLT® Service facilities are at your
specially designed to match the Danfoss frequency con- disposal, which will minimize downtime and
verters. The solution is available in two variants, AHF 005 increase productivity at your factory.
and AHF 010, connected in front of a Danfoss frequency
converter, the harmonic current distortion generated
back to the mains is reduced to 5% and 10% Total Har-
monic Current Distortion at full load.
5
VLT® AutomationDrive
The premier, globally supported drive concept for exceptional control of motor driven applications.
6
Fieldbus options Specifications
■ VLT® PROFIBUS DP MCA 101 Mains supply (L1, L2, L3)
■ VLT® DeviceNet MCA 104 200 – 240 V ±10%
FC 301: 380 – 480 V ±10%
■ VLT® CanOpen MCA 105 Supply voltage FC 302: 380 – 500 V ±10%, 525 – 600 V ±10%
■ VLT® Profibus Converter MCA 113 525 – 690 V ±10%
Supply frequency 50/60 Hz
■ VLT® Profibus Converter MCA 114
True Power Factor (λ) 0.92 nominal at rated load
■ VLT® PROFINET MCA 120 Displacement Power Factor (cos φ) near unity (> 0.98)
■ VLT® Ethernet/IP MCA 121 Switching on input supply L1, L2, L3 Maximum 2 times/min.
■ VLT® Modbus TCP MCA 122 Output data (U, V, W)
■ VLT® POWERLINK MCA 123 Output voltage 0 –100% of supply voltage
■ VLT® EtherCAT MCA 124 FC 301: 0.2 – 590 Hz (0.25 – 75 kW)
FC 302: 0 – 590 Hz (0.25 – 75 kW)
■ VLT® DeviceNet Converter MCA 194 Output frequency 0 – 590 Hz (90 – 1200 kW)
0 – 300 Hz (Flux mode)
Switching on output Unlimited
I/O and feedback options
Ramp times 1–3600 sec.
■ VLT® General Purpose I/O MCB 101 Note: 160% current can be provided for 1 minute.
■ VLT® Encoder Input MCB 102 Higher overload rating is achieved by oversizing the drive.
■ VLT® Resolver Input MCB 103 Digital inputs
■ VLT® Relay Card MCB 105 Programmable digital inputs FC 301: 4 (5) / FC 302: 4 (6)
Logic PNP or NPN
■ VLT® 24 V External Supply MCB 107
Voltage level 0 – 24 VDC
■ VLT® Extended Relay Card MCB 113 Note: One/two digital inputs can be programmed as digital output for FC 301/FC 302.
■ VLT® Sensor Input MCB 114 Analogue input
Analogue inputs 2
Safety options Modes Voltage or current
■ VLT® Safe PLC I/O MCB 108 Voltage level FC 301: 0 to +10 V
FC 302: -10 to +10 V (scaleable)
■ VLT® PTC Thermistor Card MCB 112 0/4 to 20 mA (scaleable)
Current level
■ VLT® Safe Option MCB 140 Series
Pulse/encoder inputs
■ VLT® Safe Option MCB 150 Serie Programmable pulse/encoder inputs FC 301: 1 / FC 302: 2
Voltage level 0 – 24 V DC (PNP positive logic)
Motion Control Options Digital output*
■ VLT® Motion Control Option Programmable digital/pulse outputs FC 301: 1 / FC 302: 2
MCO 305 Voltage level at digital/frequency output 0 – 24 V
■ VLT® Synchronizing Controller Analogue output*
MCO 350 Programmable analogue outputs 1
■ VLT® Position Controller MCO 351 Current range 0/4 – 20 mA
■ VLT® Center Winder MCO 352 Relay outputs*
Programmable relay outputs FC 301: 1 / FC 302: 2
Power options Cable lengths
■ VLT® Brake resistors MCE 101 FC 301: 50 m / FC 302: 150 m
(screened/armoured)
■ VLT® Sine-Wave Filters MCC 101 Max. motor cable lengths
FC 301: 75 m / FC 302: 300 m
■ VLT® dU/dt Filters MCC 102 (unscreened/unarmoured)
*More analogue and digital inputs/outputs can be added with options.
■ VLT® Common Mode Filter MCC 105
■ VLT® Advanced Harmonic Filters
AHF 005/010
Brake chopper (IGBT) option
Other accessories Limits the load on the intermediate
■ IP 21/NEMA 1 Kit circuit in the case the motor acts as a
(convert IP 20 to IP 21) generator.
■ PROFIBUS adapter
■ Sub-D9 Connector High power options
■ Decoupling plate for ■ Emergency stop with Safety Relay
fieldbus cables ■ Safety Stop with Safety Relay
■ USB connection cable to PC ■ RFI Filters
■ Panel Through option ■ NAMUR terminals
■ LCP panel mounting kit ■ Residual Current Device
■ Mounting brackets ■ Insulation Resistance Monitor
■ Mains disconnect option ■ Mains shielding
■ USB Extension ■ Regen terminals
■ Interbus gateway MCA 110
■ Option Adapter Please see the VLT® High Power Drive
■ RCMB20/RCMB35 Leakage Current Selection Guide for the complete range of
Monitor Module options.
7
VLT® AutomationDrive – continued
IP 00
IP 66
IP 66
IP 54
IP 20
IP 20
IP 55
IP 55
IP 21
IP 21
FC 300 HO NO HO NO ≤440 V >440 V ≤440 V >440 V
PK25 0.25 1.8
PK37 0.37 2.4 1.3 1.2 1.3 1.2
A1*/A2
PK55 0.55 3.5 1.8 1.6 1.8 1.6
A1*/A2
A1*/A2
A4/A5
A4/A5
PK75 0.75 4.6 A2 2.4 2.1 2.4 2.1
A4/A5
A4/A5
P1K1 1.1 6.6 3 2.7 3 2.7
P1K5 1.5 7.5 4.1 3.4 4.1 3.4
P2K2 2.2 10.6 A2 5.6 4.8 5.6 4.8
A2 A2
P3K0 3 12.5 7.2 6.3 7.2 6.3
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 10 8.2 A2 A2 A4/A5
P5K5 5.5 7.5 24.2 30.8 13 11 13 11
B3 B1 B1 B1 A3 A3 A5 A5
P7K5 7.5 11 30.8 46.2 16 14.5 16 14.5
P11K 11 15 46.2 59.4 B2 B2 B2 24 21 32 27
B4 B3 B1 B1 B1
P15K 15 18 59.4 74.8 32 27 37.5 34
P18K 18.5 22 74.8 88 C1 C1 C1 37.5 34 44 40
C3 B2 B2 B2
P22K 22 30 88 115 44 40 61 52 B4
P30K 30 37 115 143 61 52 73 65
C4 C2 C2 C2
P37K 37 45 143 170 73 65 90 80 C1 C1 C1
C3
P45K 45 55 90 80 106 105
P55K 55 75 106 105 147 130
C4 C2 C2 C2
P75K 75 90 147 130 177 160
N55K
N75K
N90K 90 110 177 160 212 190 D1h/ D1h/
N110 110 132 212 190 260 240 D3h D5h/ D5h/
N132 132 160 260 240 315 302 D6h D6h
N160 160 200 315 302 395 361 D2h/ D2h/
N200 200 250 395 361 480 443 D4h D7h/ D7h/
N250 250 315 480 443 588 535 D8h D8h
N315 315
P250 250 315 480 443 600 540
P315 315 400 600 540 658 590
E2 E1 E1
P355 355 450 658 590 745 678
P400 400 500 695 678 800 730
P450 450 500 800 730 880 780
F1/F3
F1/F3
F2/F4
8
T6 525 – 600 V T7 525 – 690 V
kW Amp. HO Amp. NO Amp. HO Amp. NO
IP 00
IP 66
IP 66
IP 54
IP 20
IP2 0
IP 55
IP 55
IP 21
IP 21
FC 300 HO NO ≤550 V >550 V ≤550 V >550 V 550 V 690 V 550 V 690 V
PK25 0.25
PK37 0.37
PK55 0.55
PK75 0.75 1.8 1.7
P1K1 1.1 2.6 2.4 2.1 1.6
P1K5 1.5 2.9 2.7 A3 A3 A5 A5 2.7 2.2
A3 A3
P2K2 2.2 4.1 3.9 3.9 3.2
P3K0 3 5.2 4.9 4.9 4.5
P3K7 3.7
P4K0 4.0 6.4 6.1 6.1 5.5
P5K5 5.5 7.5 9.5 9 A3 A3 A5 A5 9 7.5 A3 A3
P7K5 7.5 11 11.5 11 11 10 14 13
P11K 11 15 19 18 23 22 14 13 19 18
B3 B1 B1 B1
P15K 15 18 23 22 28 27 19 18 23 22
B2 B2
P18K 18.5 22 28 27 36 34 23 22 28 27 B4
B2 B2 B2
P22K 22 30 36 34 43 41 B4 28 27 36 34
P30K 30 37 43 41 54 52 36 34 43 41
P37K 37 45 54 52 65 62 C1 C1 C1 43 41 54 52
C3 C3
P45K 45 55 65 62 87 83 54 52 65 62 C2 C2
P55K 55 75 87 83 105 100 65 62 87 83
C4 C2 C2 C2
P75K 75 90 105 100 137 131 87 83 105 100
N55K 55 75 76 73 90 86
N75K 75 90 90 86 113 108 D1h/ D1h/
N90K 90 110 113 108 137 131 D3h D5h/ D5h/
N110 110 132 137 131 162 155 D6h D6h
N132 132 160 162 155 201 192
N160 160 200 201 192 253 242 D4
N200 200 250 253 242 303 290 D2h/ D2h/
D4h D7h/ D7h/
N250 250 315 303 290 360 344 D8h D8h
N315 315 400 360 344 418 400
P250 250 315
P315 315 400
P355 355 450 395 380 470 450
E2 E1 E1
P400 400 500 429 410 523 500
P450 450 500
P500 500 560 523 500 596 570
E2 E1 E1
P560 560 630 596 570 630 630
P630 630 710 659 630 763 730
F1/F3
F1/F3
F2/F4
Dimensions [mm]
A1 A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1h D2h D3h D4h D5h D6h D7h D8h E1 E2 F1 F2 F3 F4
H 200 268 390 420 480 650 399 520 680 770 550 660 901 1107 909 1122 1324 1665 1978 2284 2000 1547 2280 2280 2280 2280
W 75 90 130 200 242 165 230 308 370 308 370 325 420 250 350 325 420 600 585 1400 1804 1997 2401
D 207 205 175 200 260 249 242 310 335 333 378 375 381 384 402 494 498 607 607 607 607
H+ 375 475 670 755 950
W+ 90 130 165 255 329 391
Note: H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option. A or B for A2 and A3.
9
VLT® HVAC Drive
The VLT® HVAC Drive series is available in a wide power range designed
for all HVAC applications. An advanced drive built on HVAC dedication.
10
Application options Specifications
A wide range of integrated HVAC Mains supply (L1, L2, L3)
options can be fitted in the drive: 200–240 V ±10%
380–480 V ±10%
Supply voltage 525–600 V ±10%
VLT® General Purpose I/O MCB 101 525–690 V ±10%
3 digital inputs, 2 digital outputs, Supply frequency 50/60 Hz
1 analogue current output, Displacement Power Factor (cos φ) near unity (> 0.98)
2 analogue voltage inputs. Switching on input supply L1, L2, L3 1–2 times/min.
Output data (U, V, W)
VLT® Relay Card MCB 105 Output voltage 0 –100% of supply voltage
Adds 3 relay outputs Switching on output Unlimited
Ramp times 1–3600 sec.
VLT® Analog I/O MCB 109 Output frequency 0–590 Hz
3 PT1000/Ni1000 inputs, 3 analogue Digital inputs
voltage outputs and back-up power Programmable digital inputs 6*
for Real-Time Clock. Logic PNP or NPN
Voltage level 0 – 24 VDC
VLT® 24 V External Supply MCB 107 * 2 can be used as digital outputs
24 V DC external supply can be con- Pulse inputs
nected to supply, control and option Programmable pulse inputs 2*
Voltage level 0–24 VDC (PNP positive logic)
cards.
Pulse input accuracy (0.1–110 kHz)
* Utilize some of the digital inputs
Sensor input card
Analogue input
Sensor input card for motor protec- Analogue inputs 2
tion with 2 or 3 PT100 or PT1000 Modes Voltage or current
inputs (VLT® Sensor Input MCB 114). Voltage level 0 V to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
Brake chopper (IGBT) option Analogue output
Connected to an external brake Programmable analogue outputs 1
resistor, the built-in brake chopper Current range at analogue output 0/4 – 20 mA
limits the load on the intermediate Relay outputs
circuit in the case the motor acts as a Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)
generator. Fieldbus communication
Optional:
Power options Standard built-in: VLT® LonWorks MCA 108
A wide range of external power options VLT® BACnet MCA 109
FC Protocol VLT® DeviceNet MCA 104
are available for VLT® HVAC Drive in N2 Metasys VLT® PROFIBUS DP MCA 101
Modbus RTU
critical networks or applications: VLT® PROFINET MCA 120
BACnet embedded VLT® EtherNet/IP MCA 121
■ Advanced Harmonic Filters: VLT® Modbus TCP MCA 122
For critical demands on harmonic
distortion
■ dU/dt filters: For special demands
on motor isolation protection
■ Sine-Wave filters
11
VLT® HVAC Drive – continued
IP 00
IP 00
IP 66
IP 66
IP 66
IP 66
IP 54
IP 54
IP 20
IP 20
IP 20
IP 20
IP 55
IP 55
IP 55
IP 55
IP 21
IP 21
IP 21
IP 21
FC 102 kW Amp. ≤440 V >440 V ≤550 V >550 V 550 V 690 V
P1K1 1.1 6.6 3 2.7 2.6 2.4 2.1 1.6
A4/A5
A4/A5
A4/A5
A4/A5
P1K5 1.5 7.5 A2 A2 4.1 3.4 2.9 2.7 2.7 2.2
A2 A2 A3 A3 A5 A5 A3
P2K2 2.2 10.6 5.6 4.8 4.1 3.9 3.9 3.2
P3K0 3 12.5 7.2 6.3 5.2 4.9 4.9 4.5
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1 6.1 5.5
P5K5 5.5 24.2 13 11 9.5 9 A3 A3 A5 A5 9 7.5 A3
A3 A3 A5 A5
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11 11 10
P11K 11 46.2 24 21 19 18 14 13
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1 19 18
B4
P18K 18 74.8 37.5 34 28 27 23 22 B2 B2
P22K 22 88 C1 C1 C1 44 40 36 34 28 27
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4 36 34
P37K 37 143 73 65 54 52 43 41
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1 54 52
C3 C3 C3
P55K 55 106 105 87 83 65 62 C2 C2
P75K 75 147 130 105 100 87 83
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131 105 100
N75K* 75 90 86
N90K* 90 113 108 D1h/ D1h/
N110 110 212 190 D1h/ D1h/ 137 131 D3h D5h/ D5h/
N132 132 260 240 D3h D5h/ D5h/ 162 155 D6h D6h
N160 160 315 302 D6h D6h 201 192
N200 200 395 361 D2h/ D2h/ 253 242
N250 250 480 443 D4h D7h/ D7h/ 303 290 D2h/ D2h/
D8h D8h D4h D7h/ D7h/
N315 315 588 535 360 344 D8h D8h
N400 400 418 400
P355 355 658 590
P400 400 745 678 E2 E1 E1
P450 450 800 730 470 450
P500 500 880 780 523 500
E2 E1 E1
F1/F3
F1/F3
F2/F4
* @ 690 V
Dimensions [mm]
A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1h D2h D3h D4h D5h D6h D7h D8h E1 E2 F1 F2 F3 F4
H 268 390 420 480 650 399 520 680 770 550 660 901 1107 909 1122 1324 1665 1978 2284 2000 1547 2280 2280 2280 2280
W 90 130 200 242 165 230 308 370 308 370 325 420 250 350 325 420 600 585 1400 1804 1997 2401
D 205 175 200 260 249 242 310 335 333 378 375 381 384 402 494 498 607 607 607 607
H+ 375 475 670 755 950
W+ 90 130 165 255 329 391
Note: H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option. A or B for A2 and A3.
12
VLT® Refrigeration Drive
Dedicated
to refrigeration application
Specially designed for the needs of
refrigeration applications, but also
capable of running pump and fan
applications.
Regardless if you want to operate compressors, pumps or fans, the VLT® Refrigeration Drive FC 103
provides you the possibility to save energy and extend the lifetime of the components.
13
VLT® Refrigeration Drive – continued
Spiral drum
24 V DC external supply can be con- Heat exchanger
Condenser
Circulation
pump
Accumulator Compressor
For critical demands on harmonic Finned receiver
Sightglass
distortion circuiet
Subcooling
circuiet
■ dU/dt filters: Ball valve
For special demands on motor Heat reclaim coil Heated water out
Well water in
isolation protection
■ Sine-Wave filters: Compressor
Condenser
For noiseless motor operation or Metering device/expansion valve
Evaporator
special demands on motor isola-
tion protection
VLT® Refrigeration Drive FC 103 provides speed control of all
motor driven components and interacts with the major components
PC software tools
■ VLT® Motion Control Tool MCT 10:
Ideal for commissioning
and servicing the drive
14
Current and power ratings
T2 200 – 240 V T4 380 – 480 V T6 525 – 600 V*
Amp. Amp.
IP 66
IP 66
IP 66
IP 54
IP 20
IP 20
IP 20
IP 55
IP 55
IP 55
IP 21
IP 21
IP 21
FC 103 kW Amp. ≤440 V >440 V ≤550 V >550 V
P1K1 1.1 6.6 3 2.7 2.6 2.4
A4/A5
A4/A5
A4/A5
A4/A5
P1K5 1.5 7.5 A2 A2 4.1 3.4 2.9 2.7
A2 A2 A3 A3 A5 A5
P2K2 2.2 10.6 5.6 4.8 4.1 3.9
P3K0 3 12.5 7.2 6.3 5.2 4.9
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1
P5K5 5.5 24.2 13 11 9.5 9 A3 A3 A5 A5
A3 A3 A5 A5
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11
P11K 11 46.2 24 21 19 18
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1
B4
P18K 18 74.8 37.5 34 28 27
P22K 22 88 C1 C1 C1 44 40 36 34
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4
P37K 37 143 73 65 54 52
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1
C3 C3
P55K 55 106 105 87 83
P75K 75 147 130 105 100
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131
N110 110 212 190
N132 132 260 240 D3h D1h D1h
N160 160 315 302
N200 200 395 361
N250 250 480 443 D4h D2h D2h
N315 315 588 535
* available in US only
Dimensions [mm]
A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1h D2h D3h D4h
H 268 390 420 480 650 399 520 680 770 550 660 901 1107 909 1122
W 90 130 200 242 165 231 308 370 308 370 325 420 250 350
D 205 175 200 260 248 242 310 335 333 378 375
H+ 375 475 670 755 950
W+ 90 130 165 255 329 391
Note: H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option. A or B for A2 and A3.
15
VLT® AQUA Drive
Dedicated
features for water applications
User friendly setup of water and pump
settings reduces installation time
ensuring maximum energy efficiency
and motor control.
Optimized drive for AC motor driven water and wastewater applications. User friendly setup makes installation
easy and enables owners to reach the highest level of performance and lowest cost of ownership.
16
Application options Specifications
Extend the functionality of the drive Mains supply (L1, L2, L3)
with integrated options: 200 – 240 V ±10%,
380 – 480 V ±10%,
Supply voltage 525 – 600 V ±10%,
VLT® General Purpose I/O MCB 101 525 – 690 V ±10%
Supply frequency 50/60 Hz
3 digital inputs, 2 digital outputs,
Displacement Power Factor (cos φ) near unity (> 0.98)
1 analogue current output, True power factor ( ≥ 0.9
2 analogue voltage inputs. Switching on input supply L1, L2, L3 1 – 2 times/min.
Output data (U, V,W)
VLT® Extended Cascade Controller Output voltage 0 – 100% of supply
MCO 101, VLT® Advanced Cascade Switching on output Unlimited
Controller MCO 102 Ramp times 0.1 – 3600 sec.
Upgrade the built-in cascade control- Output frequency (dependent on power size) 590 Hz
ler to operate more pumps with Note: VLT® AQUA Drive can provide 110% current for 1 minute.
Higher overload rating is achieved by oversizing the drive.
higher energy efficiency using Digital inputs
master/follower pump control. Run Programmable digital inputs 6*
the pumps in use at the same speed Logic PNP or NPN
and optimise staging speeds auto- Voltage level 0 – 24 V DC
matically during operation. Runtime * Two of the inputs can be used as digital outputs.
Analogue inputs
of all pumps is balanced to distribute
Number of analogue inputs 2
wear and tear evenly. Modes Voltage or current
Voltage level -10 to +10 V (scaleable)
VLT® Sensor Input MCB 114 Current level 0/4 to 20 mA (scaleable)
Monitors the PT100/PT1000 and Pulse inputs
protects motors from overheating. Programmable pulse inputs 2
Voltage level 0 – 24 V DC (PNP positive logic)
VLT® PTC Thermistor Card MCB 112 Pulse input accuracy (0.1 – 110 kHz)
The MCB 112 is connected to safe * Two of the digital inputs can be used for pulse inputs.
Analogue output
stop and protects the motor from
Programmable analogue outputs 1
overheating. It is approved for control- Current range at analogue output 0/4 – 20 mA
ling a certified Ex proof motor in a
Relay outputs
potentially explosive atmosphere Programmable relay outputs 2 (240 VAC, 2 A and 400 VAC, 2 A)
(ATEX) in zones 1 + 2 (gas) zones 21 +
Fieldbus Communication
22 (dust). FC Protocol and Modbus RTU built-in (Optional: Modbus TCP, Profibus, Profinet, DeviceNet, Ethernet IP)
Ambient temperature
VLT® 24 V External Supply MCB 107 Up to 55° C (50°C without derating; D-frame 45°C)
Back-up option to keep the control
system alive during mains loss.
17
VLT® AQUA Drive – continued
IP 21/ 55/ 66
Amp. Amp. Amp. Amp.
≤440 V
>440 V
≤440 V
>440 V
≤550 V
>550 V
690 V
550 V
IP 00
IP 00
IP 66
IP 66
IP 66
IP 66
IP 66
IP 54
IP 54
IP 20
IP 20
IP 20
IP 20
IP 20
IP 55
IP 55
IP 55
IP 55
IP 55
IP 21
IP 21
IP 21
IP 21
IP 21
FC 202 kW Amp.
PK25 0.25 1.8
PK37 0.37 2.4 1.3 1.2
PK55 0.55 3.5 1.8 1.6
A4/A5
A4/A5
PK75 0.75 4.6 2.4 2.1 1.8 1.7
A4/A5
A4/A5
A2 A2
P1K1 1.1 6.6 A3 A3 A5 A5 3 2.7 A2 A2 2.6 2.4 2.1 1.6 A5 A5
P1K5 1.5 7.5 4.1 3.4 2.9 2.7 A3 A3 A5 A5 2.7 2.2
A3*
P2K2 2.2 10.6 5.6 4.8 4.1 3.9 3.9 3.2
B1 B1 B1
P3K0 3 12.5 7.2 6.3 5.2 4.9 4.9 4.5
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 A4/A5 6.4 6.1 6.1 5.5
P5K5 5.5 24.2 B1 B1 B1 13 11 9.5 9 A3 A3 A5 A5 9.0 7.5 A3* A5 A5
A3 A3 A5 A5
P7K5 7.5 30.8 B2 B2 B2 B3 B1 B1 B1 33 30 B1 16 14.5 11.5 11 11 10
P11K 11 46.2 48 41 B2 24 21 19 18 14 13
P15K 15 59.4 C1 C1 C1 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1 19 18
B4
P18K 18 74.8 37.5 34 C1 37.5 34 28 27 23 22 B2 B2
P22K 22 88 C2 C2 C2 C1 C1 C1 44 40 36 34 28 27
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4 36 34
P37K 37 143 151 135 C2 73 65 54 52 43 41
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1 54 52
C3 C3 C3
P55K 55 106 105 87 83 65 62 C2 C2
P75K 75 147 130 105 100 87 83
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131 105 100
N75K 75 90 86
N90K 90 113 108 D1h/ D1h/
N110 110 212 190 D1h/ D1h/ 137 131 D3h D5h/D5h/
N132 132 260 240 D3h D5h/D5h/ 162 155 D6h D6h
N160 160 315 302 D6h D6h 201 192
N200 200 395 361 D2h/ D2h/ 253 242
N250 250 480 443 D4h D7h/ D7h/ 303 290 D2h/ D2h/
D8h D8h D4h D7h/ D7h/
N315 315 600 540 360 344 D8h D8h
N400 400 418 400
P315 315 600 540
P355 355 658 590
E2 E1 E1
P400 400 745 678
P450 450 800 730 470 450
P500 500 880 780 523 500
E2 E1 E1
F1/F3
F1/F3
F1/F3
F2/F4
18
Dimensions [mm]
A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1h D2h D3h D4h D5h D6h D7h D8h E1 E2 F1 F2 F3 F4
H 268 390 420 480 650 399 520 680 770 550 660 901 1107 909 1122 1324 1665 1978 2284 2000 1547 2280 2280 2280 2280
W 90 130 200 242 165 230 308 370 308 370 325 420 250 350 325 420 600 585 1400 1804 1997 2401
D 205 175 200 260 249 242 310 335 333 378 375 381 384 402 494 498 607 607 607 607
H+ 375 475 670 755 950
W+ 90 130 165 255 329 391
Note: H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option. A or B for A2 and A3.
Option overview
An overview of available options for
VLT® HVAC Drive, VLT® Refrigeration Drive, VLT® AQUA Drive,
VLT® AutomationDrive, VLT® Lift Drive and VLT® Decentral Drive.
19
VLT® Lift Drive
2.1 million
Load cycles
Is the minimum life time of the VLT®
Lift Drive at 16 KHz frequency and
45 °C ambient temperature.
Developed specifically for lifts to provide reliable and excellent ride comfort.
Operates without motor contactors and can be commissioned in less than 10 minutes.
20
Reliable in all environments Specifications
The Lift Drive can be installed in chal- Mains supply (L1, L2, L3)
lenging ambient conditions outside Supply voltage 380 – 400 V ±10%
the control of the variety of available
housing and protection classes. For Motor and Motor Feedback
example, a unique feature of the Lift Load profile and lifetime expectancy 2.1 million load cycles
Drive means that when the tempera- Incremental: 5V TTL (RS422)
Motor feedback supported types Incremental: 1Vpp SinCos
ture rises, the drive maintains the out- Absolute: ENDAT, Hiperface
put current so that only the switching
Acoustics
frequency is derated.
Acoustic noise 55 dB
Maximum switching frequency 16 kHz
Environment
Temperature operation 0 to 45oC
Enclosure IP protection IP 20/21, IP 55
RFI filter Included as standard
21
VLT® 2800 Series
18.5 kW
maximum motor size
Energy efficient control of a
wide range of applications, with
built-in brake chopper and
coated printed circuit board as
standard features.
The multi purpose drive with a perfect match between price and performance
in a wide range of industrial applications.
22
PC software tools Specifications
■ VLT® Motion Control Tool MCT 10: Mains supply (L1, L2, L3)
Ideal for commissioning and Supply voltage 200-240 V ±10%, 380-480 V ±10%
servicing the drive. Supply frequency 50/60 Hz
■ VLT® Motion Control Tool MCT 31: Displacement Power Factor (cos φ) near unity (> 0.98)
Harmonics calculations tool. Switching on input supply L1, L2, L3 1–2 times/min.
Output data (U, V, W)
Output voltage 0 –100% of supply voltage
RFI filter Switching on output Unlimited
The RFI filter ensures that the fre- Ramp times 0.02–3600 sec.
quency converter will not disrupt Output frequency 0–590 Hz
other electrical components that are Digital inputs
connected to the mains and might For start/stop, reset, thermistor, etc. 5
cause operating disruption. Logic PNP or NPN
Voltage level 0 – 24 VDC
By fitting an RFI 1B filter module Analogue input
between the mains supply and the No. of analogue inputs 2
VLT® 2800, the solution complies with Voltage level -10 to +10 V (scaleable)
Current level 0/4 to 20 mA (scaleable)
the EMC norm EN 55011-1B.
Pulse inputs
No. of pulse inputs 2
Voltage level 0 – 24 V DC (PNP positive logic)
Pulse input accuracy (0.1–110 kHz)
Digital output
No. of digital outputs 1
Analogue output
Programmable analogue outputs 1
Current range 0/4 – 20 mA
Relay outputs
No. of relay outputs 1
Communication
RS485
Standard built-in Modbus RTU
Power Input current Metasys N2 protocols
PN,M IINV IL,N PROFIBUS DP V1 12 Mbit/s
Mains Type Fieldbus built-in
[kW] [A] [A] DeviceNet
2803 0.37 2.2 5.9
Ambient temperature
2805 0.55 3.2 8.3
1 x 220–240 V
50˚C
2807 0.75 4.2 10.6
2811 1.1 6.0 14.5
2815 1.5 6.8 15.2
2822* 2.2 9.6 22.0
2840* 3.7 16.0 31.0
2803 0.37 2.2 2.9
2805 0.55 3.2 4.0
3 x 200–240 V
23
VLT® Micro Drive
The VLT® Micro Drive is a general purpose drive that can control AC motors up to 22 kW.
It’s a small drive with maximum strength and reliability.
24
Coated PCB standard Specifications
For harsh environments. Mains supply (L1, L2, L3)
1 x 200 –240 V ± 10%, 3 x 200 –240 V ±10%
Supply voltage 3 x 380 – 480 V ± 10%
Power options Supply frequency 50/60 Hz
Displacement Power Factor (cos φ) near unity (> 0.98)
Danfoss VLT Drives offers a range
Switching on input supply L1, L2, L3 1–2 times/min.
of external power options for use
together with our drives in critical Output data (U, V, W)
Output voltage 0 –100% of supply voltage
networks or applications:
Output frequency 0 –200 Hz (VVC+ mode), 0 –400 Hz (U/f mode)
■ VLT® Advanced Harmonic Filter:
Switching on output Unlimited
For applications where reducing Ramp times 0.05 – 3600 sec
harmonic distortion is critical.
Digital inputs
Programmable digital inputs 5
Logic PNP or NPN
PC software tools Voltage level 0 – 24 VDC
■ VLT® Motion Control Tool MCT 10:
Pulse inputs
Ideal for commissioning and
Programmable pulse inputs 1*
servicing the drive including
Voltage level 0 – 24 V DC (PNP positive logic)
guided programming of cascade
Pulse input frequency 20 – 5000 Hz
controller, real time clock, smart * One of the digital inputs can be used for pulse inputs.
logic controller and preventive Analogue input
maintenance. Analogue inputs 2
■ VLT® Energy Box: Modes 1 current/1 voltage or current
Comprehensive energy analysis Voltage level 0 – 10 V (scaleable)
tool, shows the drive payback time. Current level 0/4 to 20 mA (scaleable)
■ VLT® Motion Control Tool MCT 31: Analogue output
Harmonics calculations tool. Programmable analog outputs 1
Current range at analog output 0/4 – 20 mA
Relay outputs
Programmable relay outputs 1 (240 VAC, 2 A)
Approvals
CE, C-tick, UL
Fieldbus communication
FC Protocol, Modbus RTU
Ordering numbers
200 V 400 V
Power Current Current
[kW] 1 ph. 3 ph. 3 ph.
[I-nom.] [I-nom.]
0.18 1.2 132F 0001
0.25 1.5 132F 0008
0.37 2.2 132F 0002 132F 0009 1.2 132F 0017
0.75 4.2 132F 0003 132F 0010 2.2 132F 0018
1.5 6.8 132F 0005 132F 0012 3.7 132F 0020
2.2 9.6 132F 0007 132F 0014 5.3 132F 0022
3.0 7.2 132F 0024
3.7 15.2 132F 0016
4.0 9.0 132F 0026
M1 M2 M3 M4 M5
5.5 12.0 132F 0028
7.5 15.5 132F 0030
Cabinet sizes 11.0
Micro drives from 1.5 kW and up
23.0 132F 0058
(mounting flange incl.) have built in brake chopper
15.0 31.0 132F 0059
[mm] M1 M2 M3 M4 M5 18.5 37.0 132F 0060
Height 150 176 239 292 335 22.0 43.0 132F 0061
Width 70 75 90 125 165
Depth 148 168 194 241 248 VLT® Control Panel LCP 11 ............................................................................. Without potentiometer: 132B0100
+ 6 mm with potentiometer VLT® Control Panel LCP 12 .....................................................................................With potentiometer: 132B0101
25
VLT® Decentral Drive FCD 302
IP 66
enclosure
for conveyor applica-
tions, installations in
wash-down areas or
widely distributed
applications with a
large number of drives
The VLT® Decentral Drive FCD 302 is the new generation of the VLT® Decentral Drive FCD 300, based on the
VLT® AutomationDrive FC 302 platform. Combining the key features of both products in a completely
re-designed enclosure, the drive is made for the best fit for direct machine mounting.
26
Integrated 24 V supply Specifications
24 V DC control supply is provided Mains supply (L1, L2, L3)
by the drive. Separate supply termi- Supply voltage 380 – 480 V ±10%
nals have been made for remote I/Os Supply frequency 50/60 Hz
distribution. True Power Factor (λ) 0.92 nominal at rated load
Displacement Power Factor (cos ф) (>0.98)
Power looping Switching on input supply 2 times/min.
The new FCD 302 facilitates internal Output data (U, V, W)
power looping. Terminals for 6 mm2 Output voltage 0 – 100% of supply
(big box) or 4 mm2 (small box) power 0 – 590 Hz
Output frequency
0 – 300 Hz (Flux mode)
cable inside the enclosure allows
Switching on output Unlimited
connection of multiple units in the Ramp times 0.01 – 3600 sec.
same branch.
Digital inputs
Programmable digital inputs 4 (6)
Ethernet switch Logic PNP or NPN
Integrated Ethernet switch/ hub with Voltage level 0 – 24 V DC
the two RJ-45 ports are available in Note: One/two digital inputs can be programmed as digital output
the drive for easy daisy-chaining of Analogue inputs
Ethernet communication. Fieldbuses Number of analogue inputs 2
are routed easily, without adding Modes Voltage or current
commissioning time, by connecting Voltage level -10 to +10 V (scaleable)
Ethernet or Profibus based fieldbuses Current level 0/4 – 20 mA (scaleable)
to a M12 pluggable interface. Pulse/encoder inputs
Programmable pulse/encoder inputs 2
Safety Voltage level 0 – 24 V DC (PNP positive logic)
The VLT® Decentral Drive FCD 302 Digital output
is delivered as standard with the Programmable digital/pulse outputs 2
Voltage level at digital/frequency output 0 – 24 V
Safe Torque Off (Safe Stop) function
in compliance with EN ISO 13849-1 Analogue output
Programmable analogue outputs 1
Category 3 PL d and SIL 2 according
Current range 0/4 – 20 mA
to IEC 61508 low demand and high
demand mode. Relay outputs
Programmable relay outputs 2
Hardware options
■ Mounting brackets
■ Service switch Large frame
■ Internal circuit breaker (0.37 – 3 kW/0.5 – 4.0 HP)
■ M12 sensor plugs
■ 24 V DC input for control supply
■ Brake chopper
■ Electromechanical brake control
and supply
■ Fieldbus plugs All measurements are in mm
27
VLT® Decentral Drive FCD 300
The VLT® Decentral Drive FCD 300 is a complete frequency converter designed for decentral mounting. It can be
mounted on the machine or wall close to the motor, or directly on the motor.
Power range
0.37 – 3.3 kW, 3 x 380 – 480 V
Enclosure
IP 66/Type 4X (indoor)
28
Specifications
Mains supply (L1, L2, L3)
Supply voltage 3 x 380/400/415/440/480 V ± 10%
Supply frequency 50/60 Hz
Max. imbalance on supply voltage ± 2.0% of rated supply voltage
Switching on input supply 2 times/min.
Power Factor (cos φ) 0.9 /1.0 at rated load
Output data (U, V, W)
Output voltage 0–100% of supply
Overload torque 160% for 60 sec.
Switching on output Unlimited
Ramp times 0.02 - 3600 sec.
Output frequency 0.2 - 132 Hz, 1 - 1000 Hz
Digital inputs
Programmable digital inputs 5
Voltage level 0–24 V DC (PNP positive logic)
Plug-and-drive Analog inputs
The bottom section contains main- Analog inputs 2 (1 voltage, 1 current)
tenance-free Cage Clamp connectors Voltage level/Current level 0– ±10 V DC / 0/4–20 mA (scaleables)
and looping facilities for power and Pulse inputs
fieldbus cables. Once installed, Programmable pulse inputs 2 (24 V DC)
commissioning and upgrading can be Max. frequency 110 kHz (push-pull) / 5 kHz (open collector)
performed in no time by plugging in Analog output
another control lid. Programmable analog output 1
Current range 0/4–20 mA
Digital output
Programmable digital/frequency output 1
Voltage/frequency level 24 V DC/10 kHz (max.)
Relay output
Programmable relay output 1
Max. terminal load 250 V AC, 2 A, 500 VA
Fieldbus communication
FC Protocol, Modbus RTU, Metasys N2 Built-in
Profibus DP, DeviceNet, AS-interface Optional (integrated)
Externals
Vibration test 1.0 g (IEC 60068)
Max. relative humidity 95 % (IEC 60068-2-3)
Ambient temperature Max. 40˚C (24 hour average max. 35˚C)
Min. ambient temperature in full operation 0˚C
Min. ambient temperature at reduced -10˚C
performance
Flexible installation Approvals CE, UL, C-tick, ATEX*
The FCD 300 series facilitates internal * Contact Danfoss for details
power line and fieldbus looping.
Terminals for 4 mm2 power cables
inside the enclosure allows connec-
tion of up to 10+ units. Technical data
VLT® Decentral FCD 303 305 307 311 315 322 330 335*
Output current IINV (60s) [A] 1.4 1.8 2.2 3.0 3.7 5.2 7.0 7.6
Available options (3 x 380 – 480 V) IMAX (60s) [A] 2.2 2.9 3.5 4.8 5.9 8.3 11.2 11.4
■ Service switch Output power (400 V) SINV [KVA] 1.0 1.2 1.5 2.0 2.6 3.6 4.8 5.3
■ Connector for control panel PM,N [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3.0 3.3
Typical shaft output
■ M12 connectors for external PM,N [HP] 0.5 0.75 1.0 1.5 2.0 3.0 4.0 5.0
Mechanical dimensions Motor mounting 244 x 192 x 142 300 x 258 x 151
sensors H x W x D (mm) Stand alone 300 x 192 x 145 367 x 258 x 154
■ Han 10E motor connector * tamb max. 35˚ C
■ Brake chopper and resistor
■ 24 V external back up of control
and communication
■ External electromechanical brake
control and supply
29
VLT® DriveMotor FCP 106
IE4
efficiency
The VLT® DriveMotor
FCP 106 complies with
both IE3 and IE4 (fprEN
60034-30-1) efficiency
requirements.
30
VLT® Control Panel LCP 31 Specifications
(LCP only) Mains supply (L1, L2, L3)
Alphanumerical display for commis- Supply voltage 380 – 480 V ±10%
sioning and status indication during Supply frequency 50/60 Hz
operation. Connection easy accessible Displacement Power Factor (cos φ) near unity (> 0.98)
through cable gland. Switching on input supply L1, L2, L3 1–2 times/min.
Ordering number: 132B0200 Output data (U, V, W)
Output voltage 0 – 100% of supply voltage
Switching on output Unlimited
VLT® Control Panel LCP 31 Ramp times 1–3600 sec.
Mounting Kit Output frequency 0 – 200 Hz
Including 3 m cable, panel mounting Digital inputs
bracket, gasket and fastners. Programmable digital inputs 4
Ordering number: 134B0557 Logic PNP or NPN
Voltage level 24 V
Local Operation Pad LOP Analogue input
Analogue inputs 2
Panel for start/stop and setting
Modes Voltage and current
the reference. Voltage level 0 – 10 V (scaleable)
Ordering number: 175N0128 Current level 0/4 to 20 mA (scaleable)
Digital/Analogue Output
Potentiometer for cable gland Programmable outputs 2
For setting the reference directly at Analogue output current level 0/4 to 20 mA (scaleable)
the drive. Relay output
Ordering number: 177N0011 Programmable relay outputs 2 (resistive load 250 VAC, 3 A 30VDC, 2A)
PC software tool: Additional features when mounting the electronic (FCP 106) on your motor
VLT® Motion Control Tool MCT 10 Note your production info into the drive Identification of your programming
Ideal for commissioning and servicing Change motor data to fit your motor Optimize settings for your motor settings
the drive with induction motor Create new factory settings (CSIV Technology) Ensure correct motor data settings
Motor cable length upto 0,5m Mount FCP on every side of the motor
attached.
Custom adapter plate Mount FCP on every motor make
Oversized FCP can be mounted on motor Higher overload for critical applications
Motor independent cooling FCP fits on any motor
Dimensions
31
VLT® DriveMotor FCM 106
IE4
efficiency
The VLT® DriveMotor
FCM 106 complies with
both IE3 and IE4 (fprEN
60034-30-1) efficiency
requirements.
Easy to install and delivered with either permanent magnet or standard induction motor mounted.
32
VLT® Control Panel LCP 31 Specifications
(LCP only) Mains supply (L1, L2, L3)
Alphanumerical display for commis-
sioning and status indication during Supply voltage 380 – 480 V ±10%
operation. Connection easy accessible Supply frequency 50/60 Hz
through cable gland. Displacement Power Factor (cos φ) near unity (> 0.98)
Ordering number: 132B0200 Switching on input supply L1, L2, L3 1–2 times/min.
Output data (U, V, W)
VLT® Control Panel LCP 31 Output voltage 0 – 100% of supply voltage
Mounting Kit Switching on output Unlimited
Including 3 m cable, panel mounting Ramp times 1–3600 sec.
bracket, gasket and fastners. Output frequency IM: 0 – 200 Hz / PM: 0 – 390 Hz
Ordering number: 134B0557 Digital inputs
Programmable digital inputs 4
Local Operation Pad LOP Logic PNP or NPN
Panel for start/stop and setting
Voltage level 24V
the reference.
Analogue input
Ordering number: 175N0128
Analogue inputs 2
Potentiometer for cable gland Modes Voltage and current
For setting the reference directly at Voltage level 0 – 10 V (scaleable)
the drive. Current level 0/4 to 20 mA (scaleable)
Ordering number: 177N0011 Digital/Analogue Output
Programmable outputs 2
PC software tool: Analogue output current level 0/4 to 20 mA (scaleable)
VLT® Motion Control Tool MCT 10 Relay output
Ideal for commissioning and servicing
Programmable relay outputs 2 (resistive load 250 VAC, 3 A 30VDC, 2A)
the drive with induction motor
attached.
PM PM IM IM MH frame size kW
1500 rpm 3000 rpm 3000 rpm 1500 rpm
71 NA NA NA 0.55
71 71 71 80 0.75
MH1
71 71 80 90 1.1
71 71 80 90 1.5
90 71 90 100 2.2
90 90 90 100 MH2 3
Choose the FCM 106 with a standard induction 90 90 100 112 4
motor or permanent magnet motor.
112 90 112 112 5.5
MH3
112 112 112 132 7.5
33
VLT® DriveMotor FCM 300
IE2
motors for high efficiency
combined with a
high-performance, energy
saving VLT®.
The VLT® DriveMotor FCM 300 Series is an integrated drive-motor solution which combines
a VLT® frequency converter and a high standard quality motor in a single product.
34
Specifications
Mains supply (L1, L2, L3)
Supply voltage 3 x 380/400/415/440/460/480V ± 10%
Supply frequency 50/60 Hz
Power factor (cos φ) Max. 0.9/1.0 at rated load
Max. imbalance of supply voltage ± 2% of rated supply voltage
Switching on supply input Once every 2 minutes
Control Characteristics (frequency converter)
Frequency range 0 – 132 Hz
Overload torque 160% for 60 sec.
Resolution on output frequency 0.1%
System response time 30 msec. ± 10 msec.
± 15 RPM (open loop, CT mode,
Speed accuracy 4-pole motor 150 – 1500 RPM)
Digital inputs
Control panel Programmabel digital inputs 4
A Local Control Panel is available for Voltage level 0 – 24 V DC (PNP positive logic)
operating, setup and diagnostics. The Analog inputs
LCP can be handheld or mounted in a Analog inputs 2 (1 voltage, 1 current)
panel front (IP65). Voltage/current level 0 – 10 V DC / 0/4 – 20 mA (scaleables)
Pulse input
Programmable pulse input 1 (24 V DC)
Max. frequency 70 kHz (push-pull) / 8 kHz (open collector)
Analog/digital output
Programmable analog/digital output 1
Current/voltage range 0/4 – 20 mA / 24 V DC
Relay output
Programmable relay output 1
Max. terminal load 250 V AC, 2 A, 500 VA
Fieldbus communication
FC Protocol, Modbus RTU Built-in
Profibus DP Optional (integrated)
Externals
Vibration test 1.0 g (IEC 60068)
Max. relative humidity 95% (IEC 60068-2-3)
Ambient temperature Max. 40˚ C (24 hour average max. 35° C)
Min. ambient temperature in full operation 0˚C
Min. ambient temperature at reduced
Sleep Mode -10° C
performance
In Sleep Mode the motor will stop in a
no load situation. When the load
returns, the frequency converter will
restart the motor. Technical data
FCM 305 307 311 315 322 330 340 355 375
Motor output
Motor drain holes [HP] 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0
For applications where formation of [kW] 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5
condensate water might occur. Motor torque
2-pole [Nm] 1) 1.8 2.4 3.5 4.8 7.0 9.5 12.6 17.5 24.0
4-pole [Nm] 2) 3.5 4.8 7.0 9.6 14.0 19.1 25.4 35.0 48.0
Frame size
Sensorless Pump Control [mm] 80 80 90 90 100 100 112 132 132
– OEM version Input current [A] 380 V
Offers precise pressure (head) control 2-pole 1.5 1.8 2.3 3.4 4.5 5.0 8.0 12.0 15.0
without using a pressure transmitter. 4-pole 1.4 1.7 2.5 3.3 4.7 6.4 8.0 11.0 15.5
Input current [A] 480 V
2-pole 1.2 1.4 1.8 2.7 3.6 4.0 6.3 9.5 11.9
4-pole 1.1 1.3 2.0 2.6 3.7 5.1 6.3 8.7 12.3
1) at 400 V, 3000 RPM, 2) at 400 V, 1500 RPM
35
VLT® OneGearDrive®
Up to 89%
system efficiency
can be acheived with VLT® OneGe-
arDrive® together with VLT® Auto-
mationDrive FC 302 or VLT® Decen-
tral Drive FCD 302. Exceed the IE4
Super Premium Efficiency class
today.
VLT® OneGearDrive® is a highly efficient permanent-magnet three-phase synchronous motor coupled to an op-
timised bevel gear box. As part of the Danfoss VLT® FlexConcept® the VLT® OneGearDrive® is an energy-efficient
drive system that helps to optimise plant productivity and reduce energy costs.
36
In both versions, completly smooth, Speed/ torque characteristics for gear ratios
easy to clean surface without cooling i = 31.13; i = 14.13 and i = 5.92 (max 3.0 kW)
fins, prevents pockets of dirt from
forming and allows detergents to i = 31,13
drain off freely. The fan-free motor 400
Torque - S1 / [Nm]
expelled back into the surrounding 250
air. 200
150
100
Hygienic design 50
150
sification“ DIN EN ISO 14644-1.
100
50
Danfoss GmbH
0
OneGearDrive Hygienic
TYPE EL - CLASS I
0 40 80 120 160 200 240 280
SEPTEMBER 2010
Speed [rpm]
Specifications 120
i = 5,92
Frequency max................................250 Hz 80
Current max..........................................7.2 A
Torque – S1 / [Nm]
0
0 100 200 300 400 500 600
Speed [1/min.]
Dimensions
185
483
183
74 147 78.5 183.5 3.5
127.5
152
204.3
199.5
46.3
95 j6
74
M10 x 20 deep
115
37
VLT® Integrated Servo Drive System
ISD 410
The integration of servomotor and electronic drive unit in the same housing makes this drive system predes-
tined for applications requiring high flexibility and dynamics, such as those in the food & beverage and pack-
aging industries. The decentralisation of the drive unit offers benefits in mounting, installation and operation.
Depending on the application, up to 60 drives can be integrated into the servo drive system.
2
4 6
Set
8 RS232
Service Master
Encoder
Warn Err
CAN-ID
4 6
Connection Box
Run/Err
UZK 2 8 RS232
0
24V Service
5V
Safe Set
CAN Warn Err
Fuse L I CAN 1.In CAN 2.In CAN 3.In CAN 4.In CAN 5.In
300VDC
90V OK Fuse L II CAN 1.Out CAN 2.Out CAN 3.Out CAN 4.Out CAN 5.Out
Enable
300V Signal Inputs X21 X22 X23 X24 X25
10A
38
Encoder Box Specifications
The encoder box enables a master Servomotor
encoder to be connected, this to be Rated voltage DC 300 V
read with high precision, and time Rated torque 1.7-2.1 Nm
information to be sent to the drives Max. torque 8-11 Nm
via CAN. If no encoders are con- Rated current 0.6-1.15 A
Max. current 3.95-7.05 A
nected, the encoder box functions as
Rated speed 600-1000 rpm
a virtual axis for the ISD 410 servo
Max. speed 1000-1500 rpm
drive system. Rated power 180-345 W
Inertia 3.5 10 -4 to 6.5 10 -4 kgm2
Shaft diameter 19 mm
Available Options Enclosure IP 54/IP 65
■ Safe Torque Off (STO) Power Supply Module
■ Brake AC 380-480 V ±10 %,
Input voltage
■ Feedback: 3-phase: L1, L2, L3, PE
– Resolver Input current 6 Arms each phase
Output voltage DC 300 V
– Singleturn
Rated power 3000 W
– Multiturn Rated current 10 A
■ Flexible hybrid loop cable Dimensions (H x W x D) 268 x 130 x 205 mm
■ IEC flange
Connection Box
■ Customised flange on request Input voltage DC 300 V
Output voltage lines 1 & 2 DC 300 V
Rated power 3000 W
Available Accessories Rated current 10 A
■ Shaft seal Dimensions (H x W x D) 268 x 130 x 205 mm
■ Connector kits for: Encoder Box
– Power Supply Module Input voltage DC 24 V
– Connection Box Supported encoder inputs SSI, SSI-CRC, QEP, BiSS
– Encoder Box Dimensions (H x W x D) 105.2 x 142.0 x 70.8 mm
■ Terminating resistor
Dimensions
184.5 mm
IEC Flange
ISD Flange
10 mm 10 mm
35 mm
22.5
134 mm
110 mm
55 mm
124 mm A
3 mm
B
40 mm 16 mm
Dimensions [mm]
Motor ISD 410
A B
ISD / IEC flange with brake 60 255
ISD / IEC flange without brake 35 230
39
VLT® Soft Starter MCD 500
VLT® Soft Starter MCD 500 is a total motor starting solution. Current transformers
measure motor current and provide feedback for controlled motor ramp profiles.
100%
Versions for 200 – 690 VAC 90% 600%
80%
500%
70%
400%
Speed
60%
50%
300%
40%
30% 200%
20%
100%
10%
0
Time 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Rotor speed (% full speed)
Three Adaptive Acceleration Control (AAC) start profiles; Constant current/ current ramp – here shown with
early, constant and late acceleration kickstart
40
Fully featured Soft Starter for Specifications
motors up to 850 kW Mains voltage (L1, L2, L3)
■ Total motor starting solution MCD5-xxxx-T5 200 VAC ~ 525 VAC (± 10%)
■ Advanced start, stop and MCD5-xxxx-T7 380 VAC ~ 690 VAC (± 10%)
protection features MCD5-xxxx-T7 380 VAC ~ 600 VAC (± 10%)
(inside delta connection)
■ Adaptive Acceleration Control
■ Inside Delta connection Control voltage (terminals A4, A5, A6)
CV1 (A5, A6) 24 VAC/VDC (± 20%)
■ 4-line graphical display
CV2 (A5, A6) 110~120 VAC (+ 10% / - 15%)
■ Multiple programming setup menus
CV2 (A4, A6) 220~240 VAC (+ 10% / - 15%)
Mains frequency 50/60 Hz (± 10%)
Rated insulation voltage to earth 600 VAC
Optional Rated impulse withstand voltage 4 kV
■ Modules for serial communication: Bypassed or continuous, semiconductor
Form designation
– DeviceNet motor starter form 1
– PROFIBUS Short circuit capability
– Modbus RTU Coordination with semiconductor fuses Type 2
– PROFINET Coordination with HRC fuses Type 1
MCD500-0021B to 0215B Prospective current of 65 kA
– Modbus TCP
MCD500-0245C Prospective current of 85 kA
– EtherNet IP MCD500-1200C to 1600C Prospective current of 100 kA
Electromagnetic capability (compliant with EU Directive 89/336/EEC)
■ Remote operator kit
IEC 60947-4-2 Class B and
■ PC software: EMC Emissions (Terminals 13 & 14) Lloyds Marine No. 1 Specification
– WinMaster EMC Immunity IEC 60947-4-2
– USB Outputs
– VLT® Motion Control Tool MCT10 10A @ 250 VAC resistive, 5A
Relay Outputs @ 250 VAC AC15 pf 0.3
Programmable Outputs
Relay A (13, 14) Normally open
Relay B (21, 22, 24) Changeover
Relay C (33, 34) Normally open
Analogue Output (07, 08) 0 – 20 mA or 4 – 20 mA ( selectable)
Maximum load 600 Ω (12 VDC @ 20 mA) (accuracy ± 5%)
24 VDC Output (16, 08) Maximum load 200 mA (accuracy ± 10%)
Environmental
Protection MCD5-0021B ~ MCD5-0105B IP 20 & NEMA, UL Indoor Type 1
Protection MCD5-0131B ~ MCD5-1600C IP 00, UL Indoor Open Type
Operating temperature -10° C to 60° C, above 40° C with derating
Storage temperature -25° C to + 60° C
Operating Altitude 0 – 1000 m, above 1000 m with derating
Humidity 5% to 95% Relative Humidity
VLT® Control Panel LCP 501
Pollution degree Pollution Degree 3
■ A full function HMI interface
Heat Dissipation
– everything you can do on the
During start 4.5 watts per ampere
VLT® Soft Starter MCD 500 is
MCD5-0021B - MCD5-0053B = 39 watts
possible via the LCP 501 MCD5-0068B - MCD5-0105B = 51 watts
■ Danfoss “FC” menu structure and MCD5-0131B - MCD5-0215B = 120 watts
button interface concept During run (approx.) MCD5-0245C - MCD5-0927C
■ Multiple language selection 4.5 watts per ampere
MCD5-1200C - MCD5-1600C
– incl. Russian and Chinese 4.5 watts per ampere
■ Full graphics
■ Real language in 4 lines Dimensions
■ Full parameter list, Quick Menu and Current rating [A] Weight [kg] Height [mm] Width [mm] Depth [mm] Frame size
application setup 21, 37, 43 and 53 4.2
192
■ Adjustable multiple monitoring 68 4.5 295 156 G1B
views 84, 89 and 105 4.9 223
131 14
■ A “copy-paste” function allows the 141 14.2 438 282 250 G2B
user to copy parameter settings in 195 and 215 15
the LCP and load to other unit. 245 26
440 424 298 G3B
■ IP 65, NEMA3R 331 and 396 29.4
469 and 525 49
■ 3 m cable and mounting kit 632 and 744 62.5 640 433 297 G4B
included 826 and 961 63
245 23 417 390 284 G3C
360, 380 and 428 36
595, 619 and 790 39 698 430 302 G4C
927 51
1200 128.5
1410 130 750 574 361 G5C
1600 140 41
VLT® Compact Starter MCD 200
The VLT® Compact Starter MCD 200 from Danfoss includes two families
of soft starters in the power range from 7.5 to 110 kW.
U I Current U
limit
Ramp Ramp
Ramp up down M Ramp up down M
Initial torque 3~ Initial current
3~
42
Soft Starter for motors Specifications
up to 110 kW Mains supply (l1, L2, L3)
■ Total motor starting solution 3 x 200 VAC – 440 VAC or
Supply voltage
■ Start, stop and protection features 3 x 200 – 575 VAC
■ Local programming keypad and Supply frequency 45 – 66 Hz
110 – 240 VAC
display Control voltage 380 – 440 VAC
24 VDC/24 VAC
Control inputs
Optional Control inputs Start, Stop
■ Modules for serial communication: Reset push button on the unit
– DeviceNet Relay outputs
– PROFIBUS 1 x main contactor
Relay outputs 1 x programmable (Trip or Run) (MCD 202 only)
– Modbus RTU
– PROFINET Protections, MCD 201
Supply fault
– Modbus TCP
– EtherNet IP Protections, MCD 202
■ Remote operator kit Power Circuit (SCRs and Supply fault)
Excess Start Time
■ PC software Motor Overload - Thermal model
– WinMaster Motor thermistor
Phase imbalance
– USB Supply Frequency
Phase rotation - sequence
Network Coms
Starter Com
Bypass Overload
LED indications
Ready/Fault
Indications Run
Ambient operating temperature
Ambient temperature -10 to 60˚C (above 40˚C without derating)
Standards approvals
Approvals CE, UL, C-UL, CCC, C-tick, Lloyds
43
VLT® Soft Start Controller MCD 100
VLT® Soft Start Controller MCD 100 is a cost effective and extremely compact soft starter for AC motors.
0% Time
Initial Torque up to
85% of nominal torque
44
Timed voltage ramp Specifications
■ Micro Soft Start Controller for Mains supply (L1, L2, L3)
motors up to 11 kW MCD 100 3 x 208 VAC ~ 600 VAC (+10% / -15%)
■ Extremely robust SCR design with Supply frequency (at start) 45 Hz – 66 Hz
heavy ratings as standard Control circuit (A1, A2)
■ Unlimited number of starts per MCD 100 24 – 480 VAC/VDC (-15% +10%)
hour Environmental
■ Contactor style design for easy Degree of protection MCD 100 IP 20
selection, installation and Operating temperatures -5° C/+40° C (60° C with de-rating)
commissioning Pollution Degree Pollution Degree 3
EMC Emission
Equipment class (EMC) Class A
Power range Conducted radio frequency emission
MCD 100-001 ...................................1,5 kW 0.15 MHz – 0.5 MHz < 90 dB (μV)
MCD 100-007 ...................................7.5 kW 0.5 MHz – 5 MHz < 76 dB (μV)
MCD 100-011 ....................................11 kW 5 MHz – 30 MHz 80-60 dB (μV)
Radiated radio frequency emission
All sizes are rated for line voltage up to 30 MHz – 230 MHz < 30 dB (μV/m)
600 V AC. 230 MHz – 1000 MHz < 37 dB (μV/m)
This product has been designed for Class A equipment. Use of the product in domestic environments may
cause radio interference, in wich case the user may be required to employ additional mitigation methods.
EMC Immunity
Electro static discharge 4 kV contact discharge, 8 kV air discharge
Radio-frequency electromagnetic field
0.15 MHz – 1000 MHz 140 dB (μV)
Rated impulse withstand voltage 4 kV line to earth
(Fast transients 5/50 ns – Burst)
Rated insulation voltage 4 kV line to earth, 2 kV line to line
(Surges 1.2/50 μs – 8/20 μs)
Voltage dip and short 100 ms (at 40% nominal voltage)
time interruption
Short Circuit
Rated short-circuit current MCD 100-001 Normal fuses: 25 A gL/gG
SCR I2t rating for semiconductor fuses 72 A2s
Rated short-circuit current MCD 100-007 Normal fuses: 50 A gL/gG
SCR I2t rating for semiconductor fuses 1800 A2s
Rated short-circuit current MCD 100-011 Normal fuses: 80 A gL/gG
SCR I2t rating for semiconductor fuses 6300 A2s
Heat Dissipation
MCD 100-001 Max. 4 watts
MCD 100-007 to MCD 100-011 2 watts/Ampere
Standards Approvals
UL/C-UL UL508
CE IEC 60947-4-2
Dimensions
Power size Rated current Dimensions
Model Approvals
(kW) (Amps) (mm) H x W x D
3 A: 5-5:10
1.5 102x22,5x124
(AC 53b)
15 A: 8-3:
MCD 100 7.5 100-3000 110x45x128 UL, CSA, CE
(AC 53a)
25 A: 6-5:100-480
11 110x90x128
(AC 53a)
45
VLT® Low Harmonic Drive
The Danfoss VLT® Low Harmonic Drive is the first solution combining an active filter
and a drive in one package.
46
Options Specifications
The following options are available: THiD* at:
■ RFI filters – 40% load < 5.5%
– 70% load < 3.5%
■ Disconnect – 100% load < 3%
■ Fuses Efficiency* at:
■ Mains shielding – 40% load > 93%
– 70% load > 95%
■ Feedback and I/O options – 100% load > 96%
■ Fieldbus options
True power factor* at:
■ dU/dt filters – 40% load > 98%
■ Sine wave filters – 70% load > 98%
– 100% load > 98%
Ambient temperature 50° C without derating (D-frame 45° C)
Cooling Back-channel air cooling
PC software * Measured at balanced grid without pre-distortion
VLT® Motion Control Tool MCT 10 Norms and recommendations Compliance
offers advanced programming IEEE519 Always
functionality for all Danfoss drive IEC61000-3-2 (up to 16 A) Out of scope
products, greatly reducing program- IEC61000-3-12 (between 16 and 75 A) Out of scope
ming and set-up time. IEC61000-3-4 (above 75 A) Always
Calculation Software
With VLT® Motion Control Tool
MCT 31, you can determine whether
harmonics will be an issue in your
installation when drives are added.
47
12-pulse VLT® drive
Robust and cost effective harmonic solution for the higher power range. The Danfoss 12-pulse VLT® drive
offers reduced harmonics for demanding industry applications above 250 kW.
48
Specifications
PC software THiD* at:
VLT® Motion Control Tool MCT 10 – 40% load 20%
– 70% load 14%
offers advanced programming – 100% load 12%
functionality for all Danfoss drive Efficiency* at:
products, greatly reducing program- – 40% load 95%
– 70% load 97%
ming and set-up time. – 100% load 98%
True power factor* at:
MCT 10 Basic (available free of charge – 40% load 91%
on www.danfoss.com) allows access – 70% load 95%
– 100% load 97%
to a finite number of drives with Ambient temperature 45° C without derating
limited functionality. The advanced Cooling Back-channel air cooling
edition, offering a higher level of * Measured at balanced grid without pre-distortion
functionality, is available from your Norms and recommendations Compliance
Danfoss sales partner. IEEE519 Depends on grid and load conditions
IEC61000-3-2 (up to 16 A) Out of scope
IEC61000-3-12 (between 16 and 75 A) Out of scope
Calculation Software IEC61000-3-4 (above 75 A) Always
With VLT® Motion Control Tool
MCT 31 you can determine whether
harmonics will be an issue in your
installation when drives are added.
F10 F12
F8
49
VLT® Advanced Active Filter AAF 006
50
Options Specifications
The following options are available: THiD* at:
■ RFI filters – 40% load < 7%
– 70% load < 5.5%
■ Disconnect – 100% load < 5%
■ Fuses Efficiency* at:
■ Mains shielding – 40% load > 95%
– 70% load > 98%
– 100% load > 98%
True power factor* at:
PC software – 40% load > 0.98
VLT® Motion Control Tool MCT 10 – 70% load > 0.98
– 100% load > 0.98
offers advanced programming Ambient temperature 40° C without derating
functionality for all Danfoss drive Cooling Back-channel air cooling
products, greatly reducing program- * Measured at balanced grid without pre-distortion and with VLT® drive matching full load demand
ming and set-up time. Norms and recommendations Compliance
IEEE519 Application and load dependent
MCT 10 Basic (available free of charge IEC61000-3-2 (up to 16 A) Out of scope
from www.danfoss.com) allows access IEC61000-3-12 (between 16 and 75 A) Out of scope
to a finite number of drives with IEC61000-3-4 (above 75 A) Out of scope
limited functionality.
The advanced edition, offering a
higher level of functionality, is
available from your Danfoss sales
partner.
D14 E1
Calculation Software
With VLT® Motion Control Tool
MCT 31, you can determine whether
harmonics will be an issue in your
installation when drives are added.
51
VLT® Advanced Harmonic Filter
AHF 005/ 010
52
Options Specifications
The following options are available: AHF 010 AHF 005
■ IP 21/NEMA 1 kit THiD* at:
■ IP 21/NEMA 1 kit with capacitor – 40% load ~ 12% ~ 7%
– 70% load ~ 11% ~ 6%
disconnect feature – 100% load < 10% < 5%
Efficiency* at 100% load >98.5%
True power factor* at:
Calculation Software – 40% load
– 70% load
~ 81%
~ 96%
~ 80%
~ 95%
With VLT® Motion Control Tool – 100% load > 99% > 98%
MCT 31, you can determine whether Ambient temperature 45° C without derating
harmonics will be an issue in your Cooling Back-channel air cooling
installation when drives are added. * Measured at balanced grid without pre-distortion
Norms and recommendations Compliance
MCT 31 estimates the benefits of AHF 005 always
IEEE519 AHF 010 depends on grid and load conditions
adding various harmonic mitigation
IEC61000-3-2 (up to 16 A) Always
solutions from the Danfoss product IEC61000-3-12 (between 16 and 75 A) Always
portfolio and calculates system IEC61000-3-4 (above 75 A) Always
harmonic distortion. Furthermore the
software provides quick indication of
whether the installation complies
with the most recognised harmonic Enclosures
norms and recommendations. AHF current rating [A]
Enclosure
380–415 V 380–415 V 440–480 V 600 V 500–690 V Type
From www.danfoss.com you can 50 Hz 60 Hz 60 Hz 60 Hz 50 Hz
down-load the free tool MCT 31 – the AHF005 AHF010 AHF005 AHF010 AHF005 AHF010 AHF005 AHF010 AHF005 AHF010 Type
most up-to-date version of the 10 - X1
calculation software. 14
22 19 - X2
29 25
34 31 15
40 36 X3
20
55 48
24
66 60 29 X4
82 73 36
96 95 50 X5
133 118 58
77
171 154 87 X6
204 183 109
128
251 251 231 155 155
251 304 304 291 155 155
251 231 197 197 X7
304 325 325 355 197 197
240 240
381 381 380
304 291
325 296 296
325 355 240 240
381 480 480 436 366 366 X8
381 380 296 296
480 395 395
480 436
Dimensions
Dimensions in mm
Enclosure
Type Height* Width Depth
X1 347 190 206
X2 451 230 248
X3 605 378 242
X4 634 378 333
X5 747 418 333
X6 778 418 400
X7 900 468 450
X8 900 468 515
* Maximum dimension. Actual dimension
depends on fan concept. Please consult
manual for actual dimension
53
VLT® Common Mode Filters MCC 105
Effective
kit to reduce
electromagnetic interference
VLT® Common Mode Filters MCC 105 core kit reduce electromagnetic interference and
eliminate bearing damage by electrical discharge.
54
HF-CM selector Cable length A and B frame C frame D frame E and F frame
[m] T5 T7 T5 T7 T5 T7 T5 T7
The cores can be installed at the
50 2 4 2 2 2 4 2 2
frequency converter’s output termi- 100 4 4 2 4 4 4 2 4
nals (U, V, W) or in the motor terminal 150 4 6 4 4 4 4 4 4
box. When installed at the frequency 300* 4 6 4 4 4 6 4 4
converter’s terminals, the HF-CM kit * Longer cable lengths are easily handled by stacking more HF-CM cores.
reduces bearing stress and high-fre-
quency electromagnetic interference
from the motor cable. The number of
cores depends on motor cable length
and frequency converter voltage. A
selection table is shown to the right.
W
w
d
H h
Installation
55
VLT® Sine-Wave Filter MCC 101
VLT® Sine-wave Filter MCC 101 output filters are low-pass filters that suppress the switching frequency compo-
nent from the drive and smooth out the phase-to-phase output voltage of the drive to become sinusoidal.
This reduces the motor insulation stress and bearing currents.
56
Specifications
3 x 200 – 500 V and
Voltage rating 3 x 525 – 690 V
2.5 – 800A
Nominal current IN @ 50 Hz for higher power modules can be paralleled
0 – 60 Hz without derating
Motor frequency 100/120 Hz (up to 10 A) with derating
Ambient temperature -25° to 45°C without derating
fmin 1,5 kHz – 5 kHz
Min. switching frequency depending on filter type
Max. switching frequency fmax 8 kHz
Overload capacity 160% for 60 sec every 10 min.
Enclosure degree IP 00/IP 20/IP 23 (ref. page 1)
Approvals CE, UL508
57
VLT® dU/dt Filter MCC 102
VLT® dU/dt Filter MCC 102 reduce the dU/dt values on the motor terminal phase-to-phase voltage
– an issue that is important for short motor cables.
58
Specifications
0 – 60 Hz without derating
Motor frequency Max. 100 Hz (with derating)
1.2
Upeak [V]
1.0 150 m
50 m
15 m 50 m dU/dt filter
0.8 150 m dU/dt filter
15 m dU/dt filter
0.6
Voltage and current with filter IEC60034-25 A
0.4
IEC60034-17
0.2
0
0 0.5 1 1.5 2.0 2.5 3
tr [us]
The dU/dt value decreases with the motor cable length whereas the peak voltage increases. Therefore it is
recommended to use sine-wave filters in installations with motor cable lengths above 150 m.
59
VLT® Motion Control Tool MCT 10
Optimised
for:
– Commissioning
– Servicing
– Programming
The VLT® Motion Control Tool MCT 10, is ideal for commissioning and servicing the drive including graphical
configuration of cascade controller time-based actions, real-time clock, smart logic controller and preventive
maintenance.
60
Fieldbusses
■ PROFIBUS DP-V1
■ RS485
■ USB
■ EtherNet-TSC
Profibus Profibus
DP V1 DP V1 MCT 10 via Siemens Softnet
Internet download
For further information and down-
load of the free basic version visit:
http://www.danfoss.com/drives
#1 #2 #3 ...#50 #126
#1 #2 #3 ...#50
System requirements
■ MS Windows® NT 4.0, 2000,
XP, Vista 7 and 8
■ Pentium III 350 MHz or better
FC 51
■ 512 MB RAM or better
MCT 10 via RS485 MCT 10 via USB
■ 200 MB free hard disk space
■ CD-ROM drive
■ VGA or XGA graphic adapter
61
VLT® Motion Control Tool MCT 31
Optimised
for:
– Application specific simulations
– Various Power Supply sources
– Norm compliance indication
– Project Documentation
With VLT® Motion Control Tool MCT 31, you can determine whether harmonics will be an issue in your installa-
tion when drives are added. MCT 31 estimates the benefits of adding various harmonic mitigation solutions
from the Danfoss product portfolio and calculates system harmonic distortion.
62
Internet download
For further information and down-
load of the MCT 31software visit:
http://www.danfoss.com/drives
System requirements
■ MS WindowsR NT 4.0, 2000, XP,
Vista or 7
■ Pentium III 350 MHz or better
■ 512 MB RAM or better
■ 200 MB free hard disk space
■ CD-ROM drive
■ VGA or XGA graphic adapter
63
VLT® Energy Box
Optimised
for:
– Designing HVAC installations
– Obtaining energy savings
– Calculating pay-back time
With the VLT® Energy Box Software you can early in the project estimate the energy savings. Later you can easily
compare your estimations with the actual energy savings and carbon footprint reduction using the trend and
energy data stored in your drive.
64
No nonsense
Since VLT® Energy Box both estimates
and afterwards can compare the
estimation to the real energy savings
the real energy savings, it is a very
trustworthy means for calculating
projects involving many fans, pumps
and cooling towers. You can simply
install a single VLT® HVAC Drive and
check the actual savings to exactly
calculate the benefits from installing
VLT® HVAC Drives on the other
applications.
Internet download
The software can be downloaded free
of charge from:
http://www.danfoss.com/drives
System requirements
■ Windows XP, Vista, 7 or 8
■ 512 MB RAM or better
■ VGA or higher with a minimum
resolution of 1024 x 768
■ 30 MB free harddisk Space
65
VLT® Service
VLT® DrivePro™
LifeCycle Service Packages
VLT® DrivePro™ Plus Features Features
The Plus Package offers a program ■ Preventative Maintenance ■ Preventative Maintenance
of support to help customers realize ■ Standard and scheduled training ■ Customer-specifi c training
improved drive availability and ■ 24 hour Hotline ■ 24 hour Hotline
reliability. ■ 6 hour response time ■ 6 hour response time
■ On-site service, inc. labour & travel ■ On-site service, inc. labour & travel
Features ■ Start-up ■ Start-up
■ Preventative Maintenance ■ Extended warranty – Depot ■ Extended warranty – Depot
■ Standard Training ■ Extended warranty – On-site ■ Extended warranty – On-site
■ 24 hour Hotline ■ Environmental disposal ■ Environmental disposal
■ 24 hour response time ■ Analysis and surveys
■ On-site service VLT® DrivePro™ Supreme ■ Spare Parts/Drives
The Supreme Package provides a full ■ SmartStep
VLT® DrivePro™ Premium scope of service to meet your opera- ■ Stock Maintenance & Consignment
Our Premium Program provides a tional needs, help you achieve ■ Stock
combination of basic and advanced business critical KPI metrics and last
service and support resources aimed but not least give you total peace of
at extending the life of your drives mind.
and ensure peak economic perfor-
mance.
VLT® DrivePro™
SmartStep Service you can
rely on 24/7 – around
Upgrade and replace equipment proactively for total peace of mind the world
Sales and Service
Upgrade sensibly Designed for success Contacts worldwide. Helping to
DrivePro™ SmartStep is a comprehen- ■ Minimize down-time costs optimise your productivity, improve
sive replacement and upgrade pro- ■ Extend mean-time-to-repair your maintenance, and control your
gram for customers to assure optimal intervals finances.
efficiency and cost performance. ■ Control your maintenance budget ■ 24/7 availability
It’s an easy upgrade program for sub- ■ Avoid unexpected investments ■ Local hotlines, local language
stantially reduced cost that’s backed in equipment and local stock
by professional service support.
Available for application The Danfoss service organisation is
present in more than 100 countries
DrivePro™ SmartStep areas such as: – ready to respond whenever and
advantages ■ Food & Beverage wherever you need, around the clock,
■ Customized service and upgrade ■ HVAC 7 days a week.
program ■ CTM (chemical, textile, materials)
■ Flexible replacement plan ■ Water and wastewater Find your local expert team on
■ Fixed costs www.danfoss.com/drives
66
Configure your VLT® drive
to fit your needs on
http://driveconfig.danfoss.com
The Drive Configurator gives you the possibility to configure (select) the right drive for your purpose
You don’t have to consider if the combinations are valid, while the configurator only gives you valid selections.
Drive Configurator
The Danfoss Drive Configurator is an
advanced but easy-to-use tool to
configure the Danfoss VLT® frequency
converter that exactly matches your
requirements.
67
What VLT® is all about
Danfoss VLT Drives is the world leader among dedicated drives providers
– and still gaining market share.
Environmentally
Dedicated to drives Rely on the experts
responsible Dedication has been a key word since We take responsibility for every
1968, when Danfoss introduced the element of our products. The fact that
VLT® products are manufactured world’s first mass produced variable we develop and produce our own
with respect for the safety and speed drive for AC motors – and features, hardware, software, power
well-being of people and the envi- named it VLT®. modules, printed circuit boards, and
ronment. accessories is your guarantee of
All frequency converter factories Twenty five hundred employees reliable products.
are certified according to ISO 14001 develop, manufacture, sell and service
and ISO 9001 standards. drives and soft starters in more than Local backup – globally
one hundred countries, focused only VLT® motor controllers are operating
All activities are planned and on drives and soft starters. in applications all over the world and
performed taking into account Danfoss VLT Drives’ experts located in
the individual employee, the work Intelligent and innovative more than 100 countries are ready to
environment and the external en- Developers at Danfoss VLT Drives support our customers with applica-
vironment. Production takes place have fully adopted modular principles tion advice and service wherever they
with a minimum of noise, smoke or in development as well as design, pro- may be.
other pollution and environmen- duction and configuration.
tally safe disposal of the products Danfoss VLT Drives experts don’t stop
is pre-prepared. Tomorrow’s features are developed in until the customer’s drive challenges
parallel using dedicated technology are solved.
UN Global Compact platforms. This allows the develop-
Danfoss has signed the UN Global ment of all elements to take place in
Compact on social and environ- parallel, at the same time reducing
mental responsibility and our time to market and ensuring that
companies act responsibly towards customers always enjoy the benefits
local societies. of the latest features.
Danfoss VLT Drives, Ulsnaes 1, DK-6300 Graasten, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80
www.danfoss.com/drives • info@danfoss.com