Tender8831 PDF
Tender8831 PDF
Tender8831 PDF
BIDDING DOCUMENT
FOR
PR EPA R ED A N D ISSU ED B Y :
6907-1-CP-09.DOC
SUPPLY OF LICENSE, BASIC DESIGN ENGINEERING
PACKAGE AND OTHER RELATED SERVICES FOR LLDPE /
HDPE SWING UNIT
(BIDDING DOCUMENT NO. 6907/T-82/07-08/KN/09)
TABLE OF CONTENTS
2. INSTRUCTIONS TO BIDDERS 08
5. SCHEDULE OF PRICES 12
7. TECHNICAL SPECIFICATIONS 73
Fax No. :
Tel. No. :
E-Mail :
Attn :
SUBJECT: SUPPLY OF LICENSE, BASIC DESIGN ENGINEERING PACKAGE AND
OTHER RELATED SERVICES FOR LLDPE / HDPE SWING UNIT
(BIDDING DOCUMENT NO. 6907/T-82/07-08/KN/09)
Dear Sirs,
3.1 The Bid shall be submitted in the following manner in separately sealed envelopes
duly superscribed :-
a) Bid/ offer in hard copy as per the requirement of the Bidding Document duly
signed and stamped on each page. Complete in all respects as per Article
2.6.2.1 of Instruction to Bidders.
3.3 PART – II of the bid shall contain the following :
Please acknowledge receipt of this letter along with its enclosures and confirm your intention
to participate in subject bidding through a letter or fax message as per proforma for
Acknowledgement -Cum- Consent Letter attached within five days from the date of receipt of
Bidding Document. In case you are not quoting for this work, please return complete set of
the Bidding Documents along with all the enclosures to C&P Department of EIL at the
address given above.
Thanking you, Very Truly Yours,
AGM (C&P)
EIL, New Delhi
INSTRUCTIONS TO BIDDERS
INDEX
CL.NO. DESCRIPTION
ANNEXURES
Sl no. Description
1. Letter Inviting Bid
2. Instructions to Bidders
3. Schedule of Prices
4. Commercial Terms and Conditions (CTC)
5. Time Schedule
6. Technical Specifications
Bidder shall submit the copy of Bidding Document marked “Original” alongwith his Bid
and shall retain “Bidder’s Copy” as his reference copy. Bidder shall sign and stamp
each page of “Original” in token of his acceptance.
Bidding Document issued to one Bidder is not transferable to another Bidder.
“Bidder” shall mean the Licensor to whom this ITB has been issued and who have
submitted the Bid for the services described in this ITB document.
1.1.1 Owner
For the purposes of this Bidding Document, ‘Owner’ or ‘Company’ means
Brahmaputra Cracker and Polymer Limited (BCPL), a company incorporated
under the Companies Act, 1956 and a joint venture of GAIL India Ltd., OIL India Ltd.,
Numaligarh Refinery Ltd. and Government of Assam having its registered office at
Hotel Brahmaputra Ashok, M.G. Road, Guwahati, Assam, India.
1.2 Clarification Requests by Bidder
Bidder shall examine the Bidding Document thoroughly in all respects and if any
conflict, discrepancy, error or omission is observed, Bidder may request clarification
at any time but within 10 (Ten) days prior to the Bid Due Date. Such clarification
requests shall be addressed to AGM (C & P), EIL, New Delhi, at the address given at
clause no. 3.2 below. Any failure by Bidder to comply with the aforesaid requirement
shall not absolve the Bidder of his responsibility, after subsequent award of contract,
of performing in accordance with the agreement.
1.3 Amendment of Bidding Document
Owner/EIL may, for any reason either at their own initiative or in response to the
clarification requested by prospective Bidders, issue amendment in the form of
Addendum/Amendment during the Bidding period or subsequent to receiving the Bids.
Any Addendum thus issued shall become part of Bidding Document and Bidder shall
submit `Original' Addendum duly signed and stamped in token of his acceptance. If
Addendum is issued during the Bidding period, Bidder shall consider the impact in his
Bid. If Addendum is issued subsequent to receiving the Bids, Bidder shall follow the
the Bidding Document, then the quoted prices for the item shall be deemed to be
inclusive of cost incurred for such activity and no claims whatsoever on this account
shall be entertained by Owner.
Bidder shall quote prices for services and materials to be imported into India either in
US Dollars/Euro or in the currency of Bidder’s home country only. For services and
materials to be procured from India, for which the Bidder’s source of Bidder shall
quote prices IN INDIAN RUPEES ONLY. Currency once quoted shall not be permitted
to be changed. Bidder shall quote prices both in figures as well as in words.
2.6 Documents Comprising the Bid
2.6.1 Bidder is advised that Owner/EIL intend to fully evaluate the technical and unpriced
commercial submissions. It is important that Bidder clearly demonstrates his
experience and capability, giving Owner/EIL a high level of confidence about the
technology being licensed and also that if awarded, the Bidder will be able to perform
within the stipulated Time Schedule and quoted price and meeting all other
requirements listed in the Bidding Document. Bidder is requested to furnish complete
and correct information required for evaluation of his Bid.
2.6.2 Bidder shall arrange his Bid in the following order:
2.6.2.1 Part-I - Technical and Unpriced Commercial part
Technical and unpriced commercial part shall comprise the attachments, specifying
attachment number arranged in the order as follows:
1. Submission of Bid letter along with one set of Bidding Document marked
“Original” duly signed and stamped on each page, in token of acceptanc
2. Power of Attorney in favour of authorised signatory of the Bid .
3. Compliance to Bid requirements or Exception and Deviation Statement as per
Annexure-2 to ITB.
4. Commercial Questionnaire duly filled in as per Annexure-3 to ITB.
5. Contents of price Bid without any prices (prices shall be replaced by the word
“QUOTED” or “NOT QUOTED” as the case may be).
6. Validity of Bid as per requirement indicated under clause no. 2.1 above.
7. Technical offer and Engineering details, containing the information required as
per technical specification in Bidding Document.
8. Bidding Document marked “Original” duly signed and stamped on each page
in token of his acceptance.
2.6.2.2 Part-II - Priced Commercial Part
Priced commercial part shall contain Schedule of Prices duly filled in.
No stipulation, deviation, terms or conditions, presumptions, basis etc. shall be
indicated in Price part of the Bid. In case any stipulation, deviation, terms or
conditions, presumptions, basis etc. are indicated in the Priced Bid, these shall be
considered null and void and may render the Bid liable for rejection if these are not
withdrawn by the Bidder.
3.0 SUBMISSION OF BID
3.1 Submission in Two Separate Envelopes
`Technical and Unpriced Commercial Bid’ and `Priced Commercial Bid’ must be
submitted in two separate sealed envelopes as follows:
TO
Mr. K. NATANI
AGM (C & P)
Engineers India Limited,
EI Annexe, 4th Floor,
1, Bhikaiji Cama Place, R.K. Puram,
New Delhi-110 066, INDIA
Dear Sir,
We acknowledge receipt of your Invitation To Bid for the subject Package. We understand
that the documents received remain the property of M/s Brahmaputra Cracker and
Polymer Limited (BCPL) . We indicate below our intentions with respect to the Letter
Inviting Bid.
QUOTING OFFICE :
(B) We are unable to bid for the reasons given below and hereby return the Bidding
Document.
_____________________________________________________________
AGENCY'S NAME:___________________________
SIGNATURE:_________________________________
NAME:_______________________________________
DESIGNATION:_______________________________
DATE: ____________________
NOTE :
1. Bidder is required to comply with the requirements of the Bidding Document, and not
to stipulate any exceptions or deviations. In case it is unavoidable, Bidder may
stipulate exceptions to requirements of Bidding Document in this format only.
2. All exceptions and deviations retained by Bidder to the stipulations of the Bidding
Document shall be indicated at one location in the techno-commercial unpriced part
of the bid as per this format only and not in the Bidding Document or price bid . Any
exceptions or deviations indicated elsewhere in the bid shall not be construed as
valid.
SIGNATURE OF BIDDER:__________________________
NAME OF BIDDER:__________________________
6907-4-ITBA3-09.DOC Page 1 of 3
BCPL ANNEXURE-3 TO ITB
6907-4-ITBA3-09.DOC Page 2 of 3
BCPL ANNEXURE-3 TO ITB
2.12 Please confirm that prices as per FORM-B1 are firm till
execution of work and no escalation shall be payable.
3.0 Please confirm that you have complied with all the
commercial terms and conditions of the Bidding
Document and have not taken any exceptions and
deviations.
In case you have taken exceptions/deviations w.r.t.
stipulations of commercial terms and conditions of the
Bidding Document, then please confirm the following:
SIGNATURE OF BIDDER:__________________________
NAME OF BIDDER:__________________________
6907-4-ITBA3-09.DOC Page 3 of 3
DO NOT OPEN - THIS IS A QUOTATION
PRICED PART- II
From : To :
AGM (C&P)
Engineers India Limited
EI Annexe, 4th Floor
Bhikaji Cama Place
New Delhi – 110066
Phone : 0091 11 2610 2121
6907-4-ITBA4-09.DOC
DO NOT OPEN - THIS IS A QUOTATION
PART- I (UN-PRICED OFFER)
From : To :
AGM (C&P)
Engineers India Limited
EI Annexe, 4th Floor
Bhikaji Cama Place
New Delhi – 110066
Phone : 0091 11 2610 2121
6907-4-ITBA5-09.DOC
DO NOT OPEN - THIS IS A QUOTATION
PART- I & II
From : To :
AGM (C&P)
Engineers India Limited
EI Annexe, 4th Floor
Bhikaji Cama Place
New Delhi – 110066
Phone : 0091 11 2610 2121
(To be pasted on the outer envelope containing PRICED & U N -PRICED OFFER)
================================================================
6907-4-ITBA5-09.DOC
BCPL A NNEXURE - 6 TO ITB
NOTE :
Bidder’s Queries may be sent by fax to fax numbers 011-26194722 / 26186304 and also by
e-mail to k.natani@eil.co.in; sunita.mitra@eil.co.in .
SIGNATURE OF BIDDER:__________________________
NAME OF BIDDER:__________________________
TABLE OF CONTENTS
ARTICLE 1 DEFINITIONS
ARTICLE 8 GUARANTEES
ARTICLE 11 TERMINATION
ARTICLE 12 INSURANCE
ARTICLE 14 DISPUTE
ARTICLE 17 SAFETY
ARTICLE 19 NOTICES
ARTICLE 20 ASSIGNMENT
ART I CL E 1 – DE F I NI T I ONS
1.1 "Process Technology" shall mean data, experience and know-how, patented and
unpatented, related to the Plant, which Licensor owns, controls or has access to on
the date of this Agreement.
1.3 "Owner's Plant" shall mean the first plant constructed by or for Owner in the Licensed
Territory by means of the Process Technology which plant shall have a Rated Design
Capacity.
1.4 "Mechanical Completion" shall mean the date when the plant is ready for pre-
commissioning and activities like hydrostatic testing, wiring tests, calibration of
instruments and electrical motor rotation tests have been executed.
1.5 “Start-up” shall mean the initial operation of the plant upon the introduction of
Guarantee feed stock charge into the plant after Mechanical completion.
1.7 "Manday” shall mean any calendar day or part thereof, during which a Licensor
representative shall be engaged in work performed for Owner including travelling time.
1.8 "Kick-off Meeting" shall mean the meeting between Licensor and Owner and with or
without Owner's Consultant(s) as Owner may determine to establish and agree on
certain typical basic design criteria to be used in the design of Owner's Plant in
addition to or modification of the Design Basis set forth in Technical Specification
hereof, and to establish the process boundaries of Owner's Plant for the purposes of
Licensor's design.
1.9 The term "Basic Design Engineering Package" or BDEP for the Plant shall mean
such design and engineering as set forth in more detail in Technical Specification.
1.10 ‘OWNER’ for the purposes of this Invitation to Bid (ITB) document, ‘Owner’ or
‘Company’ means Brahmaputra Cracker and Polymer Limited (BCPL), a company
incorporated under the Companies Act, 1956 and a joint venture of GAIL India Ltd.,
OIL India Ltd., Numaligarh Refinery Ltd. and Government of Assam having its
registered office at Hotel Brahmaputra Ashok, M.G. Road, Guwahati, Assam, India.
The Licensors scope of work is mentioned under the Techinical Specifications. In general,
following Agreements shall be entered between the Owner and Licensor for covering the
Scope of work, Licensor’s Scope shall provide all the services as mentioned under the
Technical Specifications, notwithstanding that such services are not covered under these
Agreements, it being expressly understood that these Agreements are for the purpose of
ease and convenience of executing the total scope mentioned in the Technical Specification
and other terms/conditions mentioned under Commercial Terms and Conditions;as set forth
here below:
b. Engineering Agreement comprising of preparation and handing over of a BDEP for the
Unit as per the agreed scope of work. Licensor shall also provide additional services
such as training to Owners personnel, assistance during detailed engineering,
construction, pre-commissioning, start-up and performance run tests under the terms
and conditions/provisions of the Agreement.
c. Catalyst and Co Catalyst & Additive supply Agreement comprising of supply of first
charge of catalysts required for operation of plant on FOB basis (Incoterms 2000).
3.1 As full and complete consideration, payment and compensation to Licensor for
performance of all Services and fulfilment of all Licensor’s obligations under this
Contract, according to the Technical Specifications and CTC, Owner shall pay
Licensor the Contract Price stated in Schedule of Prices. The LUMP SUM PRICE AS
PER SCHEDULE OF PRICES - FORM A shall be considered as Contract Price/
Contract Compensation, which Owner agrees to pay and the Licensor agrees to
accept as full compensation for the Licensor’s full performance of the Work in
accordance with the provisions of the Contract Documents. Contract Price shall not
be subjected to any adjustment except in case of Change Order or statutory
variations or price escalations as identified in the Bidding Document and shall be
payable in accordance with the provisions of the Contract.
ARTICLE 4 – TAXES/CHARGES
4.1 All fees/costs shall be inclusive of all non-Indian taxes. Licensors from countries
having a double taxation treaty with India shall confirm that withholding tax can be
deducted by Owner for payment to Govt. of India from the total amount payable to the
Licensor. All relevant documents for the above payment shall be provided to the
Licensor.
All other taxes other than the aforesaid withholding tax, assessments and other
charges assessed or imposed by the Government of India or any other Government
authority in India which Owner, Licensor’s personnel or any third party is required to
pay in connection with such charges or with respect to this Agreement or any goods
or services provided by Licensor under this Agreement shall be borne by Owner.
Thus the full consideration actually receivable by and due and payable to Licensor
shall be the payments agreed upon hereto less the amount paid for and/or withheld in
respect of the aforesaid withholding tax.”
Owner shall furnish to Licensor the following tax certificates in respect of any
payments made under this Agreement.
Owner shall pay progressive payments against the lump sum price in accordance
with following terms:
LICENCE FEE
§ 15% upon submission of heat and material balance and final process flow
diagram.
BDEP FEE
§ 20% upon submission of heat and material balance and final process flow
diagrams (PFD’s).
Payment for License Fee and BDEP Fee shall be made by Telegraphic/ Wire
Transfer.
5.2 PAYMENT FOR TRAINING OF LICENSEE’S / OWNER’S PERSONNEL
100% of the Catalyst price and prices of Proprietary Equipments through Letter of
Credit on presentation of invoice and usual shipping documents and upon receipt by
Owner of a Performance Bank Guarantee having a value of 10 % of the Catalyst price
and price of Proprietary Equipments. The BG shall be submitted in Owners format.
The Letter of Credit shall be opened at least four months prior to FOB delivery date.
5.4 Bank Guarantee for Contract Performance Guarantee shall be for an amount
equivalent to 10% of Total Lumpsum Price for Licence Fee and BDEP Fee. First
payment to the Licensor (either for Licence Fee or BDEP Fee) shall be made only
after submission of Contract Performance Bank Guarantee. The Bank Guarantee
shall be in a proforma approved by Owner.
5.5 OTHER SERVICES
Invoicing to be done after completion of services with only one invoice per month.
5.6 TIME OF PAYMENT
Within Sixty (60) days after receipt of each correctly prepared invoice submitted by
Licensor pursuant to this Contract, Owner will pay Licensor the invoiced amount
properly due and payable through wire transfer. Payment of each invoiced amount
shall constitute full and complete consideration for performance of that part of the
Services covered by the invoice.
6.1 The Licensor shall exercise all reasonable skill, care and diligence in the performance
of the Services and such performance shall be in accordance with the terms and
conditions of the Contract, with sound engineering principles and practices and to a
standard compatible with the internationally recognised engineering standard.
6.2 Except as may be expressly provided elsewhere in the Contract, the acceptance or
approval by Owner of any recommendation made by the Licensor shall not in any way
relieve the Licensor of his full responsibility for the adequacy thereof.
6.3 The Licensor shall provide all necessary personnel, equipment if applicable, and
facilities for the satisfactory Performance of the Services.
7.1 Within fourteen (14) days of the date of the Contract coming into force, Licensor shall
obtain and provide an irrevocable Performance Bank Guarantee, in the amounts as
per the payment terms. Licensor shall effect such bond through a Nationalised/
Schduled Indian Bank or an Indian Branch of Foreign Bank on a stamp paper of value
INR 100/- (Indian Rupees one hundred only) and in a format given by Owner.
Licensor shall furnish such bond to Owner prior to commencement of any Services.
In no event, however, shall Owner be obliged to make payments to Licensor under
this Contract prior to receipt of the bank guarantee, duly signed. The bank guarantee
shall remain valid throughout performance of the Services and until fulfilment of
Licensor's obligation set forth in this Contract i.e. up to successful completion of the
performance test run of the plant. Upon written request of Owner, Licensor shall
promptly effect such changes in the amount of, or the validity period of, the bank
guarantee as may be required due to changes covered by Variation Orders or
amendments.
ARTICLE 8 – GUARANTEES
8.1 The Licensor shall confirm process guarantee and liabilities for the non-performance
of process, which the Licensor is prepared to offer.
Licensor to guarantee that the work as specified and described in the contract, and
the technical documents to be developed shall be in accordance with sound and
established engineering practices, using the latest International Standards and Indian
Codes and Regulations, wherever applicable, for the purpose specified, free from
defects and suitable for respective uses intended.
In the event of faulty design/engineering i.e. error or omission in the job performed by
Licensor, the Licensor to agree to furnish corrective technical studies and engineering
as may be required without any additional cost to Owner within a mutually agreed time
frame, which shall be arrived at within 15 days from the date of request from Owner,
failing which, the Licensor shall be liable to refund the payment already received from
Owner together with interest at the rate of 12% per annum applicable from the date of
payment by Owner.
9.1 RESPONSIBILITIES
9.1.1 Licensor shall give guarantee for performance of the Unit and the liabilities for any
shortfalls from the guarantee parameters will be as per Article 9.2 below.
9.1.2 The time of completion for preparation of BDEP shall be 24 weeks (as mentioned in
Clause No. 4.3 of Technical Specifications) from the finalisation of design basis. In
case the LICENSOR fails to complete the BDEP within the stipulated period, then
unless such failure is due to to Force majeure or due to LICENSEE’s defaults, the
total price of BDEP shall be reduced by ½ % (half percent) per complete week of
delay or part there of subject to to 5%(five percent) of total price of BDEP. The said
amount will be recovered from amount due to the LICENSOR.
In the event of delay on the part of Licensor for effecting the delivery of Catalysts and
any Proprietory Items as agreed contractually, it will be at Owner’s discretion to levy a
reduction in price for the delayed deliveries at the rate of 1/2 % (half percent) of the
total order value of the Catalysts/Proprietory Items per week of the delay or part
thereof, subject to a maximum of 5% (five percent) of the total order value of the
Catalysts/Proprietory Items.
Licensor shall, at all times, indemnify and hold harmless Owner and Owner's
Associate Companies from all liabilities, costs, damages and expenses arising out of
any claims, actions or suits brought against Owner by third parties, or any related
claims thereof, in respect of any actual or alleged infringement of any Patent Rights or
registered design or any similar rights resulting from the use of the subject
Technology or Technical Information or any improvements thereof provided by
Licensor to Owner. Upon Owner's prompt notification to Licensor in writing of any
such claims actions or suits upon such notice, or upon Licensor otherwise coming to
know of such claims, actions or suits, Licensor shall, at its own expense, conduct,
defend or dispose of, including settling of such claims, actions or suits on its own
behalf and on behalf of Owner and Owner's Associate Company and are obliged to
follow all instructions from Owner in this respect.
Licensor will reimburse Owner for the total costs of making additions, alterations or
replacements to correct Owner's Plant due to faulty design information and services
furnished and rendered by Licensor in addition to the following :
iii) The above liabilities shall be unlimited, without qualifications and not
subject to any restrictions.
9.1.5 In no event shall Licensor be responsible for defects arising from corrosion or
erosion, defective material or equipment not supplied by Licensor, deficient
engineering and design work furnished by others, improper operation and
9.1.6 All liability of Licensor and its Affiliates, as to certain or all Performance Guarantees,
shall terminate upon occurrence of any of the events set forth below:
c) Licensor has paid Owner for remedial measures and paid liquidated damages
as set forth in this Article 9 for failure to meet such performance guarantees.
(ii) LICENSEE will limit copying of the LICENSOR Technical Information to that
which is necessary for the Permitted Activities.
(iv) The restrictions on use and disclosure in this Agreement shall not apply to any
of the LICENSOR Technical Information:
b) which was in the public domain before LICENSEE 's receipt of the
LICENSOR Technical Information under this Agreement, or which
subsequently enters the public domain through no act or omission by
LICENSEE ;
(v) Despite the restrictions on disclosure in this Agreement, but only to the extent
necessary for the Permitted Activities, LICENSEE may disclose the
LICENSOR Technical Information:
b) to any other third party, including any detailed design contractor, any
fabricator of special equipment or EPC Contractor or any vendor of
catalysts or adsorbents, who has signed an Agreement with
LICENSOR containing appropriate restrictions on use, copying and
disclosure. or
ARTICLE 11 - TERMINATION
11.1.1 LICENSEE may terminate this Agreement at any time after ten (10) years from the
Commencement Date, provided LICENSEE has first acquired a fully paid license for
the Unit. LICENSEE shall notify LICENSOR, in writing, of the Commencement Date
within thirty (30) days thereafter. LICENSOR may terminate this Agreement at any
time after ten (10) years from the Commencement Date. In each case, termination
shall be effected by at least six (6) months prior written notice.
11.1.2 After termination, neither party shall have any further rights or obligations under this
Agreement except (i) LICENSEE shall remain liable for any royalties accrued prior to
termination, (ii) the restrictions on use, duplication and disclosure of Technical
Information under this Agreement shall remain in effect, and (iii) after termination
under this Article , LICENSEE's rights under this Agreement to use the licensed
technology for operating the plant till it is operable by LICENSEE and the right to use
LICENSOR's Technical Information under this Agreement shall remain in effect to the
extent of fully paid license(s) acquired by LICENSEE in accordance with payment
terms.
This Agreement will terminate one year after the conduct of a successful guarantee
test run pursuant to the Guarantee Agreement, but in no event later than five years
after the date of this Agreement. After termination, neither party will have any further
rights or obligations under this Agreement except:
a. LICENSEE will remain liable under this Agreement for (Payments) for any
payments accrued prior to termination, and
11.3 Should Owner deem it necessary to do so, Owner may at any time, terminate the
contract forthwith by a written notice to Licensor. Owner may also terminate the
contract if the Licensor makes any delay or default in its part under the provisions of
the contract and such delay or default continues un-reminded for a period of fifteen
days after written notice thereof given to Licensor by Owner. Such notice shall
specify the effective date of termination. If the termination is effected due to any delay
or default of Licensor, the said termination shall be at the risk and cost of Licensor
and Licensor shall not have any right to raise any claim against Owner. The decision
of Owner regarding any such delay or default shall be final and binding on both
parties.
Termination of the contract shall not relieve either party of their obligations imposed by
the contract with respect to the work performed by either party prior to such
termination provided that Owner shall have absolutely no obligations as per the
contract in case the termination is effected due to delay or default of Licensor.
ARTICLE 12 - INSURANCE
12.1 LICENSOR will, at its expense, place workers compensation insurance or such other
similar insurance to cover any claim that may be made by personnel furnished by
LICENSOR hereunder alleging bodily injuries sustained by them or death as a result
of or in connection with the performance of this Agreement and will hold LICENSEE
and its employees and representatives harmless from any and all of such claims.
LICENSOR's insurance policy shall include a waiver clause as to any insurer's action
against LICENSEE, its employees and representatives.
12.2 LICENSEE will, at its expense, place workers compensation insurance or such other
similar insurance to cover any claim that may be made by LICENSEE’s employees
and representatives alleging bodily injuries sustained by them or death as a result
of or in connection with the performance of this Agreement and will hold LICENSOR
and its subsidiaries harmless from any and all of such claims. LICENSEE’s
insurance policy shall include a waiver clause as to any insurer's action against
LICENSOR or its subsidiaries.
12.3 LICENSEE shall take out and maintain, or cause its contractor to take out and
maintain, at its own expense, an adequate all risks insurance policy including third
parties liabilities to cover any loss or damage to the Unit and other properties of
LICENSEE or of third parties at Lepitkata, Assam India, during the construction,
commissioning, start-up and operation of the Unit. Such insurance policy shall include
LICENSOR and its subsidiaries as additional insureds.
12.4 Except as specified above, each party waives all claims for recovery from the other
party for any bodily injury (including death) to any of its personnel or any loss of or
damage to any of its property.
13.1 In the event of either Party being rendered unable by Force Majeure to perform any
obligations required to be performed by them under the Contract, the relative
obligation of the Party affected by such Force majeure shall upon notification to the
other Party be suspended for the period during which such Force Majeure event lasts.
The cost and loss sustained by the either Party shall be borne by the respective
Parties.
The term ”Force Majeure” as employed herein shall mean acts of God, earthquake,
war(declared or undeclared) riots, fires, floods, rebellions, explosives, hurricane,
sabotage, civil commotion, and acts & regulations of respective Government of the
two Parties, namely the LICENSEE and LICENSOR.
Upon the occurrence of such cause(s) and upon its termination, the Party alleging
that it has been rendered unable as aforesaid, shall notify in writing immediately but
not later than 72(seventy two) hours of the alleged beginning and ending thereof giving
full particulars and satisfactory evidence in support of its claim.
Time for performance of the relative obligation suspended by the Force Majeure shall
then stand extended by the period for which such cause lasts.
ARTICLE 14 - DISPUTES
14.1 GENERAL
Any dispute or difference of any kind whatsoever between Owner and Licensor arising
under, out of or in connection with this Agreement shall be settled in accordance with
the provisions of this ARTICLE.
14.2 NOTICE
Each party shall notify the other in writing when it considers a dispute or difference
has arisen and which it wishes to refer to the other Party for amicable settlement
pursuant to Article 14.3, and to arbitration pursuant to Article 14.4 in the event that
amicable settlement is not reached. Such notice shall contain sufficient information
as to the dispute or difference to enable the other Party to be fully informed as to the
nature of the dispute, the amount of any monetary claim and the length of any
extension of time claimed.
14.3 AMICABLE SETTLEMENT
Where notice of dispute or difference has been given under Article 14.2, the Parties
shall attempt to settle such dispute amicably before commencement of arbitration
provided that, unless the Parties agree otherwise, such dispute may be referred to
Arbitration, subject to and in accordance with Article 14.4 on or after the sixtieth day
after the day on which notice of dispute or difference was given, attempt for amicable
settlement has been made.
14.4 ARBITRATION
14.4.1 Any dispute that may arise under or in relation to this Agreement shall be referred to
arbitration, unless Agreement in writing has been reached between the parties sixty
(60) days after the date of issue of Notice Pursuant to Article 14.2 and the attempt has
been made sincerely by both Parties in line with Article 14.3 for the Amicable
Settlement of the disputes. The parties agree that Issue of any Notices in reference to
such arbitration at their addresses as given in this Agreement shall be valid and
sufficient.
14.4.2 The arbitration proceedings shall be governed by and conducted in accordance with
the Arbitration and Conciliation Act 1996 as in force in India or the Law on Arbitration
adopted by the United Nations Commission on International Trade Law as of the date
hereof (except with respect to any fee provisions), hereinafter referred to as the
"UNCITRAL Rules". Indian law shall govern such proceedings in those instances
where the UNCITRAL Rules are silent.
14.4.3 The arbitration tribunal shall consist of either a sole arbitrator with the mutual consent
of both the parties or two separate arbitrators. In the event two arbitrators are to be
appointed each party shall nominate an arbitrator in accordance with the UNCITRAL
Rules. Should either party fail to nominate his arbitrator within thirty (30) days after
nomination of the other party's arbitrator, then upon the written request of such other
party, an arbitrator will be appointed through the High Court situated in the state of
Assam or the Supreme Court of India shall appoint an arbitrator. The arbitrators shall
have a command of the English language and shall not be affiliated in any way with
either party hereunder or any branch, parent or Subsidiary thereof. The arbitration
tribunal, including all staff, all witnesses, and attending non-parties, shall be legally
bound by Agreements and/or orders to prevent the disclosure of LICENSOR
Technical Information which may be disclosed to them in connection with arbitration
proceedings conducted hereunder.
14.4.4 All arbitration proceedings shall take place in New Delhi, INDIA. All documentation
and oral proceedings shall be conducted in the English language. Each party shall
have the right through power of subpoena to require the production of documents and
confront and cross-examine witnesses, and all evidence shall be given by the parties
and their witnesses on oath or affirmation. Furthermore, each party hereto shall have
the right to have all necessary parties joined during any arbitration proceeding
hereunder.
14.4.5 Any award of the arbitration tribunal shall include the reasons for such award.
Monetary awards shall be made in US dollars or in the quoted currency.
14.4.6 The two arbitrators, in case of there being no unanimity on decision, may appoint a
third arbitrator. The parties agree to bear only the expenses at the venue and those of
the third arbitrator on an equal basis. All other expenses the parties may incur which
are connected with the arbitration including the cost and expenses of their respective
arbitrators shall be borne by the respective party and shall not be a claim in the
arbitration.
14.4.7 Arbitration shall proceed after issue of Certificate of Acceptance which would be
issued only after completion of all services by the LICENSOR according the Scope
covered under the technical part.
14.5 INTERIM ARBITRATION
Arbitration may commence prior to issue of the Certificate of Acceptance of the Work
in any of the following circumstances:
a) Where a dispute or difference is finally settled pursuant to Article 14.3, either
party may, if the other party fails to comply with such settlement, refer such
failure itself to arbitration under Article 14.4,
b) If the dispute or difference relates to the entitlement of Licensor to issue the
Certificate of Acceptance of the Work, or
c) If this Agreement is terminated.
14.6 CONTINUATION OF WORK
Unless this Agreement has already been terminated, Licensor shall continue with the
Work with all due diligence during the process of amicable settlement and arbitration.
15.1 The contract signed between Owner and the Licensor shall be governed by and
construed according to the Laws in force in India. Subject to Arbitration, the parties
hereto hereby agreed to submit to the jurisdiction of the Courts situated at Guwahati
in the state of Assam, India for the purpose of actions and proceedings arising out of
the contract and the Courts at Guwahati in the state of Assam, India only will have
the jurisdiction to hear and decide such actions and proceedings.
16.1 A waiver on the part of either party of any terms, provisions or conditions of this
contract shall not constitute a precedent, nor bind either party to a waiver of any
succeeding breach of the same, of any other terms, provisions for conditions of this
contract.
ARTICLE 17 - SAFETY
17.1 The Licensor shall observe and abide by all safety regulations of Owner during the
course of performance of the work at Owner’s Petrochemical Complex, at Lepitkata,
in the state of Assam, India.
ARTICLE 18 –
EXCLUSION OF GOVERNMENT OF INDIA’S LIABILITY
18.1 It is expressly understood and agreed that Owner is entering into this contract solely
on its own behalf and not on behalf of any other person or entity. In particular, it is
expressly understood and agreed that the Government of India is not a party to this
contract, and has no liability, obligations or right whatsoever hereunder. It is expressly
understood and agreed that Owner is an independent legal entity with power and
authority to enter into contracts solely on its own behalf under the applicable laws of
India and the general principles of Contract law. The Licensor expressly agrees,
ARTICLE 19 - NOTICES
19.1 Without prejudice to any other mode of service, any notice or claim required
hereunder shall be made by registered or certified airmail, return receipt requested,
addressed to the proper address. The notices, invoice and claims sent by the
Licensor shall be addressed for the attention of Deputy General Manager (Projects) of
Owner.
ARTICLE 20 - ASSIGNMENT
20.1 Neither party shall assign the Agreement without the prior written consent of the other
party, except that Licensor may assign the Agreement to an affiliated company and to
a purchaser of all or substantially all of its technology business without such prior
written consent.
SCHEDULE OF PRICES
LLDPE / HDPE SWING UNIT
CONTENTS
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 1 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - A
SUMMARY OF PRICES
Note:
1. Bidder shall specify “QUOTED” or “NOT QUOTED” as the case may be in unpriced bid in all FORMS.
2. Bidder must clearly specify the name of currency as applicable in the various FORMS of Schedule of Prices.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 2 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B1
LICENSE AND BASIC ENGINEERING FEES
Note:
1. The above prices shall remain firm till execution of work and no escalation shall be payable.
2. BDEP Price shall include all activities of work as defined under Technical Specification, except the Mandatory Services, as per Form-B3.
BDEP price shall also include “Detailed design / engineering data sheet for any process equipment as deemed necessary by LICENSOR
for meeting Process Performance Guarantee, Refer para 3.6 of Technical Specification”.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 3 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B2
(Sht. 1 of 2)
SUPPLY OF CATALYSTS
TOTAL AMOUNT
NOTE: 1. Above Rates / Prices shall be valid for placement of an order up to 31.12.2008. However, beyond 31.12.2008 the rates/ prices are
subject to escalation for each calendar year as per FORM-B6. If the Licensor supplies Catalysts at the rate below the quoted price, to
others in India, then in such an eventuality the lower of prices shall be paid to the Licensor at the time of supply of Catalysts.
2. Shortest delivery schedule shall be indicated by bidder.
3. The catalyst price shall consider a quantity rounded off on the higher side considering supply in drums after taking into account handling
losses.
4. Port of receipt for all imported items shall be considered as KOLKATTA / HALDIA, INDIA.
5. Any discount applicable on subsequent purchases of catalyst shall also be specified.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 4 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B2
(Sht. 2 of 2 )
QTY. OF CATALYSTS
S. No. Name of Catalyst Total Qty. (in Kgs.) Unit Rate (Per Kg.)
1
Bidder shall indicate such recommendation for each type of Catalyst in terms of percentage of quantity indicated above.
Sl. Name of Catalyst Contingencies towards Losses & Spillage (in terms of
No. percentage only)
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 5 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B3
AMOUNT OF FOREIGN
SL. ITEM DESCRIPTION UNIT
COMPONENT IN US DOLLARS AMOUNT OF INDIAN COMPONENT
NO.
OR EURO OR IN CURRENCY OF IN INDIAN RUPEES
BIDDER’S HOME COUNTRY
IN FIGS. IN WORDS IN FIGS. IN WORDS
Mandatory Services for review of detailed
1.
engineering documents essential for Licensor to
fulfil guarantees. (Licensor to list the documents to Lump Sum
be reviewed).
NOTE: 1. The above prices shall be valid for rendering services up to 31.12.2008. However, beyond 31.12.2008 the prices are subject to escalation for
each calendar year as per FORM – B6.
2. The above prices shall be inclusive of all costs, overhead and profit, transportation (airfare & local), accommodation, living allowance,
communication, taxes etc.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 6 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B4
PRICES FOR TRAINING
TOTAL AMOUNT
NOTES:
1 The above price shall remain firm up to 31.12.2008. However, beyond 31.12.2008 the prices are subject to escalation for each calendar year as per
FORM – B6. Also, the above amount shall be inclusive of all costs, overhead, profits, transportation (airfare & local), accommodation, living
allowance, communication, taxes, etc for Licensor’s personnel and also inclusive of fees to be paid to plant Owner towards practical training at
Industrial plant.
2 The above amount shall be exclusive of transportation (airfare & local), accommodation, living allowance of Owner’s personnel.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 7 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM – B4A
PRICES FOR SUPPLY OF PROPRIETARY EQUIPMENTS
TOTAL
NOTE:
1. The Prices as per this FORM are firm till 31.12.2008. However, beyond 31.12.2008, the Prices are subject to escalation for each calendar year as per
FORM-B6.
2. Port of receipt for all imported items shall be considered as KOLKATTA/HALDIA, INDIA.
3. Prices of commissioning spares shall be included in the price of proprietary equipment.
4. Item wise price list of spares for 2 years of operation (not included in the proprietary pricing), which would be valid for 12 months after ordering of
proprietary items shall also be furnished.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 8 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B5
SCHEDULE OF PERSONNEL RATES
Per diem rates shall be furnished for various categories of Licensors personnel involved in rendering ADDITIONAL services such as:
Prices shall be submitted as per FORM - B5A and Recommended Man days for each type of above mentioned service shall be furnished as per FORM -
B5B.
NOTE:
1. The above rates shall be inclusive of all costs, overheads, profits, transportation (airfare & local), accommodation, living allowance, communication,
taxes etc.
2. The personnel rates shall be valid for operation up to 31.12.2008. However, beyond 31.12.2008 the rates are subject to escalation for each calendar
year as per FORM – B6.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 9 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B5A
SCHEDULE OF PERSONNEL RATES
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 10 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM - B5B
RECOMMENDED MANDAYS FOR ADDITIONAL SERVICES
Note: “Recommended Man days” & Personnel Category” shall be indicated in unpriced bid also.
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 11 of 12
(SIGNATURE OF BIDDER)
BCPL – LLDPE / HDPE
FORM – B6
ESCALATION RATE
Rate of Escalation in Percentage for prices specified in (in figure as well as in words)
Sl. No. Year
FORM - B2 FORM - B3 FORM - B4 FORM - B4A FORM - B5A
1. 2009
2. 2010
3. 2011
4. 2012
NOTE:
1. Rate of Escalation shall be indicated in terms of percentage in figure as well as in words. In case any percentage is not mentioned, then it will be
construed that the prices in FORM -B2 to FORM -B5 are valid and firm up to 31.12.2012.
2. The above escalation rate shall be considered for computation of NPV. It is explained that if any escalation percentage is mentioned in 2009, then it
automatically applies to 2010. It means, the percentage mentioned in 2010 shall be in addition to the price already increased during 2009 as a result of
percentage mentioned in 2009. Similar provisions shall be applicable for subsequent years also.
Example:
Base Price : 1000 valid upto 31.12.2008
Escalation for 2009 : 2%
Escalation for 2010 : 1%
Escalation for 2011 : 1%
Escalation for 2012 : 1%
Price in 2008 : 1000
Price in 2009 : 1000 X 1.02
Price in 2010 : 1000 X 1.02 X 1.01
Price in 2011 : 1000 X 1.02 X 1.01 X 1.01
Price in 2012 : 1000 X 1.02 X 1.01 X 1.01 X 1.01
SCHEDULE OF PRICES
6907-6-SOP-09.DOC
Page 12 of 12
(SIGNATURE OF BIDDER)
INVITATION TO BID - BCPL-BPCP
TECHNICAL Document No.
SPECIFICATIONS 6907-02-41-TS-04 Rev. No.0
LLDPE/HDPE SWING UNIT
Page 1 of 73
TECHNICAL SPECIFICATIONS
FOR
SUPPLY OF LICENSE, BASIC DESIGN ENGINEERING PACKAGE
AND
OTHER RELATED SERVICES
FOR
LLDPE / HDPE SWING UNIT
1.0 Introduction 03
Attachments:
1.0 INTRODUCTION
1.1 M/s Brahmaputra Cracker and Polymer Limited (BCPL), a joint venture of M/s
GAIL India Ltd, M/s OIL India Ltd. (OIL), M/s Numaligarh Refineries Ltd.(NRL)
and Assam Govt., are setting up a grass-root petrochemicals complex at
Lepetkata, district Dibrugarh, Assam. The project mainly comprises up of a
220,000 TPA Ethylene Cracker Unit (based on gas & naphtha feeds) along
with downstream polymer units.
The technical proposal from the LICENSORs shall be based on the basis as
outlined in this section.
For the purpose of this technical specification, battery limit of LLDPE / HDPE
SWING unit shall mean all sections of the unit to produce specified/ offered
quantity of LLDPE and HDPE product in bagged and palletized condition.
This will include but not limited to the following sections, all of which shall be
within the scope of LICENSOR’s design without exception:
The unit shall be designed for an on-stream factor of 7500 hours per annum.
Minimum required turn down is 50%. However LICENSOR shall indicate the
lowest achievable turn down ratio for each main equipment/section and
overall for the unit, without any adverse impact on product quality, yields &
investment, as part of the proposal.
The feedstock i.e. polymer grade ethylene shall be obtained from proposed
ECU as part of the petrochemical complex.
The expected composition is given as below in Table 2.1. LICENSOR shall
provide guard treatment, required if any, for any of the impurities that may be
of concern for his specific technology, as per his experience for similar feed
derived from typically (Gas+ Naphtha based) Ethylene Cracker Unit (ECU).
Table 2.1
Co-monomer
High purity Butene-1 shall be available as co-monomer. LICENSOR shall
indicate requirement of any other co-monomer in place of butene-1 if
necessary in order to meet the specified product grade mix.
Specification of Butene-1
Component Specification
iC4 0-0.2% (by wt.)
nC4 0.01-0.1 %( by wt.)
Butene 1 98.5-99.2% (by wt.) (min.)
Isobutylene 0.11%(by wt)
Trans-butene 0.01-0.5 %( by wt.)
Cis- Butene 0.66 %( by wt.)
1,3 Butadiene 30-1000 (ppmw.)
The unit should be capable of producing following two types of resins (as per
broad classifications) catering to market needs of all categories of
applications, for Polyethylene:
(1) LLDPE
(2) HDPE
The overall production levels on annual basis for each of the types mentioned
above are to be considered as follows:
The offered technology shall have capability to produce various grades for
end use applications covering film, injection moulding, roto-moulding, wires
and cables, extrusion coating, tubes and hosing, blow-moulding and other
misc. applications for LLDPE resin.
Similarly technology should have capability to produce various grades for end
use applications covering raffia/woven sacks/fibres & filaments, film, injection
moulding, roto-moulding, wires and cables, blow-moulding, non pressure
pipes and other miscellaneous applications for HDPE resin.
Table 2.2
Polymer Type No. of Cycles No. of Grades/
Days/Month /Month Cycle (For each
type)
LLDPE 15 02(Note 1) 04
HDPE 15 02(Note 1) 03
Note 1:
Licensor shall propose the optimum sequence of grades covering all the
proposed grades and end use applications with the objective of minimizing off-
spec. product while producing specified quantity of LLDPE and HDPE (i.e. 50%
each based on plant capacity computed on monthly basis) as per the market
percent share based on the end use application, as given in Table 2.3 and Table
2.4 over one month period.
Table 2.3
Sr. End Use % Share Grades Spec.
LLDPE MFI range
1 Film- Grade 1 58 0.2-1.1
2 Film -Grade 2 10 1.2-2.2
3 Roto Moulding 16 3.0-6.0*
4 Extrusion 16 **
Table 2.4
in one year.
Injection moulding
Extrusion applications
Films
Garment bags, medium and heavy gauge films, grocery sacks, liners, blinds,
trash bags, shipping sacks, agricultural film, cast film like diapers, bread
bags, stretch tapes etc.
Roto moulding
Large industrial parts used indoors, large industrial and agricultural tanks,
shipping drums, toys etc.
The desired properties for the products are tabulated below. The values are
indicative and wide range values for properties are given. LICENSOR may
advise on these specifications. It can be relaxed/ revised if it meets the end
use requirement.
Table 2.5.1
LLDPE Product properties
Test Film Film
LLDPE Roto- Extrusion
Property Method* Unit Full range moulding coating
Remark
ASTM Grade 1 Grade 2
LICENSOR
2. Licensor to
Haze D-1003 % to (Note 1) (Note 1) (Note 1) (Note 1) indicate capability
indicate of the technology
for adaptability to
the ongoing
Vicat. Softening technological
D-1525 °C 90 - 116 advancements
point
in this field.
(Note 1) (Note 1) (Note 1) (Note 1)
LICENSOR
Dissipation Factor D-150 to (Note 1) (Note 1) (Note 1) (Note 1)
indicate
LICENSOR
Dielectric Constant D-150 to (Note 1) (Note 1) (Note 1) (Note 1)
indicate
LICENSOR
Volume Resistivity D-257 Ohm - cm to (Note 1) (Note 1) (Note 1) (Note 1)
indicate
LICENSOR
Oxidation to
D-3895 minute
Induction Time indicate (Note 1) (Note 1) (Note 1) (Note 1)
LICENSOR
Brittleness
D-746 °C to
Temperature (Note 1) (Note 1) (Note 1) (Note 1)
indicate
Table 2.5.2
1. Licensor to
Density D-1505 gm /cc 0.94 – 0.965 (Note1) (Note1) (Note1) report values
against each
Melt flow rate property for the
D-1238L g/10min 0.15 - 40** (Note1) (Note1) (Note1) achievable
230 ° C /2.16kg
covering all the
MWD (Note1) (Note1) (Note1) (Note1) (Note1) (Note1) end use applications for
Water absorption D-570 % <0.01 (Note1) (Note1) (Note1) HDPE resins
Tensile Strength (including specific
D-638 MPa 18 - 27 (Note1) (Note1) (Note1) 3 grades as per
At yield
requirements of
Ultimate Tensile
tables2.2 and 2.4),
Strength , MD D-882 MPa 40 – 55 (Note1) (Note1) (Note1) by the offered
TD 35 - 50
Elongation at technology.
D-638 % 400 - 900 (Note1) (Note1) (Note1)
Break
Elongation at
Break, MD D-882 % 700 – 900 (Note1) (Note1) (Note1)
TD 750 - 950 t.The
Flexural Modulus D-790A MPa 600 - 1000 (Note1) (Note1) (Note1) consumption data
Hardness, related to the
D-2240 Shore D 62 - 70 (Note1) (Note1) (Note1) specific 3 grades
offered by
Izod Impact 2
D-256 KJ / m 88 - 170 (Note1) (Note1) (Note1) licensor, as per
Strength, 23° C
requirements of
LICENSOR
Gloss D-523 % to (Note1) (Note1) (Note1) table 2.2 and 2.4,
indicate will be used for
economic
LICENSOR
evaluation.
Haze D-1003 % to (Note1) (Note1) (Note1)
Properties /
indicate
consumption data
reported by
Licensor for other
possible grades
shall be for
Information.
Vicat. Softening
D-1525 °C 118 - 130
point
2. Licensor to indicate
capability of the
(Note1) (Note1) (Note1)
technology for
adaptability to the
ongoing technological
advancements in this
field.
LICENSOR LICENSOR
ESCR*** D-1693 to to (Note1) (Note1) (Note1)
indicate indicate
Licensor to indicate
Dart Impact
Gm/ micron these values as required
Strength F50 D-1709 1.5 – 2.0 (Note1) (Note1) (Note1) for certain applications.
thickness Licensor to indicate any
limitation with the offered
Tear Strength, LICENSOR technology for achieving
desired property
MD D - 1922 to (Note1) (Note1) (Note1)
specifications.
TD indicate
LICENSOR
Dissipation Factor D-150 to (Note1) (Note1) (Note1)
indicate
LICENSOR
Dielectric Constant D-150 to (Note1) (Note1) (Note1)
indicate
LICENSOR
Volume Resistivity D-257 Ohm - cm to (Note1) (Note1) (Note1)
indicate
LICENSOR
Oxidation
D-3895 minute to (Note1) (Note1) (Note1)
Induction Time
indicate
LICENSOR
Brittleness
D-746 °C to (Note1) (Note1) (Note1)
Temperature
indicate
For the purpose of unit optimisation / energy optimisation, the prices for feed,
products and utilities shall be considered as per Table - 2.6 &2.7.
Table – 2.6
Prices for Feeds and Products
Table – 2.7
Prices for Utilities
Sl# UTILITY UNIT Rs/ Unit US$/unit
1 Power Kwh 5.5
2 Very High Pressure steam Ton 900
3 High Pressure steam Ton 825
4 Medium Pressure steam Ton 775
5 Low Pressure steam Ton 700
6 Fuel Fired MM Kcal 1150
7 Re-circulating cooling water 3
10 m 3 1030
8 Internal Fuel Oil Ton 10,000
Conditions for all incoming and outgoing streams at the battery limits shall
be as per Table -2.8
Table – 2.8
These will be made available at the battery limits of the unit. Any utilities
Temperature, oC Amb. 65
7 COOLING WATER
Supply Pressure, kg/cm2g 4.5 7.5
Return Pressure, kg/cm2g 2.5 7.5
o
Supply Temperature, C 33 - 65
o
Return Temperature, C - 45 45 65
8 DEMINERALISED WATER
2
Pressure, kg/cm g 7.5 8.0 15.0
Temperature, oC 40 50 65
9 BOILER FEED WATER (VHP/MP)
2
Pressure, kg/cm g -/25 125/28 128/35 LATER/40
o
Temperature, C 130 130 130 150
10 PLANT AIR
Pressure, kg/cm2g 4.0 6.5 - 10.5
o
Temperature, C 40 50 65
Notes:
1. LICENSOR to indicate any specific pressure/temperature requirements
for steam for unit operation / regeneration along with the offer.
2. LICENSOR to note that export steam from unit should meet steam
conditions given in Table – 2.9
2.11.1 Unit shall include all facilities for loading and unloading of catalysts.
2.11.2 Unit shall include all facilities for preparing, storing and injection of required
catalysts and chemicals. Working storage volumes shall ensure smooth start-
up, normal operation, regeneration and shutdown of unit. LICENSOR shall
provide adequate definition of catalyst and chemical injection requirements
such as normal and maximum dosing rates, delivery pressure and
temperature, properties which have to be necessarily specified, etc., based
on which a detailed engineering contractor can develop full system design
without reverting to LICENSOR.
2.12.1 The Central Pollution Control Board and state pollution board norms for
environmental discharges of solids, liquids and gaseous streams shall be
followed as a minimum. (Refer Annexure I)
2.12.2 Definition of collection and treatment facilities for all process effluents i.e.
liquids, gases and solids waste/effluents generated during normal operation
as well as during start-ups and shutdowns shall be provided by licensor.
2.12.3 Details of primary effluent treatment within the unit, if foreseen, shall be
provided. The same shall be included in LICENSOR’s scope.
2.12.4 In case some of the effluents produced in the Licensor’s process need
incineration as the mode of disposal, the same shall be included in the
licensor’s scope. Licensor shall provide necessary details as part of proposal
and shall furnish complete specifications for the procurement of such
incinerator during BEDP stage.
It is specifically clarified that land filling as an option for disposal of any
solid waste is not acceptable .In case the solid waste cannot be avoided,
licensor shall design/specify suitable storage facility (15 days basis) for safe
handling and evacuation of such waste. Licensor shall note cost of such
facility shall be considered as part of plant capital cost.
2.13.1 For treated effluent discharged from conventional ETP in inland surface water
standards to be met as minimum (Refer Annexure-I).
2.13.2 Facilities for handling & disposal of solid effluent, if any shall form a part of
ISBL facilities as referred in 2.12.4.
2.13.3 Liquid effluent shall go to ETP having effluent treatment facilities (OSBL)
which consists of pH control, oil separation, biological treatment and aeration
to control COD and BOD. Primary treatment (pre treatment) to be considered
by the LICENSOR inside battery limit, if necessary, so that final discharged
effluent from ETP after treatment, detailed above, is able to meet tolerance
limits specified in Annexure-I.
2.13.4 Any specific treatment facility for continuous or intermittent gaseous vents
shall be provided by the LICENSOR and is to be included in the scope before
discharging to atmosphere/ flare header.
2.13.5 Design should incorporate latest features of environment protection &
occupational safety.
2.13.6 LICENSOR shall indicate over design philosophy followed for arriving at
broad equipment specifications in the bid.
2.13.7 Process scheme shall include in-built facilities for safe guarding the process
system in any type of emergency/ failure. Details of online analyzers and
analytical methods required during operation, for best plant performance,
shall also be furnished.
3.3 LICENSOR shall identify the special equipment, which are unique for the
relevant unit operation. All details of such equipment, including process,
instruments, mechanical, metallurgical, electrical, structural aspects etc
should be provided completely to enable LICENSEE to obtain offers with out
requiring any further engineering by LICENSEE/Detail Engineering
Contractor/consultant, and also take up erection/execution subsequently.
LICENSOR’S fees for process design and basic engineering should include
fees, if any, for basic engineering of special equipment/proprietary items as
applicable.
3.7 The detailed engineering for such items should be complete in all engineering
aspects to enable LICENSEE to obtain & evaluate offers for procurement of
the items, and also take up erection/execution subsequently, with out
requiring any further engineering by LICENSEE’s consultant/detail
engineering contractor.
3.8 LICENSOR will agree to participate in the following meetings as and when
required by LICENSEE.
3.11 LICENSOR in their offer shall separately furnish their own estimated
requirement of their expert’s stay in India for the above services mentioned in
clause 3.8 and 3.10.
3.13 LICENSOR shall carry out performance guarantee test run within 6 months
from the date of successful commissioning. The guarantee period shall be 12
months from the date of successful commissioning (i.e. when plant has
successfully run for 10 days continuously without interruption and with
desired product quality).
3.14 LICENSOR shall supply or provide assistance for purchase & setting up of
Training Simulator at LICENSEE’s office/ unit if required by the LICENSEE.
Cost of such simulator to be provided by LICENSOR in his bid AS AN
OPTIONAL ITEM.
3.16 LICENSOR shall provide charges for supply of Catalyst for 6 months plant
operation at design capacities on homo-polymer grades.
a) At LICENSOR’s captive facilities for twenty (20) persons for two weeks.
b) In a substantially similar operating plant for twenty (20) persons for one
week
c) Two weeks classroom training for thirty (30) persons at LICENSEE’s
facilities.
LICENSOR shall quote separately for above training fees with item-wise
break up. The quoted fees must be inclusive of any fees payable by
LICENSOR to the LICENSEE of the similar operating plant where training is
to be imparted.
3.18 In case the Licensor’s process package requires seed powder for the
first start up of the unit, the same shall be arranged by the licensor from
his known sources, if it is requested by the Licensee. Payment for the
seed powder shall be made by the Licensee.
However, the Licensor will specify in the proposal whether his technology
requires seed powder for the first start up and also indicate the quantity
required.
b) Improvement and development in technology done in the recent past with special
reference to product quality and applicability, safety, energy conservation and
environmental considerations.
Licensor, may inform the licensee about the work undertaken at his captive facility
regarding the development of improved product grades based on the application of
Mettallocene catalyst and any work presently being done for commercial application.
c) Process Description
d) Process Flow Diagrams for overall and individual process sections Indicating
processing scheme, major operating parameters, all equipment and process
control scheme.
e) Material balance, section wise, which should include flow rate, pressure and
temperature for key streams.
f) Methods of varying primary product properties such as Density, MFI and Mol. Wt.
Distribution (MWD) as well as other desirable properties for various applications.
k) Details of additives used for each major product grade, their consumption grade
wise and the cost.
l) Details of transition time and transition product quantity produced during change
over of grades and the method of use/disposal of the transition product (See
Annexure-IV)
m) Percentage of off spec. product generated on annual basis (saleable and non
saleable). Further LICENSOR to provide data on off spec. product generation
quantity during change over from grade to grade along with the transition period.
(See Annexure-IV)
p) Overall flare load, normal and peak with average Mol. Weight and relieving
temperatures.
q) Waste stream summary for gaseous effluents, liquid effluents and solid wastes.
a) Total product range list with properties and end use application for each
grade.
c) Number and range of basic grades produced at reactor stage, which are
further diversified in extrusion/ additive addition step.
i) Proper facilities for handling & disposal of solid effluent, if any shall form a
part of ISBL facilities. LICENSOR should indicate quantity, composition and
disposal methods for solid effluent.
Consumption of steam, power, cooling water, nitrogen and fuel gas shall be
given separately for the grades listed in Section 2.7.
Consumption figure given for the above utilities shall include requirement of
chilled water/brine/refrigeration/hot oil units as may be necessary and
included within battery limit.
BCPL may choose any three grades out of the total grades in the given
product mix for verification of guaranteed specific consumption.
Normal production rate (kg/hr of pellets) for each product grade offered shall
be provided.
d) Heat Exchangers: shell and tube side process fluids, expected type,
preliminary area (bare tube area, in case of air-cooled exchangers),
material of construction, drive shaft power (in case of air-cooled
exchangers), mechanical design pressure and temperature
also to be indicated.
4.1.5.6 LICENSOR is to provide an estimate of the total installed cost of the unit,
(excluding catalyst, additives, chemicals and proprietary supplies) on US
Gulf Coast basis. This shall be included in the Unpriced Bid. Break up of
capital cost along with definition of battery limits and inclusions/exclusions
from the scope of estimates shall be given in detail.
years.
♦ Operating problems, if any.
NOTES
1. Process guarantees should be indicated.
2. For establishing whether guarantees in respect of product yields have
been met, the test run will be conducted with a feedstock having
substantially similar characteristics as those of feed stocks given at
Table -2.1 under clause 2.6.
3. In case, the actual feedstock is substantially different from the one
specified above, LICENSOR should establish, after consultation and
mutual agreement with LICENSEE, a new guarantee equivalent to the
guarantee mentioned above. For this LICENSOR should provide
correlation to predict unit performances w.r.t. yield, product qualities,
catalyst, and chemical/utility consumption.
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4. Although only three numbers of Key properties are listed for specific
guarantees with corresponding liabilities in subsequent sections, it is
expected that offered grades shall meet all the other properties as
furnished by licensors and licensor shall provide requisite corrective
engineering as well as all the requisite help/ support to licensee for
achieving these properties at his own cost.
In case the aforesaid guarantees are not met during test run(s) due to the
reasons solely attributable to the LICENSOR, the LICENSOR shall take all
steps to modify the plant at his own expense within a reasonable time and
ensure that the guarantees are fully met.
The minimum performance guarantees are defined as below for the purpose
of fixing up the limits for acceptance of the unit performance beyond which
the maximum liability clause shall be applicable. The minimum performance
guarantees are defined as below with reference to the process guarantees as
per 4.2.1 above. No credit shall be allowed for excess production of specified
product while applying liability for individual product
I. Unit capacity
a. Minimum performance guarantee (TPH): 0.95 * Guaranteed
consumption
II. Catalyst consumption
a. Minimum performance guarantee: (Guaranteed Consumption*1.1)
kg/T-PE
III. Raw material (ethylene /co monomer) consumption
a. Minimum performance guarantee: (Guaranteed Consumption + 4)
kg/T-PE
IV. Utilities consumption
a) Steam
Minimum performance guarantee: (Guaranteed Consumption
* 1.1) kg/t-PE
b) Cooling water
Minimum performance guarantee: (Guaranteed Consumption
* 1,1) M3/T-PE
c) Electric power
Minimum performance guarantee: (Guaranteed Consumption
* 1.1) Kwh/T-PE
d) Nitrogen
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V. Product Quality
4.2.2.2 Subject to meeting the minimum performance guarantees as per Para 4.2.2.1
above, if the unit fails to meet the Process Performance Guarantees as per
Clause 4.2.1 above, even after requisite number of tests have been
conducted , the licensor shall allow by way of price adjustment for such
failure as below :
modifications in the plant at no cost to the owner if the plant exceeds the
offered consumption guarantee. In case of failure to meet the guarantee even
after the proposed modifications, the licensor shall be liable to pay liquidated
damages as detailed below (Clause 4.2.3 / Clause 4.2.4).
4.2.3.1 Prior to a test run, detailed methods to be used in the test run shall be agreed
upon in writing between LICENSOR and LICENSEE. These methods shall be
in accordance with normal practice, and will include methods for measuring
various process streams by calibrated measuring devices, methods for
calibrating such measuring devices, methods for sampling and analyzing
process streams, as well as methods for evaluating the results of the
measurements and analysis. Furthermore, acceptable tolerance for all results
shall be specified.
4.2.3.2 The test run shall commence when the UNIT is operating under stable
conditions and shall be conducted for a period of not less than 72 (seventy
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4.2.3.3 The UNIT shall be deemed to have passed a successful test run, if during the
test run, the UNIT has performed as guaranteed and the guarantees
specified in Clause 4.2.1 have been successfully fulfilled.
4.2.3.4 If during a test run , the UNIT fails to perform as guaranteed for reasons other
that those outside the scope of the LICENSORS’s obligations, the
LICENSOR shall as soon as possible investigate the reasons for such failure
and suggest modifications to the UNIT or its operation as the LICENSOR
may deem necessary for enabling the UNIT to perform as guaranteed. The
LICENSEE shall, as promptly as is reasonably feasible in the circumstances
carry out any modifications of the UNIT which may be suggested by the
LICENSOR. In addition to the engineering for UNIT modifications, which will
be provided free of charge to the LICENSEE, the LICENSOR shall reimburse
the LICENSEE the cost of such modifications and the cost of equipment and
materials required at site, which have been incurred by the LICENSEE for or
in connection with the modifications. A test run shall be re-conducted for the
modified UNIT.
4.2.3.5 If necessary, the foregoing procedure for modified unit, test run will be
repeated as often as is necessary with in a period 12 (twelve) months from
the date of commencement of remedial actions, and the LICENSOR shall at
its own costs and expense in all respects continue to perform such
engineering, supplies and /or modification as are necessary to ensure that
the UNIT performs to meet at least the minimum guarantees given in Article
4.2.2.1.
4.2.3.6 The LICENSOR shall pay and bear the cost of deputing its personnel for
witnessing and supervising modifications and repeat test run under Clauses
4.2.3.4 and 4.2.3.5 here of.
4.2.3.7 If in spite of best efforts by the LICENSOR the UNIT fails to meet the
minimum guarantees under Clauses 4.2.3.4 and 4.2.3.5 above, the
LICENSOR shall, as LICENSEE’s sole remedy, refund to LICENSEE 50% of
the aggregate of License fee and BDEP fee paid or payable by the
LICENSEE to the LICENSOR and /or its affiliates in respect of the UNIT
Refund of unpaid license fee and BDEP fee payable shall be by issue of a
Credit Note for the value thereof by the LICENSOR in favour of the
LICENSEE.
4.2.3.8 If any of the guaranteed values listed in Performance Guarantee Table w.r.t
quality of the product are not achieved within the specification window of
performance guarantees, for each of the guarantee test runs ,the
compensation shall be as per clause 4.2.3.7
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4.2.3.9 If, after the minimum guarantees have been met, the UNIT fails to meet the
values guaranteed in the performance guarantees specified as per Article
4.2.1 and the LICENSOR declares its inability to further improve the UNIT to
meet such guarantees, the LICENSOR shall allow the LICENSEE by way of
price adjustment, a price discount as specified in Article 4.2.4 subject to a
maximum discount of an amount equivalent to 50% (fifty per cent) of the
aggregate of the License fee and BDEP fees paid or payable by the
LICENSEE to the LICENSOR. Discount for unpaid royalty or fees payable
shall be by issue of a Credit Note for the value thereof by the LICENSOR in
favour of the LICENSEE.
4.2.3.10 In case catalyst fails to meet the full guaranteed life (where applicable),
Licensor is liable to supply the catalyst quantity on pro-rata basis equivalent
to remaining period of the guaranteed life. Liabilities/ compensations on
account of catalyst life shall be over and above the maximum liabilities as per
clause 4.2.3.7.
A) Operating Performances
A1 Capacity:
1 ⎛ C − C A ,i ⎞
PDCi = ⋅ ⎜⎜ G ,i ⎟ ⋅ LF
⎟
T ⎝ C G ,i ⎠
where:
• PDCi = Price Discount for each final test run (i = 1 to T)
• T = number of different grades for which test runs are performed
• LF = License Fee as specified in Paragraph 7.1
• CG,i = Guaranteed throughput (t/h) during test run i
• CA,i = Actual demonstrated throughput (t/h) during test run i
The total Price Discount for failure to meet throughput Minimum Guarantees and/or
Performance Guarantees is:
T
PDC = ∑ PDCi
i =1
achieved for each of the guarantee test runs the compensation shall be:
1 ⎛ M − M G ,i ⎞
PDM i = ⋅ ⎜⎜ A,i ⎟ ⋅ LF
⎟
T ⎝ M G ,i ⎠
where:
• PDMi = Price Discount for each final test run (i = 1 to T)
• T = number of different grades for which test runs are performed
• LF = License Fee as specified in Paragraph 7.1
• MG,i = Guaranteed total monomer consumption (kg/t) during test run i
• MA,i = Actual demonstrated total monomer consumption (kg/t) during test run i
The total Price Discount for failure to meet monomer consumption Performance
Guarantees is:
T
PDM = ∑ PDM i
i =1
A3 Utilities consumption
If the utility consumption guarantees as listed in Performance Guarantee Table are not
achieved for each of the guarantee test runs the compensation shall be:
1 ⎛ UC A,i − UCG ,i ⎞
PDU i = ⋅ ⎜⎜ ⎟ ⋅ LF ⋅ 0.2 .
⎟
T ⎝ UCG ,i ⎠
where:
• PDUi = Price Discount for each final test run (i = 1 to T)
• T = number of different grades for which test runs are performed
• LF = License Fee as specified in Paragraph 7.1
• UCG,i = Guaranteed equivalent total utility cost (sum of electricity, steam, cooling water
and nitrogen) during test run i
• UCA,i = Actual demonstrated equivalent total utility cost (sum of electricity, steam,
cooling water and nitrogen)during test run i
The total Price Discount for failure to meet utility consumption Performance Guarantees
is:
T
PDU = ∑ PDU i
i =1
1 ⎛ ZN A,i − ZN G ,i ⎞
PDZN i = ⋅ ⎜⎜ ⎟ ⋅ LF ⋅ 0.1 .
⎟
T ⎝ ZN G ,i ⎠
where:
• PDZNi = Price Discount for each final test run (i = 1 to T)
• T = number of different grades for which test runs are performed
• LF = License Fee as specified in Paragraph 7.1
• ZNG,i = Guaranteed catalyst consumption during test run i
• ZNA,i = Actual demonstrated catalyst consumption during test run i
The total Price Discount for failure to meet catalyst consumption Performance
Guarantees is:
T
PDZN = ∑ PDZNi
i =1
1 ⎛ TR − TRG ,i ⎞
PDTRi = ⋅ ⎜⎜ A,i ⎟ ⋅ LF ⋅ 0.025
T TRG ,i ⎟
⎝ ⎠
where:
• PDTRi = Price Discount for each final transition guarantee test run performed (i = 1 to
T)
• T = number of transition guarantee test runs performed
• LF = License Fee as specified in Paragraph 7.1
• TRG,i = Guaranteed transition volume for transition i
• TRA,i = Actual demonstrated transition volume during test run i
The total Price Discount for failure to meet Transition Guarantees is:
T
PDTR = ∑ PDTRi
i =1
A 6. If the solvent & chemical consumption guarantees as listed in Performance
Guarantee Table are not achieved for each of the guarantee test runs the
compensation shall be:
where:
• PDSi = Price Discount for each final test run (i = 1 to T)
• T = number of different grades for which test runs are performed
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The total Price Discount for failure to meet Solvent & chemicals consumption
Performance Guarantees is:
PDS= ∑ PDSi
i=1
ITEM SCHEDULE
1. PFD 05 weeks from zero date
(I.e. Design Basis Meeting)
Notes:
1. Licensor to issue the datasheets of the critical items in phased manner upfront
(which shall be identified during the kick-off meeting) to enable parallel detail
engineering so as to meet overall project schedule requirements.
2. First issue of Utility summary shall be released after one week of the issue of
the PFD. This data will be required on priority to enable finalize basis and start
work on design of OSBL utilities systems as a parallel action
3. The next revision of the utility summary shall be issued by Licensor after
completing the hydraulics and finalization of the specifications of the equipments.
4. PID issued for review shall have the EIL PMS shown on the lines alongwith
Licensor PMS.
5. Indicative layout shall be submitted along with the first issue of PID for review.
A preliminary review of the same shall be held with Licensor as part of P&ID
review meeting. This is essential to enable parallel working on engg. Front.
1% of the BDEP fees for delay in every one week for the first four weeks
2% of the BDEP fees for delay in every subsequent week for the next
three weeks subjected to a maximum of 10% of BDEP fee.
The prime objective of the LLDPE / HDPE SWING plant is to maximize the
production of Polymer grades of Ethylene using commercially proven, most
economical and modern technology.
i) The critical properties for establishing feed similarity with that of reference unit
are as follows:
a. Purity (Ethylene Content)
b. Processing rate (Capacity of reference unit to be at least 110,000
TPA)
c. Propylene content in feed ethylene
d. Methane + Ethane content in feed ethylene
e. Catalyst poison content in feed ethylene
ii) The critical properties for establishing the reference unit preparing similar
products are as follows:
a) MFR (Melt Flow Rate) Range
b) Density
c) Molecular Weight distribution
iii) It is also necessary that ‘Basic Design Engineering Package’ of such
reference unit(s) has been developed and prepared by the LICENSOR.
iv) That the offered catalyst (s) as against this tender has performed satisfactorily
in such reference units for more than a year with deactivation rate well within
the acceptable range. LICENSOR shall agree to supply first charge of
catalyst and co-catalyst covering 6 months requirement (irrespective of the
nature of catalyst supply agreed for subsequent period thereafter) and sign
agreement for same with LICENSEE. Requirements of catalyst and co-
catalyst supply after 6 months period shall be as per LICENSOR suggestion /
recommendation.
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5.1.3 Based on the above criteria, technically acceptable offers will be identified.
Priced offers will be opened only for technically acceptable offers.
ANNEXURE-I
Note 1: All efforts should be made to remove colour and unpleasant odour as far as
practicable.
ANNEXURE-II
1.0 INTRODUCTION
1.1 The Basis of Design and Basic Design & Engineering Package (BDEP) which will
be prepared by the LICENSOR shall contain adequate process and mechanical
design data to proceed with the detailed engineering, procurement, construction
and commissioning of the unit. All documents are to be prepared with sound
design and engineering standards followed in hydrocarbon industry. LICENSOR
to note that the BDEP’s should comprise all the data required to carry out the
detailed engineering by detail engineering/contractor(EIL).
Licensor shall agree to sign a design basis comprising of Part-A and Part-B
which shall form the basis of BEDP preparation.
Part-A design basis constitutes of Unit design basis providing necessary
data for the specific process unit .
Part-B design basis defines overall project requirements for making all units
compatible and ensuring uniform design practices for the total complex
The design basis Part-B shall be discussed during kick-off meeting and the
general requirement s of the complex which are applicable to the unit shall
be agreed and complied by Licensor. The agreed document shall be signed
by Licensor and this will form part of the design basis.
1.2 The scope of deliverables shall be in strict conformance with the details given in
this section. It is known that some of the deliverables listed may not form part of
the usual basic engineering package for a given LICENSOR. However, for this
specific project, LICENSOR shall make necessary arrangements to be able to
satisfy the complete scope of BDEP requested.
1.3 The contents of BDEP shall be, but not necessarily limited to, the following
(metric system of units shall be used for all deliverables with the only exception
being extended to LICENSORs own standards which are issuable with their
existing units of measurement):
The Basis of Design (BOD) will provide all information agreed between the
LICENSOR and LICENSEE and upon which the design and engineering will be
based. The design basis will consist of the following information:
• Environmental requirements.
• Safety requirements.
• Units of measurement.
• Drawing standard.
• Coordination procedures.
PROCESS DESCRIPTION
A process description of the unit following the Process (and Utility) Flow
Diagrams shall be provided. This shall also include a description of the
reaction chemistry, kinetics, range of critical operating parameters and their
impact on product quality or operability, etc.
The Process Flow Diagrams (PFDs) shall show the functionality of the unit, with
all process streams, process equipment, main utility streams and process
control philosophy. PFDs should be prepared for each of the cases. The
following minimum information will be shown on the diagrams:
• Process flow with all process streams (including start-up lines) and main
utility streams (where they influence process configuration).
• Types of heat exchangers such as air cooler, shell & tube, plate or spiral,
double pipe etc. Allocation of shell and tube side streams.
All drawings shall be provided on tracing, floppies and CD ROM disc for backup.
An overall unit material balance shall be provided for each of the cases. This
overall balance shall include all feed streams to the unit and all product
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streams from the unit. It shall also include a list of all relevant product
properties.
Heat and Material Balances shall be provided for each case showing:
• Stream composition.
• Stream enthalpy.
For mixed phase streams, the vapor and liquid phases will be shown separately.
The control philosophy shall cover complete depiction / explanation of critical and
complex controls of the individual sections of the unit indicating all instrumentation
for the unit operations inclusive of start-up, shutdown, emergencies, etc. The
description of the control philosophies shall be aided by Process Control
Diagrams. Advanced process control strategies, if employed, shall be specifically
elaborated.
5.1 UTILITIES
This section shall provide the estimated consumption and/or production of the
following utilities at process design / operating conditions:
• Service water.
• DM water.
• Cooling water.
• Blowdown streams.
• Nitrogen.
The estimates are to be provided as minimum, normal and maximum. Apart from
continuous utility requirements, complete data must be given on intermittent utility
requirements during start-up, shut down, catalyst regeneration and emergencies.
Some items of the utility summary require vendor design information such as
steam for turbines or power for pumps. In such cases, LICENSOR shall use good
engineering judgment or in-house data in arriving at the summaries.
bulk density, metal content and other characteristics alongwith gravimetric and
volumetric analysis of loaded catalyst, catalyst support materials, recommended
method of loading with details etc., expected life and disposal methods.
• Special remarks. This will include information like critical or proprietary items
including vendor lists, specific testing and acceptability criteria, if any.
• Permissible pressure drop. The same data should have been used in unit
hydraulics executed by LICENSOR. When a group of exchangers, say
multiple shells in series, together are to be designed within a pressure drop
limit, the same shall be indicated.
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• Heat transfer duty, fouling factors. Limitations with respect to fluid velocity,
heat flux, etc.
• For proprietary heat exchangers, which are included in LICENSOR scope for
thermal/mechanical design, as per agreed scope of engineering services, the
details shall be complete to the extent relevant and necessary as per industry
practice.
6.2.2 PUMPS
• Type of pump driver for main and spare pumps and estimated brake KW.
• Differential head.
6.2.3 VESSELS/TOWERS/REACTORS
• High, low and normal liquid level in vessels and tower bottoms / collector
trays.
6.2.4 HEATERS
• Fluid flow rates with breakup of vapor / liquid / steam / water / non-
condensable, density, viscosity, thermal conductivity, surface tension and
vaporisation curve correlating pressure, enthalpy and percent vaporised.
• Type of heater, e.g., cabin type or vertical cylindrical, natural draft or forced
draft.
• Design requirements (e.g. Number & size of passes, heat flux and/or velocity
limitations, efficiency, excess air, NOX, maximum skin temperature, etc.)
• Burners will be designed with Fuel gas and/or Fuel Oil for single & combined
firing.
• Expected thermal efficiency of heater and strategies for improving efficiency
towards a target of 90%. These shall be evaluated in the course of BDEP,
discussed with LICENSEE, and included as directional instructions for
detailed engineering contractor.
• Details of burner(s). along with details of ignition equipment and flame
scanning devices. Insulation details, including notes on recommend method
of application and precautions, if any.
• Stack details including monitoring instruments.
• For heaters included in LICENSOR scope for thermal / mechanical design,
as per agreed scope of engineering services, the details shall be complete to
the extent relevant and necessary as per industry practice and would include
detailed evaluation of heater efficiency improvement measures.
6.2.5 COMPRESSORS/TURBINES/BLOWERS/FANS
• Gas flow rates with pure component composition breakup, dry and wet
molecular weights, range of molecular weights for machine specification,
compressibility factor, CP/CV ratio, gas density, gas viscosity, etc.
• Type of main and spare machine and machine drive including estimated
shaft KW.
6.2.6 FILTERS
• Design flow rates, fluid density and viscosity, pour point and annotations
towards presence of toxic, corrosive and erosive materials. Adequate
particle size distribution and % solids data shall be included for design of
filters.
• Type of filter with definition, applicable back wash fluid, properties, frequency
of backwash, supply and return pressures of fluid, etc.
6.2.7 MIXERS
• Materials of construction.
• Noise limitations.
All unit waste effluents and by-products (gaseous, liquid and solid) produced
continuously or intermittently shall be identified; quantity and quality shall be
described. Recommended treatment / disposal methodologies shall be given
(format shall be provided by LICENSEE to selected LICENSOR). An estimate of
emissions, leaks and losses of chemical compounds shall be provided.
Proper facilities for handling & disposal of solid waste, if any shall form part of the
LICENSOR Scope.
Primary treatment of liquid effluents (Pre treatment) for pH control, oil separation,
biological treatment and aeration to control COD and BOD is to be covered in
LICENSOR scope
Any specific treatment facilities for gaseous effluents are in LICENSOR scope.
Licensor shall carry out SIL study and shall incorporate its recommendation in
the relevant documents.
8.1.1 PIPING
• All process lines required for normal operation and abnormal conditions,
including start-up and shutdown.
• Line size, Line number & piping class designation and insulation types for all
process and utility lines. Line numbering philosophy shall be as per
LICENSEE.
• Special piping items, like valves, spectacle blinds, drains, vents, etc.
• Pressure relief valve inlet and outlet piping sizes (even if preliminary) and
annotations towards location relative to connected equipment.
8.1.2 INSTRUMENTATION
• All instruments with their tag numbers for all operating modes of the unit
including startup, shutdown and emergency situations. Signals traversing
between P&IDs as well as at battery limits will bear flagged connecting
arrow-boxes.
• Size and air failure position of control valves. Type of control valve manifold
either in the P&ID itself or as a legend referring to a specific table of valve
size vis-a-vis manifold valve sizes to be followed.
• Clear identification of all hardware and software instruments both in field and
in control room, philosophy of automated trips and start-ups, alarms, etc.
8.1.3 EQUIPMENT
The equipment on the P&IDs will show the tag number and service name along
with the following data in line with the information provided on equipment data
sheets:
• Heat exchangers & fired heaters: Rated heat duty, mechanical design
pressure and temperature, type of equipment, etc.
• Type and number of static and rotating equipment with driver type.
• All equipment required in the unit, major as well as minor, normal as well as
spare, shall be shown in the P&IDs.
A Process Cause and Effect Diagram (PC&ED) shall be provided. The PC&ED
gives an overview of the process related safeguarding controls ("trips" or
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The PC&ED shows causes (e.g., high pressure protection by a switch) and their
effects (e.g., plant depressurizing, compressor trip) in the form of a matrix-
diagram.
The PC&ED forms the basis for the detailed design of the safeguarding system
and has to be considered as an integral part of the P&IDs.
A conceptual plot plan for the unit with major dimensions showing layout all
process equipment, accessories and battery limit shall be provided. This drawing
shall include the following :
y Main structures.
y Plant North, actual North and predominant wind direction data furnished by
LICENSEE.
LICENSOR shall review and approve the final unit plot plan developed during
detailed engineering.
Line lists shall list all lines shown in the P&IDs and include line number, service,
description, line size, piping class designation, starting and ending points,
operating/design conditions, upset condition temperature and pressure (when
exceeding mechanical design conditions) and insulation designation.
Specifications for the various insulation types covering the requirements of all
equipment and piping shall be provided.
10.1 ELECTRICAL
A summary of all process electrical consumers and their estimated normal and
maximum power consumptions shall be provided
Licensor shall also provide emergency power requirement for safe shutdown of
the plant during power outage.
10.2 INSTRUMENTATION
Process data sheets for all instruments covering all instruments loops (open &
closed and field & control room) indicating main components, operating
conditions, special conditions, etc.
For the specific types of instruments, the following minimum information shall be
provided:
Tag number, location, flow rates (minimum, normal & maximum), sizing pressure
drop, density & viscosity for liquids, molecular weight and compressibility factor for
gases, whether liquid is congealing, operating & mechanical design conditions, air
failure position, control valve size, mechanical limit stops (if applicable), spring
action, etc.
Tag number, location, sizing flow rates, set pressure, operating & relieving
conditions, allowable over pressure, density & viscosity for liquids, molecular
weight and compressibility factor for gases, whether liquid is congealing,
estimated valve size (to be finalised by detailed engineering contractor), etc. In
the case of flashing liquid discharges, outlet condition liquid and vapor flows and
physical properties will be provided for the specified superimposed back
pressure.
10.2.3 ANALYZERS
Tag number, location, ranges, fluid properties data, operating & mechanical
design conditions, alarm set point, control set point, etc.
Tag number, location, flow rates (minimum, normal & maximum), allowable
pressure drop, density & viscosity for liquids, molecular weight and compressibility
factor for gases, whether liquid is congealing, operating & mechanical design
conditions, alarm set point, control set point, etc.
Tag number, location, upper and lower fluid density & viscosity, whether fluid is
congealing, operating & mechanical design conditions, alarm set point, control set
point, etc.
10.2.7 Fire & Gas detectors: Tag Nos., Type, Location, LEL/UEL(forGD), alarm etc. to be
specified by the Licenser
13.2 LICENSOR shall provide separate quotations for the following services, over and
above the commercial offer towards BDEP.
14.1 Three (3) sets of draft BDEP documents shall be submitted along with a soft copy.
14.2 Twelve (12) sets of final BDEP shall be submitted along with editable soft copy.
ANNEXURE –III
ANNEXURE- IV
PERFORMANCE GUARANTEE-I
Table No 1
LICENSOR to indicate/fill following table considering section 2.7.1 on product types
and product cycle/ wheel as defined for different applications.
ANNEXURE – V
Page 1/2
PERFORMANCE GUARANTEE - II
(Part 1)
Tonnes/hr Tonnes/hr
LLDPE
Film Grade 1
LLDPE
Film Grade 2
LLDPE-
Roto Moulding
LLDPE-
Extrusion
HDPE-Raffia
HDPE-
Injection Moulding
Grade 1
HDPE-
Injection Moulding
Grade 2
ANNEXURE – V
Page 2/2
PERFORMANCE GUARANTEE - II
(Part 2)
Steam, Kg/Hr
VHP,104Kg/ cm2g
HP40 Kg/cm2g
MP16Kg/cm2g
LP 4.0 Kg/cm2g
Power, MWH
Nitrogen N m3/hr
VHP,104Kg/ cm2g
HP40 Kg/cm2g
MP16Kg/cm2g
LP 4.0 Kg/cm2g
Power, MWH
(*) For Intermittent consumption rate, frequency and duration shall be furnished
by Licensor
ANNEXURE – VI
Page 1/2
LICENSOR to furnish catalyst/chemicals/solvents etc. consumption for each grade/type and also
monthly /yearly quantity based on over all product cycle as defined in item 2.11 of tender. To be
furnished separately for each grade/ type and overall for the unit.
Rate, Rs/tonne
(S/tonne)
Suppliers
addresses for
proprietary items
Catalyst life Guarantee: First Cycle length and ultimate total life (in case of
regenerable catalyst), in Years/ months (as applicable) - To be furnished by
licensor for catalyst/ adsorbents/ guard beds, if applicable.
Note 1: Price of the main PE catalyst to be quoted by licensor in price bid only.
However the indicative prices of all other items (co-catalyst, chemicals,
additives and catalyst beds) shall be furnished in the un-priced technical
offer. The quoted price shall be inclusive of charges towards packing, if
any, indicating the type of packing.
ANNEXURE-VI
Page 2/2
PERFORMANCE GUARANTEE-III
Attributes
Design Guarantee
Product Qualities
1 MFR
2 Density
3. MWD
1 MFR
2 Density
3. MWD
1 MFR
2 Density
3. MWD