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dsg6 DQ 250

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The document lists parts and descriptions for a Direct Shift Gearbox (DSG) transmission.

An overhaul kit includes all necessary components to rebuild the transmission such as gaskets, seals, rings, pistons, shafts and hardware.

Gaskets listed include those for the oil pump, case and valve body cover. Seals and rings include O-rings, metal clad seals and sealing rings.

A

02E Direct Shift Gearbox (DSG)


Twin Clutch 6 Speed FWD (Electronic Control)

C 769
Revision 02/2012
A
02E Direct Shift Gearbox (DSG)
Twin Clutch 6 Speed FWD (Electronic Control)

C 770
02E Direct Shift Gearbox (DSG)
Twin Clutch 6 Speed FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS PRESSURE PLATES
Kit Overhaul Kit (OEM)................... 06-ON 1 DSG.OHK01
Kit Overhaul Kit (Transtec) ............. 06-ON 1 DSG.OHK02
Kit Overhaul Kit (Precision)
(With Pistons)............................ 06-ON 1 DSG.OHK51

SPRINGS & CIRCLIPS


GASKETS
101E Gasket, Oil Pump ...................... 06-ON 1 DSG.GAS02
102E Gasket, Case to Case
(Bonded Rubber) ...................... 06-ON 1 DSG.GAS04
103E Gasket, Valve Body Cover ........ 06-ON 1 DSG.GAS01 FILTERS
450E Filter (Internal Pick Up)
(Pick-up aperture in corner) ...... 06-ON 1 DSG.FIL02
RUBBER COMPONENTS 450E Filter (Internal Pick Up)
(Pick-up aperture toward middle)
120E 'O' Ring, External Filter ............. 06-ON 1 DSG.OR01 Click here for illustrations .......... 06-ON 1 DSG.FIL04
121E 'O' Ring, Cooler to Casing......... 06-ON 2 DSG.OR02 451E Filter
122E 'O' Ring, (External Cartridge Element) .... 06-ON 1 DSG.FIL01
(Electrical Case Connector) ...... 06-ON 2 DSG.OR03

METAL CLAD SEALS BUSHINGS


150D Drive Shaft R/H ......................... 06-ON 1 DSG.MCS03
151E Drive Shaft L/H.......................... 06-ON 1 DSG.MCS02
152E Selector Shaft ........................... 06-ON 1 DSG.MCS04

THRUST WASHERS & BEARINGS


MOULDED PISTONS
657C Needle Bearing, (Front)
172C 4th Apply/2nd Release (Reverse Idler) .......................... 06-On 1 DSG.BE05
(21.80mm OD) .......................... 06-ON 1 DSG.PIS01 658C Needle Bearing, (Rear)
173C 2nd Apply/4th Release (Reverse Idler) .......................... 06-On 1 DSG.BE06
(21.80mm OD) .......................... 06-ON 1 DSG.PIS01 690C Taper Bearing (Front)
174C 1st Apply/3rd Release (1st, 2nd, 3rd & 4th Shaft) ......... 06-On 1 DSG.BE01
(24.50mm OD) .......................... 06-ON 1 DSG.PIS02 691C Taper Bearing (Rear)
175C 3rd Apply/1st Release (1st, 2nd, 3rd & 4th Shaft) ......... 06-On 1 DSG.BE02
(21.80mm OD) .......................... 06-ON 1 DSG.PIS01 692C Bearing, Input Shaft (Front) ...... 06-On 1 DSG.BE03
176C 6th Apply/Rev Release 693C Ball Bearing,
(21.80mm OD) .......................... 06-ON 1 DSG.PIS01 Input Shaft (Rear) ..................... 06-On 1 DSG.BE08
177C Rev Apply/6th Release 694C Taper Bearing (Front)
(24.50mm OD) .......................... 06-ON 1 DSG.PIS02 (5th, 6th & Reverse Shaft) ........ 06-On 1 DSG.BE07
178C 5th Apply 695C Taper Bearing (Rear)
(21.80mm OD) .......................... 06-ON 1 DSG.PIS01 (5th, 6th & Reverse Shaft) ........ 06-On 1 DSG.BE04
179C 5th Release
(21.80mm OD) .......................... 06-ON 1 DSG.PIS01

ELECTRICAL COMPONENTS
SEALING RINGS
700E Speed Sensor, Input &
200B Double Clutch Drum.................. 06-ON 4 DSG.SSR01 Clutch Oil Temp Sensor ............ 06-ON 1 DSG.ELE04

FRICTION PLATES VALVE BODY PARTS


750E Mechatronic Unit
(Vehicle Details Required) ........ 06-ON 1 DSG.VB01

STEEL PLATES

771
02E Direct Shift Gearbox (DSG)
Twin Clutch 6 Speed Transverse FWD (Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
HARD PARTS
800A Front Cover Plate ...................... 06-ON 1 DSG.COV01
801A/B Dual Clutch Drum Assembly
(Complete) ............................... 06-ON 1 DSG.DRU01
850E Oil Level Tube (87mm)
(Fits Codes HLH, HFQ, HGN, HQM, HQN, HQL, HUV, HXU,
HXV, HYC, HXS, HXT, HXZ, JPJ, JPK, JPL, JPQ)
.................................................. 06-ON 1 DSG.TU03
850E Oil Level Tube (96mm)
(Fits Codes HUV, HXZ, JBT, JPZ, JPS, KDC)
.................................................. 06-ON 1 DSG.TU04
NI Park Pawl Assembly ................. 06-ON 1 DSG.PAL01

SPECIAL ITEMS
900E Heat Exchanger ........................ 06-ON 1 DSG.COO01
NI Dual Mass Fly Wheel
(1.9Ltr Diesel VAG) ................... 06-ON 1 02E.FLY10

TOOLS & MANUALS

Click here to view special tools for this transmission

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