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FACILITY ELECTRICAL

PROTECTION
FACILITY ELECTRICAL PROTECTION

Pentair Engineered Electrical & Fastening Solutions is a leading global manufacturer and marketer of superior
engineered products for niche electrical, mechanical and concrete applications. These Pentair products are sold globally
under a variety of market-leading brands: ERICO welded electrical connections, facility electrical protection, and rail
and industrial products; CADDY fixing, fastening and support products; ERIFLEX low voltage power and grounding
connections; and LENTON engineered systems for concrete reinforcement.

Facility Electrical Protection The six interdependent disciplines that form the
Lightning protection, grounding, equipotential protection plan are:
bonding and surge protection are all 1. Capture the lightning strike
interdependent disciplines and the focus of our 2. Convey this energy to ground
Facility Electrical Protection product line. 3. Dissipate energy into the grounding system
Reliable protection of personnel and struc- 4. Bond all ground points together
tures demands a systematic and comprehensive 5. Protect incoming AC power feeders
approach to minimising threats caused by 6. Protect low voltage data/telecommunications circuits
transients and other
system disturbances. For At Pentair, we offer innovative,
instance, no air terminal Facility efficient grounding and bonding
can safely capture and
arrest the lightning energy
Electrical products as well as engineering
experience and technical support.
without a dependable route
to ground. Equally, even
Protection With this experience, Pentair is a
world-leading authority in the design
the most expensive Surge and construction of permanent,
Protection Device (SPD) will low-impedance grounding systems.
not provide optimum pro-
tection if a low-impedance Pentair employs a quality-assurance
electrical connection to program to help ensure that detailed
the ground is not present. procedures required for every step of
Additionally, a low- the operation produce the best
impedance ground system possible system for our clients. This
may create hazards to attention to detail includes design,
equipment and personnel materials procurement, manufactu-
alike if equipotential ring, installation and testing.
bonding is not in place.
These interdependent Our research and development
disciplines are best applied capabilities provide continuous
when looking at a total design improvement with new
facility rather than an individual piece of equip- and improved products that preempt the challenging
ment or a portion of the facility. requirements of ever-evolving industry applications.
Engineering expertise is shared among the other Pentair
Since no single technology can eliminate the operations worldwide, to provide a comprehensive
harmful effects of lightning or induced-surge global knowledge pool.
transients, Pentair has developed the Six Point Plan
of Protection. The concept behind this plan is a Trust Pentair for all of your facility electrical
holistic and coordinated approach that embraces protection needs.
all aspects of effective facility electrical protection.

www.erico.pentair.com
FACILITY ELECTRICAL PROTECTION

Table of Contents

Technical Information................................................................................... Pages 4-16

Lightning Protection................................................................................... Pages 17-29

Conductors......................................................................................................... Pages 30-32

Grounding and Bonding.......................................................................... Pages 33-44

Surge Protection............................................................................................ Pages 45-47

CADWELD/CADWELD PLUS/CADWELD MULTI......................... Pages 48-73

Index....................................................................................................................... Pages 74-79

www.erico.pentair.com 1
CATALOGUE OVERVIEW
Lightning Protection Pentair Six Point Plan of Protection
Point 1 - Capture the Effective lightning protection involves the integration
lightning strike of several concepts. Pentair employs the Six Point Plan of Protection
as a useful guide to ensure the highest level of system security.

Pages 17 to 19

Pages 22 to 25

Point 2 - Convey this


energy to ground

Pages 26 to 29

Grounding & Bonding


Point 4 - Bond all ground
Point 3 - D
 issipate energy into the grounding system points together

Pages 30 to 32

Pages 33 to 39 Pages 40 to 44
2 www.erico.pentair.com
TECHNICAL INFORMATION
CATALOGUE OVERVIEW
1 Capture the lightning strike. Capture the lightning 4 Bond all ground points together. Bond all ground points to
strike to a known and preferred attachment point help eliminate ground loops and create an equipotential plane.
using a purpose-designed air terminal system.
2 Convey this energy to ground. Conduct the 5 Protect incoming AC power feeders. Protect equipment from
surges and transients on incoming power lines to help prevent
energy to the ground via a purpose-designed equipment damage and costly operational downtime.
downconductor.
Protect low voltage data/telecommunications circuits. Protect
3 Dissipate energy into the grounding system. equipment from surges and transients on incoming telecommuni-
Dissipate energy into a low impedance 6
cations and signal lines to help prevent equipment
grounding system. damage and costly operational downtime.

LIGHTNING PROTECTION
CONDUCTORS
CADWELD PLUS

GROUNDING & BONDING


Pages 48 to 72
CADWELD

Surge Protection SURGE PROTECTION


Point 5 - Protect incoming AC Point 6 - Protect low voltage data/ Pages 48 to 72
power feeders telecommunications circuits
CADWELD MULTI
CADWELD

Pages 45 to 47 Page 48 to 72

www.erico.pentair.com 3
TECHNICAL INFORMATION
TECHNICAL INFORMATION
ERICO SYSTEM 3000
Protection of Structures
Against Lightning
There are 2 types of devices for the protection of structures against
lightning: the conventional one, based only on passive components
(copper, galvanised steel...), and the active protection system, The
latter being based on advanced knowledge and more than 15
years of experience.

Air Terminal
The ERICO DYNASPHERE
Enhanced Air Terminal
The patented ERICO DYNASPHERE is an enhanced air terminal.
• Non radioactive
• Not externally powered
Active Protection • Has no moving parts
• Responds dynamically to the approach of a lightning downleader.
What is the System? Principles of the ERICO DYNASPHERE
The ERICO SYSTEM 3000 is a technically advanced lightning-
For more than 200 years little improvement was made in lightning
protection system. The unique features of this system allow the
protection systems.
achievement of superior technical performance and hence provide
Modern research and recording methods have led to a better
more reliable lightning capture.
understanding of the lightning discharge process and various
The ERICO DYNASPHERE air terminal provides a preferred point for breakthroughs have been achieved in the simulation of lightning
lightning discharges which would otherwise strike and damage an electric-field conditions.
unprotected structure and/or its contents. The ERICO DYNASPHERE Two fundamental concepts have emerged from recent research into
is connected to an ERICO ERICORE downconductor and the ground the lightning attachment process and air terminal performance:
system in such a way as to provide a totally integrated system. 1. Air terminals that produce copious quantities of corona (space
charge)
are likely to be less efficient in the interception of a lightning
downward leader.
Protection Level 2.An optimum air terminal is one which launches an upward
streamer when it is highly likely to convert into a stable,
Lightning is a statistical phenomena where 100% protection is virtually
propagating leader (to intercept the downward leader)
impossible to achieve, and certainly, is not economically practical. IEC®
62305-3 defines 4 protection levels together with associated intercep- The ERICO DYNASPHERE has been developed with these two
tion efficiencies. This information is used to determine the appropriate concepts in mind.
air terminal location and spacing.
The ERICO DYNASPHERE is an enhanced Franklin rod with a
spherical dome which is capacitively coupled to the electric field of an
LEVEL I 99% Very high risk structures approaching lightning downleader.
LEVEL II 97% High risk structures
LEVEL III 91% Medium risk structures This spherical conductive surface surrounds a central earthed lightning
LEVEL IV 84% Low risk structures, e.g. Residential rod. The sphere is insulated from the rod but connected to ground via
a high impedance with DC conduction.
The ERICO DYNASPHERE is isolated from the structure using an
insulated support mast. The mast also enables the safe connection
of the E­ RICO ERICORE downconductor to the air terminal.
4 www.erico.pentair.com
TECHNICAL INFORMATION
TECHNICAL INFORMATION
PLASTIC FILLER TO INCREASE EFFECTIVE Technical and Design 
DIAMETER OF CORE CONDUCTOR
(Inductance-Skin effect) Characteristics
MAIN CONDUCTOR of ERICO ERICORE
COPPER TAPE The ERICO ERICORE downconductors have been
designed to meet the criteria for an effective and
SEMI-CONDUCTIVE STRESS CONTROL LAYER reliable downconductor with the following key
POLYETHYLENE H.V. INSULATION characteristics:

SEMI-CONDUCTIVE STRESS CONTROL LAYER


• A low inductance per unit length
MAIN COPPER TAPE SCREEN
• A low surge impedance
•A carefully controlled internal electric field
SEMI-CONDUCTIVE OUTER SHEATH distribution to minimise field stresses under
current impulse conditions
• Carefully designed, stress reducing upper
METAL SADDLES SECURE CABLE & BOND termination.
OUTER SCREEN TO STRUCTURE

ERICO SYSTEM 1000


ERICO INTERCEPTOR SI ESE Lightning
Terminals
• Designed and tested to NFC17-102 and UNE-21186
• Stainless steel design suitable for most environments
• Available in three models to suit specific site requirements
• Suitable for connection to a variety of downconductor systems including
tape, cable, smooth-weave and ERICO ERICORE conductor
• Fully compatible with the ERICO SYSTEM 3000 mast, ERICO ERICORE
cable and accessories

ERICO SYSTEM 2000


Conventional Protection
Conventional protection of buildings or structures
involves the use of suitably positioned air terminals
(lightning rods) which are interconnected with a
metal downconductor network (usually copper) to
provide the most direct path from the air termination
to a low impedance grounding system.

This helps ensure a safe and effective dissipation of


the lightning impulse. Comprehensive conventional
systems are often referred to as Faraday Cages.

Simple lightning rod Faraday cage

www.erico.pentair.com 5
TECHNICAL INFORMATION
TECHNICAL INFORMATION
For the efficient performance of a lightning protection system, it is
essential that a low impedance ground be provided to facilitate the
dissipation of the lightning energy into the earth mass.
Because soil conditions and seasonal patterns vary from site to
site, the methods of grounding need to be considered on an
individual basis.

Ground Rods,
Tapes and Clamps
ERICO copper-bonded, galvanised and stainless steel earth rods
facilitate the transfer of surges and fault currents into the earth, and
provide a long service life due to superior construction and quality.

Ground enhancing materials can be applied around the conductors


in a grounding system to reduce the local soil resistivity and lower
ground impedance. They are particularly useful in areas of moisture
variation, sandy soils and rocky ground.

Ground Potential
Equalisation
Polymeric
Cover Ignitor Strip
CADWELD PLUS
Package
Pentair’s range of equipotential ground bars, plates, pre-engineered Graphite
grids, and potential equalisation clamps combine to create a safe Mould Tap Hole

equipotential ground plane for the protection of personnel and Conductor

equipment. Weld Cavity

CADWELD/CADWELD PLUS The CADWELD Mould

Molecular Bonding COVER

Connections are often the most critical element of grounding


CRUCIBLE
systems, and subsequently can become the weak point due to
aging and corrosion. The preferred method of connection is the
CADWELD exothermic welding process producing a molecular STARTING WELDING
bond. The capacity of an earthing circuit to protect the safety of POWDER MATERIAL

personnel depends on the quality of the connections made. DISC


SEAT

TAP
HOLE

WELD
CAVITY

CONDUCTOR

CONDUCTOR

6 www.erico.pentair.com
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Ground Electrodes
The ground electrode is a critical component of the grounding
system. Many different types of electrodes are available, some
“natural” and some “made”. The natural types include metal
underground water pipe, the metal frame of a building (if effectively
grounded), a copper wire or reinforcing bar in a concrete foundation
or underground structures or systems. Consideration should be
given to bonding of natural earths to ensure electrical continuity
with a facilities’ other “earths”.
“Made” electrodes are specifically installed to improve the system
grounding or earthing. These earth electrodes must ideally penetrate
into the moisture level below the ground level to reduce resistance.
They must also consist of metal conductors (or a combination of
metal conductor types), which do not corrode excessively for the
period of time they are expected to serve. Made electrodes include
rods or pipes driven into the earth, metallic plates buried in the earth
or a copper wire ring encircling the structure. Underground gas
piping or aluminium electrodes are NOT permitted for use as ground
electrodes.

Copper-Bonded Galvanised
Ground Rod Ground Rod
Ground rods are often selected on the basis of their resistance to
corrosion. The other major factor is cost. All too often, the cost of a
product is seen as the initial up front price, but the real cost is determined
by the serviceable life of the ground rod. • Cost effective • Lower purchase
long service life price — not as
Galvanised steel rods are one of the cheapest electrodes available.
cost-effective
However, they are not the most cost effective since they have a relatively Copper-bonded
over the expected
short service life. Solid copper and stainless steel rods have a long service coating:
life as Copper-
life. However, they are considerably more expensive than galvanised steel • Permanent bonded
rods. In addition to this, solid copper rods are not suited to deep driving or molecular bond
even driving short lengths into hard ground, without bending. • Low resistance
Galvanised coating:
performance
As a compromise, steel cored ground rods, • Relatively short
• High fault current
service life
swaged in a copper or stainless steel capacity (IEEE® Std 80)
• May crack if rod
sheath were developed. These ground • Will not slip or tear is bent
rods are much less expensive than their when driven
solid counterparts. They are capable of • Will not crack
being deep driven. However, the sheath 3.9 mil (99 micron)
if rod is bent minimum coating per
of this rod type has been known to slip • Copper coating ASTM® 123
or tear, particularly the copper version. Once may vary to meet
this sheath has been damaged, the integrity required standards
of the entire electrode is at risk. • 10 mil (254 micron)
minimum coating on
Ask for the Pentair White Paper on Ground Rods –
rods listed to UL467
Copper-bonded vs. Galvanised.
Carbon Steel
core and tip*:
• Greater tensile
strength
• Deep driving *E
 RICO copper-bonded and
capability galvanised rods

www.erico.pentair.com 7
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Ground Electrodes
The copper-bonded ground rod has an The Stainless Steel Option
electrolytic coating of copper deposited
It is important to note that certain soils
over a layer of nickel. This process
and land fill areas may not be compatible
helps ensure a long lasting, molecular
with copper. In these situations, stainless
bond between the copper layer and
steel is a better proposition. Stainless
the steel core. Pentair recommends
steel may also be an alternative, where
copper-bonded ground rods because
structures or components, such as steel
the copper coating will not slip or tear
towers, poles or lead sheathed cables are
when driven nor will it crack if the
in close proximity to an array of ground
rod is bent. The tough, carbon steel
electrodes. In these circumstances,
core has good characteristics for deep
consideration must be given to the
driving. Copper-bonded ground rods
consequence of galvanic corrosion. The
have a high resistance to corrosion
high cost of stainless steel rods prohibits
and provide a low resistance path to
their widespread use.
ground.
Above photo shows two ground rods
subjected to the same pressure load test.
The ERICO copper-bonded ground rod,
shown on the left, will bend without tears,
cracks or folds, to the outer sheath. The
inferior copperclad rod shown on the right,
has developed cracks and creases to the
outer sheath, which will significantly reduce
its serviceable life and put the integrity of
the entire electrode at risk.

Ground Rod Life Expectancy Ground Rod Annual Cost


Comparative Cost
Years

nis inc

54 ed

30 ed

Ste ss
ed

el
e
µm

µm
l/2 nd

l/3 nd
Z

inl
nis inc

54 ed

30 ed

Ste ss
ed

el

mi -bo

mi -bo
e
µm

µm

Sta
l/2 nd

l/3 nd
Z

inl

lva
mi -bo

mi -bo

(10 per

(13 er
Sta

Ga
lva

el opp
(10 per

(13 er

p
Co
Ga

el opp

Ste C
p
Co

el
Ste C

Ste
el
Ste

8 www.erico.pentair.com
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Main copper-bonded ground rods and components that are shown in the following pages are designed for quality and
long lasting assemblies, as grounding electrodes.

They are tested and certified to EN50164-series, probably the most demanding testing programs existing nowadays.
Testing took place recently, in an accredited European Test-Lab (RvA : Dutch Accreditation Council), working with
experienced scientific staff in close relationship with Pentair specialists.

Testing on assemblies as well as on copper-bonded ground rod:


• Mechanical robustness
• Coating measurement
• Repetitive hammering
Note: Electrical testing after weeks in a corrosive salt spray environment
are the main testing steps that were applied.

Detailed certificates and reports are available on demand.

Specimens before salt spray tests Specimens after salt spray tests

Bending Test Copper Adhesion Test

www.erico.pentair.com 9
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Why is Good Grounding Important? Fig.1-A
The transient nature of lightning with its associated fast rise times
and large magnitude currents mean that special consideration needs Distance
to be given to grounding, for lightning protection to be effective. from the
electrode
Many factors such as soil resistivity variations, installation accessibi-
lity, layout and existing physical features are all site specific and tend
to affect decisions on grounding methods employed. The primary
aim of a direct strike grounding system is to: Earth Rod

• Efficiently dissipate lightning surge energy into the ground


• Help ensure safety of equipment and personnel

Grounding Principles
Low impedance is the key to lightning protection. All grounding
connections should be as short and direct as possible to minimise
inductance and reduce peak voltages induced in the connections.
The ground electrode system must efficiently couple lightning surges
into the ground by maximising capacitive coupling to the soil.
The resistance of the ground itself to lightning currents must Fig.1-B
also be minimised. Only when all these factors are taken into
account will maximum lightning protection be achieved.
Ground Impedence Characteristics of a Good
Soil resistivity is an important design consideration. It varies markedly
Grounding System
for different soil types, moisture content and temperatures and gives • Good electrical conductivity
rise to variations in ground impedances.
Figure 1-B illustrates current flow from the injection point of a • Conductors capable of withstanding high fault currents
single ground electrode. As current flows out from the central • Long life - at least 40 years
injection point, a voltage gradient on the ground surface around the
electrode is produced. This gradient levels off to a plateau at some • Low ground resistance and impedance
distance from the electrode, as seen in Figure 1-A. The impedance
seen by the current is determined by the soil particles in direct The basis philosophy of any grounding installation should be an
contact with the surface of the rod, and by the general attempt to maximise the surface area of electrodes or conductors
impedance of the soil. with the surrounding soil. Not only does this help to lower the
earth resistance of the grounding system, but it also greatly
Short, Direct Ground Connections improves the impedance of the grounding system under
The voltage generated by a lightning surge depends primarily on lightning surge conditions.
the risetime of the surge current and the impedance (primarily induc-
tance) of the path to ground. Extremely fast rise times result • Equipotential bonding
in significant voltage rises due to any series inductance resulting
from long, indirect paths, or sharp bends in the routing of ground Equipotential bonding helps ensure that hazardous potential
conductors. differences do not occur between different incoming conduc-
Couplings From the Electrode  tors such as metallic water services, power systems, telecommu-
nication systems and the local ground, and also minimises step
System to the Ground and touch potentials.
The efficiency of a ground electrode system in coupling a lightning
surge current to ground is dependent on a number of factors, inclu- • Good corrosion resistance
ding the geometry of the ground electrode system, the shape of the
conductors and the effective coupling into the soil. The ground electrode system should be corrosion resistant, and
compatible with other conductors that are buried and bonded
DOWNCONDUCTOR to the ground system. Copper is by far the most common
material used for grounding conductors. In general, some form
EARTH PIT of maintenance or inspection procedure should be adopted to
GEM ensure the long-term effectiveness of a grounding system.

• Electrically and mechanically robust and reliable

Mechanical coupling can be used to join ground conductors, but


suffers from corrosion effects when dissimilar metals are involved.
As well as mechanical strength, CADWELD connections provide
excellent low impedance, long life electrical connections with
A typical grounding system. excellent corrosion resistance.

10 www.erico.pentair.com
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Component of a Grounding System
A grounding system for lightning protection serves to deliver
the lightning current into ground. It consists of one or more WITHOUT WITHOUT
ground electrodes (earthing rods) along with any interconnec- PROTECTION PROTECTION
ting conductors. Components include:
• Ground rods
• Ground enhancing materials
• CADWELD exothermic welded connections
• Ground connectors – tapes, stranded cables, rod clamps,
mesh, plates etc
• Ground pits - for access to the ground system

DIFFERENCE OF
Figure 2 POTENTIAL

Designing a Ground Electrode System


Step and Touch Potential. Step potential is the voltage difference
between a person’s feet caused by the dissipation gradient of a fault
A significant factor governing the choice of a grounding system are entering the earth. Touch potential is similar to “step potential” except
the applicable standards and codes: that the fault current passes through the person’s arm and torso on the
way to the ground.
European IEC®/EN 62305-3, EN 50164 Series,
• Reducing ground impedance
EN 60364-54, NFC 17-102
American NFPA® 780, IEEE® STD80, IEEE 837, NFPA 70 Resistivity of the soil varies markedly for different soil types, moisture
content and temperatures, and this gives rise to variations in ground
Australian AS1768
system impedance. The lower the resistivity, the easier it is to achieve
Other factors to consider include: an effective grounding system. Measures that can be used for reducing
earth impedance include:
• The needs and layout of the facility
(location and space confinement issues) • Connecting additional buried conductors to the ground electrode
• Use of multiple interconnected ground electrodes
• The ground environment of the facility itself • Use of flat tape rather than circular conductors
(eg soil resistivity)
• Use of spaced conductors connected in parallel
• Existing grounding systems • Use of equipotential mesh electrodes
• Susceptibility to seasonal variations in soil moisture • Use of multiple short interconnected buried conductor
content and temperature
• Exposure to pedestrian traffic • Use of ground enhancing compounds
Electrically conductive ground enhancing compounds can be applied
• Step and touch potentials
to help lower ground resistance and impedance. They are particularly
useful for rocky ground, areas of moisture variation and sandy soils.
While it is clear that a low impedance grounding system will allow These compounds are generally applied around electrodes in
the lightning surge energy to be dissipated into the ground, this will oversized drill holes and around horizontal buried conductors.
not necessarily minimise hazards to personnel in close proximity to • Use of mineral or chemical ground rods
the grounding system. High voltage gradients on the surface of the
ground give rise to undesirable step and touch potential hazards. Mineral or chemical ground rods are also used to decrease ground
In order to reduce the chance of injury to personnel, both step and impedance. These consist of a perforated hollow copper tube sealed
touch potentials must be minimised. Figure 2 graphically illustrates at the bottom. A salt compound is placed inside the tube which
the danger of such potentials. gradually leaches out to maintain a conductive environment around
the electrode.
• Selecting the right connections
• Use of concrete slabs or footings
The connections between the conductors and the main grid,
and between the grid and ground rods, are as important as the The use of reinforced concrete slabs and footings is one of the most
conductors themselves in maintaining a permanent low-resistance effective ways to provide a low impedance ground electrode system.
path to ground. If addressed at the design stage this method can provide a very
stable, permanent distributed ground electrode system at very little
additional cost to the civil works.

www.erico.pentair.com 11
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Ground Potential Equalisation
Creating an equipotential earth plane under transient conditions is
essential for equipment and personnel safety. However, separate
earths are sometimes installed for lightning, mains power, computer
and communications equipment in buildings and other installations.
Although this may be desirable under normal operating conditions,
when lightning or other transient voltages occur, potential differences
between the separate earths are inevitable. These can enter buildings,
destroying equipment and creating dangers for personnel.

The PEC (Potential Equalization


Clamp) usually operates as
Ground Enhancement Material (GEM) 
an effective open circuit.
However, once the earth A superior conductive material that improves grounding effectiveness,
potential difference exceeds especially in areas of poor conductivity (rocky ground, areas of
the breakdown voltage of moisture variation, sandy soils):
the PEC (under transient
conditions), the circuit closes
immediately and the earth
potential’s are equalised, thereby Estimated linear feet of ground conductor
protecting equipment and people. covering with each bag of GEM
LIGHTNING
MAINS
POWER
DOWNCONDUCTOR Total thickness of GEM
TELECOM POWER
EARTH
EARTH Trench
EARTH
BAR BAR
WIRE 2, 5 cm 5, 1 cm 7, 6 cm 10, 2 cm
Width
(1”) (2”) (3”) (4”)

EARTH
PIT
10 cm (4”) 4.3 m (14.0’) 2.1 m (7.0’) 1.4 m (4.7’) 1.1 m (3.5’)
15 cm (6”) 2.8 m (9.3’) 1.4 m (4.7’) 0.9 m (3.1’) 0.7 m (2.3’)
20 cm (8”) 2.1 m (7.0’) 1.1 m (3.5’) 0.7 m (2.3’) 0.5 m (1.8’)
25 cm (10”) 1.7 m (5.6’) 0.9 m (2.8’) 0.6 m (1.9’) 0.4 m (1.4’)
30 cm (12”) 1.4 m (4.7’) 0.7 m (2.3’) 0.5 m (1.6’) 0.4 m (1.2’)

TELECOM EARTH MAINS EARTH LP EARTH

Equipotential earth plane created by bonding all earths


together with Potential Equalization Clamps (PEC). Estimated bags of GEM for backfilling around ground
rods to a density of 90 lb/cu ft (1442 kg/m3)
• Appropriate depth and separation of electrodes Depth of hole (Feet) *
The length, number and placement of ground rods affects the resistivity Dia. of
of the path to ground. The most cost-effective depth to which an electrode 1.8 m 2.1 m 2.4 m 2.7 m 5.2 m 5.8 m 6.1 m
hole
should be driven is usually dependent on specific soil conditions. Soils (6’) (7’) (8’) (9’) (17’) (19’) (20’)
are rarely homogeneous or uniform and it may be advantageous
to install electrodes to a particular depth where a low resistivity soil 7.5 cm (3”) 2 2 2 2 4 4 4
layer, such as a clay base, is encountered. Electrode depths com- 10.0 cm (4”) 2 3 3 3 6 7 7
monly used are in the range of 1 to 4 m. Electrodes should be 12.5 cm (5”) 3 4 4 5 9 10 10
separated by a distance of at least twice the depth to which they are 15.0 cm (6”) 5 5 6 7 13 14 15
installed. 17.5 cm (7”) 6 7 8 9 17 19 20
• Equipotential Bonding 20.0 cm (8”) 8 9 11 12 22 25 26
Potential equalisation ensures that any potential rise due to the injection 22.5 cm (9”) 10 12 13 15 28 31 32
of lightning current into the impedance of the grounding network, 25.0 cm (10”) 12 14 16 18 34 38 40
is experienced by all the conductive services in the building. Thus
everything rises in potential together and hazardous potential differences
are avoided.

12 www.erico.pentair.com
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Protection From Power Surges
To meet the fundamental requirements of performance, longer service life and greater safety under real world conditions, Pentair
has developed a range of technologies covering all aspects of the Six Point Plan of Protection. In the field of surge protection,
several technologies play a critical role in the provision of premium performance.

The DINLINE Product range offers both shunt or series protection utilising differing technologies in compact DIN rail mounted
products. A number of different options are available to suit your individual application or performance requirements.

Shunt Surge 
Protection Devices Protection of
Communications Equipment
Transients and surges caused by lightning, or switching of
power equipment, affect communications signals carried
on copper cables. Telecommunications lines, industrial
process control, coaxial feeders and computer networks are
all vulnerable to surges, which may be up to 20kA for some
high-risk environments. In the field of communications surge
protection, several product variations are required to ensure
all applications are met. Therefore Pentair offers protec-
tion products to meet a wide variety of applications, from
telecommunication line protectors for either KRONE® or DIN
connection to coaxial surge protectors suitable for either
BNC or N type coax cables.

The various product families and


applications are summarised below:
The DINLINE Surge Diverters (DSD) offer economical and reliable pro- Subscriber Line Co-axial Surge
tection from transients on power lines with the convenience of easy Protection (SLP) and Protectors (CSP)
installation on 35 mm DIN rail mountings. High Speed Digital - Robust, plug-in style
Protection (HSP) design
Product family - Range of connections
The DSD range includes the three phase DSD340 series - High 20kA (8/20us) types and operating
for simple installation into TN-C, TN-S and TT systems. surge rating voltages available
Alternatively multiple DSD1x units may be configured for - KRONE LSA-Plus - Wide operating
TN-C, TN-S, TN-C-S, TT & IT systems with surge ratings Termination frequency from DC
ranging form 10kA to 150kA. - Both Single Stage up to 3GHz
and Multi-Stage
models available
Internal thermal disconnect devices ensure safe isolation
during sustained and abnormal events on the distribution Universal Transient Data Line Protectors
network. Most units feature visual indication in the event of Barrier (UTB) (DLP) / Data Equipment
such operation. In addition, select units are available with - High 20kA (8/20us) Protectors (DEP) /
voltage-free contacts for remote signaling if replacement is surge rating Local Area Network
- Premium three Protectors (LAN)
due.
stage protection - Range of connections
- Self-resetting, types available, from
over-voltage and DB to RJ45 and KRONE
over-current protection - Wide range of operating
voltages and frequencies
available
- Surge Ratings from
500A to 20kA
depending on product
and application

www.erico.pentair.com 13
TECHNICAL INFORMATION
TECHNICAL INFORMATION
Transient Discriminating Technology
To meet the fundamental requirements of performance, which is associated with lightning or switching-induced
longer service life and greater safety under real world surges. When the transient frequencies are detected, the
conditions, ERICO has developed Transient Discriminating patented Quick-Switch within TD activates to allow the
(TD) Technology. robust protection to limit the incoming transient. The
frequency discriminating circuit that controls the Quick-
This quantum leap in technology adds a level of Switch helps ensure that the SPD is immune to the effects
“intelligence” to the Surge Protection Device (SPD) ena- of a sustained 50 or 60Hz TOV. This allows the device to
bling it to discriminate between sustained abnormal over- keep operating, in order to help provide safe and reliable
voltage conditions and true transient or surge events. Not transient protection, even after an abnormal over-voltage
only does this help ensure safe operation under condition has occurred.
practical application, but it also prolongs the life of the
protector since permanent disconnects are not required as
a means of achieving internal over-voltage protection. Meeting & Exceeding UL
Standards
Traditional Technologies Surge protection devices from ERICO employing TD
Technology have been specifically designed to meet and
Conventional SPD technologies utilize metal oxide varistors exceed the new safety requirements of UL 1449 Edition 3. To
and/or silicon avalanche diodes to clamp or limit transient meet the abnormal over-voltage testing of UL 1449 Edition
events. However, these devices are susceptible to sustained 3, many manufacturers of SPDs have incorporated fuse or
50/60Hz mains over-voltage conditions which often occur thermal disconnect devices which permanently disconnect
during faults to the utility system. Such occurrences present all protection from the circuit during an over-voltage event.
a significant safety hazard when the suppression device Transient Discriminating Technology on the other hand
attempts to clamp the peak of each half cycle on the mains will allow the SPD to experience an abnormal over-voltage
over-voltage. This condition can cause the device to rapi- up to twice its nominal operating voltage and still remain
dly accumulate heat and in turn fail with the possibility of operational even after this event! This allows the device to
inducing a fire hazard. help provide safe, reliable and continuous protection to your
sensitive electronic equipment. TD Technology is especially
recommended for any site where sustained over-voltages
are known to occur, and where failure of traditional SPD
The Core of TD Technology technologies cannot be tolerated.
The secret to ERICO’s Transient Discriminating Technology is
The UL 1449 testing standard addresses the safety of an
its active frequency discrimination circuit. This patented device
SPD under temporary and abnormal overvoltage conditions,
can discriminate between a temporary over-voltage (TOV)
but does not specifically mandate a design that will give a
condition and a very fast transient,
reliable, long length of service in the real world. Specifically,
Traditional Technology Active TD Technology UL 1449 tests that the SPD remains operational at 10%
above nominal supply voltage, allowing SPD manufacturers
TD to design products that permanently disconnect just above
Quick
Switch
that. Most reputable manufacturer’s designs allow for up
to a 25% overvoltage, while ERICO’s TD Technology gives
even greater overhead.

Traditional Technology Response

TD TECHNOLOGY PROVIDES
to c ction a ceeded,
due mp, ov ttempts

sure
and to long erheats

CONTINUED PROTECTION -
is cla hoots &

thre voltage

sequ sed to s ment


expo
appro mped to

ed ient&
0V

prote hold ex
overs sient

expo d. Equip as

is da ent tran ub-

EVEN AFTER OVER-VOLTAGES


x. 60

faile ction h

s
ran

ver-
s
1. T

fails
la
2. O

rote

mag
3. P

Clamping threshold
Typical Supply Problems
1. Transient 2. Substantial 1. Transient
Impluse Over-voltage Impluse

TD Technology Solution
tran it detec ting

clam ttempt oes


volta p supply to

clam ing and ll


nt
not ction d
circu iscrimina

work ction sti


Quic ient an ts

ansie
sien -
d

m
operak Switch
ping ting cla
t

rote

ps tr
a

ge

rote
1. D

tran
s

2. P

3. P

14 www.erico.pentair.com
TECHNICAL INFORMATION
TECHNICAL INFORMATION
CADWELD/CADWELD PLUS
The Molecular Bond The CADWELD Mould
Using CADWELD PLUS
CADWELD Exothermic Connection
A welding process that eliminates the
connection by forming a molecular bond.
Connections are the weak point of all electrical circuits and especially
earthing circuits subjected to aging and corrosion. The capacity of an
earthing circuit to protect the safety of personnel depends on the Polymeric
quality of the connections made. Cover
Ignitor Strip
CADWELD PLUS
Package

The CADWELD Process Graphite


Mould
The CADWELD process provides a way to produce copper/copper,
Tap Hole
copper/galvanised or plain steel, copper/copper clad steel, copper/
bronze/brass/stainless steel, steel/steel, molecular bonds with no Conductor
external energy or heat source.
The principle consists of bringing together a welding filler material Weld Cavity
and ignition agent in a suitable graphite mould.
The reduction of copper oxide by aluminium produces molten copper
and aluminium oxide slag at extremely high temperatures.
The shape of the mould, its dimensions, and the size of the weldmetal,
are all dependent on the items to be welded and their size.

Installation Is Easy!
4 Very Simple Steps For Permanently
Welded Electrical Connections 1 2
CADWELD PLUS Control Unit initiates the reaction of
the metal crucible. The standard unit includes a 6-foot (1.8
meter) high temperature control unit lead. The lead attaches to
the ignition strip using a custom made, purpose-designed
termination clip.

After the termination clip is installed on the ignition strip, the


installer pushes and holds the ignition button to start a charging Insert CADWELD PLUS Attach control unit
and discharging sequence. Within a few seconds the control package into mould termination clip to
unit sends a predetermined voltage to the ignition strip and the ignition strip

3
reaction is initiated.
4

Press and hold control Open the mould and


unit switch and wait for remove the expended
the ignition steel cup – no special
disposal required

www.erico.pentair.com 15
TECHNICAL INFORMATION
TECHNICAL INFORMATION
The CADWELD Weld
• Will carry more current than the conductor.
• Will not deteriorate with age.
• Is a molecular bond that eliminates any risk
of loosening or corrosion.
• Will resist repeated fault currents.
• Can be quality controlled simply by visual
inspection.

Reliability
As the molecular bond eliminates the concept
of surface contact, an electrolyte cannot penetrate
between the conductors and cause oxidation and
deterioration in the course of time.

Corrosive Environments
This reliability is of particular interest for humid Corrosion Test
or chemical environments or for bonds directly
This accelerated aging test, carried
buried in the ground. out in a saline atmosphere at
a controlled temperature,
demonstrates that CADWELD welds
Ability to Withstand High retain all their electrical
Current properties during the period of
the test whereas the resistance of
mechanical connections increase SET CABLE/CABLE
2 SAMPLES
The melting temperature of CADWELD filler with time and this alters their
material is higher than the melting temperature of conductive properties.
copper (1082°C). For this reason, in the event CADWELD’S fine performance is due
of abnormal heating due to a high fault to its reliability resulting from the SET
molecular bond. MECHANICAL CABLE/CABLE
current, the conductor is destroyed before the 2 SAMPLES 4 SAMPLES
connection. Comparison between CADWELD
bonded connection and mechanical END 4 SAMPLES CADWELD
RELATIVE RESISTANCE

connection CADWELD weld (Metal


Conductivity

TIME IN YEARS
A) (Metal B). CABLE/CABLE
3 SAMPLES
The CADWELD bonded connection CADWELD
The CADWELD connections form a solid bond provides permanent conductivity
around the conductors assuring continuity. The over the whole of the section due
cross sectional area of the weld has greater to molecular bonding between the
current carrying capacity than the conductors. metal surfaces.

Performance
Standard CADWELD welds have a cross
section greater than that of the conduc- Comparison between CADWELD Bonded Connection and Mechanical Connection
tors to be joined, which compensates for
CADWELD Weld Mechanical
the difference in resistivity between the Crimped Connection
conductor and the welding material. Line of current
(Metal A)
Consequently, under fault conditions the
weld will always remain cooler than the
conductor.
If special applications do not allow for the
required increase in cross section to be
employed, the use of the formula:
R = p x l and V= R x l Actual Contact Surface
(Metal B)
S
will make it possible to define precisely
the resistance of the CADWELD weld. The CADWELD bonded connection provides
permanent conductivity over the whole of
The mechanical connection presents a significant
the section due to molecular bonding
difference between the apparent contact surface
between the metal surfaces.
and the actual surface.

16 www.erico.pentair.com
LIGHTNING PROTECTION
ERICO SYSTEM 3000 ERICO SYSTEM 1000
CLT Terminal
FRP Insulated Mast ESE Terminal
Inline Coupling

LIGHTNING PROTECTION
Metallic Mast
Support Mast
ERICO ERICORE Bare Downconductor
Insulated Downconductor 2 Required

The ERICO SYSTEM 3000 is a technically advanced lightning pro- The ERICO SYSTEM 1000 SI Interceptor terminal is designed and
tection system. The ERICO DYNASPHERE air terminal provides a tested to the French standard NFC17-102 and Spanish norm
preferred point for lightning discharges which would otherwise UNE-21186. The standards provide simple placement rules and
strike and damage an unprotected structure and/or its contents. determination of the protected area.
The ERICO DYNASPHERE is connected to a single insulated
downconductor (ERICO ERICORE) and the ground system in such The terminals are erected with conductive masts and
a way as to provide a totally integrated system. connected to the ground with two downconductors running
on opposite walls.

www.erico.pentair.com 17
LIGHTNING PROTECTION
ERICO SYSTEM 3000 Inline Coupling
ERICO DYNASPHERE Air Terminal
702085 702089
Ø 70 mm
LIGHTNING PROTECTION

Unit
Reference code
Part No. weight kg
I/LCOUPL 701320 1 1 0,5


Reference code Part No. Description
Unit Aluminium Masts
weight kg
D/SMKIVSS 702085 ERICO DYNASPHERE 1 5 Ø 60 mm
INTMKIVSS 702089 ERICO INTERCEPTOR 1 2

ERICO ERICORE Downconductors
Ø 68 mm

Unit

Reference code Part No. Length (mm)
weight kg

ALUM 3ME 502000 3000 1 8,25
ALUM 4M 701370 4000 1 11
ALUM 5M 701380 5000 1 13
ALUM 6M 701390 6000 1 16

Aluminium Masts & Bases


Section Unit

Reference code Part No. weight kg
ERICORE/PER M 701875 50 mm
2
1,2 per meter

Unit
Reference
code Part No. Description weight 225
m mm
kg 5m
• • • Terminations 22

ERICORE/TRM/OS 701915 Factory Upper Termination, outside drum 1 1,5

ERICORE/TRM/IS 701895 Factory Upper Termination, inside drum 1 1,5

(mm) Unit
Reference code Part No. Length weight kg
ERICORE/LT KITA 702005 Lower Termination 1 1,5
• • • Aluminium
MBMAST3ME 502040 3000 1 9,6
Insulated Masts MBMAST4M 701340 4000 1 12
MBMAST5M 701350 5000 1 15
Ø 61,9 mm
MBMAST6M
701360 6000 1 17

Mast Brackets
702065 10 mm
701460
r=38

87 mm
Ø 69,9 mm 90 mm

Unit
Colour Length (mm)
31 mm

Reference code Part No. weight kg
266.7 mm
• • • Fiberglass reinforced
195 mm
FRP/2M/BLACK 702030 Black 2000 1 5
F RP/4.6M/BLACK 702045 Black 4600 1 11,5
Unit

Reference code Part No. Description
weight kg
7000250S4 702065 Stainless steel mast bracket 1 1,12

UBOLT 701460 Pair of UBOLTs 1 pair 0,4

18 www.erico.pentair.com
LIGHTNING PROTECTION
ERICO DYNASPHERE/ ERICO ERICORE Fixings
ERICO INTERCEPTOR SI Adaptors 701990 701410 701420

101925 701840 702296

LIGHTNING PROTECTION
Unit

Reference code Part
No. weight kg

CONSAD/E2 701990 5 0,19
CONSAD/FX
701410 100 0,01
CABTIESS
701420 1 0,05
702297 702299 702301 702306
702298 Lightning Event Counter

Unit
Reference code
Part No. Description
weight Unit
Reference code
Part No. weight kg
kg

ER1ARCCSS 101925 Adaptor to fix ARC to ER1-xxx-SS* 1 0,1 LECIV 702050 1 2
THERMLUGCOUPL 701840 For bare downconductor 1 0,1

INTCPTADBUTT 702296 For SI terminal to FRP 1 0,05
ERICO SYSTEM 1000

ERICO INTERCEPTOR SI Air Terminals

INTCPTADF2BSPF 702297 SI terminal to 2” pipe. British thread 1 0,1


INTCPTADF2NSP 702298 SI terminal to 2” pipe. USA thread 1 0,1

INTCPTADM3/4UNC 702299 SI terminal to 3/4” pipe. USA thread 1 0,1


INTCPTADM116UN 702301 SI terminal to ER2-xxxx-SS* 1 0,1

Unit
Reference code Part No.
Description
weight kg

INTCPTADM16 702306 16mm Conventional Rod to ER2-xxxx-SS* 1 0,1
SI25 701535 ESE, 25µs 1 3

SI40 701536 ESE, 40µs 1 3
* See ERICO INTERCEPTOR SI Masts   SI60 701537 ESE, 60µs 1 3
 
Guy Ring ERICO INTERCEPTOR SI Masts
ERICO INTERCEPTOR SI

ER3
ø mm Unit

Reference code Part No. in out weight kg ER2
• • • Aluminium
GUYRING OR
701280 60 91 1 0,11 ER3-BASE

Guy Kit ER2-BASE

Unit
Reference code Part No.
Description
weight kg
• • • Stainless Steel
ER11000SS 702255 Upper Section, 1m 1 3,5
ER12000SS 702260 Upper Section, 2m 1 6,2
ER22000SS 702265 Mid Section, 2m 1 4,9
ER23000SS 702270 Mid Section, 3m 1 7,3
ER2BASE 702290 Base for ER2 mast 1 5,2
Description Unit

Reference code Part No. weight kg ER32000SS 702275 Lower Section, 2m 1 5,3
GUYKIT 4MGRIP
701305 4m vertical guy 1 0,400 ER33000SS 702280 Lower Section, 3m 1 7,9
GUYKIT 7MGRIP 701315 7m vertical guy 1 0,700 ER3BASE 702295 Base for ER3 mast 1 5,6

www.erico.pentair.com 19
ISOLATED DOWNCONDUCTOR SYSTEM
Since ERICO offered its first isolated downconductor, thousands of building owners have implemented this concept. The pioneering
use of semi-conductive external outer sheath to bond to the structure and control cable break down was a key to success.
The original implementation (ERICO ERICORE) was a screened cable version designed for low impedance, this allowed the use of
very long cable lengths. The latest ERICO isolated downconductor customizes this development by offering a lower cost cable
targeted at the typical shorter installation requirements of the telecommunication industry. The cable is designed, tested and
applied to meet the requirements of IEC 62305 lightning protection standards.
LIGHTNING PROTECTION

Stainless steel adapter to connect Connector to grounding system


Light weight to copper or aluminum lightning
50 mm2 conductor protection/air terminals.
Semi-conductive
exterior

High voltage
insulation

ERICO isolated downconductor low cast cable

What is the ERICO isolated downconductor system?

The ERICO isolated system provides a traditional air terminal fitted


to an isolated fiberglass reinforced plastic (FRP) mast. The isolated
downconductor internally connects to the air terminal inside the FRP.
The FRP mast has natural isolation properties, high strength for windy
sites and low weight to minimise mast loading. Sample list of ISODC parts available.
Contact Pentair for more information.


Reference code* Part No.*
Air terminal
ISODC01 705001
ISODC02 705002
ISODC03 705003
ISODC04 705004
ISODC05 705005
Upper termination
Isolated mast ISODC10 705010
with voltage
cap ISODC15 705015
stress control
ISODC20 705020
ISODC30 705030
ISODC40 705040
ISODC50 705050

Fiberglass * The last 2 numbers represent


reinforced mast the length of conductor in meters,
Isolated down- i.e. ISODC01 is 1 meter long.
conductor

ISOMMB50
& FIXOBAND
Stainless steel
mounting
arrangement
Stainless steel connector to
conventional lightning pro-
tection or grounding system
ERICO isolated downconductor ERICO isolated system

20 www.erico.pentair.com
ISOLATED DOWNCONDUCTOR SYSTEM
Air Terminal Cable Tie
AAR0515 (#710020) 500 mm 0.25 kg CABTIESS (#701420)
AAR1015 (#711070) 1000 mm 0.53kg Stainless Steel Cable Tie 0.05 kg

Aluminium air terminal, 16 mm 520 mm stainless steel cable tie


diameter. for securing downconductor.

LIGHTNING PROTECTION
Isolated Mast Cap Multipurpose Clamp
ISOCAP50 (#702086) 0.1 kg CCS308 (#545170) Stainless
Steel Clamp 0.15 kg
Fits to top of ISOFRP3M mast
for mounting of air terminal. For connection of lower
termination to 25x3 mm,
30x2 mm or 8-10 mm
diameter lightning protection
or grounding systems.

Isolated Mast Lightning Event Counter


ISOFRP3M (#702087) 4.2 kg LECIV (#702050) Lightning
Event Counter 2.0 kg
 m fiber glass mast, 50 mm
3
diameter. Installed upon downconductor
to record number of lightning
strikes.

Isolated Mast Bracket Mast Bracket


ISOMMB50 (#702088) 0.4 kg ALOF1-GS (#702175) 1.5 kg
Galvanised mast bracket
providing 190 mm offset.
F or mounting ISOFRP3M.
Use 20 mm stainless steel ACF2-GS (#103100) 2.1 kg
Fixoband to allow mounting Galvanised x mast bracket
on virtually any mast type/
diameter.

Isolated Downconductor Dual Downconductor Adaptor


ISODC 0.58 kg/m ISODUAL (#702094) 0.2 kg
For connecting second
S upplied with factory upper p
 arallel ISODC for increased
termination fitted and mate-
safety distance.
rials for customer lower
termination. Order required
length in meters.
Available length on page 20.

Cable Saddle and Screws


2HPS (#400680) Saddle 0.02 kg

CONSAD/FX (#701410) Screw


0.01 kg

Galvanised steel cable saddle 42014 (#591290) FEI20 (#591230) CEI20 (#591080)
and stainless steel screws for Fixoband Tool Stainless Steel Stainless Steel
1.8 kg Strap 20 mm 0.1 kg Buckle 0.01 kg
securing ISODC.
Pentair offers a large range of products for lightning and grounding applications. Strapping materials and tools for installation of mast
Please contact us should you require additional materials. mounting bracket ISOMMB50.

www.erico.pentair.com 21
LIGHTNING PROTECTION
ERICO SYSTEM 2000
LIGHTNING PROTECTION

The ERICO SYSTEM 2000 lightning protection system is Air terminal placement is designed using the computer aided design
comprised of these principal components: to EN 62305-3, AS 1768, NFPA 780. This ensures the most effective
• Air termination network placement of air terminations on the structure. Downconductors are
• Downconductors positioned to provide the most direct path from the air termination
• Grounding system to a low impedance grounding system, to help ensure safe and
• Bonding effective dissipation of the lightning impulse. Equipotential bonding
This Illustration is not drawn to scale, nor does it portray an actual or typical application. of all circuits and conductors is necessary to reduce ground potential
It is designed to illustrate some of the major components of the ERICO SYSTEM 2000 Lightning
Protection System and their relationship with one another.
differences and to limit equipotential damage.

22 www.erico.pentair.com
LIGHTNING PROTECTION
Air Terminals Air Terminal to Tape Coupling/Brackets

70 mm L 25mm Ø 16.5mm

LIGHTNING PROTECTION
M16
Ø 27mm
TTR Series

ø mm L mm Unit Unit

Reference code Part No. weight kg Reference code
weight Part No. Material kg
• • • Copper
CAR0510 711080 10 500 1 0,480
TTRC16 711210 Copper 1 0,230
CAR0515 711090 16 500 1 0,750 TTRA16 711200 Aluminium 1 0,080
CAR1010 711100 10 1000 1 1,100
• • • Rod brackets
CAR1015 711110 16 1000 1 1,510

CBR015 711190 Copper 2 0,900
CAR2015 711010 16 2000 1 3,000

ABR015 711180 Aluminium 2 0,280
• • • Aluminium
AAR0510 711050 10 500 1 0,190
AAR1010 711060 10 1000 1 0,380
AAR0515 710020 16 500 1 0,265 Simple Air Terminal
AAR1015 711070 16 1000 1 0,530

Extension Masts

Multiple Point Air Terminal L 2m Air Terminal Number


height (m) of mast
2,40 0
4,15 1 (ER1)
1
2 3
5,90 2 (ER1+ER2)
7,65 3 (ER1+ER2+ER3)

Reference code Part No.


• • • Chrome - nickel plated copper

ASL240CC 101700 2,40 m 30 1 3,750
ø mm L mm Unit

Reference code Part No. weight kg
Part No. Unit
CMPR 711120 16 500 1 1,200
Reference code Ømm weight kg
• • • Galvanised steel extension masts
ER12000 101920 33 1 13,800
ER22000 101930 36 1 14,200
Air Terminals Bases ER32000 101940 42 1 15,000

A A

Tripod For Mast or Simple Air Terminal


B B
ø int. maxi 50 mm

ATBC/ATBA RSC ATBAS253


800 mm

A mm B mm Unit

Reference code Part No. weight kg


ATBC10 711150 10 25 1 0,500 385 mm

ATBC15 711160 16 25 1 0,500



ATBCS253 ATBCS253 10 & 16 26 1 0,134 Nr Unit

Reference code Part No. of masts weight kg
RSC115 711170 16 31 1 1,700
• • • Aluminium • • • Galvanised steel
TFS 800 101950 0-3 1 8,280
ATBA10 711130 10 25 1 0,160

ATBA15 711140 16 25 1 0,160

ATBAS253 ATBAS253 10 & 16 26 1 0,094
• • • Stainless steel
ATBSS253 ATBSS253 10 & 16 26 1 0,126

www.erico.pentair.com 23
LIGHTNING PROTECTION
Waterproof Cone/Aerial Spark Gap X-Shaped Bracket

6-50 mm Ø
LIGHTNING PROTECTION

Description Admissible Unit


Reference
code Part No. ø mm weight kg
Unit ACF2GS 103100 Set of 2 30 to 50 1 2,10
Reference code
Part No.
weight kg Fasteners

WPC 702230 1 0,070

SGAERIAL302 702285 1 0,500
Striking Rods

Set of Two 54 cm Brackets

550 mm 670 mm

38-77 mm

Lightning Unit

Reference code Part No. rod height weight kg
Unit

Reference code Part No.
weight kg
LSEB 4554 702180
1 pair 10,5
ARC2205CNC 101900 0,50m 1 0,550
ARC2210CNC 101910 1m 1 0,800

ARC2205SS 102000 0.50m 1 0,500


Brackets For Mast or Air Terminal ARC2210SS 102010 1m 1 0,750

40 mm
280 mm
Air Terminal Bases and Fasteners
102350 102400 102410

90 mm 120 mm
Ø 28-55mm

Part No. Unit


Reference code weight kg
102460 102500 702165
• • • Galvanised steel
ALOF1GS 702175 1 1,500
102450

Unit
Reference
code Part No. Description
weight kg

ASBTCA 102350 Base rod support and cross-over 1 0,250


ASP100TS 102400 Support plate 1 0,430
ASATB 102410 Angle support plate 1 0,200

ABFF6530TC 102450 For flat conductor (30x2) 1 0,070
ABFR6530TC 102460 For round conductor (8mmø) 1 0,050

ASFRC 102500 Cement block support 10 1,000

TMCSS 702165 Tape to Mast Clamp 1 0,200

24 www.erico.pentair.com
LIGHTNING PROTECTION
Fasteners For Air Terminal Bare Tape Clips
102600 102620

w Minimum Order Required

LIGHTNING PROTECTION
102610
Reference Part No. l w Unit
Unit code Description mm mm weight
Reference
code Part No. Description
weight kg kg
ATR10SS 102600 M10 threaded rod, 100 mm long 10 0,080 • • • Copper

TAPC253 711570 for 25x3 bare copper tape clip 40 15 25 0,500
ACB10SS
102610 Supporting anchor bolt* 10 0,060 TAPC506 711590 for 50x6 bare copper tape clip 69 15 25 0,800

Angle support plate • • • PVC Covered Copper
AEM10SS 102620 Expanding support pin, M10 10 0,040 TAPC254 711580 for 25x3 PVC covered copper 44.5 15 25 0,500

85 mm long, drilling depth 60 mm tape clip
*Supplied with impermeable collar

TAPA253 711550 for 25x3 bare aluminium tape clip 40 15 25 0,100

Puddle Flanges
150 mm Non Metallic DC Tape Clips
3mm 150 mm

450 mm
ø 5/8”

Unit

Reference code Part No. Material weight kg

PFC001 710290 Copper 1 - Unit

Reference code Part No. Colour
weight kg

PFA001 710295 Aluminium 1 -
• • • For use with 50x6 bare Cu/Al tape
PDC506BL 711360 Black 50 0,02

DC Tape Clips
Non Metallic Universal DC Clip/Base
Minimum
Order
Required
DCCS253

Description Unit

R
eference code Part No. weight kg
• • • Copper
Unit

Reference code Part No. Description Colour
weight kg

DCC253 711220 for 25x3 bare copper tape 50 0,070

PDCUC 711352 Ø8 mm bare/insulated Clear 50 0,007
DCC256
711230 for 25x6 bare copper tape 50 0,080
DCC316
711660 for 31x6 bare copper tape 25 0,090 25 mm x 3 mm bare/insulated
DCC506
711240 for 50x6 bare copper tape 25 0,160 30 mm x 2 mm bare
DCC600
711250 for 25x3 PVC covered Cu tape 50 0,100 PDCUCABBL 711341 Black adhesive base Black 50 0,015
DCC605 711260 for 25x6 PVC covered Cu tape 50 0,130 with hardware
DCC610 711270 for 50x6 PVC covered Cu tape 25 0,260 PDCUCABBN 711342 Brown adhesive base Brown 50 0,015
DCCS253 DCCS253 26x3 50 0,034 with hardware
PDCUCABGY 711343 Grey adhesive base Grey 50 0,015
• • • Aluminium
DCA253 711730 for 25x3 bare aluminium tape 50 0,030 with hardware
DCA600 711760 for 25x3 PVC covered Al. tape 25 0,040 PDCUCABST 711344 Stone adhesive base Stone 50 0,015
DCAS253 CDAS253 for 26x3 50 0,030 with hardware
PDCUCABWH 711345 White adhesive base White 50 0,015
• • • Stainless Steel
DCSS253 DCSS253 for 26x3 50 0,032 with hardware
PDCUCABGN 711346 Green adhesive base Green 50 0,015
with hardware

www.erico.pentair.com 25
LIGHTNING PROTECTION
Slate Holdfast Non Metallic Square Tape Clamp
DC Clip & Glazing Bar Holdfast
LIGHTNING PROTECTION

Reference code
Part No. Unit
weight kg
STCS253

Description
HFPDCUC HFPDCUC 50 0,040 Unit

Reference code Part No. weight kg
• • • Copper
GB STC253
711410 25x3 mm 5 0,200
STC256-506
711510 25x6 mm to 50x6 mm 5 0,770
STCS253 STCS253 26x3 mm 5 0,100
• • • Aluminium
STA253 711400 25x3 mm 5 0,090
STAS253 STAS253 26x3 mm 5 0,058
Glazing Bar Holdfast • • • Stainless Steel
Part No.
Unit STSS253 STSS253 26x3 mm 5 0,092
Reference code weight kg
• • • Copper
GBH C 710300 5 -
• • • Aluminium
Bi-Metallic Connectors
GBH A 710305 5 - 711490 711500 711480

One Hole Cable Clip
W

Description weight
Unit
A
Reference code Part No. kg
• • • Stainless Steel
ø A W Unit
BIM800 711490 25x3 mm 5 0,200

Reference code Part No. mm mm mm weight kg
BIM900 711500 round max 8 mm 5 0,200
• • • Copper • • • Copper / Aluminium
PC008C 711380 8 28 10 50 0,01
BIM700 711480 25x3 mm 5 0,190
PC010C 711390 10 42 15 50 0,01
• • • Aluminium
PC008A 711370
PC010A 711040
8
10
28 10 50 0,01
42 15 50 0,01
Oblong Test or Junction Clamp

8 mm
Plate Type Test Clamp
26 mm

Description weight
Unit
Reference code
Part No. kg
• • • Copper

OBC268 711440 26x8 mm 2 0,290
Reference code
weight Part No. Description Unit kg • • • Aluminium
OBA268 711430 26x8 mm 2 0,100
• • • Copper
PCT400
711450 26x12 mm 1 0,60

26 www.erico.pentair.com
LIGHTNING PROTECTION
Protective Sleeve For Down Conductor Earth Testing Clamp
40 mm

PCF-40-GS
2m 10 mm
ø 21mm

PCR-27-GS
2m
20 mm
76 mm

AVG3.0

LIGHTNING PROTECTION
3m 36 mm

Description Unit

Part No.
weight
Reference code Part No. Unit
kg Reference code weight kg
• • • Galvanised • • • For Round max 10 mm or flat max 30 mm
102800
PCF40GS Protective sleeve for 1 1
CCJ70CA 102700 1 0,4
down conductors
102850 Protective sleeve for 1
PCR21GS 0,90
round down conductors

Support Hooks For Roof Tiles

AVG3.0 711030 Anti vandal guard 1 2,90
104350 104450
35
Brass Support For Downconductor
52 mm
17 mm 80
23

Unit
50 mm Reference code
Part No. Conductor
weight kg
• • • Plastic / Stainless steel 55 mm height
R2SRL25 104350 6 mm Ø 50 0,038
Part No.
Unit

Reference code weight kg R2SFT25 104450 5-11 mm Ø or 30x2 mm 50 0,052
SR 545260 50 0,027

Anchor With Lead Pin Supports With Adjustable Fastening Plate


23
107500
ø6

175

35


Unit
Reference code Part No. Description
weight kg Unit
Reference code
Part No. Conductor
weight kg
• • • Galvanized
• • • Plastic / Stainless steel 35mm height
SDH3GI 107500 with lead pin 50 0,021 R1SRL25A6 104200 6 mm Ø 50 0,042
R1SFT25 104300 5-11 mm Ø or 30x2 mm 50 0,042

Fixoband
Multipurpose Clamp
56 mm

Description Unit
Reference code
weight Part No. kg
Material Unit
Reference code
Part No. weight kg CEI20
591080 Stainless steel bonding 100 0,009
• • • Round 8 mm max or tape 30x2 mm max FEI20
591230 Stainless steel buckle 50 0,104
BEI20
591280 Stainless steel serrated buckle 100 0,017
CCFR308 545270 Brass 25 0,150
CCS308 42014 591290 Fixoband Tool 1 1,800
545170 Stainless steel 25 0,150
CCG308 545180 Galvanised steel 25 0,150

www.erico.pentair.com 27
LIGHTNING PROTECTION
Support For Hip or Ridge Tiles Slide Rail For Roof Tile or Tile Slate
105400
104950
LIGHTNING PROTECTION

r=93 105300
104980

Unit
Unit
Reference code
Part No. Conductor
weight kg
Reference code
Part No. Conductor
weight kg
• • • Plastic / stainless steel 40mm height
• • • Diameter 180-260 mm, plastic / stainless steel
R6SRL40/6 104950 6 mm Ø 50 0,069
T1SRL25/6 105300 6 mm Ø 10 0,092

R6SFT40 104980 5-11 mm Ø or 30x2 50 0,083
T1SFT25 105400 5-11 mm Ø or 30x2 mm 10 0,105

Support For Round Conductor Plastic Support For Downconductor

104600 52 107660
107650 40

25

Unit

Reference code
Part No. Conductor
weight kg
• • • Plastic 16 mm height Unit
Reference code
Part No. Conductor
weight kg

SRL23N6 103700 6 mm Ø 50 0,008
SRL23N8 103710 8 mm Ø 50 0,008 • • • Plastic
SRL23N10 103720 10 mm Ø 50 0,008
SFT23N 107650 5-11 mm Ø or 30x2 mm 50 0,020
SFTP23N 107660 5-11 mm Ø or 30x2 mm 50 0,020
R3SFT25 104600 5-11 mm Ø or 30x2 mm 50 0,037

Plastic Support Blocks


106300
Stainless Steel Clip & Waterproof Washer
106310
for 30X2
ø 110
TAPS302
38mm

106200 18mm



Reference code Part No. Conductor
Height Unit
weight kg ALD-TAP302
• • • Plastic Unit

SFRRSRL45/6 106200 6 mm Ø 45mm 10 0,014
Reference code Part No.
weight kg

SFRRSFT45 106300 5-11 mm Ø or 30x2 45mm 10 0,028 TAPS302 711620 100 0,002
SFRRSFT65 106310 5-11 mm Ø or 30x2 65mm 10 0,029
ALDTAP302 711195 100 -

28 www.erico.pentair.com
LIGHTNING PROTECTION
Blocks For Round or Flat Conductors Slide Fastener Roofstile For Conductors

80mm

LIGHTNING PROTECTION
190mm

Reference code Part No. Conductor Unit


weight kg
Unit
SFRBC8 106030 8 mm Ø Concrete 20 0,970 Reference code
Part No.
weight kg
SFRBE8 106010 8 mm Ø Empty 100 0,084 R7SFT20 702250 10 0,05

SFTBC 106080 5-11 mm Ø or 30x2 Concrete 20 0,982

SFTBE 106060 5-10 mm Ø or 30x2 Empty 100 0,100

T Connector Hot Sticking Strip
40 mm
45 mm
35 mm

150 mm

Material Unit

Reference code Part No. weight kg
• • • 8-10 mm diam. Unit

Reference code Part No. weight kg

CTR10 101230 Galvanised 25 0,12
CTR8CU 710030 Copper 10 - HSF 702240 10 0,02
CTR8AL 710040 Aluminium 10 -

Cross Connector
28 mm
28 mm

Material weight Unit



Reference code Part No. kg
• • • 6-8 mm diam.

CCR68CU 101260 Copper 25 0,54

CCR68GS 101265 Galvanised steel 25 0,135
CCR608S CCR608S Stainless Steel 25 0,054

www.erico.pentair.com 29
CONDUCTORS - Minimum Order Quantity Required

Copper Cable Tinned Copper Tape

Width Thick. Unit


Without Insulation Reference code Part No.
(A)mm (B)mm weight
kg
Strand Section Unit TCECT253030 197720 25 3,0 30 m 0,67/m
Reference code Part No. TCECT302030 197710 30 2,0 30 m 0,53/m
Description mm2 weight kg
SCEC25 197900 7x2,14 25 50 m 0,23/m TCECT302075 545200 30 2,0 75 m 0,53/m
SCEC35 197910 7x2,52 35 50 m 0,31/m TCECT3160 TCECT3160 31 6,0 30 m 1,66/m
SCEC50 197920 19x1,78 50 50 m 0,46/m TCECT403030 197970 40 3,0 30 m 1,06/m
SCEC70 197930 19x2,14 70 500 m 0,62/m TCECT404035 197975 40 4,0 35 m 1,42/m
SCEC95 197940 19x2,52 95 500 m 0,85/m TCECT5060 TCECT5060 50 6,0 20 m 2,68/m
SCEC120 710900 37x2,00 120 500 m 1,03/m
SCEC150 710920 37x2,25 150 500 m 1,33/m
SCEC185 197950 37x2,50 185 500 m 1,61/m PVC Covered Copper Tape

CT
CONDUCTORS

Dimensions
Reference code Part No. Colour Unit
AmmxBmm weight
kg
CTBL25325 710595 Black 25x3,0 25 m 0,77/m

CTBN25325 710605 Brown 25x3,0 25 m 0,77/m
With Green / Yellow Insulation
CTGN25325 710616 Green 25x3,0 25 m 0,77/m
Strand Section Unit
CTGY25325 710645 Grey 25x3,0 25 m 0,77/m
Reference code Part No.
CTST25325 710655 Stone 25x3,0 25 m 0,77/m
Description mm2 weight kg
•••
CTWH25325 710666 White 25x3,0 25 m 0,77/m
CTYGN25325 710667 Yell./Green 25x3,0 25 m 0,77/m
ICEC25 198000 204x0,395 25 50 m 0,27/m

CTGN25630 710620 Green 25x6,0 30 m 1,55/m
ICEC35 198010 286x0,395 35 50 m 0,37/m

CTGN50620 710630 Green 50x6,0 20 m 2,95/m
ICEC50 198020 408x0,395 50 50 m 0,53/m
•••
ICECH25 198050 7x2,14 25 50 m 0,26/m LSF Covered Copper Tape
ICECH35 198060 7x2,52 35 50 m 0,36/m
ICECH50C ICECH50C 10x2,67 50 50 m 0,52/m Dimensions
Reference code Part No. Colour Unit
ICECH70C ICECH70C 14x2,67 70 500 m 0,72/m AmmxBmm weight kg
ICECH95C ICECH95C 19x2,67 95 500 m 0,98/m LSF253 710615 Green 25x3,0 50 m 0,77/m
ICECH120C ICECH120C 24x2,67 120 500 m 1,16/m
ICECH150C ICECH150C 30x2,67 150 500 m 1,54/m
ICECH185C ICECH185C 37x2,67 185 500 m 2,10/m

Lead Covered Copper Tape
Width Thick. Unit
Bare Copper Tape Reference code

Part No.
(A)mm

(B)mm weight kg
LCT253 710625 25 3,0 50 m 2,56/m

Plain Copper Bars

Width Thick. Unit


Reference code Part No.
(A)mm (B)mm weight kg
TCEC253025 710515 25 3,0 25 m 0,67/m
TCEC253050 710510 25 3,0 50 m 0,67/m
TCEC256015 710535 25 6,0 15 m 1,34/m
Dimensions
Part No.
TCEC302030 197650 30 2,0 30 m 0,53/m Unit
Reference code
TCEC385010 710555 38 5,0 10 m 1,70/m mm weight kg
TCEC386030 710560 38 6,0 30 m 2,04/m HDB2003 710670 20x3x4000 1 2,14
TCEC506020 710580 50 6,0 20 m 2,64/m HDB2503 710680 25x3x4000 1 2,68
HDB2506 710690 25x6x4000 1 5,34
HDB3806 710700 38x6x4000 1 8,00
HDB5006
710710 50x6x4000 1 10,68
HDB5010 550900 50x10x4000 5 17,80

30 www.erico.pentair.com
CONDUCTORS - Minimum Order Quantity Required

Tinned Copper Bar Copper Lattices and Grids
Dimensions mm
Dimensions Unit
Part No. Unit Reference code Part No.
Reference code weight kg
mm weight kg
THDB5060 710730 50x6x4000 1 10,68
EML663 710230 600 x 600 x 3 1 3,980
EML993 710240 900 x 900 x 3 1 7,200
WM32088B 504500 8800 x 2000 x 3 1 54,000
WM21030B 504510 3000 x 1000 x 2 1 5,000
Solid Copper Round Conductor WM31020B 504520 2000 x 1000 x 3 1 5,400
WM21020B 504530 2000 x 1000 x 2 1 4,000
• • • Galvanised steel
WMS1030B 504540 3000 x 1000 x 3 1 8,700
Signal Reference Grids
Reference code Part No. Length (m) Width (m) Spacing (m)
SC Unit
weight kg
SRGBC120 167900 36,57 2,44 0,60 1 86,18
Bare Solid Copper Round Conductor SRGBD100 167901 30,48 3,04 0,60 1 90,72
SRGBE100 167902 30,48 3,65 0,60 1 104,33
ø Cross Unit
Reference code Part No. SRGBF100 167903 30,48 4,26 0,60 1 127,01
(D) mm Section weight kg
SRGBG100 167904 30,48 4,87 0,60 1 145,15

RCEC6 198150 6 28,3 100 m 0,25/m
RCEC8 198160 8 50,3 100 m 0,45/m
RCEC83 545210 8 50,3 30 m 0,45/m Universal Pedestal Clamp
Tinned Solid Copper Round Conductor

CONDUCTORS
ø Cross Unit
Reference code Part No.
(D)mm Section weight kg

RCET6 198200 6 28,3 100 m 0,25/m
RCET8
198210 8 50,3 100 m 0,45/m
Pedestal Size Conductor
Reference code Part No.
(round or square) Size Range*
PVC Covered Solid Copper Round Conductor ø 8 mm MBNUPCJ82 MBNUPCJ82 2,2 cm - 5,1 cm 25 10 mm2 - 35 mm2

(solid or stranded)
Cross Unit * All standard conductors with 7 or 19 strands.
Reference code Part No.
Colours Section

weight kg
SCBL 710800 Black 50,3 50 m 0,49/m
SCBN 710810 Brown 50,3 50 m 0,49/m Mesh Bonding Network Connector
SCGY 710820 Grey 50,3 50 m 0,49/m
SCST 710830 Stone 50,3 50 m 0,49/m

Copper Plates and Lattices / Grids


PC WM
Conductor
Reference code Part No.
Size Range*
MBNC82 MBNC82 10 mm2 - 35 mm2 25
Mesh: 115 x 55 mm

(solid or stranded)
* All standard conductors with 7 or 19 strands.
EML SRGB

Bare Aluminium Tape

Tape = 50 x 0,40 mm

Copper Plates
Dimensions mm Unit
Reference code Part No.
weight kg
PC1.50606 710190 600 x 600 x 1,5 1 5,000

PC30606 710200 600 x 600 x 3,0 1 9,600

PC1.50909 710210 900 x 900 x 1,5 1 11,510 Width Thick Unit
Reference code
Part No. A mm B mm weight kg

PC2.1020 504550 1000 x 2000 x 2 1 35,600
PC30909
FAT25350 710740 25 3 50 m 0,21/m
504590 900 x 900 x 3 1 21,630
BAT2560 710960 25 6 50 m 0,41/m
BAT5060 710965 50 6 50 m 0,81/m

www.erico.pentair.com 31
CONDUCTORS - Minimum Order Quantity Required

PVC Covered Aluminium Tape Bare Galvanised  Round Conductor

Reference Cross-section D Unit


Reference Width Thick Colours Unit Part No.
code Part No. A mm B mm weight kg code mm2 ømm weight kg

ATBL253 710750 25 3 Black 50 m 0,30/m RSCC8 197860 50,3 8 100 m 0,400/m
ATBN253 710760 25 3 Brown 50 m 0,30/m
RSCC10 197870 78,5 10 100 m 0,630/m
ATGY253 710770 25 3 Grey 50 m 0,30/m
ATST253 710780 25 3 Stone 50 m 0,30/m
ATWH253 710790 25 3 White 50 m 0,30/m
Theft Deterrent Composite Cable
Bare Galvanised Steel Tape
CONDUCTORS

CC5A04 CC5A05 CC5A20

Reference Width Thick Unit


code Part No. A mm B mm weight kg
30TCHGSP3035 197810 30 3,5 30 m 0,82/m

Bare Aluminium Round Conductor CC5A30 CC5A40

Outside Capacity
Fusing Unit
R eference
Part No. Description weight
Code
Equivalency kg Diameter
CC5A04 CC5A04 (1) Tinned Copper, 8.38 mm 100% of 76 m 25,9
(6) Galvanised Steel Strands 16 mm2
CC5A05 CC5A05 (3) Tinned Copper, 8.48 mm 100% of 76 m 26,3
(16) Galvanised Steel Strands 16 mm2
CC5A20 CC5A20 (133) Tinned Copper, 13.36 mm 100% of 61 m 49,4
(21) Galvanised Steel Strands >50 mm2
CC5A30 CC5A30 (133) Tinned Copper, 14.53 mm 100% of 60 m 61,2
Reference Cross-section D Unit (24) Galvanised Steel Strands 70 mm2
code Part No. mm2 ø mm weight kg


CC5A40 CC5A40 (133) Tinned Copper, 16.67 mm 100% of 61 m 78,0
RAW8 198250 50,3 8 300 m 0,14/m
(28) Galvanised Steel Strands >95 mm2
ASCO8 711530 50,3 8 50 m 0,14/m
*Weight does not include reel.

PVC Covered Aluminium Round Conductor


Copper-bonded Steel Round Conductor

CC5A04
Reference Part No. Cross-section D Colours weight
Unit
code mm2 ø mm kg
Outside weight
SABL 710840 50,3 8 Black 50 m 0,18/m Unit
R eference
Part No. Description
SABN 710850 50,3 8 Brown 50 m 0,18/m Code
kg Diameter
SAGY 710860 50,3 8 Grey 50 m 0,18/m CSC8A70 CSC8A70 Copper-bonded Steel Wire 8 mm 100 m 0,410/m
SAST 710870 50,3 8 Stone 50 m 0,18/m

32 www.erico.pentair.com
GROUNDING & BONDING

GROUNDING & BONDING

Grounding Solutions

• High strength corrosion resistant ERICO ground rods,


clamps and accessories
• Prefabricated wire mesh
• Ground Enhancement Material (GEM) greatly improves
ground grid resistance and impedance
• CADWELD molecular bonding connections

Radial Design Equipotential Mesh Electrodes

www.erico.pentair.com 33
GROUNDING & BONDING
Copper-bonded Pointed Ground Rods
•A uniform copper thickness provides better corrosion resistance in most soil
conditions. Copper-bonded rods last longer, drive easier and will not crack. Type SCR (solid copper)
•C101 to comply with material standards.
•Copper exteriors, molecularly bonded to nickel-sealed high-strength steel •For use in highly corrosive soil conditions.
cores, exceed the requirements of
ANSI®/UL 467-1984 (ANSI C33.8-1972) and CSA®.

•Copper Coating: standard copper plating thickness exceeds UL and ANSI specs.
of 0.254mm, conforms to KEMA 83C and EN50164-2 Norms.

•The rods exceed a tensile strength of 515,000 kPa and straightness tolerance
of 8.3 x 10-4m/m.

•Extending rods may be extended with use of threadless couplers.

•Manufactured in gunmetal (LG2) and naval brass to comply with material


standards
•Rod to cable lug clamps (threaded and unthreaded)
•Permits easy connection of ground conductors to both threaded and
TYPE CC Threadless Couplings unthreaded ground rods
Type SSR (Stainless steel)
for Copper-bonded Pointed Rods •A2 grade
•Enables ground rods to be driven deep quickly and easily
without the risk of rod separation.
•Made of high-strength silicon bronze.
•Tapered so that when the rod is driven into the coupling,
the two parts compress to form a conductive connection. Ground Rod Driver

This one tool enables driving of rods to ground level, without heavy
sledge-hammers or ladders and without deforming the end of the rod.
Type DH Couplers Heavy-duty steel construction provides robustness and excellent driving
Tempered Steel force, while the soft rubber ergonomic grip provides user comfort.
Driving Heads

Earthrod
GROUNDING & BONDING

pigtail

Copper-bonded Sectional Ground Rods


•Copper-bonded externally coupled ground rods have all the features of standard
copper-bonded rods plus cold-rolled threads at each end for joining with couplings.
•The cold-rolled threads of ground rods with their continuous unbroken grain flows
are stronger than cut-threads.
•High-strength couplings are threaded bronze and chamfered at both ends for easy
driving.
•Threaded coupling design allows for full contact of rod point with butt end of The ERICO brand of ground rod The ground rod driver includes driver body with
preceding rod. These high strength, corrosion-resistant couplings ensure low drivers from Pentair is the simple, soft rubber grip, insert for driving rods to ground
resistance copper-to-copper connections. effective and affordable way to install level, and retaining collar which holds insert in
ground rods. place during storage.

• Usable on all types of round ground rods: copper-bonded, galvanised, stainless steel
• 14,2 mm (5/8”) and 17,2 mm (3/4”) inserts are interchangeable with standard driver
Couplers for threaded rods body to enable easy driving of standard rods.
• The driver will not deform the end of the rod, making connection of the ground
conductor quick and easy
• Integral insert helps prevent driver from slipping off the rod near ground level.
Steel driving studs for sectional • Convenient retaining collar holds the insert in the tool when not in use.
ground rods • Self-contained and easy to store.
• Saves time and money and dramatically reduces risks of employee injury.

34 www.erico.pentair.com
GROUNDING & BONDING
Copper-bonded Ground Rods Copper-bonded Ground Rods
Standard Type Threaded Type, Extending,
• Electrolytically copperbonded steel With Threaded Coupler
• Copper coating min. 250u according
to standard UL467
Reference ø Nominal Length Unit
Part No. Approx.
code inches ø mm m feet weight kg • Rolled thread to preserve copper coating
• • • Non extending
1,2M38
155000 3/8 9 1,2 4’ 5 0,650
1,5M38 155010 3/8 9 1,5 5’ 5 0,800 Reference ø Nominal Length Unit
Part No. Approx.
2,1M38 155030 3/8 9 2,1 7’ 5 1,100 code inches ø mm m feet weight kg

S1,2M58 155300 5/8 14,2 1,2 4’ 5 1,500
3,0M38 155050 3/8 9 3 10’ 5 1,600 S1,5M58 155310 5/8 14,2 1,5 5’ 5 1,900
• • • Extending S2,1M58 155330 5/8 14,2 2,1 7’ 5 2,650
1,2M12 155060 1/2 12,5 1,2 4’ 5 0,800 635880 635880 5/8 14,2 2,43 8’ 5 4,560
1,5M12 155070 1/2 12,5 1,5 5’ 5 1,150 S3,0M58 155350 5/8 14,2 3 10’ 5 3,750
2,1M12 155090 1/2 12,5 2,1 7’ 5 1,600 S1,2M34 155480 3/4 17,2 1,2 4’ 5 2,150
3,0M12 155110 1/2 12,5 3 10’ 5 2,300 S1,5M34 155490 3/4 17,2 1,5 5’ 5 2,750
1,2M58 155240 5/8 14,2 1,2 4’ 5 1,500 S2,1M34 155510 3/4 17,2 2,1 7’ 5 3,800
1,5M58 155250 5/8 14,2 1,5 5’ 5 1,900 633480 633480 3/4 17,2 2,43 8’ 5 4,350
2,1M58 155270 5/8 14,2 2,1 7’ 5 2,650 S3,0M34 155530 3/4 17,2 3 10’ 5 5,450
615880 615880 5/8 14,2 2,43 8’ 5 3,071
3,0M58 155290 5/8 14,2 3 10’ 5 3,750
1,2M34 155420 3/4 17,2 1,2 4’ 5 2,150
1,5M34 155430 3/4 17,2 1,5 5’ 5 2,750 Couplers For Threaded Rods
2,1M34 155450 3/4 17,2 2,1 7’ 5 3,800
613480 613480 3/4 17,2 2,43 8’ 5 3,028
3,0M34 155470 3/4 17,2 3 10’ 5 5,450

Threadless Couplings For Copper-bonded


Pointed Rods
Rod ø Unit

Reference code Part No. weight kg
• • • Bronze
SC58

GROUNDING & BONDING


158040 5/8” 25 0,086

SC34 158050 3/4” 25 0,172

Unit
Reference code
Part No. Rod ø weight kg
• • • Bronze Driving Stud For Threaded Rods

CC12F 158000 1/2” 2 5 0,108
CC58 158010 5/8” 25 0,134
CC34 158020 3/4” 25 0,202

Driving Heads For Copper-bonded 
Pointed Rods
Unit
Reference code
Part No. Rod ø weight kg
• • • Tempered steel

DS58 158100 5/8” 25 0,074
ø weight
Unit DS34 158110 3/4” 25 0,126

Reference code Part No. Rod kg
• • • Tempered steel
DH12 158120 1/2 ” 5 0,158
DH58 158130 5/8 ” 5 0,435
DH34 158140 3/4” 5 0,226 Threaded Driving Tip SDT Series
Driving Points For Ground Rods

ø weight
Unit

Reference code Part No. Rod kg Unit
Reference code
Part No. Rod ø weight kg
• • • Tempered steel
• • • Tempered steel
DT12 158060 1/2” 5 0,110
SDT58 SDT58 5/8” 25 0,040
DT58 158070 5/8” 5 0,156
DT34 SDT34 SDT34 3/4” 25 0,070
158080 3/4” 5 0,272

www.erico.pentair.com 35
GROUNDING & BONDING
Ground Resistance Tester ERICO HAMMERLOCK

Part Rod Conductor Unit


No. ø range weight kg
EHL12FC1K 1/2” 10-16 mm2 str 25 0,137
EHL12FC1V 1/2” 22-35 mm2 str* 25 0,134

Reference code Part No. Unit
weight kg EHL12FC2G 1/2” 50-70 mm2 str** 25 0,134
EHL58C1K 5/8” 10-16 mm2 str 25 0,129
EST3640 EST3640 1 15,880
EHL58C1V 5/8” 22-35 mm2 str* 25 0,116
EST4620 EST4620  1 2,85
EHL58C2G 5/8” 50-70 mm2 str** 25 0,209
EST4630 EST4630 1 15,880
EHL34C1K 3/4” 10-16 mm2 str 25 0,213
EST6472 EST6472 1 16,818
EHL34C1V 3/4” 22-35 mm2 str* 25 0,159
Technical data available upon request. EHL34C2G 3/4” 50-70 mm2 str** 25 0,169
• • • Dual-Hole (2 Conductors)
Ground Enhancement Material (GEM)  EHL12FC1K1K 1/2” 10-16 mm2 str 25 0,134
EHL58C1K1K 5/8” 10-16 mm2 str 25 0,209
Developed in 1992, GEM Ground * 6 mm solid ** 8 mm solid
Enhancement Material is a supe-
rior conductive material that
solves your toughest grounding Solid Copper or Stainless Steel
problems. Ground Rods & Accessories
GEM improves grounding effec-
tiveness regardless of soil condi-
tions. It is the ideal material to
use in areas of poor conductivity
such as rocky ground, mountain
tops and sandy soil.
SCR15-710070 - Copper
GEM is also the answer in situa- SCR20-710080 - Copper
tions where ground rods can’t be driven. Or where limited land area
makes adequate grounding difficult with conventional methods.
GROUNDING & BONDING

Once GEM is installed, it maintains its low resistance for the life of
the project. GEM’s performance is backed by rigorous independent Solid Copper Internal
tests and proven field experience. Threaded Ground Rods Type SCR
Rod ø Unit
Reference code
Part No. Unit
weight kg

Reference code Part No. mm L weight kg
SCR15 710070 15 1,20 m 5 1,64
GEM25A 163670 1 11,500 SCR20 710080 20 1,20 m 5 3,34
GEM25ABKT GEM25ABKT  1 11,793
Minimum Order Quantity Required

Earthrod Pigtail For Ground Rods


Accessories For Solid Copper Threaded
Ground Rods Type SCR
Rod ø Unit
Reference code Part No. mm weight kg
• • • Steel driving stud (15 mm) for SCR15

CDS15 710090 15 5 0,020
Reference rod Cable Cable Unit

code Part No. ø size mm2 lengh mm weight kg • • • Steel driving stud (20 mm) for SCR20
PT1225/300
158610 1/2” 25 300 50 0,180 CDS20 710100 15 5 0,050
PT5825/300
158675 5/8” 25 300 50 0,200 • • • M10 Phosphor bronze internal coupling Dowel (PB102) for SCR15 and SCR20
PT5835/300
158690 5/8” 35 300 50 0,200 PBD10 710110 10 5 0,020
PT5850/300
158290 5/8” 50 300 50 0,365 • • • Driving point for SCR 15 (15 mm)
SPK15 710120 15 5 0,020
• • • Driving point for SCR 20 (20 mm)
SPK20 710130 20 5 0,050

36 www.erico.pentair.com
GROUNDING & BONDING
Stainless Steel Internal Threaded Ground Driving Points For Ground Rods SG
Rods Type SSR

SSR16-710010 - Stainless steel For Ground Rods SG


Rod ø Unit
Reference code
Part No. mm weight kg
diam. length Unit

Reference code Part No. mm m weight kg • • • Tempered steel
SSR16 710010 16 1.20 5 1,640 DTP137120 158400 20 5 0,200

Accessories For Stainless Steel
Threaded Ground Rods Type SSR
Rod ø Unit Stainless Steel Ground Rods
Reference code
Part No. mm weight kg
• • • Steel driving stud (15 mm) for SSR16 Type SS (Extensible)
CDS15 710090 15 5 0,020
• • • M10 Stainless steel internal coupling dowel • Stainless steel Z30 C13

SSD10 710115 10 5 0,020 • Resistance: > 90 / 100 daN / mm2
• • • Driving point for SSR16

SPK15 710120 15 5 0,020

Length ø mm Unit
Reference code Part No.
Galvanised Steel Ground Rods
15SS20 158540
m weight kg
1,5 20 25 3,700
Type CG (Non Extensible) (X-Shaped)

• Supplied with splice plate


• Zinc coating: Driving Points For Ground Rods SS
min 55 micron/ Average min. 70 micron

GROUNDING & BONDING


Unit

Reference code Part No. Length m
weight kg
• • • Section 50 x 50 x 3
1,0CG50/3 158760 1 20 2,340

1,5CG50/3 158770 1,5 20 3,510 Rod ø Unit

Reference code Part No. mm weight kg

2,0CG50/3 158780 2 20 4,680
• • • Tempered steel
Minimum Order Quantity Required
DTP1120SS 158550 20 25 0,040

Galvanised Steel Ground Rods


Type SG (Extensible) Driving Head For Ground Rods SG & SS

Rod ø Unit
Length ø mm Unit
Reference code Part No. mm weight kg
Reference code
Part No. m weight kg
1,5SG20 158810 1,5 20 5 3,705 • • • Tempered steel

DHTR167 158380 20 5 0,200
Minimum Order Quantity Required

www.erico.pentair.com 37
GROUNDING & BONDING
Connecting Clamp For Cable to  Rod to Tape Disconnect Clamp (Type A)
Ground Rods SG & SS

Rod ø Unit

Reference code Part No. mm weight kg Clamp capacity Unit

Reference code  Part No. A mm B mm weight kg
• • • Copper/Steel - Cable capacity 70mm2
S13620 158440 20 5 0,070 • • • Gunmetal

RTC1626 158410 26x12 16 10 0,160

RTC2030 710345 31x10 20 10 -

RTC2051 710350 51x12 20 10 0,310
RTC2526
Ground Rod Driver 710360 26x10 25 10 0,230

Rod to Cable Clamps (Type C)
Type C Type CP

Description Unit
Reference code Part No.
weight kg

EGRD58 158500 1,5 m driver body with insert
for up to 14,2 mm 1 10,420
Conductor Capacity

EGRD58L 158510 Replacement insert for Type C: Max 70 sq mm
14,2 mm (5/8”) 1 2,720
Type CP: Max 25 sq mm

EGRD34 158520 Driver body with insert for

up to 17,2 1 10,420 Rod Unit

Reference code Part No. ø in mm weight kg

EGRD34L 158530 Replacement insert for
17,2
mm (3/4”) 1 2,720 • • • Gunmetal

C12 158260 12,5-12,7 5 0,040
C58 158160 12,5-15,0 5 0,084
GROUNDING & BONDING

C34 158170 14,2-17,2 5 0,086


Conductor to Ground Rod Clamp C19 156900 14,2-19,0 5 0,085
C20 156910 14,2-20,0 5 0,125
C1 158250 5 0,110
• • • Bronze Cond. size cross section
CP38 158155 Max 16 sq mm 100 0,022
CP58 158165 Max 25 sq mm 50 0,059
CP34 158175 Max 25 sq mm 50 0,077

Reference Part No. Description Conductor Size Ground Rod


code Tape Wire/Cable Size
MPSC404SS 120319 Conductor to up to from 35 5/8” and 3/4” 5
ground rod clamp 40 mm to 50 mm2
SP58 Stainless Steel Ground Rod Clamp
Saddle and Rod Clamps

Reference code areaConductor range


(mm2) ø mm
GUV16070 16-70 5,1-10,7
GUV70185 70-185 10,7-17,6
Nominal Unit
Reference

Reference code Part No. Electrodes Conductor Min. Torque
Rod ø mm weight kg code Part No. Ground Rod Sizes Rebar Sizes Withstand
• • • Gunmetal + Copper U bolt SP58 158185 12.7 mm - 16.0 mm 10 mm 6 mm2 - 25 mm2 33.9 N/M 50

UB16 710370 16 10 0,200
UB20 710380 20 10 0,200
UB25 710390 25 10 0,210
GUV16070 710400 10-20 5 0,390
GUV70185 710410 16-20 5 0,440

38 www.erico.pentair.com
GROUNDING & BONDING
Rod to Tape Lug (Split Clamp) Earth Bars For Inspection Pits
10,5 mm

RCC10 RCC16
25 mm
SRC15
SRC20
Reference Part No. Dimensions & Designed to Unit
code No. of holes suit earth pit weight kg
Reference Description Unit
code Part No. weight kg • • • Copper

• • • Gunmetal BEP25x5x300MM 545140 25x5x300 mm Concrete earth pit 1 0,300

RCC10 710420 9,5 mm plain split clamp 10 0,090 12 holes
IP-900-C(103450)

RCC16 710430 16 mm split clamp (threaded) 10 0,340 BEP25x5x200MM 545135 25x5x200 mm Plastic earth pit 1 0,260

SRC15 710440 14,2-15 mm plain split clamp 8 holes
PIT03(710180)

(SCR) for solid copper rod 10 0,330
BEP25x5x150MM 545530 25x5x150 mm Cast iron earth pit 1 0,150

SRC20 710450 20 mm plain split clamp
6 holes IPR193(103470)

(SCR) for solid copper rod 10 0,300 IP180(103480)

Earth Rod Seal Kits
Prefabricated Crowsfeet

Rod Unit

Reference code Part No. ø in mm weight kg
GF-302 503900 Tinned copper 1 5,500
Reference Description Unit
30 x 2 code Part No. weight kg
WGRS200 158922 Double flange earth rod seal* 1 4,3

* Includes PIT05 Heavy Duty Earth Inspection Kit.

GROUNDING & BONDING


The Double Flange version is delivered as a kit, which includes a 1,2 m PVC
pipe, to be adjusted to site conditions. Kit is assembled with PIT05 (158923).
Inspection Pits
710180 103470
Tape Metal Support For
Foundations or Trenches and Tape Metal Wall
Support

103450 107600 107550


ø 180 mm

100 mm Tape Metal Support For Foundations or 


Trenches
• Keeps the tape in a vertical position
ø 140 mm
Rod height Unit
Reference
code Part No. mm weight kg
• • • Galvanised steel
Reference Material Dimensions Unit
code Part No. mm weight kg STBF-25-GS 107600 250 25 0,200

PIT03 710180 Plastic 250x200x215 1 1,350 STBF-40-GS 107610 400 25 0,340

IP-900-C 103450 Concrete 325x325x145 1 27
IP-R193x122MM 103470 Cast iron 210x140x120 1 7
IP-SQ-180-CI 103480 Cast iron ø180 1 2,400 Tape Metal Wall Support
Unit

Reference code Part No. Material
weight kg
• • • For tape below 6 mm thick

SSF-6-GS 107550 Galvanised steel 25 0,130
SSF-6-C 107560 Copper 25 0,140

www.erico.pentair.com 39
GROUNDING & BONDING
Tower Earth Clamp Earth Bar Support

M10x30
65
12

100
40
22

Unit
Reference code
Part No. weight kg
FEB35M10 FEB35M10 1 0,186
Unit

Reference code Part No.
weight kg
• • • Copper - ø 8mm
TECLP8CU 710050 10 0,090
• • • Aluminium - ø 8mm
TECLP8AL 710060 10 0,058 Earth Bars

L
M10x35

33 H
33
25 mm max.
W
Cu 50 x 5 mm

Reference
Unit Nr of Disconnect L W H Unit

Reference code Part No. weight kg code Part No. terminals links mm weight kg
• • • Copper - suit 26 mm max tape width
DLUNI 545000 - 1 125 100 94 1 1,192
BBBC 710260 25 0,12 SEB06 545010 6 0 400 100 94 1 1,642
• • • Aluminium - suit 26 mm max tape width SEB06DL 545020 6 1 475 100 94 1 2,400
ABBC 710250 25 0,60 SEB08 SEB08 8 0 500 100 94 1 1,863
GROUNDING & BONDING

SEB10 545030 10 0 600 100 94 1 2,312


SEB10DL 545040 10 1 675 100 94 1 2,800
SEB62DL 545130 6 2 550 100 94 5 3,200
Pipe Collars NB: terminals do include Nuts and Bolts

Earth Plate Set

max. Unit 100 mm


Reference code
Part No. ø min. / weight kg
L. 200 mm

• • • Stainless steel - conductor, 6 to 11 mm diameter



SPC5080S 107000 50/80 10 0,147

SPC70120S 107010 70/120 10 0,170 25 mm

SPC130180S 107020 120/170 10 0,214 10,5 mm


• 16 connection points
• • • Copper - conductor, 6 to 11 mm diameter
SPC5080C
107050 50/80 10 0,165
SPC70120C 107060 70/120 10 0,191
SPC130180C 107070 120/170 10 0,240 Unit
Reference code Part No.
weight kg
• • • Tinned copper 100 x 5
Fasteners For Gutter Rim
SEP 545190 1 1,02

Unit
Reference code
Part No. weight kg
• • • Copper - conductor, 6 to 10 mm

SGR6102 107230 10 0,067

40 www.erico.pentair.com
GROUNDING & BONDING
Intersystem Bonding Termination (IBTB) Earth Boss
710160

W (mm) Unit Length ø Unit



Reference code Part No. H x D x weight kg Reference code Part No.
mm mm weight kg
IBTB IBTB 101,6 x 35,82 x 51,06 1 0,136 50010EBOSS 710160 50 50 1 -

Earth Blocks Static Earthing


20 mm 165410 165620 198400 5 ft = 1.5 m
EBL08 198410 10 ft = 3 m
- 6 x ø 5,2 mm 198420 20 ft = 6 m
- 2 x ø 6,5 mm

88 mm
13 mm
EBL08 B2610A B2617A

Unit 165400
Reference code Part No. weight kg
• • • Tinned brass
EBL08 711470 10 0,158

Double Connecting Plate


B2618B
Supporting plate for the connection of round

GROUNDING & BONDING


101100
conductors, diameter 10 mm, or flat conductors
Description
80 Unit
up to 40 x 4 mm on rebars up to 24 mm ø.
Reference code Part No. weight kg
B2610A 165410 Spring clamp 1 0,144
B2617A 165620 Aircraft grounding clamp 1 1,140
A822SA111C5
198400 Orange coiled cable, 5 ft (1.5 m) 1 0,450
60
A822SA111C10 198410 Orange coiled cable, 10 ft (3 m) 1 0,540
40
A822SA111C20 198420 Orange coiled cable, 20 ft (6 m) 1 0,820
M10
B2618B 165400 Cable reel assembly 1 3,150

Rebar Unit
Reference code
Part No. Conductor
weight kg
• • • Galvanised steel Fence Clamps

CPD2440 101100 10 mm dia or 40x4 24 mm dia 25 0,340

Rebar Clamps
RC EK

Conductor Size - Metric Pipe Size -


Reference code
Part No. Metric
FC073 198401 16 mm² Str - 70 mm² Str 40 mm
FC074 198402 70 mm² Str - 120 mm² Str 40 mm
FC075 198403 16 mm² Str - 70 mm² Str 50 mm
Rebar Unit FC076 198404 70 mm² Str - 120 mm² Str 50 mm
Reference code
Part No. Conductor
weight kg FC078 198406 16 mm² Str - 120 mm² Str 65 mm
• • • Galvanised steel FC079 198407 16 mm² Str - 70 mm² Str 80 mm
RC70 710325 8 mm dia 8-18 mm 1 0,340 FC080 198408 70 mm² Str - 120 mm² Str 80 mm
RC100 710335 8 mm dia 18-38 mm 1 0,780 FC082 198411 16 mm² Str - 120 mm² Str 90 mm
EK16 710355 25 mm2 25 mm-parallel 50 0,091
EK17 710365 25 mm2 25 mm-perpendicular 50 0,091

www.erico.pentair.com 41
GROUNDING & BONDING
Eyes Bolts For Copper-bonded Oxide Inhibiting Compound
Ground Rods
W
Unit
Reference code
Part No.
weight kg
OXINHIBCOMP 710220 1 0,314
H

MBJ Ground Braids

ø inch W H Unit
Reference code Part No.
weight kg

EBR58 710140 5/8” 68 96 5 -
EBR34 710150 3/4” 68 96 5 -

• Excellent electrical contact due to integral palms


Grounding Receptacles • Good resistance to vibration and fatigue
165180 165220 C
ATTACHMENT
BAR • Recommended by the EMC directives
165230 • UL recognised E220029
• Excellent tensile strength
C A

*Refer to the ERICO Low Voltage Power Distribution catalog from Pentair.
B

B 1/2" PIPE FOR


TYPE RA & RB
CONNECTIONS

These receptacles provide earth connections for the frames of planes, ships,
tankers trucks, etc. eliminating their electrostatic charge and obtaining
equipotentiality with the surrounding earth.
Parts are copper alloy, connections to the earth circuit can be made with CADWELD.
Reference Depth ø B ø C Unit
Part No. Attachment
code A weight kg
GROUNDING & BONDING


B165 165180 Cast 3/4” ball 4 1/2” 2 3/4” 1 0,800

B166 165220 Cast 3/4” rod 6 1/4” 4 3/4” 3 7/8” 1 2,100
B167 165230 Cast 1-1/2” rod 7 1/4” 6 1/2” 4 3/4” 1 7,000

Denso Tape (DT) and Silfos Tape (SFO)

Unit
Reference code
Part No. weight kg

DT50 711520 10 m x 50 mm 1 0,760
SFO50 710170 8 m x 50 mm 1 0,430

Potential Equalisation Clamp (PEC)

Unit
Reference code
Part No. weight kg
PEC100 702900 1 0,500
PEC150 702901 1 0,544

42 www.erico.pentair.com
GROUNDING & BONDING

or

Earth Points
DB B161 / B164

GROUNDING & BONDING


DB B161 / B164 T
T

B B

D ØW D G
W

Earthpoints to be welded using CADWELD


Part No. Reference Width Depth Terminal Size No. of Tail Size

Type W D T Terminals B PU
DB 166120 DB-10A 50 mm 55 mm M10 1 16 mm Ø 5
DB 166150 DB12A 50 mm 55 mm M12 1 16 mm Ø 5
DB 166180 DB-16A 50 mm 55 mm M16 1 16 mm Ø 5
B161 166030 B161-10B 65 mm 30 mm M10 4 14 mm Ø 1
B164 166060 B164-12A 85 mm 75 mm M12 4 10.7 mm Ø 1

www.erico.pentair.com 43
GROUNDING & BONDING
Earth Points

Type K Type KS

Type C
L

Earthbridges welded using CADWELD by Pentair specialists in our production plants (Prefabricated)
Reference Width Depth Terminal Size No. of Conductor Conductor Conductor
Type
Design Part No. W D T Terminals Material Size Length L PU
GROUNDING & BONDING

DB K 166130 DB-10K 50 mm 55 mm M10 1 Bare Steel 16 mm Ø 500 mm 1


DB KS 166140 DB10KS 50 mm 55 mm M10 1 Bare Steel 16 mm Ø 500 mm 1
DB KS DB10KS12350 DB-10KS12350 50 mm 55 mm M10 1 Bare Steel 12 mm Ø 350 mm 1
DB C 166480 DB-10-C5005 50 mm 55 mm M10 1 PVC Covered Copper Cable 50 mm2 500 mm 1
DB C 166490 DB-10-C501 50 mm 55 mm M10 1 PVC Covered Copper Cable 50 mm2 1000 mm 1
DB C 166500 DB-10-C502 50 mm 55 mm M10 1 PVC Covered Copper Cable 50 mm2 2000 mm 1
DB C DB10C70500 DB10C70500 50 mm 55 mm M10 1 PVC Covered Copper Cable 70 mm2 500 mm 1
DB C DB10C701000 DB10C701000 50 mm 55 mm M10 1 PVC Covered Copper Cable 70 mm2 1000 mm 1
DB K 166160 DB-12K 50 mm 55 mm M12 1 Bare Steel 16 mm Ø 500 mm 1
DB KS 166170 DB-12KS 50 mm 55 mm M12 1 Bare Steel 16 mm Ø 500 mm 1
DB K 166190 DB-16K 50 mm 55 mm M16 1 Bare Steel 16 mm Ø 500 mm 1
DB KS 166200 DB-16KS 50 mm 55 mm M16 1 Bare Steel 16 mm Ø 500 mm 1
B161 C 166510 B161-10-C5005 65 mm 30 mm M10 4 PVC Covered Copper Cable 50 mm2 500 mm 1
B161 C 166520 B161-10-C501 65 mm 30 mm M10 4 PVC Covered Copper Cable 50 mm2 1000 mm 1
B161 C 166530 B161-10-C502 65 mm 30 mm M10 4 PVC Covered Copper Cable 50 mm2 2000 mm 1
B161 K 166040 B161-10KA 65 mm 30 mm M10 4 Bare Steel 12 mm Ø 500 mm 1
B161 KS 166050 B161-10KM 65 mm 30 mm M10 4 Bare Steel 12 mm Ø 500 mm 1
B164 K 166070 B164-12K 85 mm 75 mm M12 4 Bare Steel 12 mm Ø 400 mm 1
B164 KS 166080 B164-12KS 85 mm 75 mm M12 4 Bare Steel 12 mm Ø 400 mm 1

Important Notice:
For large projects, specific “Bulk Delivery” is recommended.
Please see below list of specific Part No. Please note that there is a MOQ (Minimum Order Quantity) of 50 pcs to consider.
Components and products performances remain unchanged.

Type DB
Part No. Reference Thread Diam.
A C L MOQ
Packaging Type: Loose in a cardboard box or wooden

90 o
angle 166130B DB-10K16 BLK M10 16 mm 500 mm 50 crate (upon quantity)
90o angle 166140B DB-12K16 BLK M12 16 mm 500 mm 50 Packing Unit: Minimum Order Qty of 50 pcs
Straight 166160B DB-10KS16 BLK M10 16 mm 500 mm 50
Straight 166170B DB-12KS16 BLK M12 16 mm 500 mm 50

44 www.erico.pentair.com
SURGE PROTECTION

SURGE PROTECTION

COLOUR CODE
Surge Protection Device
Telecommunication and Dataline
Protection Device
.
Power Line
Telecoms and Data
Earthing Network

www.erico.pentair.com 45
SURGE PROTECTION
Dinline Surge Diverters 150kA Dinline Spark Gap Diverter (SGD)

Reference Unit Reference Unit


code Part No. Description
weight kg code Part No. Description
weight kg
DSD11502SR275 702420 150kA, 275V 1 0,33 SGD11002SNE 702400 100kA 10/350 1 0,3
SGD1251SRNE 702426 25kA 10/350 1 0,12

Dinline Surge Diverters 100-10kA

Transient Discriminating Filter (TDF)

Reference Unit
code Part No. Description
weight kg
DSD1601SR275 702460 60kA, 275V, Relay 1 0,12
DSD1601SR275M 702465 60kA, 275V Module 1 0,10
DSD1401S75 702478 40kA, 75V 1 0,12 Reference Unit
DSD1401S275 702491 40kA, 275V 1 0,12 code Part No. Description
weight kg
DSD1401SR275 702521 40kA, 275V, Relay 1 0,12 TDF3A120V 700001 3A, 120V 1 0,35
DSD140M275 702496 40kA, 275V Module 1 0,10 TDF3A240V 700002 3A, 240V 1 0,35
DSD1401SR440 702530 40kA, 440V, Relay 1 0,12 TDF10A120V 700003 10A, 120V 1 0,75
DSD140M440 702506 40kA, 440V Module 1 0,10 TDF10A240V 700004 10A, 240V 1 0,75
DSD1101S275 702560 10kA, 275V 1 0,12 TDF20A120V 700005 20A, 120V 1 0,8
DSD110M275 702566 10kA, 275V Module 1 0,10 TDF20A240V 700006 20A, 240V 1 0,8

Dinline Surge Diverters Three Phase

Dinline Surge Filter (DSF)


Reference Unit
code Part No. Description
weight kg
DSD340TNC275A 702581 40kA, 275V TN-C, Modular 1 0,4
SURGE PROTECTION

DSD340TNS275A 702591 40kA, 275V TN-S, Modular 1 0,4


DSD340TT275A 702601 40kA, 275V TT, Modular 1 0,4
Reference Unit
Dinline DC Surge Diverters for Solar code Part No. Description
weight kg
Application (TDS50) DSF6A30V
DSF6A150V
702090
701000
6A, 30V 1
6A, 150V 1
0,200
0,200
DSF6A275V 701030 6A, 275V 1 0,200

Reference Unit
code Part No. Description
weight kg
TDS502BR300DC TDS502BR300DC 2 Pole, 300V, DC 1 0,240
TDS502BR600DC TDS502BR600DC 2 Pole, 600V, DC 1 0,240
TDS503BR1000DC TDS503BR1000DC 3 Pole, 1000V, DC 1 0,354

46 www.erico.pentair.com
SURGE PROTECTION

Transient Panel Surge Protection Local Area Network Protectors (LAN)

Reference Unit
Reference
Part No. Description Unit
code weight kg code Part No. Description
weight kg
TDX100M277/480TT 702428 100kA, 277/480V 1 1,400 LANRJ45C6 700528 RJ45, CAT6 1 0,120
TDX200M277/480TT 702429 200kA, 277/480V 1 2,000 LANRJ45POE 700529 RJ45, POE 1 0,120
LANRJ45RAK 700531 Rackmount Kit 1 0,820

Telecommunication Protectors (SLP/DLP/DLT)


Universal Transient Barrier (UTB)

Reference Unit
code Part No. Description
weight kg
Reference Unit SLP10K1F 701540 Subscriber line, high speed 1 0,100
code Part No. Description
weight kg HSP10K12 700815 12V, high speed 1 0,100
UTB5SP 702861 5V, 1.5A 1 0,100 HSP10K36 700805 36V, high speed 1 0,100
UTB15SP 702862 15V, 1.5A 1 0,100 HSP10K72 700850 72V, high speed 1 0,100
UTB30SP 702863 30V, 1.5A 1 0,100 HSP10K230 700860 230V, high speed 1 0,100
UTB60SP 702864 60V, 1.5A 1 0,100
DLT 702721 2.5mm2 terminal block 1 0,150
UTB110SP 702866 110V, 1.5A 1 0,100
UTB5DP 702886 5V, 8A, 2 Pair 1 0,100
UTB15DP 702887 15V, 8A, 2 Pair 1 0,100 Coaxial Protectors - TV And Video
UTB30DP 702888 30V, 8A, 2 Pair 1 0,100
UTB60DP 702889 60V, 8A, 2 Pair 1 0,100
UTB110DP 702891 110V, 8A, 2 Pair 1 0,100

Transient Dinline Surge Diverter

Reference Unit
code Part No. Description
weight kg
CATVF 702535 Cable TV Protector 1 0,100
CATVHF 700746 Antenna TV Protector HF 1 0,040
CATVMF 702525 Antenna TV Protector 1 0,100

SURGE PROTECTION
CCTV12 703000 CCTV protector (video) 1 0,200
Reference Unit
code Part No. Description
weight kg
TDS1501SR277 702407 50kA, 277V 1 0,120 Coaxial Surge Protectors (CSP)
TDS1501SR560 702408 50kA, 560V 1 0,120
TDS11002SR240 702411 100kA, 240V 1 0,120
TDS11002SR277 702412 100kA, 277V 1 0,120
TDS11002SR560 702413 100kA, 560V 1 0,120
TDS350TNC277 702417 50kA, 277V TNC 1 0,360
TDS350TT277 702418 50kA, 277V TT 1 0,360

Reference Unit
code Part No. Description
weight kg
CSP1BNC90 CSP1BNC90 BNC, 90V 1 0,185
CSP1BNC600 CSP1BNC600 BNC, 600V 1 0,185
CSP1NMF90 CSP1NMF90 NMF, 90V 1 0,196
CSP1NMF600 CSP1NMF600 NMF, 600V 1 0,205
CSP1NB90 CSP1NB90 NB, 90V 1 0,189
CSP1NB600 CSP1NB600 NB, 600V 1 0,220

www.erico.pentair.com 47
CADWELD / CADWELD PLUS / CADWELD MULTI

XA

PC

BY

LE
PA PG BD TA

The CADWELD Mould Numbering System


Mould type XXX-XXXX
Mould Price Key
The CADWELD Mould Part Number code gives the complete
information of the mould ie: Code for Main or Run Conductor
- type of connection, mould price key, and conductor size(s). Code for Tap Conductor

EXAMPLES : TA C - Y6 Y4 GT C - P143 Y6 SS C - Y4 VS C - Y2 - V76


• Type TA • Type GT • Type SS • Type VS
• Price Key C • Price Key C • Price Key C • Price Key C
•  Cable 35 mm2
120 mm2 Run
•  14,2 mm Copper Clad
•  •  2 x 70 mm2 cables •  Vertical Pipe
70 mm2 Tap
•  Ground Rod • 76 mm Diameter Pipe
120 mm2 Tap
• 

48 www.erico.pentair.com
CADWELD Wire Size Code Information

Nominal Wire Size* CADWELD Number Nominal Nominal Nominal Nominal Nominal
Cross Mould Reference of Strands Diameter of Cable Cable Strand Wire Cross
AWG Sectional Strands Diameter Diameter Area Sectional
Area (mm2) (mm) (mm) (inch) (mm2) Area (mm2)
#10 1B 7 0.98 2.95 0.12 0.75 5.26
6 A7 7 1.04 3.12 0.12 0.85 5.95
#8 1E 7 1.23 3.71 0.15 1.19 8.32
10 W2 7 1.35 4.05 0.16 1.43 10.02
#6 1H 7 1.55 4.67 0.18 1.89 13.21
16 W3 7 1.70 5.10 0.20 2.27 15.89
#4 1L 7 1.96 5.89 0.23 3.02 21.12
25 Y1 7 2.14 6.42 0.25 3.60 25.18
#3 1Q 7 2.20 6.60 0.26 3.80 26.61
25 Y1 19 1.35 6.75 0.27 1.43 27.20
#2 1V 7 2.47 7.42 0.29 4.79 33.54
#2 Solid 1T 1 6.54 6.54 0.26 33.62 33.62
35 Y2 19 1.53 7.65 0.30 1.84 34.93
#1 1Y 19 1.50 8.43 0.33 1.77 33.58
#1 Solid 1X 1 7.35 7.35 0.29 42.41 42.41
50 Y3 19 1.78 8.90 0.35 2.49 47.28
1/0 Solid 2B 1 8.25 8.25 0.32 53.49 53.49
1/0 2C 19 1.89 9.46 0.07 2.81 53.43
2/0 Solid 2F 1 9.27 9.27 0.36 67.43 67.43
2/0 2G 19 2.13 10.65 0.42 3.56 67.70
70 Y4 19 2.14 10.70 0.42 3.60 68.34
95 Y5 37 1.78 12.46 0.49 2.49 92.07
95 Y5 19 2.52 12.60 0.50 4.99 94.76
3/0 2L 19 2.59 12.95 0.47 5.27 100.10
4/0 Solid 2P 1 11.68 11.68 0.46 107.22 107.22
4/0 2Q 19 2.89 13.41 0.53 6.56 124.63
120 Y6 37 2.03 14.21 0.56 3.24 119.75
250 KCM 2V 37 2.07 14.61 0.58 3.37 124.52
150 Y7 37 2.25 15.75 0.62 3.98 147.11
300 KCM 3A 37 2.29 16.00 0.63 4.12 152.39
350 KCM 3D 37 2.47 17.30 0.68 4.79 177.29
185 Y8 37 2.52 17.64 0.69 4.99 184.54
400 KCM 3H 37 2.64 18.49 0.73 5.47 202.53
240 Y9 61 2.25 20.25 0.80 3.98 242.54
500 KCM 3Q 61 2.30 20.65 0.81 4.15 253.44
300 Y0 61 2.52 22.68 0.89 4.99 304.24

KCM was previously MCM, ie 1000 circular mils, a measure of the wire cross-sectional area.
Note that KCM “overstates” the true cross sectional area (measured in sq. mils) of a conductor by 4/π (i.e. 1.273)
1 mil = 0.001 inch
Square Inches x 1273 = KCM
Square Millimeters x 1.974 = KCM
KCM x 0.5607 = Square Millimeters

* Important Note: Sizes indicated in table are for reference only. Also, compacted versions might exist.
Actual wire sizes can vary based on supplier’s specifications. Please check cable size when confirming order.
CADWELD

www.erico.pentair.com 49
CADWELD PLUS
CADWELD PLUS The ultimate welded connection that will never
connections offer all the loosen, corrode or increase in resistance just got
benefits of conventional
CADWELD connections: BETTER.
• Withstand repeated fault currents CADWELD PLUS is the latest advancement in the continuing evolution of ERICO’s
without failing during operation exothermic products. Since it’s development in 1938, CADWELD electrical
connections have become recognised as the ultimate connection for rail, cathodic,
• Exceed requirements of “IEEE® Std power and grounding applications. ERICO has established itself as the worldwide
837- Std. for Qualifying Permanent connections leader. CADWELD PLUS continues this tradition of technical leadership.
Connections Used In Substation
Grounding” The revolutionary CADWELD PLUS system is a simplified method of performing exo-
thermically welded electrical connections. The CADWELD PLUS integrated welding
• Join copper to copper, copper to material package has streamlined the installation process by eliminating ignition
galvanised or plain steel, copper to materials – reducing set up time.
copper clad steel, copper to bronze/
brass/stainless steel, steel to steel, etc. The tamper proof, integrated welding material package consists of a steel cup
containing CADWELD patented welding material alloys and ignition source. This new
• Current carrying capacity equal to or welding material package is designed for use in all standard CADWELD moulds includ-
greater than that of the conductor ing CADWELD MULTI. Once placed in the CADWELD mould, the welding material is
electronically ignited using a simple battery-powered control unit with six (6) foot lead.
• Permanent, molecular bond that
will not loosen or corrode, resulting in a
connection with a lifetime equal to that of
the installation

• No external power or heat source required Polymeric


Cover
• Quality assurance inspection is
easy and visual CADWELD PLUS
Package Ignitor Strip
• Minimal installation training required
• Consists of a tamper proof, disposable,
moisture-resistant welding material cup. The Graphite
welding material, disk and ignition source Mould
are incorporated into the self-contained package Tap Hole
Conductor
• Long shelf life

• Completes welds at distances of up to 6 Weld Cavity


ft/1.8 meters (up to 15 ft/4.6 meters with
optional lead)
• Requires minimum components – no
starting material, no disks, no flint igniters

• Easy to handle, store and transport


– by air, land or sea in unlimited quantities

• Reduces installation time by 20%


CADWELD PLUS
• Has electronic ignition with a CE/UL Feature Benefits
battery powered controller box that is
Integrated Welding • Simplifies training and set up
designed for 600 connections with one set
Material Package • Saves labour
of 8 standard AA batteries (included) –
• Simplifies cleaning
requiring no special batteries or chargers
• Designed for use in standard CADWELD
moulds including CADWELD MULTI Electronic Control Unit • No starting material required
• Easy ignition
Pluggable, Six Foot Control • Increased flexibility in hard to
CADWELD

Unit Lead reach areas

50 www.erico.pentair.com
CADWELD PLUS

Installation Is Easy!
4 Simple Steps For Permanently Welded Electrical Connections
1 2 3 4

Insert CADWELD PLUS Attach control unit Press and hold control unit Open the mould and
package into mould termination clip to switch and wait for the remove the expended steel
ignition strip ignition cup – no special disposal
required
CADWELD PLUS for Grounding Applications CADWELD PLUS for Cathodic Applications
Traditional Welding Traditional Welding
CADWELD PLUS Part No. Material Part Number CADWELD PLUS Part No. Material Part Number
Reference Code (Clear Cap) Reference Code (Green Cap)
15PLUSF20 165700 15 CA15PLUSF33 165713 CA15/CA15S
25PLUSF20 165701 25 CA25PLUSF33 165714 CA25
32PLUSF20 165702 32 CA32PLUSF33 165715 CA32
45PLUSF20 165703 45 CA45PLUSF33 165716 CA45
65PLUSF20 165704 65 CA65PLUSF33 165717 CA65
90PLUSF20 165705 90
115PLUSF20 165706 115
150PLUSF20 165707 150
200PLUSF20 165708 200
250PLUSF20 250 Gram weight PLUS welding material type i.e. 45PLUSF20
165709
300PLUSF20 165710 use 2 x 150
400PLUSF20 165711 use 2 x 200
500PLUSF20 165712 500
600PLUSF20 600
750PLUSF20 750
Accessories

Reference Code Part No. Description


PLUSCU 165738 CADWELD PLUS Control Unit
PLUSCU15L 165745 CADWELD PLUS Control Unit with 15 ft. (4.6 meters) Lead
PLUSCULDQC PLUSCULDQC Pluggable Control Unit Replacement Lead 6 ft. (1.8 meters)
PLUSCULD15QC PLUSCULD15QC Pluggable Control Unit Replacement Lead 15 ft. (4.6 meters)
PLUSCU
CADWELD PLUS Patent Numbers
6,553,911 6,835,910 6,703,578

CADWELD PLUS control unit initiates the reaction of After the termination clip is installed on the ignition strip, the
the metal crucible. The standard unit includes a 6-foot (1.8 installer pushes and holds the ignition button to start a charging
meter) high temperature control unit lead. The lead attaches and discharging sequence. Within a few seconds the control
to the ignition strip using a custom made, purpose-designed unit sends a predetermined voltage to the ignition strip and the
termination clip. reaction is initiated.
CADWELD

www.erico.pentair.com 51
CADWELD AND CADWELD PLUS
Traditional CADWELD & CADWELD PLUS Welding Material

Welding Traditional CADWELD CADWELD PLUS


Material Reference Part No. Unit Disk Reference Part No. Unit
  Size code Weight kg Type* code Weight kg
 
F20 Alloy - Clear Cap - Copper/Copper - Copper/Steel - Steel/Steel
15 15 163590 20 0,015 19 15PLUSF20 165700 20 0,049
25 25 163000 20 0,025 19 25PLUSF20 165701 20 0,063
32 32 163010 20 0,032 19 32PLUSF20 165702 20 0,065
45 45 163020 20 0,045 19 45PLUSF20 165703 20 0,086
65 65 163030 20 0,065 19 65PLUSF20 165704 20 0,104
90 90 163040 10 0,090 25 90PLUSF20 165705 10 0,158
115 115 163050 10 0,115 25 115PLUSF20 165706 10 0,185
150 150 163060 10 0,150 38 150PLUSF20 165707 10 0,217
200 200 163070 10 0,200 38 200PLUSF20 165708 10 0,267
250 250 163080 10 0,250 38 250PLUSF20 165709 10 0,353
300 use (2) 150 300PLUSF20 165710 10 0,376
400 use (2) 200 400PLUSF20 165711 10 0,480
500 500 163090 10 0,500 38 500PLUSF20 165712 10 0,585
600 use (3) 200 10 600PLUSF20 10
750 use (3) 250 10 750PLUSF20 10

F33 Alloy - Green Cap - Cathodic protection - Steel pipe

15 CA15 163200 20 0,015 19 CA15PLUSF33 165713 20 0,049


25 CA25 163210 20 0,025 19 CA25PLUSF33 165714 20 0,063
32 CA32 163220 20 0,032 19 CA32PLUSF33 165715 20 0,065
45 CA45 163230 20 0,045 19 CA45PLUSF33 165716 20 0,086
65 CA65 163240 20 0,065 19 CA65PLUSF33 165717 20 0,104
90 CA90 163250 10 0,090 25
115 CA115 163260 10 0,115 25
150 CA150 163270 10 0,150 38

CADWELD Welding Material


CADWELD welding material consists of copper oxide and aluminum, packaged by weight (in grams) in plastic tubes. Each tube
contains starting material at the bottom of the plastic tube. Welding material is packaged in containers along with metal disks.
Standard welding material (F20) is packaged in tubes with clear caps and is used for all grounding connections with the exception
of those to cast iron or rail.

CADWELD PLUS
CADWELD PLUS simplifies the method of making exothermic connections by eliminating the need for starting material or a
separate disk. With the CADWELD PLUS control unit, welds can be completed 1.8 m or more than 4 m away.
CADWELD

52 www.erico.pentair.com
CADWELD MULTI

4 Easy steps for multiple, permanently


welded, electrical connections Part Nr
CADWELD MULTI Available Items
Article Nr Description Weight (kg)
KITCDMV01 167782 CADWELD MULTI Kit 1 25.000
The CADWELD MULTI kit (KITCDMV01) contains the following list of items:
FMCDMV01 120883 Handle Clamp 1 1.800
CDMV01H 240399 Mould for H welds 1 1.200
CDMV0112 240398 Mould for welds on 1/2 rods 1 1.200
CDMV0158 240397 Mould for welds on 5/8 rods 1 1.200
CDMV0134 240396 Mould for welds on 3/4 rods* 1 1.200

Step
Layer batting and variable
conductor sizes to be

Close mould and drop
metal disk in place
Step
SCDM01
SKK1
120886 Set of 33 batting/gaskets
162070 SKK1 clamp
2
1
0.200
0.500
welded into dry 1
mould 2
TSCSTP 197295 Toolset 1 2.000
B136B 182030 Slag Removal Spade 1 0.144
Language free instruction sheet 1
The following items can be used with the CADWELD MULTI Kit (KITCDMV01). They are sold separately.
T320 165000 Flint Ignitor T320 1 0.090
90 163040 CADWELD Traditional welding material 10 0.090
115 163050 CADWELD Traditional welding material 10 0.115
PLUSCU 165738 Control Unit 1 1.088
90PLUSF20 165705 CADWELD PLUS welding material 10 0.158
Step and tap bottom of
Deposit welding material Close the cover and Step ignite with flint ignitor.
115PLUSF20 165706 CADWELD PLUS welding material 10 0.185
3 container to release 4 Open the mould after Due to Pentair’s continuous product improvement policy, products shown in this catalog are subject to change without notice.
If you would like to know more about the benefits of CADWELD MULTI contact Pentair or visit: www.erico.pentair.com
starting material 10 seconds
The CADWELD MULTI
The process is similar to the traditional CADWELD
combines a versatile mold block and
with one distinct difference... there is no need to
a range of gaskets (batting) to allow
change the mould for different connection types.
numerous different welded connections to
The whole process is complete in about one minute.
be produced without the need to change
The connection table details the gasket quantities
the mould for each connection type.
required for each weld.

CADWELD MULTI Connection Capabilities


Copper Cable/Solid to Copper Cable/Solid

SS SC PA TA XA GG GJ TD TE TF
• Copper concentric conductor sizes up to 25 mm2
(6.6 mm dia.) or #3 AWG (0.26” dia.)

GF GW XB PP PK GE PG
• Copper concentric conductor sizes up to 50 mm2 (9.3 mm dia.) or 1/0 AWG (0.37” dia.)

Copper Cable/Solid Strip to Rebar Copper Strip to Copper Strip

RG RH RK RF RD BB CG BG EB
• Copper concentric conductor sizes up to 50 mm2 (9.3 mm dia.) or 1/0 AWG (0.37” dia.) • BB and CG: Copper strip sizes up to 30 x 3,5 mm (1.2” x 0.14”)
• Copper or steel strip sizes up to 30 x 3,5 mm (1.2” x 0.14”) • BG and EB: Copper strip sizes up to 30 x 3,0 mm (1.2” x 0.12”)
• Rebar sizes up to 10 mm (#3)

Galvanised Steel Strip to


Copper Cable/Solid to Copper or Steel Strip/Lug Galvanised Steel Strip

HA HC HS HT GL LA LJ LE BB CG
• Copper concentric conductor sizes up to 50 mm2 (9.3 mm dia.) or 1/0 AWG (0.37” dia.) • Galvanised steel strip sizes up to
• Copper or steel lug / strip sizes up to 30 x 3,5 mm (1.2” x 0.14”) 30 x 3,5 mm (1.2” x 0.14”)

Ground Rod Connections


CADWELD

TG GT CN CP GR GT CN CP GR

• Copper concentric conductor sizes up to 10 mm2 (4.2 mm dia.) or #6 AWG (0.18” dia.) • Copper concentric conductor sizes greater than 10 mm2 (4.2 mm dia.) or #6 AWG (0.18” dia.)
• Copper strip sizes up to 30 x 2,0 mm (1.2” x 0.08”) • Copper strip sizes 30 x (2,5 - 3,0 mm) or 1.2” x (0.10” – 0.12”)
• Steel strip sizes 30 x (0,5 - 3,5 mm) or 1.2” x (0.02” – 0.14”)

www.erico.pentair.com 53
CADWELD

T393 & T378L T313 T314 T321


Safety Glasses & Safety Gloves Card Cleaning Brush Cable Cleaning Brush Rasp

B265 T111 T403 T320


Cable Clamp SurefireTM Torch Head Mould Sealer Flint Ignitor

B321-30 PLUSCU T394 L160


Flint Ignitor CADWELD PLUS Control Unit Mould Cleaning Brush Handle Clamps
Extension

M129
Hold Down
Handle
Clamp
B160V B323N2 B396
Chain Support Clamp Magnet for M129 Magnetic Handle Clamp

Type H B140 B136A / B136B


Battings Copper Sleeve Wrap Sleeve Slag Removal Spade
CADWELD

T306 T304 T305 T331


Ceramic Blanket Pliers Screwdriver Welding Tray

54 www.erico.pentair.com
CADWELD Accessories

Reference Part
Code Description Weight (kg)
Number
T378L 162422 Gloves 1 0.136
T393 162421 Safety glasses 1 0.068
TSCSTP 197295 Toolset (includes T378L, T313, T384) 1 0.280
T313 165040 Card cleaning brush 1 0.051
T314 165130 Cable cleaning brush 1 0.375
T321C 162630 Rasp 1 0.975
B265 165020 Cable clamp 1 2.386
1120327 140160 Blowlamp 1 0.260
1120330 140180 Cartridge for blowlamp 1 0.100
T111 165170 Torch head SurefireTM 1 0.347
T403 165280 CADWELD mould sealer 1 1.030
T320 165000 Flint ignitor 1 0.090
T320A 165010 Spare flints for flint ignitor 10 0.008
B321-30 162429 Flint ignitor extension 1 0.952
PLUSCU 165738 Control unit with 1.80M cable 1 0.907
PLUSCU15L 165745 Control unit with 4.60M cable 1 1.079
PLUSCULDQC PLUSCULDQC Pluggable replacement lead 1.80M 1 0.136
PLUSCULD15QC PLUSCULD15QC Pluggable replacement lead 4.60M 1 0.318
KIT-120-3/4 165260 Soft brush for mould cleaning 1 0.030
T394 162427 Mould cleaning brush 1 0.066
L160 161000 Handle clamp for 3” wide molds 1 0.911
L159 161020 Handle clamp for 4” wide molds 1 0.991
L161 161010 Handle clamp for 2” wide molds 1 0.380
B134 161740 Frame for L160 1 0.392
B135 161780 Frame for L159 1 0.451
L161A 161090 Vertical handle clamp 1 0.671
L160V 161660 Vertical handle clamp 1 1.775
M129 161030 Hold down handle clamp 1 0.315
B323N2 161630 Magnet for M129 1 0.712
M32 161060 Frame for L160 1 0.880
SMK21 161080 Clamp for RTP mould type 1 0.670
SKK1 162070 Clamp for Positioning (spring clamps) 1 0.500
B159M 161631 Magnetic handle clamp L159 for 4” wide molds 1 3.948
B396 161632 Magnetic handle clamp L160 for 3” wide molds 1 2.700
S2904A 185010 Batting 50 x 60 x 25 mm 25 0.009
S2904B 185020 Batting 50 x 60 x 20 mm 25 0.008
S2904C 185030 Batting 50 x 60 x 12 mm 25 0.005
H101 180140 Copper sleeve Ø 8 x 6 - L 26 mm 50 0.005
H102 180170 Copper sleeve Ø 6,4 x 4,3 - L 25 mm 50 0.004
H103 180180 Copper sleeve Ø 7,7 x 5,3 - L 25 mm 50 0.006
H105 180230 Copper sleeve Ø 5 x 3 - L 23,5 mm 50 0.003
H117 180430 Copper sleeve Ø 9 x 7 - L 25 mm 50 0.006
H111F 180320 Copper sleeve Ø 15 x 13 - L 25 mm 50 0.011
H113F 180360 Copper sleeve Ø 10 x 8 - L 25 mm 50 0.007
B140 165610 Copper wrap sleeve 76 x 25 x 0,20 mm 25 0.010
B136A 182125 Slag removal spade 1 0.045
B136B 182130 Slag removal spade 1 0.100
B136F 182135 Slag removal spade 1 0.087
T396 162436 Toolbox 480 x 220 x 220 mm (metal) 1 3.586
T401 546900 Toolbox 340 x 330 x 270 mm (metal) 1 5.560
T306 162431 Ceramic blanket 1 0.226
T304 162433 Pliers 1 0.167
T305 162434 Screwdriver 1 0.145
T331 162438 Tooltray 1 2.267

Lugs

Part Material Diameter Palm Overall


Number (mm) Length (mm) Length (mm)

B305EGS Galvanized 17 33 92
B305SS Stainless Steel 17 33 92
B305TC Tinned Copper 17 33 92
CADWELD

www.erico.pentair.com 55
CADWELD Moulds
A graphite mould is used for making most CADWELD connections. CADWELD molds will
generally last an average of 50 or more connections under normal usage.

Price Key and Handle Clamp and/or Frames

• L160 for all molds having a “C”, “E”, “R” and “Q” mold price key (3” -75 mm -wide moulds)
• L159 for all molds having a “D”, “F”, “J” and “Z” mold price key (4” -100 mm -wide moulds)

Pictured below are the moulds and / or frames and handles for the various price key moulds:

“A” Price K
 ey Mould
Hold Down Frame Required “T”, “P” and “N” Price Key
Mould Mini-EZ Handle Clamp Required

“C”, “D”, “F”, “R”, “Q”


and “Z” Price Key Mould
L160 or L159 Handle
Clamp Required

“E” and “J” Price Key Mould


CADWELD

L160 or L159 Handle Clamp Required

56 www.erico.pentair.com
Cable to Cable
A A

B B

PT - Parallel Horizontal Tee or Parallel Tap


Mould Mould Conductor Conductor WM Size WM Size Handle Scraper
Code Article B in mm2 CADWELD CADWELD Clamp Sleeve Tool
Number A in mm2 PLUS
PTCY1 221268 10 10 45 45PLUSF20 L160 H102 B136A
PTCY2 226545 16 16 65 65PLUSF20 L160 H103 B136A
PTCY1 221268 25 25 45 45PLUSF20 L160 B136A
PTCY2 226545 35 35 65 65PLUSF20 L160 B136A
PTCW6 221267 8 mm solid 8 mm solid 90 90PLUSF20 L160 B136B
PTCY3 221265 50 50 90 90PLUSF20 L160 B136B
PTCY3Y2 PTCY3Y2 50 35 90 90PLUSF20 L160 B136B
PTCW8 PTCW8 10 mm solid 10 mm solid 115 115PLUSF20 L160 B136B

PTCY4 221258 70 70 115 115PLUSF20 L160 B136B


PTCY4Y3 PTCY4Y3 70 50 115 115PLUSF20 L160 B136B
PTCY4Y2 PTCY4Y2 70 35 90 90PLUSF20 L160 B136B
PTCY4Y1 PTCY4Y1 70 25 90 90PLUSF20 L160 B136B
PTCY5 221256 95 95 200 200PLUSF20 L160 B136B
PTCY5Y4 224506 95 70 150 150PLUSF20 L160 B136B
PTCY5Y3 221254 95 50 150 150PLUSF20 L160 B136B
PTCY5Y2 PTCY5Y2 95 35 115 115PLUSF20 L160 B136B

PTCY6Y6 PTCY6Y6 120 120 250 250PLUSF20 L160 B136B


PTCY6Y5 230049 120 95 200 200PLUSF20 L160 B136B
PTCY6Y4 226788 120 70 150 150PLUSF20 L160 B136B
PTCY6Y3 235509 120 50 150 150PLUSF20 L160 B136B
PTCY7Y7 PTCY7Y7 150 150 2 x 150 300PLUSF20 L160 B136B
PTCY7Y6 PTCY7Y6 150 120 250 250PLUSF20 L160 B136B
PTCY7Y5 226221 150 95 200 200PLUSF20 L160 B136B
PTCY7Y4 226222 150 70 150 150PLUSF20 L160 B136B

PTCY8Y8 PTCY8Y8 185 185 2 x 150 300PLUSF20 L160 B136B


PTCY8Y7 PTCY8Y7 185 150 2 x 150 300PLUSF20 L160 B136B
PTCY8Y6 PTCY8Y6 185 120 250 250PLUSF20 L160 B136B
PTCY8Y5 233449 185 95 200 200PLUSF20 L160 B136B
PTDY9Y9 PTDY9Y9 240 240 2 x 200 400PLUSF20 L159 B136B
PTDY9Y8 PTDY9Y8 240 185 2 x 200 400PLUSF20 L159 B136B
PTCY9Y7 PTCY9Y7 240 150 2 x 150 300PLUSF20 L160 B136B
PTCY9Y6 PTCY9Y6 240 120 250 250PLUSF20 L160 B136B

A
SS - Horizontal Splice
Mould WM Size
Mould Article Conductor WM Size Handle Sleeve Scraper
Code A in mm2 CADWELD CADWELD
Number PLUS Clamp Tool
SSCY1 SSCY1 10 32 32PLUSF20 L160 H102 B136A
SSCY2 SSCY2 16 32 32PLUSF20 L160 H103 B136A
SSCW3 SSCW3 16 32 32PLUSF20 L160 B136A
SSCY1 SSCY1 25 32 32PLUSF20 L160 B136A
SSCY2 SSCY2 35 32 32PLUSF20 L160 B136A

SSCY3 221009 50 45 45PLUSF20 L160 B136A


SSCW6 221008 8 mm solid 45 45PLUSF20 L160 B136A
SSCY4 221021 70 65 65PLUSF20 L160 B136A
SSCW8 221011 10 mm solid 65 65PLUSF20 L160 B136A
SSCY5 221013 95 90 90PLUSF20 L160 B136B

SSCY6 221014 120 115 115PLUSF20 L160 B136B


SSCY7 221017 150 115 115PLUSF20 L160 B136B
SSCY8 SSCY8 185 150 150PLUSF20 L160 B136B
CADWELD

SSCY9 SSCY9 240 200 200PLUSF20 L160 B136B


SSCY0 SSCY0 300 250 250PLUSF20 L160 B136B

www.erico.pentair.com 57
Cable to Cable
B
A

TA - Horizontal Tee
Mould Mould Conductor WM Size
Article Conductor WM Size Handle Sleeve Scraper
Code CADWELD CADWELD
Number A in mm2 B in mm2 PLUS Clamp Tool
TACY1Y1 TACY1Y1 10 10 32 32PLUSF20 L160 H102 B136A
TACY2Y2 221028 16 16 45 45PLUSF20 L160 H103 B136A
TACY1Y1 TACY1Y1 25 25 32 32PLUSF20 L160 B136A
TACY2Y2 221028 35 35 45 45PLUSF20 L160 B136A
TACY2Y1 221063 35 25 45 45PLUSF20 L160 B136A
TACY3Y3 222459 50 50 90 90PLUSF20 L160 B136B
TACY3Y2 221071 50 35 65 65PLUSF20 L160 B136A
TACY3Y1 221067 50 25 65 65PLUSF20 L160 B136A

TACY4 221035 70 70 90 90PLUSF20 L160 B136B


TACY4Y3 221077 70 50 90 90PLUSF20 L160 B136B
TACY4Y2 221075 70 35 45 45PLUSF20 L160 B136A
TACY4Y1 221074 70 25 45 45PLUSF20 L160 B136A

TACY5 222461 95 95 115 115PLUSF20 L160 B136B


TACY5Y4 221086 95 70 90 90PLUSF20 L160 B136B
TACY5Y3 221085 95 50 90 90PLUSF20 L160 B136B
TACY5Y2 221084 95 35 90 90PLUSF20 L160 B136B
TACY5Y1 221083 95 25 90 90PLUSF20 L160 B136B

TACY6Y7 TACY6Y7 120 150 200 200PLUSF20 L160 B136B


TACY6Y6 TACY6Y6 120 120 150 150PLUSF20 L160 B136B
TACY6Y5 TACY6Y5 120 95 150 150PLUSF20 L160 B136B
TACY6Y4 221094 120 70 90 90PLUSF20 L160 B136B
TACY6Y3 221093 120 50 90 90PLUSF20 L160 B136B
TACY6Y2 221092 120 35 90 90PLUSF20 L160 B136B
TACY6Y1 224902 120 25 90 90PLUSF20 L160 B136B

TACY7Y7 TACY7Y7 150 150 200 200PLUSF20 L160 B136B


TACY7Y6 TACY7Y6 150 120 150 150PLUSF20 L160 B136B
TACY7Y5 TACY7Y5 150 95 150 150PLUSF20 L160 B136B
TACY7Y4 221098 150 70 90 90PLUSF20 L160 B136B
TACY7Y3 TACY7Y3 150 50 90 90PLUSF20 L160 B136B
TACY7Y2 221096 150 35 90 90PLUSF20 L160 B136B

TACY8Y8 TACY8Y8 185 185 200 200PLUSF20 L160 B136B


TACY8Y7 TACY8Y7 185 150 200 200PLUSF20 L160 B136B
TACY8Y6 TACY8Y6 185 120 200 200PLUSF20 L160 B136B
TACY8Y5 TACY8Y5 185 95 150 150PLUSF20 L160 B136B
TACY8Y4 221107 185 70 115 115PLUSF20 L160 B136B
TACY8Y3 221106 185 50 115 115PLUSF20 L160 B136B
TACY8Y2 221105 185 35 90 90PLUSF20 L160 B136B

TACY9 TACY9 240 240 2 x 150 300PLUSF20 L160 B136B


TACY9Y8 TACY9Y8 240 185 200 200PLUSF20 L160 B136B
TACY9Y7 TACY9Y7 240 150 200 200PLUSF20 L160 B136B
TACY9Y6 TACY9Y6 240 120 200 200PLUSF20 L160 B136B
TACY9Y5 TACY9Y5 240 95 150 150PLUSF20 L160 B136B
TACY9Y4 221115 240 70 115 115PLUSF20 L160 B136B
TACY9Y3 221114 240 50 90 90PLUSF20 L160 B136B
TACY9Y2 TACY9Y2 240 35 90 90PLUSF20 L160 B136B

TADY0Y0 TADY0Y0 300 300 2 x 200 400PLUSF20 L159 B136B


TADY0Y9 TADY0Y9 300 240 2 x 200 400PLUSF20 L159 B136B
TACY0Y8 TACY0Y8 300 185 250 250PLUSF20 L160 B136B
TACY0Y7 TACY0Y7 300 150 200 200PLUSF20 L160 B136B
TACY0Y6 TACY0Y6 300 120 200 200PLUSF20 L160 B136B
TACY0Y5 TACY0Y5 300 95 200 200PLUSF20 L160 B136B
TACY0Y4 TACY0Y4 300 70 150 150PLUSF20 L160 B136B
CADWELD

58 www.erico.pentair.com
Cable to Cable
A

XA - Horizontal Splice
Mould WM Size
Mould Conductor Conductor WM Size CADWELD Handle Sleeve Scraper
Code Article Tool
Number A in mm2 B in mm2 CADWELD PLUS Clamp

XACY1 221135 10 10 45 45PLUSF20 L160 H102 B136A


XACY2 221138 16 16 65 65PLUSF20 L160 H103
XACY1 221135 25 25 45 45PLUSF20 L160 B136A
XACY2 221138 35 35 65 65PLUSF20 L160 B136A
XACY2Y1 XACY2Y1 35 25 65 65PLUSF20 L160 B136A

XACY3 221142 50 50 90 90PLUSF20 L160 B136B


XACY3Y2 221141 50 50 90 90PLUSF20 L160 B136B
XACY3Y1 XACY3Y1 50 35 90 90PLUSF20 L160 B136B
XACW8W8 XACW8W8 10 mm solid 10 mm solid 115 115PLUSF20 L160 B136B

XACY4 221148 70 70 115 115PLUSF20 L160 B136B


XACY4Y3 221147 70 50 115 115PLUSF20 L160 B136B
XACY4Y2 221146 70 35 115 115PLUSF20 L160 B136B
XACY4Y1 XACY4Y1 70 25 115 115PLUSF20 L160 B136B

XACY5Y5 XACY5Y5 95 95 150 150PLUSF20 L160 B136B


XACY5Y4 XACY5Y4 95 70 150 150PLUSF20 L160 B136B
XACY5Y3 XACY5Y3 95 50 150 150PLUSF20 L160 B136B
XACY5Y2 XACY5Y2 95 35 115 115PLUSF20 L160 B136B

XACY6Y6 XACY6Y6 120 120 200 200PLUSF20 L160 B136B


XACY6Y5 XACY6Y5 120 95 200 200PLUSF20 L160 B136B
XACY6Y4 XACY6Y4 120 70 200 200PLUSF20 L160 B136B
XACY6Y3 XACY6Y3 120 50 150 150PLUSF20 L160 B136B

XACY7Y7 XACY7Y7 150 150 250 250PLUSF20 L160 B136B


XACY7Y6 XACY7Y6 150 120 250 250PLUSF20 L160 B136B
XACY7Y5 XACY7Y5 150 95 200 200PLUSF20 L160 B136B
XACY7Y4 XACY7Y4 150 70 200 200PLUSF20 L160 B136B

XACY8Y8 XACY8Y8 185 185 250 250PLUSF20 L160 B136B


XACY8Y7 XACY8Y7 185 150 250 250PLUSF20 L160 B136B
XACY8Y6 XACY8Y6 185 120 250 250PLUSF20 L160 B136B
XACY8Y5 XACY8Y5 185 95 200 200PLUSF20 L160 B136B

XADY9Y9 XADY9Y9 240 240 500 500PLUSF20 L159 B136B


XADY9Y8 XADY9Y8 240 185 2 x 200 400PLUSF20 L159 B136B
XADY9Y7 XADY9Y7 240 150 2 x 200 400PLUSF20 L159 B136B
XADY9Y6 XADY9Y6 240 120 2 x 150 300PLUSF20 L159 B136B

CADWELD

www.erico.pentair.com 59
Cable to Cable
B

XB - Lapped Horizontal Splice


Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm2 B in mm2 CADWELD PLUS Clamp Tool
XBCY1Y1 XBCY1Y1 25 25 65 65PLUSF20 L160 B136A
XBCY2Y2 230213 35 35 90 90PLUSF20 L160 B136B
XBCY3Y3 230826 50 50 115 115PLUSF20 L160 B136B

XBQY4Y4 XBQY4Y4 70 70 200 200PLUSF20 L160 B136B


XBQY5Y5 XBQY5Y5 95 95 250 250PLUSF20 L160 B136B
XBQY6Y6 XBQY6Y6 120 120 2 x 150 300PLUSF20 L160 B136B
XBZY6Y7 XBZY6Y7 120 150 2 x 200 400PLUSF20 L159 B136B

XBZY7Y7 XBZY7Y7 150 150 2 x 200 400PLUSF20 L159 B136B


XBZY8Y8 XBZY8Y8 185 185 500 500PLUSF20 L159 B136B
XBZY9Y9 XBZY9Y9 240 240 3 x 200 600PLUSF20 L159 B136B

PG - Parallel Horizontal
Mould WM Size
Mould Article Conductor Conductor WM Size Handle Scraper
Code CADWELD Sleeve
Number A in mm2 B in mm2 CADWELD PLUS Clamp Tool

PGCY1 237901 10 10 45 45PLUSF20 L160 H102 B136A


PGCY2 232556 16 16 65 65PLUSF20 L160 H103 B136A
PGCY1 237901 25 25 45 45PLUSF20 L160 B136A
PGCY2 232556 35 35 65 65PLUSF20 L160 B136A
PGCY2Y1 239045 35 25 65 65PLUSF20 L160 B136A
PGCY3Y4 237245 70 50 115 115PLUSF20 L160 B136B
PGCY3Y3 PGCY3Y3 50 50 90 90PLUSF20 L160 B136B
PGCY3Y2 233149 50 35 90 90PLUSF20 L160 B136B
PGCY3Y1 238182 50 25 90 90PLUSF20 L160 B136B

PGCY4 231342 70 70 115 115PLUSF20 L160 B136B


PGCY4Y2 237354 70 35 90 90PLUSF20 L160 B136B
PGCY4Y1 236084 70 25 90 90PLUSF20 L160 B136B
PGCY5 223943 95 95 150 150PLUSF20 L160 B136B
PGCY5Y4 236996 95 70 150 150PLUSF20 L160 B136B
PGCY5Y3 235849 95 50 150 150PLUSF20 L160 B136B
PGCY5Y2 233342 95 35 115 115PLUSF20 L160 B136B

PGCY6 231692 120 120 200 200PLUSF20 L160 B136B


PGCY6Y5 238503 120 95 200 200PLUSF20 L160 B136B
PGCY6Y4 PGCY6Y4 120 70 200 200PLUSF20 L160 B136B
PGCY6Y3 235713 120 50 150 150PLUSF20 L160 B136B
PGCY7Y7 PGCY7Y7 150 150 250 250PLUSF20 L160 B136B
PGCY7Y4 PGCY7Y4 150 70 250 250PLUSF20 L160 B136B
CADWELD

60 www.erico.pentair.com
Cable to Ground Rods

B B

GT - Through Cable to Top of Ground Bar A A

Mould Mould WM Size Scraper


Article Conductor Conductor WM Size Handle
Code A Ø in mm B in mm2 CADWELD CADWELD Clamp Tool
Number PLUS
GTC14Y1 GTC14Y1 12.8 25 90 90PLUSF20 L160 B136B
GTC14Y2 GTC14Y2 12.8 35 90 90PLUSF20 L160 B136B
GTC14Y3 GTC14Y3 12.8 50 90 90PLUSF20 L160 B136B
GTC14Y4 GTC14Y4 12.8 70 90 90PLUSF20 L160 B136B
GTC14Y5 GTC14Y5 12.8 95 115 115PLUSF20 L160 B136B
GTC14Y6 GTC14Y6 12.8 120 150 150PLUSF20 L160 B136B

GTC16Y1 GTC16Y1 14.3 25 90 90PLUSF20 L160 B136B


GTC16Y2 GTC16Y2 14.3 35 90 90PLUSF20 L160 B136B
GTC16Y3 GTC16Y3 14.3 50 90 90PLUSF20 L160 B136B
GTC16Y4 GTC16Y4 14.3 70 115 115PLUSF20 L160 B136B
GTC16Y5 GTC16Y5 14.3 95 115 115PLUSF20 L160 B136B
GTC16Y6 GTC16Y6 14.3 120 150 150PLUSF20 L160 B136B
GTC16Y7 GTC16Y7 14.3 150 200 200PLUSF20 L160 B136B
GTC16Y8 GTC16Y8 14.3 185 200 200PLUSF20 L160 B136B
GTC16Y9 GTC16Y9 14.3 240 250 250PLUSF20 L160 B136B
GTC16Y0 GTC16Y0 14.3 300 20 x 150 300PLUSF20 L160 B136B

GTC18Y1 GTC18Y1 17.3 25 90 90PLUSF20 L160 B136B


GTC18Y2 GTC18Y2 17.3 35 90 90PLUSF20 L160 B136B
GTC18Y3 GTC18Y3 17.3 50 90 90PLUSF20 L160 B136B
GTC18Y4 GTC18Y4 17.3 70 115 115PLUSF20 L160 B136B
GTC18Y5 GTC18Y5 17.3 95 115 115PLUSF20 L160 B136B
GTC18Y6 GTC18Y6 17.3 120 150 150PLUSF20 L160 B136B
GTC18Y7 GTC18Y7 17.3 150 200 200PLUSF20 L160 B136B
GTC18Y8 GTC18Y8 17.3 185 200 200PLUSF20 L160 B136B
GTC18Y9 GTC18Y9 17.3 240 250 250PLUSF20 L160 B136B
GTC18Y0 GTC18Y0 17.3 300 2 x 150 300PLUSF20 L160 B136B

A
B

GY - T
 hrough Cable to Side of Ground Bar
Mould Mould WM Size WM Size
Conductor Conductor CADWELD Handle Scraper
Code Article CADWELD Tool
Number A Ø in mm B in mm2 PLUS Clamp
GYE16Y1M GYE16Y1M 14.3 25 90 90PLUSF20 L160 + M32 B136B
GYE16Y2M GYE16Y2M 14.3 35 90 90PLUSF20 L160 + M32 B136B
GYE16Y3M GYE16Y3M 14.3 50 115 115PLUSF20 L160 + M32 B136B
GYE16Y4M GYE16Y4M 14.3 70 115 115PLUSF20 L160 + M32 B136B
GYE16Y5M GYE16Y5M 14.3 95 115 115PLUSF20 L160 + M32 B136B
GYE16Y6M GYE16Y6M 14.3 120 115 115PLUSF20 L160 + M32 B136B
GYE16Y7M GYE16Y7M 14.3 150 150 150PLUSF20 L160 + M32 B136B
GYE16Y8M GYE16Y8M 14.3 185 250 250PLUSF20 L160 + M32 B136B
GYJ16Y9M GYJ16Y9M 14.3 240 2 X 200 400PLUSF20 L159 + M48 B136B

GYE18Y1M GYE18Y1M 17.3 25 90 90PLUSF20 L160 + M32 B136B


GYE18Y2M GYE18Y2M 17.3 35 90 90PLUSF20 L160 + M32 B136B
GYE18Y3M GYE18Y3M 17.3 50 115 115PLUSF20 L160 + M32 B136B
GYE18Y4M GYE18Y4M 17.3 70 150 150PLUSF20 L160 + M32 B136B
GYE18Y5M GYE18Y5M 17.3 95 150 150PLUSF20 L160 + M32 B136B
GYE18Y6M GYE18Y6M 17.3 120 200 200PLUSF20 L160 + M32 B136B
GYE18Y7M GYE18Y7M 17.3 150 250 250PLUSF20 L160 + M32 B136B
GYJ18Y8M GYJ18Y8M 17.3 185 2 x 200 400PLUSF20 L159 + M48 B136B
CADWELD

GYJ18Y9M GYJ18Y9M 17.3 240 500 500PLUSF20 L159 + M48 B136B


GYJ18Y0M GYJ18Y0M 17.3 300 500 500PLUSF20 L159 + M48 B136B

www.erico.pentair.com 61
Busbar to Steel Surface

CC - Horizontal on-edge bus run to vertical steel surface


Mould Mould WM Size
Conductor WM Size CADWELD Handle Scraper
Code Article Clamp Tool
Number A in mm CADWELD PLUS
CCPBAK 234734 2 x 30 90 90PLUSF20 L161 B136B

CF - Vertical bus run to vertical steel surface


Mould WM Size
Mould Conductor WM Size CADWELD Handle Scraper
Article Tool
Code Number A in mm CADWELD PLUS Clamp

CFPBAK 232003 2 x 30 65 65PLUSF20 L161 B136A

CH - Horizontal bus run to horizontal steel surface


Mould WM Size
Mould Article Conductor WM Size CADWELD Handle Scraper
Code Number A in mm CADWELD PLUS Clamp Tool
CHPBAK 234733 2 x 30 90 90PLUSF20 L161 B136B

CG - Horizontal
Mould WM Size
Mould Article Conductor WM Size Handle Scraper
CADWELD

CADWELD
Code Number A in mm CADWELD PLUS Clamp Tool
CGPBAK 234732 2 x 30 90 90PLUSF20 L161 B136B

62 www.erico.pentair.com
Busbar to Ground Rod

CM - Tee bar on edge


Mould Conductor WM Size WM Size
Mould Conductor A CADWELD Handle Scraper
Code Article Ø in mm B in mm CADWELD Clamp Tool
Number PLUS
CMC14CAJ CMC14CAJ 12.8 3 x 25 90 90PLUSF20 L160 B136B

CMC16CAJ CMC16CAJ 14.3 3 x 25 115 115PLUSF20 L160 B136B

CMC18CAJ CMC18CAJ 17.3 3 x 25 150 150PLUSF20 L160 B136B

B
A

CN - Elbow bar on flat way


Mould WM Size
Mould Article Conductor A Conductor WM Size CADWELD Handle Scraper
Code Number Ø in mm B in mm2 CADWELD PLUS Clamp Tool
CNC14CAJ CNC14CAJ 12.8 3 x 25 90 90PLUSF20 L160 B136B
CNC14CAM CNC14CAM 12.8 3 x 50 115 115PLUSF20 L160 B136B

CNC16CAJ CNC16CAJ 14.3 3 x 25 115 115PLUSF20 L160 B136B


CNC16CAM CNC16CAM 14.3 3 x 50 150 150PLUSF20 L160 B136B

CNC18FAL CNC18FAL 17.3 5 x 40 200 200PLUSF20 L160 B136B

B
A

CP - T
 ee bar on flat way
Mould WM Size
Mould Article Ground Rod A Conductor WM Size CADWELD Handle Scraper
Code Number Ø in mm B in mm2 CADWELD PLUS Clamp Tool
CPC16PAJ CPC16PAJ 14.3 6 x 25 150 150PLUSF20 L160 B136B
CPC18EAL CPC18EAL 17.3 4 x 40 200 200PLUSF20 L160 B136B
CADWELD

www.erico.pentair.com 63
Busbar Connections

BA - Horizontal busbar connection, on edge


Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm B in mm CADWELD PLUS Clamp Tool
BACCAJ 223521 3 x 25 3 x 25 65 65PLUSF20 L160 B136A
BACEAJ BACEAJ 4 x 25 4 x 25 65 65PLUSF20 L160 B136B

BACBAK 222120 2 x 30 2 x 30 65 65PLUSF20 L160 B136A


BACCAK BACCAK 3 x 30 3 x 30 90 90PLUSF20 L160 B136B
BACEAK BACEAK 4 x 30 4 x 30 115 115PLUSF20 L160 B136B
BACFAK BACFAK 5 x 30 5 x 30 115 115PLUSF20 L160 B136B

BACCAL 223493 3 x 40 3 x 40 115 115PLUSF20 L160 B136B


BACEAL 223359 4 x 40 4 x 40 150 150PLUSF20 L160 B136B
BACFAL BACFAL 5 x 40 5 x 40 150 150PLUSF20 L160 B136B
BACPAL BACPAL 6 x 40 6 x 40 200 200PLUSF20 L160 B136B

BACFAM BACFAM 5 x 50 5 x 50 250 250PLUSF20 L160 B136B


BACPAM BACPAM 6 x 50 6 x 50 250 250PLUSF20 L160 B136B

BB - Horizontal busbar connection, on flat way


Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm B in mm CADWELD PLUS Clamp Tool
BBCCAJ BBCCAJ 3 x 25 3 x 25 90 90PLUSF20 L160 B136A
BBCEAJ 228274 4 x 25 4 x 25 90 90PLUSF20 L160 B136B
BBCFAJ BBCFAJ 5 x 25 5 x 25 90 90PLUSF20 L160 B136B

BBCBAK 221640 2 x 30 2 x 30 65 65PLUSF20 L160 B136A


BBCCAK BBCCAK 3 x 30 3 x 30 65 65PLUSF20 L160 B136A
BBCEAK BBCEAK 4 x 30 4 x 30 115 155PLUSF20 L160 B136B
BBCFAK BBCFAK 5 x 30 5 x 30 115 115PLUSF20 L160 B136B

BBCCAL 221645 3 x 40 3 x 40 90 90PLUSF20 L160 B136B


BBCEAL BBCEAL 4 x 40 4 x 40 150 150PLUSF20 L160 B136B
BBCFAL 221637 5 x 40 5 x 40 150 150PLUSF20 L160 B136B
BBCPAL BBCPAL 6 x 40 6 x 40 150 150PLUSF20 L160 B136B

BBDPAMPAM BBDPAMPAM 6 x 50 6 x 50 250 250PLUSF20 L159 B136B

BBDPAN BBDPAN 6 x 60 6 x 60 2 x 150 300PLUSF20 L159 B136B


CADWELD

64 www.erico.pentair.com
Busbar Connections

A
B

BM - Tee busbar connection, on flat way


Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm B in mm CADWELD PLUS Clamp Tool
BMCCAJCAJ BMCCAJCAJ 3 x 25 3 x 25 90 90PLUSF20 L160 B136A
BMCEAJEAJ 225287 4 x 25 4 x 25 115 115PLUSF20 L160 B136B
BMCFAJFAJ 222119 5 x 25 5 x 25 115 115PLUSF20 L160 B136B

BMCBAKBAK BMCBAKBAK 2 x 30 2 x 30 65 65PLUSF20 L160 B136A


BMCCAKCAK BMCCAKCAK 3 x 30 3 x 30 65 65PLUSF20 L160 B136A
BMCEAKEAK 221707 4 x 40 4 x 30 90 90PLUSF20 L160 B136B
BMCFAKFAK 221701 5 x 30 5 x 30 115 115PLUSF20 L160 B136B

BMCCALCAL 221706 3 x 40 3 x 40 90 90PLUSF20 L160 B136B


BMCEALEAL BMCEALEAL 4 x 40 4 x 40 150 150PLUSF20 L160 B136B
BMCFALFAL BMCFALFAL 5 x 40 5 x 40 150 150PLUSF20 L160 B136B
BMCPALPAL BMCPALPAL 6 x 40 6 x 40 200 200PLUSF20 L160 B136B

BMDFAMFAM 226839 5 x 50 5 x 50 200 200PLUSF20 L159 B136B


BMDPAMPAM BMDPAMPAM 6 x 50 6 x 50 250 250PLUSF20 L159 B136B
BMDGAMGAM BMDGAMGAM 8 x 50 8 x 50 2 x 150 300PLUSF20 L159 B136B

BMDPANPAN BMDPANPAN 6 x 60 6 x 60 2 x 150 300PLUSF20 L159 B136B

A
B

BQ - Tee tap down - horizontal, on-edge busbar


Mould WM Size
Mould Article Conductor Conductor WM Size Handle Scraper
CADWELD CADWELD
Code Number A in mm B in mm PLUS Clamp Tool
BQCCAJCAJ 228210 3 x 25 3 x 25 90 90PLUSF20 L160 B136B
BQCEAJEAJ BQCEAJEAJ 4 x 25 4 x 25 90 90PLUSF20 L160 B136B
BQCBAKBAK BQCBAKBAK 2 x 30 2 x 30 65 65PLUSF20 L160 B136A

BQCCALCAL 228870 3 x 40 3 x 40 115 115PLUSF20 L160 B136B


BQCEALEAL BQCEALEAL 4 x 40 4 x 40 200 200PLUSF20 L160 B136B
BQCFALFAL BQCFALFAL 5 x 40 5 x 40 200 200PLUSF20 L160 B136B
BQCPALPAL BQCPALPAL 6 x 40 6 x 40 250 250PLUSF20 L160 B136B

BQCPAMPAM BQCPAMPAM 6 x 50 6 x 50 2 x 200 400PLUSF20 L159 B136B


BQDPANPAN 240259 6 x 60 6 x 60 2 x 200 400PLUSF20 L159 B136B
CADWELD

www.erico.pentair.com 65
Busbar Connections / Cable to Busbar / Lug

BW - Tee tap down - Vertical, on vertical steel


Mould WM Size
Mould Article Conductor WM Size CADWELD Handle Scraper
Code Number A in mm CADWELD PLUS Clamp Tool
BWPBAK 239887 2 x 30 65 65PLUSF20 L161 B136A

A
B

EB - BG - Flat busbar cross connection and flat busbar parallel connection


Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm B in mm CADWELD PLUS Clamp Tool
EBBGPBAK 234398 2 x 30 2 x 30 90 90PLUSF20 L161 B136B

LA - H
 orizontal cable to horizontal lug
Mould WM Size
Mould Article Conductor Conductor WM Size Handle Sleeve Scraper
Code CADWELD
Number A in mm2 B in mm CADWELD PLUS Clamp Tool
LACY1BAH LACY1BAH 10 2 x 20 32 32PLUSF20 L160 H102 B136A
LACY2BAH LACY2BAH 16 2 x 20 32 32PLUSF20 L160 H103 B136A
LACY1BAH LACY1BAH 25 2 x 20 32 32PLUSF20 L160 B136A
LACY2BAH LACY2BAH 35 2 x 20 32 32PLUSF20 L160 B136A
LACY3BAJ LACY3BAJ 50 2 x 25 45 45PLUSF20 L160 B136A
LACY3CAJ 221455 50 3 x 25 65 65PLUSF20 L160 B136A

LACY4CAJ 221449 70 3 x 25 65 65PLUSF20 L160 B136A


LACY4EAJ 226114 70 4 x 25 90 90PLUSF20 L160 B136B
LACY5EAJ LACY5EAJ 95 4 x 25 90 90PLUSF20 L160 B136B
LACY5FAJ LACY5FAJ 95 5 x 25 90 90PLUSF20 L160 B136B
LACY6FAJ LACY6FAJ 120 5 x 25 90 90PLUSF20 L160 B136B
LACY6FAK LACY6FAK 120 5 x 30 90 90PLUSF20 L160 B136B

LACY7FAK LACY7FAK 150 5 x 30 90 90PLUSF20 L160 B136B


LACY7FAL LACY7FAL 150 5 x 40 90 90PLUSF20 L160 B136B
LACY8FAL LACY8FAL 185 5 x 40 150 150PLUSF20 L160 B136B
LACY8FAM LACY8FAM 5 x 50 200
CADWELD

185 200PLUSF20 L160 B136B


LACY9PAM 240339 240 6 x 50 200 200PLUSF20 L160 B136B
LACY0PAM 240369 300 6 x 50 200 200PLUSF20 L160 B136B

66 www.erico.pentair.com
Cable to Busbar / Lug

LE - Horizontal cable to flat busbar or lug


Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm2 B in mm CADWELD PLUS Clamp Tool
LECY4CAJ 231112 70 3 x 25 90 90PLUSF20 L160 B136B
LECY4EAJ 232173 70 4 x 25 115 115PLUSF20 L160 B136B

LECY6FAJ LECY6FAJ 120 5 x 25 150 150PLUSF20 L160 B136B


LECY6FAK LECY6FAK 120 5 x 30 200 200PLUSF20 L160 B136B

LECY7FAK LECY7FAK 150 5 x 30 200 200PLUSF20 L160 B136B


LECY8FAL LECY8FAL 185 5 x 40 250 250PLUSF20 L160 B136B

LJ - C
 able to bus bar
Mould WM Size
Mould Article Conductor Conductor WM Size CADWELD Handle Scraper
Code Number A in mm2 B in mm CADWELD PLUS Clamp Tool
LJCFAMY3 232933 5 X 50 50 90 90PLUSF20 L160 B136B
LJCCAJY3 LJCCAJY3 3 x 25 50 90 90PLUSF20 L160 B136B
LJCCAJY4 LJCCAJY4 3 x 25 70 90 90PLUSF20 L160 B136B
LJCFAMY3 232933 5 x 50 50 90 90PLUSF20 L160 B136B
LJCEAJY4 LJCEAJY4 4 x 25 70 90 90PLUSF20 L160 B136B
LJCEAJY5 LJCEAJY5 4 x 25 95 90 90PLUSF20 L160 B136B
LJCFALY6 LJCFALY6 5 x 40 120 115 115PLUSF20 L160 B136B
LJCFALY7 LJCFALY7 5 x 40 150 115 115PLUSF20 L160 B136B
LJCFAMY8 LJCFAMY8 5 x 50 185 150 150PLUSF20 L160 B136B
LJCPAMY9 LJCPAMY9 6 x 50 240 250 250PLUSF20 L160 B136B
LJCPAMY0 LJCPAMY9 6 x 50 300 2 x 150 300PLUSF20 L160 B136B

CADWELD

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Cable to Rebar

RT - Parallel cable to rebar


Mould WM Size
Mould Article Conductor Rebar WM Size CADWELD Handle Batting Scraper
Code Number A in mm2 B in mm CADWELD PLUS Clamp Tool

RTPY1 234441 25 20 to 40 45 45PLUSF20 SMK21 S2904B B136A


RTPY2 234444 35 20 to 40 45 45PLUSF20 SMK21 S2904B B136A
RTPY3 234445 50 20 to 40 90 90PLUSF20 SMK21 S2904B B136B

RTPY4 234447 70 20 to 40 90 90PLUSF20 SMK21 S2904B B136B


RTPY5 234453 95 20 to 40 90 90PLUSF20 SMK21 S2904A B136B
RTPY6 234454 120 20 to 40 115 115PLUSF20 SMK21 S2904A B136B

RC - Horizontal c able to vertical rebar


Mould WM Size
Mould Article Conductor Rebar WM Size CADWELD Handle Batting Scraper
Code Number A in mm2 B in mm CADWELD PLUS Clamp Tool
RCPY1 234581 25 20 to 40 45 45PLUSF20 L161A S2904B B136A
RCPY2 234585 35 20 to 40 45 45PLUSF20 L161A S2904B B136A
RCPY3 234582 50 20 to 40 65 65PLUSF20 L161A S2904B B136A

RCPY4 234588 70 20 to 40 90 90PLUSF20 L161A S2904B B136B


RCPY5 234592 95 20 to 40 90 90PLUSF20 L161A S2904B B136B
RCPY6 234593 120 20 to 40 90 90PLUSF20 L161A S2904C B136B
CADWELD

68 www.erico.pentair.com
Cable to Steel Surface

HA - Cable to Horizontal Steel


Mould WM Size
Mould Article Conductor WM Size CADWELD Handle Sleeve Scraper
Code Number A in mm2 CADWELD PLUS Clamp Tool

HAAY1 221609 10 45 45PLUSF20 M129 H102 B136A


HAAY2 221607 16 45 45PLUSF20 M129 H103 B136A
HAAY1 221609 25 45 45PLUSF20 M129 B136A
HAAY2 221607 35 45 45PLUSF20 M129 B136A
HAAY3 221603 50 45 45PLUSF20 M129 B136A

HAAW6 221605 8 mm solid 45 45PLUSF20 M129 B136A


HAAY4 221534 70 65 65PLUSF20 M129 B136A
HAAW8 221602 10 mm solid 65 65PLUSF20 M129 B136A
HACY5 221533 95 90 90PLUSF20 L160 B136B
HACY6 221532 120 115 115PLUSF20 L160 B136B

HC - Cable to Horizontal Steel


Mould WM Size
Mould Article Conductor WM Size Handle Sleeve Scraper
Code CADWELD
Number A in mm2 CADWELD PLUS Clamp Tool
HCAY1 224548 10 45 45PLUSF20 M129 H102 B136A
HCAY2 227537 16 45 45PLUSF20 M129 H103 B136A
HCAY1 224548 25 45 45PLUSF20 M129 B136A
HCAY2 227537 35 45 45PLUSF20 M129 B136A
HCAY3 HCAY3 50 65 65PLUSF20 M129 B136A

HCCY4 221279 70 115 115PLUSF20 L160 B136B


HCCY5 221278 95 115 115PLUSF20 L160 B136B
CADWELD

www.erico.pentair.com 69
Cable to Steel Surface

VE - Cable up to vertical steel, tap to steel, cable down


Mould WM Size
Mould Article Conductor WM Size CADWELD Handle Sleeve Scraper
Code Number A in mm2 CADWELD PLUS Clamp Tool
VECY1 VECY1 10 45PLUSF20 L160 H102 B136A
VECY2 221623 16 45PLUSF20 L160 H103 B136A
VECY1 VECY1 25 45PLUSF20 L160 B136A

VECY2 221623 35 45PLUSF20 L160 B136A


VECY3 222376 50 65PLUSF20 L160 B136A
VECW6 223370 8 mm solid 90PLUSF20 L160 B136B

VECY4 221620 70 90PLUSF20 L160 B136B


VECY5 222516 95 115PLUSF20 L160 B136B
VECY6 224827 120 115PLUSF20 L160 B136B

VF - C
 able up to steel surface
Mould WM Size
Mould Article Conductor WM Size CADWELD Handle Sleeve Scraper
Code Number A in mm2 CADWELD PLUS Clamp Tool
VFCY1 224441 10 65 65PLUSF20 L160 H102 B136A
VFCY2 VFCY2 16 65 65PLUSF20 L160 H103 B136A
VFCY1 224441 25 65 65PLUSF20 L160 B136A

VFCY2 VFCY2 35 65 65PLUSF20 L160 B136A


VFCY3 VFCY3 50 115 115PLUSF20 L160 B136B
VFRY4 221592 70 150 150PLUSF20 L160 B136B
VFRY5 VFRY5 95 200 200PLUSF20 L160 B136B
CADWELD

70 www.erico.pentair.com
Cable to Steel Surface

VG - Cable on surface
Mould WM Size
Mould Article Conductor WM Size Handle Scraper
CADWELD CADWELD Sleeve
Code Number A in mm2 PLUS Clamp Tool
VGPY2M 234506 10 45 45PLUSF20 L161 H102 B136A
VGPY2M 234507 16 65 65PLUSF20 L161 H103 B136A
*VGPY1M 234506 25 45 45PLUSF20 L161 - B136A
VGPY2M 234507 35 65 65PLUSF20 L161 - B136A
VGPY3M 234508 50 90 90PLUSF20 L161 - B136B
VGCY4 228347 70 115 115PLUSF20 L160 - B136B
VGCY5 223076 95 150 150PLUSF20 L160 - B136B
VGCY6 223609 120 150 150PLUSF20 L160 - B136B
VGCY7 240327 150 200 200PLUSF20 L160 - B136B

* VG Connection for 25 mm2 cable is also available as Compokit CADWELD VGPY1 (168095). Compokit CADWELD VGPY1
includes one VGPY1M mold, one L161 handle clamp and one TSCSTP toolset.

VS - C
 able to vertical steel
Mould WM Size
Mould Article Conductor WM Size Handle Scraper
Code CADWELD Clamp Sleeve
Number A in mm2 CADWELD Tool
PLUS
VSCY1 221413 10 45 45PLUSF20 L160 H102 B136A
VSCY2 221410 16 45 45PLUSF20 L160 H103 B136A
VSCY1 221413 25 45 45PLUSF20 L160 B136A

VSCY2 221410 35 45 45PLUSF20 L160 B136A


VSCY3 221407 50 90 90PLUSF20 L160 B136B

VSCY4 221405 70 90 90PLUSF20 L160 B136B


VSCY5 221404 95 115 115PLUSF20 L160 B136B

VSCY6 221403 120 115 115PLUSF20 L160 B136B


VSCY7 VSCY7 150 150 150PLUSF20 L160 B136B
VSCY8 221417 185 200 200PLUSF20 L160 B136B

VSCY9 VSCY9 240 200 200PLUSF20 L160 B136B


VSCY0 VSCY0 300 250 250PLUSF20 L160 B136B
CADWELD

www.erico.pentair.com 71
Cable to Steel Surface

HB - Cable to horizontal steel or cast iron


Mould Mould WM Size WM Size
Article Conductor Handle Sleeve Scraper
Code A in mm2 CADWELD CADWELD
Number PLUS Clamp Tool
HBAB3 HBAB3 2.5 25 x F19 25PLUSXF19 M129 H105 B136A
HBAB3 HBAB3 4 25 x F19 25PLUSXF19 M129 H105 B136A
HBAB3 HBAB3 6 25 x F19 25PLUSXF19 M129 H105 B136A

HBAB3 HBAB3 16 25 x F19 25PLUSXF19 M129 H105 B136A


HBAY1 221861 10 45 x F19 45PLUSXF19 M129 H102 B136A
HBAY2 221856 16 45 x F19 45PLUSXF19 M129 H103 B136A

HBAY1 221861 25 45 x F19 45PLUSXF19 M129 B136A


HBAY2 221856 35 45 x F19 45PLUSXF19 M129 B136A

HA-CA - Cable to horizontal steel or cast iron pipe


Mould WM Size
Mould Article Conductor WM Size CADWELD Handle Sleeve Scraper
Code Number A in mm2 CADWELD PLUS Clamp Tool
HAAB3CA HAAB3CA 2.5 CA15 CA15PLUSF33 M129 H105 B136A
HAAB3CA HAAB3CA 4 CA15 CA15PLUSF33 M129 H105 B136A
HAAB3CA HAAB3CA 6 CA15 CA15PLUSF33 M129 H105 B136A

HAAB3CA HAAB3CA 16 CA15 CA15PLUSF33 M129 H105 B136A


HAAD2CA HAAD2CA 6 mm solid CA15 CA15PLUSF33 M129 B136A
or 10 stranded
HAAW3CA HAAW3CA 16 CA25 CA25PLUSF33 M129 B136A

HAAY1CA HAAY1CA 10 CA32 CA32PLUSF33 M129 H102 B136A


HAAY2CA HAAY2CA 16 CA32 CA32PLUSF33 M129 H103 B136A
HAAY1CA HAAY1CA 25 CA32 CA32PLUSF33 M129 B136A

HAAY2CA HAAY2CA 35 CA32 CA32PLUSF33 M129 B136A


HAAY3CA HAAY3CA 50 CA45 CA45PLUSF33 M129 B136A

Note:
When making connections to steel pipe, the mould must be adapted to the round steel surface.
This is done by adding a letter-code suffix to the mould type.

O.D. Suffix O.D. Suffix O.D. Suffix


in mm in mm in mm
60 to 70 A 135 to 145 D 300 to 350 M
70 to 90 B 145 to 165 E 350 to 450 N
90 to 105 G 165 to 190 J 450 to 550 O
105 to 115 C 190 to 220 F 550 to 700 P
115 to 125 R 220 to 250 K 700 to 1000 Q
125 to 135 H 250 to 300 L 1000 and >1000 --

Example:
CADWELD

Type HA, 25 mm2 copper stranded cable to steel pipe O.D. 100 mm mold required HAAY1GCA
Notice:
In some cases, a larger mold might be required when welding on pipe instead of on a flat surface.

72 www.erico.pentair.com
CADWELD Beyond the Standard
Check-List for Defining Your Connection
If you have been unable to find a standard product which meets your requirements photocopy this page,
complete the check-list below, and send to your local Pentair representative.
Our technical advisers will suggest a solution.

Connection Type: Number of Connections to be Made:


Horizontal Construction Reconstruction
Vertical
Other Exterior Interior Buried
(provide drawing)
Embedded in concrete On a facade Other

Conductor A
Multi-strand cable Cross-section mm2
Solid round Ø mm2
Metal strip Dimensions x mm
Braid Size Copper

Steel

Conductor B
Multi-strand cable Cross-section mm2
Solid round Ø mm2
Metal strip Dimensions x mm
Braid Size Copper
Steel

Other Items for Welding


Earth Rods Ø real Material
Rebar Ø real Ø on rib
IPN metal construction : Thickness : Dimensions :
Steel Cast Iron CU
Other

Your Contact Details


Company
Project No
Address
CADWELD

Contact name
Date Tel. E-mail

www.erico.pentair.com 73
INDEX OF PART NUMBERS IN NUMERICAL ORDER
Part No. Reference code Page Part No. Reference code Page Part No. Reference code Page
101100 CPD2440 41 107610 STBF-40-GS 39 158500 EGRD58 38
101230 CTR10 29 107650 SFT23N 28 158510 EGRD58L 38
101260 CCR68CU 29 107660 SFTP23N 28 158520 EGRD34 38
101265 CCR68GS 29 120319 MPSC404SS 38 158530 EGRD34L 38
101700 ASL240CC 23 120883 FMCDMV01 53 158540 15SS20 37
101900 ARC2205CNC 24 120886 SCDM01 53 158550 DTP1120SS 37
101910 ARC2210CNC 24 140160 1120327 55 158610 PT1225/300 36
101920 ER12000 23 140180 1120330 55 158675 PT5825/300 36
101925 ER1ARCCSS 19 155000 1,2M38 35 158690 PT5835/300 36
101930 ER22000 23 155010 1,5M38 35 158760 1,0CG50/3 37
101940 ER32000 23 155030 2,1M38 35 158770 1,5CG50/3 37
101950 TFS 800 23 155050 3,0M38 35 158780 2,0CG50/3 37
102000 ARC2205SS 24 155060 1,2M12 35 158810 1,5SG20 37
102010 ARC2210SS 24 155070 1,5M12 35 158922 WGRS200 39
102350 ASBTCA 24 155090 2,1M12 35 161000 L160 55
102400 ASP100TS 24 155110 3,0M12 35 161010 L161 55
102410 ASATB 24 155240 1,2M58 35 161020 L159 55
102450 ABFF6530TC 24 155250 1,5M58 35 161030 M129 55
102460 ABFR6530TC 24 155270 2,1M58 35 161060 M32 55
102500 ASFRC 24 155290 3,0M58 35 161080 SMK21 55
102600 ATR10SS 25 155300 S1,2M58 35 161090 L161A 55
102610 ACB10SS 25 155310 S1,5M58 35 161630 B323N2 55
102620 AEM10SS 25 155330 S2,1M58 35 161631 B159M 55
102700 CCJ70CA 27 155350 S3,0M58 35 161632 B396 55
102800 PCF40GS 27 155420 1,2M34 35 161660 L160V 55
102850 PCR21GS 27 155430 1,5M34 35 161740 B134 55
103100 ACF2-GS 21, 24 155450 2,1M34 35 161780 B135 55
103450 IP-900-C 39 155470 3,0M34 35 162070 SKK1 53, 55
103470 IP-R193x122MM 39 155480 S1,2M34 35 162421 T393 55
103480 IP-SQ-180-CI 39 155490 S1,5M34 35 162422 T378L 55
103700 SRL23N6 28 155510 S2,1M34 35 162427 T394 55
103710 SRL23N8 28 155530 S3,0M34 35 162429 B321-30 55
103720 SRL23N10 28 156900 C19 38 162431 T306 55
104200 R1SRL25A6 27 156910 C20 38 162433 T304 55
104300 R1SFT25 27 158000 CC12F 35 162434 T305 55
104350 R2SRL25 27 158010 CC58 35 162436 T396 55
104450 R2SFT25 27 158020 CC34 35 162438 T331 55
104600 R3SFT25 28 158040 SC58 35 162630 T321C 55
104950 R6SRL40/6 28 158050 SC34 35 163000 25 52
104980 R6SFT40 28 158060 DT12 35 163010 32 52
105300 T1SRL25/6 28 158070 DT58 35 163020 45 52
105400 T1SFT25 28 158080 DT34 35 163030 65 52
106010 SFRBE8 29 158100 DS58 35 163040 90 52, 53
106030 SFRBC8 29 158110 DS34 35 163050 115 52, 53
106060 SFTBE 29 158120 DH12 35 163060 150 52
106080 SFTBC 29 158130 DH58 35 163070 200 52
106200 SFRRSRL45/6 28 158140 DH34 35 163080 250 52
106300 SFRRSFT45 28 158155 CP38 38 163090 500 52
106310 SFRRSFT65 28 158160 C58 38 163200 CA15 52
107000 SPC5080S 40 158165 CP58 38 163210 CA25 52
107010 SPC70120S 40 158170 C34 38 163220 CA32 52
107020 SPC130180S 40 158175 CP34 38 163230 CA45 52
107050 SPC5080C 40 158185 SP58 38 163240 CA65 52
107060 SPC70120C 40 158250 C1 38 163250 CA90 52
107070 SPC130180C 40 158260 C12 38 163260 CA115 52
107230 SGR6102 40 158290 PT5850/300 36 163270 CA150 52
107500 SDH3GI 27 158380 DHTR167 37 163590 15 52
107550 SSF-6-GS 39 158400 DTP137120 37 163670 GEM25A 36
107560 SSF-6-C 39 158410 RTC1626 38 165000 T320 53, 55
107600 STBF-25-GS 39 158440 S13620 38 165010 T320A 55

74 www.erico.pentair.com
INDEX OF PART NUMBERS IN NUMERICAL ORDER
Part No. Reference code Page Part No. Reference code Page Part No. Reference code Page
165020 B265 55 180140 H101 55 221067 TACY3Y1 58
165040 T313 55 180170 H102 55 221071 TACY3Y2 58
165130 T314 55 180180 H103 55 221074 TACY4Y1 58
165170 T111 55 180230 H105 55 221075 TACY4Y2 58
165180 B165 42 180320 H111F 55 221077 TACY4Y3 58
165220 B166 42 180360 H113F 55 221083 TACY5Y1 58
165230 B167 42 180430 H117 55 221084 TACY5Y2 58
165260 KIT-120-3/4 55 182030 B136B 53 221085 TACY5Y3 58
165280 T403 55 182125 B136A 55 221086 TACY5Y4 58
165400 B2618B 41 182130 B136B 55 221092 TACY6Y2 58
165410 B2610A 41 182135 B136F 55 221093 TACY6Y3 58
165610 B140 55 185010 S2904A 55 221094 TACY6Y4 58
165620 B2617A 41 185020 S2904B 55 221096 TACY7Y2 58
165700 15PLUSF20 51, 52 185030 S2904C 55 221098 TACY7Y4 58
165701 25PLUSF20 51, 52 197295 TSCSTP 53, 55 221105 TACY8Y2 58
165702 32PLUSF20 51, 52 197650 TCEC302030 30 221106 TACY8Y3 58
165703 45PLUSF20 51, 52 197710 TCECT302030 30 221107 TACY8Y4 58
165704 65PLUSF20 51, 52 197720 TCECT253030 30 221114 TACY9Y3 58
165705 90PLUSF20 51, 52, 53 197810 30TCHGSP3035 32 221115 TACY9Y4 58
165706 115PLUSF20 51, 52, 53 197860 RSCC8 32 221135 XACY1 59
165707 150PLUSF20 51, 52 197870 RSCC10 32 221138 XACY2 59
165708 200PLUSF20 51, 52 197900 SCEC25 30 221141 XACY3Y2 59
165709 250PLUSF20 51, 52 197910 SCEC35 30 221142 XACY3 59
165710 300PLUSF20 51, 52 197920 SCEC50 30 221146 XACY4Y2 59
165711 400PLUSF20 51, 52 197930 SCEC70 30 221147 XACY4Y3 59
165712 500PLUSF20 51, 52 197940 SCEC95 30 221148 XACY4 59
165713 CA15PLUSF33 51, 52 197950 SCEC185 30 221254 PTCY5Y3 57
165714 CA25PLUSF33 51, 52 197970 TCECT403030 30 221256 PTCY5 57
165715 CA32PLUSF33 51, 52 197975 TCECT404035 30 221258 PTCY4 57
165716 CA45PLUSF33 51, 52 198000 ICEC25 30 221265 PTCY3 57
165717 CA65PLUSF33 51, 52 198010 ICEC35 30 221267 PTCW6 57
165738 PLUSCU 51, 53, 55 198020 ICEC50 30 221268 PTCY1 57
165745 PLUSCU15L 51, 55 198050 ICECH25 30 221278 HCCY5 69
166030 B161-10B 43 198060 ICECH35 30 221279 HCCY4 69
166040 B161-10KA 44 198150 RCEC6 31 221403 VSCY6 71
166050 B161-10KM 44 198160 RCEC8 31 221404 VSCY5 71
166060 B164-12A 43 198200 RCET6 31 221405 VSCY4 71
166070 B164-12K 44 198210 RCET8 31 221407 VSCY3 71
166080 B164-12KS 44 198250 RAW8 32 221410 VSCY2 71
166120 DB-10A 43 198400 A822SA111C5 41 221413 VSCY1 71
166130 DB-10K 44 198401 FC073 41 221417 VSCY8 71
166140 DB10KS 44 198402 FC074 41 221449 LACY4CAJ 66
166150 DB12A 43 198403 FC075 41 221455 LACY3CAJ 66
166160 DB-12K 44 198404 FC076 41 221532 HACY6 69
166170 DB-12KS 44 198406 FC078 41 221533 HACY5 69
166180 DB-16A 43 198407 FC079 41 221534 HAAY4 69
166190 DB-16K 44 198408 FC080 41 221592 VFRY4 70
166200 DB-16KS 44 198410 A822SA111C10 41 221602 HAAW8 69
166480 DB-10-C5005 44 198411 FC082 41 221603 HAAY3 69
166490 DB-10-C501 44 198420 A822SA111C20 41 221605 HAAW6 69
166500 DB-10-C502 44 221008 SSCW6 57 221607 HAAY2 69
166510 B161-10-C5005 44 221009 SSCY3 57 221609 HAAY1 69
166520 B161-10-C501 44 221011 SSCW8 57 221620 VECY4 70
166530 B161-10-C502 44 221013 SSCY5 57 221623 VECY2 70
167782 KITCDMV01 53 221014 SSCY6 57 221637 BBCFAL 64
167900 SRGBC120 31 221017 SSCY7 57 221640 BBCBAK 64
167901 SRGBD100 31 221021 SSCY4 57 221645 BBCCAL 64
167902 SRGBE100 31 221028 TACY2Y2 58 221701 BMCFAKFAK 65
167903 SRGBF100 31 221035 TACY4 58 221706 BMCCALCAL 65
167904 SRGBG100 31 221063 TACY2Y1 58 221707 BMCEAKEAK 65

www.erico.pentair.com 75
INDEX OF PART NUMBERS IN NUMERICAL ORDER
Part No. Reference code Page Part No. Reference code Page Part No. Reference code Page
221856 HBAY2 72 234593 RCPY6 68 635880 635880 35
221861 HBAY1 72 234732 CGPBAK 62 700001 TDF3A120V 46
222119 BMCFAJFAJ 65 234733 CHPBAK 62 700002 TDF3A240V 46
222120 BACBAK 64 234734 CCPBAK 62 700003 TDF10A120V 46
222376 VECY3 70 235509 PTCY6Y3 57 700004 TDF10A240V 46
222459 TACY3Y3 58 235713 PGCY6Y3 60 700005 TDF20A120V 46
222461 TACY5 58 235849 PGCY5Y3 60 700006 TDF20A240V 46
222516 VECY5 70 236084 PGCY4Y1 60 700528 LANRJ45C6 47
223076 VGCY5 71 236996 PGCY5Y4 60 700529 LANRJ45POE 47
223359 BACEAL 64 237245 PGCY3Y4 60 700531 LANRJ45RAK 47
223370 VECW6 70 237354 PGCY4Y2 60 700746 CATVHF 47
223493 BACCAL 64 237901 PGCY1 60 700805 HSP10K36 47
223521 BACCAJ 64 238182 PGCY3Y1 60 700815 HSP10K12 47
223609 VGCY6 71 238503 PGCY6Y5 60 700850 HSP10K72 47
223943 PGCY5 60 239045 PGCY2Y1 60 700860 HSP10K230 47
224441 VFCY1 70 239887 BWPBAK 66 701000 DSF6A150V 46
224506 PTCY5Y4 57 240259 BQDPANPAN 65 701030 DSF6A275V 46
224548 HCAY1 69 240327 VGCY7 71 701280 GUYRING 19
224827 VECY6 70 240339 LACY9PAM 66 701305 GUYKIT 4MGRIP 19
224902 TACY6Y1 58 240369 LACY0PAM 66 701315 GUYKIT 7MGRIP 19
225287 BMCEAJEAJ 65 240396 CDMV0134 53 701320 I/LCOUPL 18
226114 LACY4EAJ 66 240397 CDMV0158 53 701340 MBMAST4M 18
226221 PTCY7Y5 57 240398 CDMV0112 53 701350 MBMAST5M 18
226222 PTCY7Y4 57 240399 CDMV01H 53 701360 MBMAST6M 18
226545 PTCY2 57 400680 2HPS 21 701370 ALUM 4M 18
226788 PTCY6Y4 57 502000 ALUM 3ME 18 701380 ALUM 5M 18
226839 BMDFAMFAM 65 502040 MBMAST3ME 18 701390 ALUM 6M 18
227537 HCAY2 69 503900 GF-302 39 701410 CONSAD/FX 19, 21
228210 BQCCAJCAJ 65 504500 WM32088B 31 701420 CABTIESS 19, 21
228274 BBCEAJ 64 504510 WM21030B 31 701460 UBOLT 18
228347 VGCY4 71 504520 WM31020B 31 701535 SI25 19
228870 BQCCALCAL 65 504530 WM21020B 31 701536 SI40 19
230049 PTCY6Y5 57 504540 WMS1030B 31 701537 SI60 19
230213 XBCY2Y2 60 504550 PC2.1020 31 701540 SLP10K1F 47
230826 XBCY3Y3 60 504590 PC30909 31 701840 THERMLUGCOUPL 19
231112 LECY4CAJ 67 545000 DLUNI 40 701875 ERICORE/PER M 18
231342 PGCY4 60 545010 SEB06 40 701895 ERICORE/TRM/IS 18
231692 PGCY6 60 545020 SEB06DL 40 701915 ERICORE/TRM/OS 18
232003 CFPBAK 62 545030 SEB10 40 701990 CONSAD/E2 19
232173 LECY4EAJ 67 545040 SEB10DL 40 702005 ERICORE/LT KITA 18
232556 PGCY2 60 545130 SEB62DL 40 702030 FRP/2M/BLACK 18
232933 LJCFAMY3 67 545135 BEP25x5x200MM 39 702045 FRP/4.6M/BLACK 18
233149 PGCY3Y2 60 545140 BEP25x5x300MM 39 702050 LECIV 19, 21
233342 PGCY5Y2 60 545170 CCS308 21, 27 702065 7000250S4 18
233449 PTCY8Y5 57 545180 CCG308 27 702085 D/SMKIVSS 18
234398 EBBGPBAK 66 545190 SEP 40 702086 ISOCAP50 21
234441 RTPY1 68 545200 TCECT302075 30 702087 ISOFRP3M 21
234444 RTPY2 68 545210 RCEC83 31 702088 ISOMMB50 21
234445 RTPY3 68 545260 SR 27 702089 INTMKIVSS 18
234447 RTPY4 68 545270 CCFR308 27 702090 DSF6A30V 46
234453 RTPY5 68 545530 BEP25x5x150MM 39 702094 ISODUAL 21
234454 RTPY6 68 546900 T401 55 702165 TMCSS 24
234506 VGPY1M 71 550900 HDB5010 30 702175 ALOF1-GS 21, 24
234507 VGPY2M 71 591080 CEI20 21, 27 702180 LSEB 4554 24
234508 VGPY3M 71 591230 FEI20 21, 27 702230 WPC 24
234581 RCPY1 68 591280 BEI20 27 702240 HSF 29
234582 RCPY3 68 591290 42014 21, 27 702250 R7SFT20 29
234585 RCPY2 68 613480 613480 35 702255 ER11000SS 19
234588 RCPY4 68 615880 615880 35 702260 ER12000SS 19
234592 RCPY5 68 633480 633480 35 702265 ER22000SS 19

76 www.erico.pentair.com
INDEX OF PART NUMBERS IN NUMERICAL ORDER
Part No. Reference code Page Part No. Reference code Page Part No. Reference code Page
702270 ER23000SS 19 705020 ISODC20 20 710616 CTGN25325 30
702275 ER32000SS 19 705030 ISODC30 20 710620 CTGN25630 30
702280 ER33000SS 19 705040 ISODC40 20 710625 LCT253 30
702285 SGAERIAL302 24 705050 ISODC50 20 710630 CTGN50620 30
702290 ER2BASE 19 710010 SSR16 37 710645 CTGY25325 30
702295 ER3BASE 19 710020 AAR0515 21, 23 710655 CTST25325 30
702296 INTCPTADBUTT 19 710030 CTR8CU 29 710666 CTWH25325 30
702297 INTCPTADF2BSPF 19 710040 CTR8AL 29 710667 CTYGN25325 30
702298 INTCPTADF2NSP 19 710050 TECLP8CU 40 710670 HDB2003 30
702299 INTCPTADM3/4UNC 19 710060 TECLP8AL 40 710680 HDB2503 30
702301 INTCPTADM116UN 19 710070 SCR15 36 710690 HDB2506 30
702306 INTCPTADM16 19 710080 SCR20 36 710700 HDB3806 30
702400 SGD11002SNE 46 710090 CDS15 36, 37 710710 HDB5006 30
702407 TDS1501SR277 47 710100 CDS20 36 710730 THDB5060 31
702408 TDS1501SR560 47 710110 PBD10 36 710740 FAT25350 31
702411 TDS11002SR240 47 710115 SSD10 37 710750 ATBL253 32
702412 TDS11002SR277 47 710120 SPK15 36, 37 710760 ATBN253 32
702413 TDS11002SR560 47 710130 SPK20 36 710770 ATGY253 32
702417 TDS350TNC277 47 710140 EBR58 42 710780 ATST253 32
702418 TDS350TT277 47 710150 EBR34 42 710790 ATWH253 32
702420 DSD11502SR275 46 710160 50010EBOSS 41 710800 SCBL 31
702426 SGD1251SRNE 46 710170 SFO50 42 710810 SCBN 31
702428 TDX100M277/480TT 47 710180 PIT03 39 710820 SCGY 31
702429 TDX200M277/480TT 47 710190 PC1.50606 31 710830 SCST 31
702460 DSD1601SR275 46 710200 PC30606 31 710840 SABL 32
702465 DSD1601SR275M 46 710210 PC1.50909 31 710850 SABN 32
702478 DSD1401S75 46 710220 OXINHIBCOMP 42 710860 SAGY 32
702491 DSD1401S275 46 710230 EML663 31 710870 SAST 32
702496 DSD140M275 46 710240 EML993 31 710900 SCEC120 30
702506 DSD140M440 46 710250 ABBC 40 710920 SCEC150 30
702521 DSD1401SR275 46 710260 BBBC 40 710960 BAT2560 31
702525 CATVMF 47 710290 PFC001 25 710965 BAT5060 31
702530 DSD1401SR440 46 710295 PFA001 25 711010 CAR2015 23
702535 CATVF 47 710300 GBH C 26 711030 AVG3.0 27
702560 DSD1101S275 46 710305 GBH A 26 711040 PC010A 26
702566 DSD110M275 46 710325 RC70 41 711050 AAR0510 23
702581 DSD340TNC275A 46 710335 RC100 41 711060 AAR1010 23
702591 DSD340TNS275A 46 710345 RTC2030 38 711070 AAR1015 21, 23
702601 DSD340TT275A 46 710350 RTC2051 38 711080 CAR0510 23
702721 DLT 47 710355 EK16 41 711090 CAR0515 23
702861 UTB5SP 47 710360 RTC2526 38 711100 CAR1010 23
702862 UTB15SP 47 710365 EK17 41 711110 CAR1015 23
702863 UTB30SP 47 710370 UB16 38 711120 CMPR 23
702864 UTB60SP 47 710380 UB20 38 711130 ATBA10 23
702866 UTB110SP 47 710390 UB25 38 711140 ATBA15 23
702886 UTB5DP 47 710400 GUV16070 38 711150 ATBC10 23
702887 UTB15DP 47 710410 GUV70185 38 711160 ATBC15 23
702888 UTB30DP 47 710420 RCC10 39 711170 RSC115 23
702889 UTB60DP 47 710430 RCC16 39 711180 ABR015 23
702891 UTB110DP 47 710440 SRC15 39 711190 CBR015 23
702900 PEC100 42 710450 SRC20 39 711195 ALDTAP302 28
702901 PEC150 42 710510 TCEC253050 30 711200 TTRA16 23
703000 CCTV12 47 710515 TCEC253025 30 711210 TTRC16 23
705001 ISODC01 20 710535 TCEC256015 30 711220 DCC253 25
705002 ISODC02 20 710555 TCEC385010 30 711230 DCC256 25
705003 ISODC03 20 710560 TCEC386030 30 711240 DCC506 25
705004 ISODC04 20 710580 TCEC506020 30 711250 DCC600 25
705005 ISODC05 20 710595 CTBL25325 30 711260 DCC605 25
705010 ISODC10 20 710605 CTBN25325 30 711270 DCC610 25
705015 ISODC15 20 710615 LSF253 30 711341 PDCUCABBL 25

www.erico.pentair.com 77
INDEX OF PART NUMBERS IN NUMERICAL ORDER
Part No. Reference code Page Part No. Reference code Page Part No. Reference code Page
711342 PDCUCABBN 25 BMCCAJCAJ BMCCAJCAJ 65 GTC14Y2 GTC14Y2 61
711343 PDCUCABGY 25 BMCEALEAL BMCEALEAL 65 GTC14Y3 GTC14Y3 61
711344 PDCUCABST 25 BMCFALFAL BMCFALFAL 65 GTC14Y4 GTC14Y4 61
711345 PDCUCABWH 25 BMCPALPAL BMCPALPAL 65 GTC14Y5 GTC14Y5 61
711346 PDCUCABGN 25 BMDGAMGAM BMDGAMGAM 65 GTC14Y6 GTC14Y6 61
711352 PDCUC 25 BMDPAMPAM BMDPAMPAM 65 GTC16Y0 GTC16Y0 61
711360 PDC506BL 25 BMDPANPAN BMDPANPAN 65 GTC16Y1 GTC16Y1 61
711370 PC008A 26 BQCBAKBAK BQCBAKBAK 65 GTC16Y2 GTC16Y2 61
711380 PC008C 26 BQCEAJEAJ BQCEAJEAJ 65 GTC16Y3 GTC16Y3 61
711390 PC010C 26 BQCEALEAL BQCEALEAL 65 GTC16Y4 GTC16Y4 61
711400 STA253 26 BQCFALFAL BQCFALFAL 65 GTC16Y5 GTC16Y5 61
711410 STC253 26 BQCPALPAL BQCPALPAL 65 GTC16Y6 GTC16Y6 61
711430 OBA268 26 BQCPAMPAM BQCPAMPAM 65 GTC16Y7 GTC16Y7 61
711440 OBC268 26 CC5A04 CC5A04 32 GTC16Y8 GTC16Y8 61
711450 PCT400 26 CC5A05 CC5A05 32 GTC16Y9 GTC16Y9 61
711470 EBL08 41 CC5A20 CC5A20 32 GTC18Y0 GTC18Y0 61
711480 BIM700 26 CC5A30 CC5A30 32 GTC18Y1 GTC18Y1 61
711490 BIM800 26 CC5A40 CC5A40 32 GTC18Y2 GTC18Y2 61
711500 BIM900 26 CCR608S CCR608S 29 GTC18Y3 GTC18Y3 61
711510 STC256-506 26 CDAS253 DCAS253 25 GTC18Y4 GTC18Y4 61
711520 DT50 42 CMC14CAJ CMC14CAJ 63 GTC18Y5 GTC18Y5 61
711530 ASCO8 32 CMC16CAJ CMC16CAJ 63 GTC18Y6 GTC18Y6 61
711550 TAPA253 25 CMC18CAJ CMC18CAJ 63 GTC18Y7 GTC18Y7 61
711570 TAPC253 25 CNC14CAJ CNC14CAJ 63 GTC18Y8 GTC18Y8 61
711580 TAPC254 25 CNC14CAM CNC14CAM 63 GTC18Y9 GTC18Y9 61
711590 TAPC506 25 CNC16CAJ CNC16CAJ 63 GYE16Y1M GYE16Y1M 61
711620 TAPS302 28 CNC16CAM CNC16CAM 63 GYE16Y2M GYE16Y2M 61
711660 DCC316 25 CNC18FAL CNC18FAL 63 GYE16Y3M GYE16Y3M 61
711730 DCA253 25 CPC16PAJ CPC16PAJ 63 GYE16Y4M GYE16Y4M 61
711760 DCA600 25 CPC18EAL CPC18EAL 63 GYE16Y5M GYE16Y5M 61
166130B DB-10K16 BLK 44 CSC8A70 CSC8A70 32 GYE16Y6M GYE16Y6M 61
166140B DB-12K16 BLK 44 CSP1BNC600 CSP1BNC600 47 GYE16Y7M GYE16Y7M 61
166160B DB-10KS16 BLK 44 CSP1BNC90 CSP1BNC90 47 GYE16Y8M GYE16Y8M 61
166170B DB-12KS16 BLK 44 CSP1NB600 CSP1NB600 47 GYE18Y1M GYE18Y1M 61
600PLUSF20 600PLUSF20 51 CSP1NB90 CSP1NB90 47 GYE18Y2M GYE18Y2M 61
750PLUSF20 750PLUSF20 51 CSP1NMF600 CSP1NMF600 47 GYE18Y3M GYE18Y3M 61
ATBAS253 ATBAS253 23 CSP1NMF90 CSP1NMF90 47 GYE18Y4M GYE18Y4M 61
ATBCS253 ATBCS253 23 DB10C701000 DB10C701000 44 GYE18Y5M GYE18Y5M 61
ATBSS253 ATBSS253 23 DB10C70500 DB10C70500 44 GYE18Y6M GYE18Y6M 61
B305EGS B305EGS 55 DB10KS12350 DB-10KS12350 44 GYE18Y7M GYE18Y7M 61
B305SS B305SS 55 DCCS253 DCCS253 25 GYJ16Y9M GYJ16Y9M 61
B305TC B305TC 55 DCSS253 DCSS253 25 GYJ18Y0M GYJ18Y0M 61
BACCAK BACCAK 64 EHL12FC1K EHL12FC1K 36 GYJ18Y8M GYJ18Y8M 61
BACEAJ BACEAJ 64 EHL12FC1K1K EHL12FC1K1K 36 GYJ18Y9M GYJ18Y9M 61
BACEAK BACEAK 64 EHL12FC1V EHL12FC1V 36 HAAB3CA HAAB3CA 72
BACFAK BACFAK 64 EHL12FC2G EHL12FC2G 36 HAAD2CA HAAD2CA 72
BACFAL BACFAL 64 EHL34C1K EHL34C1K 36 HAAW3CA HAAW3CA 72
BACFAM BACFAM 64 EHL34C1V EHL34C1V 36 HAAY1CA HAAY1CA 72
BACPAL BACPAL 64 EHL34C2G EHL34C2G 36 HAAY2CA HAAY2CA 72
BACPAM BACPAM 64 EHL58C1K EHL58C1K 36 HAAY3CA HAAY3CA 72
BBCCAJ BBCCAJ 64 EHL58C1K1K EHL58C1K1K 36 HBAB3 HBAB3 72
BBCCAK BBCCAK 64 EHL58C1V EHL58C1V 36 HCAY3 HCAY3 69
BBCEAK BBCEAK 64 EHL58C2G EHL58C2G 36 HFPDCUC HFPDCUC 26
BBCEAL BBCEAL 64 EST3640 EST3640 36 IBTB IBTB 41
BBCFAJ BBCFAJ 64 EST4620  EST4620  36 ICECH120C ICECH120C 30
BBCFAK BBCFAK 64 EST4630 EST4630 36 ICECH150C ICECH150C 30
BBCPAL BBCPAL 64 EST6472 EST6472 36 ICECH185C ICECH185C 30
BBDPAMPAM BBDPAMPAM 64 FEB35M10 FEB35M10 40 ICECH50C ICECH50C 30
BBDPAN BBDPAN 64 GEM25ABKT GEM25ABKT 36 ICECH70C ICECH70C 30
BMCBAKBAK BMCBAKBAK 65 GTC14Y1 GTC14Y1 61 ICECH95C ICECH95C 30

78 www.erico.pentair.com
INDEX OF PART NUMBERS IN NUMERICAL ORDER
Part No. Reference code Page Part No. Reference code Page Part No. Reference code Page
LACY1BAH LACY1BAH 66 TACY0Y4 TACY0Y4 58 XADY9Y9 XADY9Y9 59
LACY2BAH LACY2BAH 66 TACY0Y5 TACY0Y5 58 XBCY1Y1 XBCY1Y1 60
LACY3BAJ LACY3BAJ 66 TACY0Y6 TACY0Y6 58 XBQY4Y4 XBQY4Y4 60
LACY5EAJ LACY5EAJ 66 TACY0Y7 TACY0Y7 58 XBQY5Y5 XBQY5Y5 60
LACY5FAJ LACY5FAJ 66 TACY0Y8 TACY0Y8 58 XBQY6Y6 XBQY6Y6 60
LACY6FAJ LACY6FAJ 66 TACY1Y1 TACY1Y1 58 XBZY6Y7 XBZY6Y7 60
LACY6FAK LACY6FAK 66 TACY6Y5 TACY6Y5 58 XBZY7Y7 XBZY7Y7 60
LACY7FAK LACY7FAK 66 TACY6Y6 TACY6Y6 58 XBZY8Y8 XBZY8Y8 60
LACY7FAL LACY7FAL 66 TACY6Y7 TACY6Y7 58 XBZY9Y9 XBZY9Y9 60
LACY8FAL LACY8FAL 66 TACY7Y3 TACY7Y3 58
LACY8FAM LACY8FAM 66 TACY7Y5 TACY7Y5 58
LECY6FAJ LECY6FAJ 67 TACY7Y6 TACY7Y6 58
LECY6FAK LECY6FAK 67 TACY7Y7 TACY7Y7 58
LECY7FAK LECY7FAK 67 TACY8Y5 TACY8Y5 58
LECY8FAL LECY8FAL 67 TACY8Y6 TACY8Y6 58
LJCCAJY3 LJCCAJY3 67 TACY8Y7 TACY8Y7 58
LJCCAJY4 LJCCAJY4 67 TACY8Y8 TACY8Y8 58
LJCEAJY4 LJCEAJY4 67 TACY9 TACY9 58
LJCEAJY5 LJCEAJY5 67 TACY9Y2 TACY9Y2 58
LJCFALY6 LJCFALY6 67 TACY9Y5 TACY9Y5 58
LJCFALY7 LJCFALY7 67 TACY9Y6 TACY9Y6 58
LJCFAMY8 LJCFAMY8 67 TACY9Y7 TACY9Y7 58
LJCPAMY9 LJCPAMY9 67 TACY9Y8 TACY9Y8 58
MBNC82 MBNC82 31 TADY0Y0 TADY0Y0 58
MBNUPCJ82 MBNUPCJ82 31 TADY0Y9 TADY0Y9 58
MCCAKCAK BMCCAKCAK 65 TCECT3160 TCECT3160 30
PGCY3Y3 PGCY3Y3 60 TCECT5060 TCECT5060 30
PGCY6Y4 PGCY6Y4 60 TDS502BR300DC TDS502BR300DC 46
PGCY7Y4 PGCY7Y4 60 TDS502BR600DC TDS502BR600DC 46
PGCY7Y7 PGCY7Y7 60 TDS503BR1000DC TDS503BR1000DC 46
PLUSCULD15QC PLUSCULD15QC 51, 55 VECY1 VECY1 70
PLUSCULDQC PLUSCULDQC 51, 55 VFCY2 VFCY2 70
PTCW8 PTCW8 57 VFCY3 VFCY3 70
PTCY3Y2 PTCY3Y2 57 VFRY5 VFRY5 70
PTCY4Y1 PTCY4Y1 57 VSCY0 VSCY0 71
PTCY4Y2 PTCY4Y2 57 VSCY7 VSCY7 71
PTCY4Y3 PTCY4Y3 57 VSCY9 VSCY9 71
PTCY5Y2 PTCY5Y2 57 XACW8W8 XACW8W8 59
PTCY6Y6 PTCY6Y6 57 XACY2Y1 XACY2Y1 59
PTCY7Y6 PTCY7Y6 57 XACY3Y1 XACY3Y1 59
PTCY7Y7 PTCY7Y7 57 XACY4Y1 XACY4Y1 59
PTCY8Y6 PTCY8Y6 57 XACY5Y2 XACY5Y2 59
PTCY8Y7 PTCY8Y7 57 XACY5Y3 XACY5Y3 59
PTCY8Y8 PTCY8Y8 57 XACY5Y4 XACY5Y4 59
PTCY9Y6 PTCY9Y6 57 XACY5Y5 XACY5Y5 59
PTCY9Y7 PTCY9Y7 57 XACY6Y3 XACY6Y3 59
PTDY9Y8 PTDY9Y8 57 XACY6Y4 XACY6Y4 59
PTDY9Y9 PTDY9Y9 57 XACY6Y5 XACY6Y5 59
SDT34 SDT34 35 XACY6Y6 XACY6Y6 59
SDT58 SDT58 35 XACY7Y4 XACY7Y4 59
SEB08 SEB08 40 XACY7Y5 XACY7Y5 59
SSCW3 SSCW3 57 XACY7Y6 XACY7Y6 59
SSCY0 SSCY0 57 XACY7Y7 XACY7Y7 59
SSCY1 SSCY1 57 XACY8Y5 XACY8Y5 59
SSCY2 SSCY2 57 XACY8Y6 XACY8Y6 59
SSCY8 SSCY8 57 XACY8Y7 XACY8Y7 59
SSCY9 SSCY9 57 XACY8Y8 XACY8Y8 59
STAS253 STAS253 26 XADY9Y6 XADY9Y6 59
STCS253 STCS253 26 XADY9Y7 XADY9Y7 59
STSS253 STSS253 26 XADY9Y8 XADY9Y8 59

www.erico.pentair.com 79
WARNING
Pentair products shall be installed and used only as indicated in Pentair’s product instruction sheets and training materials. Instruction sheets are available at
www.erico.pentair.com and from your Pentair customer service representative. Improper installation, misuse, misapplication or other failure to completely follow Pentair’s
instructions and warnings may cause product malfunction, property damage, serious bodily injury and/or death, and void your warranty.
Due to a policy of continuing product development, specifications are subject to change without notice.
ANSI is a registered trademark of American National Standards Institute.
ASTM is a registered trademark of American Society for Testing and Materials.
IEEE is a registered trademark of The Institute of Electrical and Electronics Engineers, Inc.
NEC is a registered trademark of, and National Electrical Code (NEC) standard is a copyright of the National Fire Protection Association.
NFPA is a registered trademark of National Fire Protection Association, Inc.
Surefire is a trademark of The Viking Corporation.

80 www.erico.pentair.com
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